Torque screwdrivers cn m cn m 181. Torque wrenches N m Nm/ N m 182

Transcription

1 Torque tools, Torque testers Overview of torqueing tools Wat type of tool do you need? To ensure safety and productivity, TAHWIE torqueing tools offer you a ig degree of convenience, accurate setting and optimised ergonomic designs. Te following overview is designed to elp you select just te rigt model for your application. Torque screwdrivers Torque screwdrivers click-type indicating No Capacity Page for example, te TOIOMETE cn m cn m 8 2 Torque wrences Torque wrences click-type indicating No Capacity Page N m 82 73Nm/ 2 N m 82 7, 300 N m 83 for example, te MANOKOP 730N N m N m Nf N m 88 72Nf N m N N m N m / N m Angle-controlled/torque wrences Torque wrenc/angle-controlled wrenc click-type indicating No Capacity Page 730D N m N m N m for example, te ensotork 73 78

2 TAHWIEs caliration laoratory accredited from te igest instance. Controlled olt tigtening is an essential aspect of operating safety and te duraility of screws and olts. Put your trust in TAHWIEs DAkk caliration laoratory. For all your torqueing tools and testers. More details on page Insert tools Insert tools ystem Page 9x2 mm ; x8 mm, x28 mm x28 mm 24.x28 27 Torque multipliers MUTIPOWE MP00-00 No Capacity Page MP300 MP N m 22 MP N m 22 6 eference tecnique Torque testers and calirating units 7707 W No Capacity Page 7707 W Torque tester N m / 7792 Manutork 3000 N m perfectcontrol 000 N m Accessories

3 TAHWIEs caliration laoratory accredited from te igest instance Controlled tigtening is a must in terms of safety and te lifetimes of te screws and olts. TAHWIE as een awarded accreditation as a calirating laoratory for torque y te German Accreditation Body (DAkk) ecause of te Company s skills in te field of torque controlled tigtening. Te TAHWIE caliration service is in a position to offer ot te usual works caliration certificate and te DAkk certificate. 80

4 Torque screwdrivers TOIOMETE 760 indicating type te measuring element is a torsional leaf spring clockwise tigtening (wit trailing pointer) and anticlockwise tigtening wit /4" internal ex drive (F 6.3 DIN 326) comparative scale in in l and cursor inserts and adaptors wit external ex E 6.3 ( /4") DIN 326/IO 73 are securely eld and firmly controlled in te mounting saft (for BIT screwdriver inserts, refer to page 73). to attac /4" sockets, please order adaptor No 3 (refer to page 72) wit certificate display deviation value ± 4% 760 Torque screwdrivers TOIOMETE inside Code size W W X mm g cn m. 6. in l 2. cn m F cn m 3 3 in l cn m F cn m 6 26 in l 0 cn m F cn m 2 2 in l 20 cn m F TOIOMAX 77 click-type for torque-controlled olt tigtening in te cn m and in l ranges for one-off or production runs anticlockwise and clockwise tigtening wit /4" internal ex drive (F 6.3 DIN 326/IO73) infinitely variale via micrometer scale (twist scale) disengaging clutc coupling prevents te preset value eing exceeded te sape of te andle and its surface texture ensure safe and accurate transmission of torque insert tools: For all /4" ex E 6.3, Pillips-ead screws, POZIDIV/UPADIV, straigt-slot, TOX, ex BIT (see pp. 73). For very small joints, BIT wit a 4 mm ex drive and an adapter No 3/2 for BIT screwdriver inserts, Type C4, and external ex /4" (E 6.3 DIN 326/IO 73) are required (refer to pages 68, 7). wit certificate display deviation value ± 6% 77 Torque screwdrivers TOIOMAX inside Code size W X mm g ) 2 30 cn m 0.2 cn m F ) cn m cn m F ) cn m cn m F ) cn m 2. cn m F ) cn m cn m F a/3 ) in l 0.02 in l F a/2 2 ) 2 2 in l 0. in l F a/0 2 ) 0 0 in l 0.2 in l F ) wit a swivelling andle-end to improve tool control; and wit a clamping screw for locking te preset. 2 ) wit an additional locking mecanism to prevent te selected torque eing inadvertently adjusted. 3 ) wit screw-on andles for increasing te force applied for large torques. 8

5 Torque tools MANOKOP indicating type mount for intercangeale sell tools all 4 x 8 mm insert tools can also e used wit insert tool adaptor No 7370/80 (max. 60 N m) trailing pointer dial twin scales N m/ft l scale is made of luminescent ligt yellow special film enaling clear readings even in poor ligt conditions andle wit integrated force compensator measuring element is a ending plate oused in te andle wit overload protection can e applied for eiter clockwise or anticlockwise tigtening y turning te wrenc over caliration using perfectcontrol calirating unit No 7794 No 7794 or caliration system No Adjustment witout disassemly. wit certificate display deviation value ± 4% 7/80 MANOKOP torque wrenc wit dial gauge and mount for sell tools F F 40 K F F Code W W X X mm mm mm mm mm mm g N m ft l 0 N m 0 ft l : MANOKOP 7 wit permanently installed reversile ratcet indicating type trailing pointer dial twin scales N m/ft l scale is made of luminescent ligt yellow special film enaling clear readings even in poor ligt conditions additional protection for te gauge y te protective ring 7a/80 andle wit integrated force compensator not for anticlockwise measurement caliration using perfectcontrol calirating unit No 7794 or caliration system No Adjustment witout disassemly. wit certificate display deviation value ± 4% MANOKOP torque wrenc wit dial gauge and permanently installed ratcet F D F Code W W X X " mm mm mm mm g ft l N m 0 ft l 0 N m 3 / Friction gauge indicating type permanently installed square drive for clockwise use trailing pointer dial 73Nm/ Friction gauge no needle wole during measurements ligter construction due to use of aluminium wit certificate display deviation value ± 4% F D F F Code W X " mm mm mm mm mm g N m 0. N m /

6 Industrial MANOKOP 7 For work on production lines or series production. No setting scale; ave to e set wit a tester suc as te TAHWIE No 7707 W tester or te No 7794, No 7706 caliration system. click-type mount for intercangeale insert tools dual stop signal particularly ligt and easy to andle andle and sank are made of square tuular steel any force applied to te tool after te click or applied in te opposite direction to te current function (up to te max. of te wrencs range) does not act on te trigger mecanism and cannot cause damage to it. anticlockwise torquing tanks to swap-over insert tools on request wit preset cut-out value (surcarge 0%) display deviation value ± 4% 7/ eries MANOKOP torque wrenc wit permanently installed ratcet dual stop signal, click-type. Deviation of indication ± 4%. Cut-out setting wit aid of etting Gauge. D Code W W " mm mm mm g N m ft l / eries MANOKOP torque wrences wit mount for insert tools F F J F F Code size W W mm mm mm mm mm mm g N m 4 30 ft l ; N m 74 ft l ; N m ft l, N m ft l, Industrial MANOKOP 7. Accuracy rigt down te line. 83

7 Torque tools MANOKOP 730 Mecanical torque wrences Advantages at a glance Easy setting and operation Extremely resilient and durale Wear-resistant switcing mecanism Torque range N m No need for manual reset to zero wear-free flexile rod instead of a compression spring Can e calirated witout disassemly Clearly detected cut-out even at very small torque settings apid setting tanks to slide control (sizes 2 6) Display deviation value ± 4% Protected mecanism, extremely resistant to mecanical wear, protected against dirt inside te outer ousing 2 Easy-to-read twin scale for N m/ft l and N m/in l on sizes 80 3 turdy andle made of toug plastic, resistant to oils, grease, fuels, rake fluid and kydrol 4 quare drive for use wit a wide range of inserts (9x2 mm, 4x8 mm, 22x28 mm and 24.x28 mm) No need for manual reset to zero tanks to wear-free trigger system using triggering cam. Te measuring element is only under load wile force is eing applied 6 apid setting of target torque on sizes

8 Quick adjustment from outside, no disassemly of te torque wrenc required Quickelease safety lock guarantees secure locking of insert tools on sizes 6 and fast removal Any force applied to te tool after te click or applied in te opposite direction to te current function forcile loosening of a jammed screw does not act on te trigger mecanism and cannot cause damage to it. 8! Furter details on page 86 8

9 Torque tools ervice MANOKOP 730 click-type mount for intercangeale insert/sell tools Quickelease safety lock (sizes 6) rapid setting (sizes 2 6) dual stop signal twin scales N m/ft l and N m/in l (sizes 80) te measuring element is only under load wile force is eing applied, no need for manual reset to zero can e applied for eiter clockwise or anticlockwise tigtening y turning te inserts over ervice MANOKOP torque wrences wit mount for insert tools any force applied to te tool after te click or applied in te opposite direction to te current function e.g. forcile loosening of a jammed screw - does not act on te trigger mecanism and cannot cause damage to it. caliration using perfectcontrol calirating unit No 7794 or caliration system No Adjustment witout disassemly. wit certificate display deviation value ± 4% F F J F F Code size W X mm mm mm mm mm mm g N m 0. N m ; N m N m ; a/ in l 2. in l ; a/ in l in l ; a/ in l 0 in l ; F F J F F Code size W W X X mm mm mm mm mm mm g N m 36 ft l 2 N m ft l ; N m 72. ft l 2. N m 2. ft l ; N m 20 9 ft l 2. N m 2. ft l, N m 30 4 ft l N m ft l, N m ft l 0 N m 0 ft l, * N m ft l 20 N m 20 ft l, II/ N m ft l 20 N m 20 ft l a/ 6 0 N m in l 2 N m 0 in l ; a/ N m in l 2. N m 20 in l ; a/ N m 22 0 in l 2. N m 2 in l, a/ N m in l N m 0 in l, * recommended ratcet insert tool No 73/40HD 730/80 ervice MANOKOP torque wrenc wit mount for sell tools F F 40 K F F Code W W X X mm mm mm mm mm mm g N m ft l 20 N m 20 ft l : Use sell adaptor No 7370/80 to make 4 x 8 mm insert tools fit. 86

10 tandard MANOKOP 72 click-type rapid setting dual stop signal twin scales N m/ft l te measuring element is only under load wile force is eing applied, no need for manual reset to zero any force applied to te tool after te click or applied in te opposite direction to te current function e.g. forcile loosening of a jammed screw - does not act on te trigger mecanism and cannot cause damage to it. all te sensitive components are protected y te sturdy tuular steel ousing caliration using perfectcontrol calirating unit No 7794 or caliration system No Adjustment witout disassemly. wit certificate display deviation value ± 4% 72 tandard MANOKOP torque wrences permanently installed ratcet F 2 D 2 2 F Code size W W X X " mm mm mm mm mm mm g N m 36 ft l 2 N m ft l 3 / N m 2 0 ft l N m ft l / N m 30 0 ft l N m ft l / N m ft l 0 N m 0 ft l / size 30 wit pus troug square drive for anticlockwise torquing (spare square drive, refer to page 223) 72Q/20 tandard MANOKOP torque wrenc wit permanently installed Quickelease ratcet Üü. F 2 D 2 2 F Code W W X X " mm mm mm mm mm mm g N m 30 0 ft l N m ft l / Q/20/3/ U Weel-fitting set et of in sturdy plastic case. Contents tandard MANOKOP No 72Q/20, N m, 30-0 ft l, wit permanently installed Quickelease ratcet, reversile, /2" D drive 3 weel nut sockets No IMP K, sizes 7 (green), 9 (lue), 20.8 mm (red) extension 30 mm No 09Q/ Code g

11 Torque tools tandard MANOKOP 720Nf/72Nf click-type easy setting dual stop signal twin scales N m/ft l anticlockwise torquing tanks to swap-over square drive all te sensitive components are protected y 720Nf/80 te sturdy tuular steel ousing in te U-saped aluminium profile caliration using perfectcontrol calirating unit No 7794 or caliration system No Adjustment witout disassemly. wit certificate display deviation value ± 4% tandard MANOKOP torque wrenc wit permanently installed square drive F D F F Code W W X X " mm mm mm mm mm g N m ft l 20 N m 20 ft l 3 / Nf tandard MANOKOP torque wrences wit permanently installed ratcet F 2 730/40/32 88 D 2 F Code size W W X X " mm mm mm mm mm g N m ft l 20 N m 20 ft l 3 / N m 0 72 ft l 2 N m 2 ft l 3 / Torque wrenc set 32 pieces, in steel case, for general service work. Content: EVICE-MANOKOP No 730/40, N m ratcet insert tool No 73/20, reversile, /2" D-drive square drive insert tool No 734/20, /2" D-drive 7 o/e insert tools No 73/40, sizes 3,, 7, 9, 22, 27, 30 mm No 373/40 size 24 mm; 7 ring insert tools No 732/40, sizes 3,, 7, 9, 22, 24, 27 mm 0 sockets, i-exagon No 0, sizes 3, 4,, 7, 9, 22, 24, 27, 30, 32 mm 4 accessories, /2" a-drive: T-andle No 06 extension 2 mm No 09/0 extension 30 mm No 09/ extension mm No 09/2 Code g

12 Tis is ow to acieve te correct tigtening torque even if you are using inserts wit an extension Wen you tigten fasteners using inserts wose extension lengt deviates from te standard lengt F, it is necessary to recalculate te setting/display value for te torque wrenc in use. Caution! If adapters are comined wit inserts or special tools, use te sum of te extensions = Σ. Were te special tool is angled to te side, W K will ave to e determined empirically. W K = M A F K [ N m mm ] mm M A = desired tigtening torque W = reading/setting W = M A W K = adjusted reading or setting value W K M A = extension of TAHWIE inserts or special tools (see dimension tale for inserts) F = standard extension (see dimension tale for torque wrences) W K = M A F F - F + (or Σ ) F = functional lengt (see dimension tale for torque wrences) K = adjusted functional lengt K = F F + (or Σ ) Σ = total of all extensions of te attaced inserts adapter + insert + Normal situation Torque wrenc No 730N/0 comined wit square drive insert tool No 734/ and socket size 3 mm. equired tigtening torque for te screw M A = 40 N m Dimension tale for torque wrences: Dimension tale for square drive insert tools: F = 336 mm, F = 7. mm = 7. mm No adjustment to setting value required on torque wrenc. = F W = M A Example : adjusted setting value ( insert tool) Torque wrenc No 730N/20 comined wit ring insert tool No 732/40 size 36 mm equired tigtening torque for te screw M A = 90 N m Dimension tale for torque wrences: Dimension tale for ring insert tools: F = 424. mm, F = 2 mm = 28 mm And tis is wat it looks like in te catalogue: 730N F Basic wrences wit tool carrier for insert tools 732/40 P ing insert tools F Fine scale J F F Code size W W X X X mm mm mm mm mm mm g N m in l N m 0 in l 0.2 N m ; N m 7 37 ft l N m ft l 0.2 N m ; N m 7 ft l 0 N m 2. ft l 0. N m ; N m 20 9 ft l 0 N m 2. ft l 0. N m N m 30 0 ft l 0 N m ft l N m N m ft l 20 N m 0 ft l 2 N m * N m ft l 0 N m 20 ft l 2. N m II/ N m ft l 0 N m 20 ft l 2. N m N m ft l 00 N m 2 ft l N m N m 0 70 ft l 00 N m 2 ft l N m a/ in l. ft l 0 in l 0. ft l 2 in l ; a/ in l 7 37 ft l 0 in l ft l 2. in l ; a/ in l 7 ft l 00 in l 2. ft l in l ; a/ in l 30 0 ft l 00 in l ft l 0 in l a/ ft l in l 20 ft l 00 in l 2 ft l * recommended ratcet insert tool No 73/40HD A J Code mm mm mm mm mm g , , , , , , , , , , , , , , , * , * , * 240 * Caution! Modified settings on torque wrenc (refer to note on page 89). F F M A F 90 N m 424. mm 90 N m 424. mm W K = = = = 88.7 N m F - F mm 2 mm + 28 mm 427. mm Adjusted setting value W K = 88.7 N m value to set 89 N m F W M A Example 2: adjusted reading (insert tool and adapter) Torque wrenc No 730N/0 comined wit square drive insert tool No 734/ and adapter No 447 size 0 mm equired tigtening torque for te screw M A = 2 N m K F Dimension tale for torque wrences: Dimension tale for square drive insert tools: Dimension tale for adapters: F = 336 mm, F = 7. mm F = 7. mm Σ = 0.8 mm M A F WK M A F 2 N m 336 mm 2 N m 336 mm W K = = = F - F + Σ 336 mm 7. mm + 7. mm mm mm Adjusted setting value W K = 2.7 N m Σ F W M A 89

13 Torque tools MANOKOP 730N Mecanical torque wrenc Benefits at a glance: Accurate one-anded setting quick & easy control using te kno at te end of te andle Audile setting positions Fail-safe setting mecanism in te kno Clearly readale twin scale (N m and ft l) Noticeale doule signals wen te preset torque is reaced quare drives wit Quickelease safety locks for 9x2, 4x8 and 22x28 mm Handle is resistant to oils, grease, fuels, rake fluids and kydrol Deviation of indication ± 3% Protected mecanism extremely resistant to mecanical wear, protected against dirt inside te outer ousing 2 Easily readale doule scale. Te colour differentiation etween te N m and ft l scales simplifies fine setting 3 Two-component andle made of extremely toug, impact resistant plastic wit a kind-to-te-ands softer layer 4 ing scale wit fine settings for te lack measuring range on te twin scale Quickelect rapid setting: Pull, set, lock. All using te one setting kno 6 No need for manual reset to zero tanks to te wear-free triggering cam system. Te measuring element is only under load wile force is eing applied. 90

14 2 3 4 Also availale wit adaptor for 22x28 mm Tigten Hig 60 large torques effortlessly long-term duraility 000 N m Te square drive enales a road range of tigtening tools apid adjustment from outside, no disassemly of te torque wrenc Quickelease safety lock Firm locking and rapid cange of insert tools tanks o te Quickelease safety lock Integrated clockwise and anticlockwise operation simply y turning over te wrenc and insert tool 9! Furter details on page 92 9

15 Torque tools ervice MANOKOP 730N click-type mount for intercangeale insert tools Quickelease safety lock fast, accurate setting tanks to Quickelect quick-action adjuster dual stop signal 2-27 easy-to-read doule scale wit colour coding to differentiate etween N m/ft l and ft l/in l scales te measuring element is only under load wile force is eing applied, no need for manual reset to zero can e applied for eiter clockwise or anticlockwise tigtening y turning te inserts over any force applied to te tool after te click or applied in te opposite direction to te current function e.g. forcile loosening of a jammed screw - does not act on te trigger mecanism and cannot cause damage to it. two-component andle wit ergonomically designed green softer layers (resistant to oils, grease, fuels, rake fluids and kydrol) caliration using perfectcontrol calirating unit No 7794 or caliration system No Adjustment witout disassemly. wit certificate registered design display deviation value ± 3% 730N ervice MANOKOP torque wrences wit mount for insert tools F F Fine scale J F F Code size W W X X X mm mm mm mm mm mm g N m in l N m 0 in l 0.2 N m ; N m 7 37 ft l N m ft l 0.2 N m ; N m 7 ft l 0 N m 2. ft l 0. N m ; N m 20 9 ft l 0 N m 2. ft l 0. N m, N m 30 0 ft l 0 N m ft l N m, N m ft l 20 N m 0 ft l 2 N m, * N m ft l 0 N m 20 ft l 2. N m, II/ N m ft l 0 N m 20 ft l 2. N m N m ft l 00 N m 2 ft l N m N m 0 70 ft l 00 N m 2 ft l N m a/ in l. ft l 0 in l 0. ft l 2 in l ; a/ in l 7 37 ft l 0 in l ft l 2. in l ; a/ in l 7 ft l 00 in l 2. ft l in l ; a/ in l 30 0 ft l 00 in l ft l 0 in l, a/ ft l in l 20 ft l 00 in l 2 ft l, * recommended ratcet insert tool No 73/40HD 92

16 730N ervice MANOKOP torque wrences wit permanently installed fine-toot ratcet in sturdy plastic case (size 6 in steel case). Deviation of indication ± 4%. F 2 2 Fine scale D 2 2 F g Code size W W X X X " mm mm mm mm mm mm g wit ox FK 0 0 N m 7 37 ft l N m ft l 0.2 N m 3 / FK N m 7 ft l 0 N m 2. ft l 0. N m / FK N m 30 0 ft l 0 N m ft l N m / FK N m ft l 20 N m 0 ft l 2 N m 3 / FK-HD N m ft l 0 N m 20 ft l 2. N m 3 / N ervice MANOKOP torque wrenc wit permanently installed Quickelease ratcet Üü. in sturdy plastic case (size 6 in steel case). atcet as Quickelease safety lock. Deviation of indication ± 4%. F 2 2 Fine scale D 2 2 F g Code size W W X X X " mm mm mm mm mm mm g wit ox Q FK 0 0 N m 7 37 ft l N m ft l 0.2 N m 3 / Q FK N m 7 ft l 0 N m 2. ft l 0. N m / Q FK N m 30 0 ft l 0 N m ft l N m /

17 Torque tools ENOTOK 70 Electronic torque wrenc Advantages at a glance lim, compact sape for smaller torques from N m upwards Units of measure: N m, cn m, ft l, in l eadings independent of point of application of force Indicating for a road torque range from to 20 N m. Wit additional ENOMATE 4 software: - Adjustale joints - Evaluation of tigtening operation y means of coloured EDs, uzzer and viration - Calirating interval adjustale - ogging function upplied wit attery For use in conjunction wit perfectcontrol calirating unit No 7794 or caliration system No eadjustment does not require disassemly Wit certificate Display deviation value ± 4% afe. Tanks to te permanently integrated fine-toot ratcet and Quickelease tecnology. Compact. Te ergonomically constructed design is extremely slim and enales working even in te most awkward places. Versatile. Tree measuring metods: track, peak old, joint evaluation. Accurate. ENOTOK 70 measures to witin ± 4%. Always. Intuitive. Te required mode of operation can e quickly and easily set using te single-utton setting system. Ergonomically designed. train-free working tanks to te specially designed andle. 94

18 ENOTOK 70 electronic torque wrenc indicating slim, compact sape for smaller torques from N m upwards measuring units: N m, cn m, ft l, in l measurements independent of te point of application of force additional functions using ENOMATE 4 software (freely availale after registration at - adjustale joints - evaluation of tigtening operation y means of coloured EDs, uzzer and viration - calirating interval adjustale - logging function supplied wit 3.6 V litium attery, type 400 caliration in conjunction wit perfectcontrol calirating unit No 7794 or complete caliration system No eadjustment does not require disassemly wit certificate display deviation value ± 4% 70/2 U Electronic torque wrenc wit permanently installed fine-toot ratcet 2 F D 2 F g Code W W W W " mm mm mm mm mm g wit ox N m cn m 0.7- ft l 9-80 in l / Note! Torque tigtening tools are measuring instruments. Tey must e regularly calirated wit suitale instruments and adjusted accordingly (see DIN EN IO 6789,.3 ecalirating). 9

19 Torque tools TAHWIE angle-controlled torque wrences. For asolute accuracy. For ig-accuracy applications Category A olted connections, for example just cecking te torque is not enoug. As well as te torque, it is crucial to tigten to te correct tigtening angle Torque Target torque Tolerance range Advance warning limit for torque nug point Target angle Tigtening angle Te torque reading specifies ow muc force was applied to tigten a fastener. For many applications, tis is perfectly good enoug. However, in certain cases, te additional measure of accuracy is an essential requirement. Te tigtening force tat is generated etween te workpieces in a olted joint as to e exactly adered to: if te force is too great, tere is a risk of reakage. If it is too low, on te oter and, te connection will not e firm enoug and may lead to failure in te assemly under normal operating conditions. ince te tigtening force is dependent on te tigtening torque and te angle, measuring equipment tat can measure ot quantities exactly is required. For applications of tis kind, TAHWIE as precisely te solutions industry needs. 96

20 Accurate control: Uncertainty is reduced to a minimum to guarantee accurate readings. Higer quality olted connections: Including te MANOKOP 730D + Angle Module tigtening angle as te second measured quantity makes te olted joint even more secure. Perfect procedures: Easily readale, unmistakeale displays and automatic switc-over to angle-controlled measurement once te target tigtening torque as een reaced key features in efficient, safe work practice. Excellent economy: Tanks to te consideraly extended measuring range, every angle-controlled torque wrenc MANOKOP can replace as many as four mecanical torque wrences (two indicating and two clicking), wic simultaneously reduces te costs of maintenance, caliration and adjustment. All tese models are suitale for clockwise and anticlockwise tigtening. Better monitoring: All our angle-controlled torque wrences ave a logging function. Using te corresponding software (in some cases tis is an optional ENOTOK extra), it is possile to read out programmed, stored readings and arcive tem on te PC for example y te serial numer of te tool, date and timestamp of te tigtening operation, target torque and angle and te torques and angles actually recorded. 97

21 Torque tools MANOKOP 730D Electromecanical torque wrenc 2 Benefits at a glance: Indicating and click-type Displays te torque actually applied after te wrenc cuts out. In tis way, te user as te opportunity to optimise is or er working metods. Units of measurement: N m / ft l / in l Automatic keypad lock Display also works for anticlockwise torque Angle-controlled measurement witout a reference arm using a supplementary module Overload protection y means of acoustic and visual signals Automatic compensation to acieve correct tigtening torque even if a canged extension is entered Different tolerance limits can e set for eac joint Visual red and green signals in te display confirm te status of te joint Additional security for presets using PIN code Automatic notification of te next caliration date Deviation of indication ± 2% 6 Measure, cut-out and record: Wen te preset torque is reaced, te torque wrenc cuts out and indicates tis fact to te user via a definite tactile and audile signal. Te tigtening torques are stored. Te data can e transferred to a PC for evaluation and documentation Te square drive enales a road range of insert tools Dual stop signal wit tactile and acoustic cut-out signals Easy-to-read display apid setting Te convenient keypad enales te torque wrenc to e quickly and easily set 98

22 3 4 Also availale wit adaptor for 22x28 mm Tigten large torques effortlessly Hig long-term duraility N m Power supply two. V AA atteries 6 Angle controlled tigtening imply attac te Angle Module No 739- and connect te cale to te interface 7 Data output UB interface 8 2-component andle as ergonomically designed, green softer layers and is resistant to oils, grease, fuels, rake fluids and kydrol. 9 Quickelease safety lock! Furter details on page

23 Torque tools ervice work & series production MANOKOP indicating and click-type tactile and acoustic trigger signal mount for intercangeale insert tools Quickelease safety lock fast setting using convenient keypad automatic compensation to acieve correct 2-27 tigtening torque even if a canged extension is entered overload protection y means of acoustic and visual signals automatic keypad lock prevents inadvertent canges angle-controlled measurements witout a reference arm using Angle Module No 739- (refer to page 20) display also works for anticlockwise torque units of measurement: N m, ft l, in l different tolerance limits can e set for eac joint visual red and green signals in te display confirm te status of te joint additional security for presets (function mode, trigger or preset value, unit of measurement, tolerance, save, deviating extension) using PIN code up to 7.00 measurements can e stored UB interface automatic notification of te next caliration date caliration using perfectcontrol calirating unit No 7794 or caliration system No 7706 two-component andle wit ergonomically designed green softer layers (resistant to oils, grease, fuels, rake fluids and kydrol) wit certificate in sturdy plastic case (sizes in steel case) patent supplied wit two. V AA atteries. AA/6,.2 V recargeale cells may also e used display deviation value ± 2%, ± digit 730D ervice/eries MANOKOP torque wrences wit mount for insert tools F F etting/display resolution J F F g Code size W W W N m ft l in l mm mm mm mm mm mm g wit ox N m ft l in l 0.2/0. 0.2/0. 2/.0 ; N m 0 ft l in l 0./0. 0./0. /.0, N m ft l in l.0/0..0/0. 0/.0, * 6 60 N m ft l in l.0/0..0/0. 0/.0, II/ N m ft l in l.0/0..0/0. 0/ N m ft l in l.0/.0.0/.0 0/ N m ft l in l.0/.0.0/.0 0/ * recommended ratcet insert tool No 73/40HD 730D ervice/eries MANOKOP torque wrences wit reversile ratcet insert tool etting/display resolution J D g Code size W W W N m ft l in l mm " g wit ox N m ft l in l 0.2/0. 0.2/0. 2/.0 ; / N m 0 ft l in l 0./0. 0./0. /.0, / N m ft l in l.0/0..0/0. 0/.0, 3 / N m ft l in l.0/0..0/0. 0/.0, 3 / II/ N m ft l in l.0/0..0/0. 0/.0. 3 / N m ft l in l.0/0..0/0. 0/.0. 3 / N m ft l in l.0/0..0/0. 0/.0. 3 /

24 779-3 UB adaptor, jack cale and software No 7732 for No 730D Documentation and management of readings on a PC ead out stored wrenc data and joint readings: - Joint identifier - Tool serial numer - Date and time of tigtening operation - Target torque or target angle - Torque level at wic te tool cuts out - Tigtening torque or angle reaced - Tolerances - Joint evaluation torage of joint data in a dataase Delete or print igligted joints from te dataase Export displayed joint data to a CV file (compatile wit Excel) 3 languages User management Define new PIN Delete joint data stored in wrenc 739- Angle Module for No 730D Patents applied for, angle-controlled measurement witout a reference arm. For torque wrenc No 730D (sizes 0-6) from software release..8. Torque wrences No 730D fitted wit older releases of te software can e upgraded. imply attac te module and connect to te torque wrenc interface and te No 730D can e used for angle controlled tigtening. Te measurements are read off and settings made via te torque wrenc. Wen te preset snug point is reaced, te torque wrenc automatically switces over to angle-controlled measurement in degrees. Depending on te options selected, te torque wrenc will eiter cut out wen te preset angle is reaced or an alarm is eard. One. V attery is included in te package. Deviation of indication ± %. ystem requirements: PC Microsoft Windows 98 E or compatile operating system wit UB support UB connection Installed ODBC driver for Access data Code g Jack cale wit jacks at ot ends, 90 angled. Code m g Code m g UB adaptor Code g

25 Torque tools MANOKOP 74 Electromecanical angle-controlled torque wrenc Benefits at a glance: Indicating and click-type 4 measuring metods (torque, angle, torque acked up y angle, angle acked up y torque) Freely configurale menu structure Includes ENOMATE software for easy configuration of te tool 3 function modes: click-type, peak (indicating mode displaying peak reading) and track (indicating mode displaying current value) Angle-controlled measurement witout a reference arm Data storage ( 2,00 tigtening jos) Acoustic and visual assessment of te joint Clockwise and anticlockwise tigtening Tactile and acoustic trigger signals Torque and angle are simultaneously visile All readings are independent of te point of application of force wit sizes, 2 and 4 Display deviation value ± 2 % for torque and ± % for angle Hig-definition grapical colour display wit additional side-mounted indicator lamps Automatic key-lock prevents inadvertent canges Fast, accurate setting via keypad Own ident numer can e stored in te wrenc Indicator lamps clearly visile from all sides Yellow ligt: advance warning tresold reaced Green ligt: witin te target range ed ligt: reading is outside te tolerance range In a sturdy plastic case wit foam inlays (sizes in steel case) Wit certificate 202

26 2 3 Also availale wit adaptor for 22x28 mm Tigten large torques effortlessly Hig long-term duraility N m No 79-2 No Optional extras: i-ionen attery No 79-2 and carger No 760 Individually configurale menus Micro UB interface Battery compartment wit smoot-action ayonet fitting Up to 200 joints can e programmed in up to 2 sequences 0 2 Te wrenc reminds te user automatically wen caliration is due eiter y te numer of joints or te time interval! Furter details on page

27 Torque tools MANOKOP 74 indicating and click-type Electromecanical angle-controlled torque wrenc 4 measuring modes (torque, angle, torque acked up y angle, angle acked up y torque) ig-definition colour display wit additional side-mounted indicator lamps freely configurale menu structure optionally: i-ion attery No 79-2 and carger No function modes: cut-out, peak old (indicating mode wit peak value) and track (indicating mode wit current value) Micro UB interface ayonet connection for attery compartment Quickelease safety lock cange system for insert tools angle-controlled measurement witout a reference arm Data storage (<_ 200 tigtening jos) as many as 200 joints can e programmed in up to 2 preset sequences. different tolerance limits can e set for eac joint acoustic and visual assessment of te joint rapid, accurate setting via keypad te automatic keypad lock prevents inadvertent canges overload protection y means of acoustic and visual signals and a fail-safe system (clockwise) automatic notification of te next caliration date, eiter y te numer of joints or te time interval fully automated calirating and adjusting using te perfectcontrol calirating and adjusting unit No (torque) or (torque and angle) units of measure: N m, ft l, in l. tigtening torque is automatically corrected if a deviating extension is entered immediately reusale after release clockwise and anticlockwise tigtening it may e necessary to refit te insert tool rotated troug 80 for anticlockwise tigtening in te cut-out mode tactile and acoustic trigger signal. torque and angle are simultaneously visile all readings are independent of te point of application of force (wit sizes, 2 and 4) safe andling due to ergonomically designed andle (resistant to oils, grease, fuels, rake fluid and kydrol) 2 certificates (torque, angle) in sturdy plastic case (size in steel case) design patent, patent supplied wit ENOMATE Basic software, UB cale, 4 AAA/03 micro-atteries,. V. AAA,.2 V, micro NiMH recargeale atteries can e used display resolution, angle 0. display deviation value, angle ±%, ± digit display resolution, torque d 60 N m: 0.0 N m; > 60 N m: 0. N m display deviation value, torque ±2%, ± digit 74 MANOKOP tigtening angle torque wrences wit mount for insert tools F F 74/2 74/20 74/80 J F F g Code size W W W mm mm mm mm mm mm g wit ox N m ft l 9 90 in l ; N m. ft l 8 80 in l ; N m 3 30 ft l in l ; N m 4. 4 ft l 4 40 in l ; N m ft l in l ; N m 0 ft l in l, N m ft l in l, N m ft l in l N m ft l in l N m ft l in l

28 74 MANOKOP tigtening angle torque wrences wit reversile ratcet insert tool 74/2 74/20 74/80 J D g Code size W W W mm " g wit ox N m ft l 9 90 in l ; / N m. ft l 8 80 in l ; / N m 3 30 ft l in l ; / N m 4. 4 ft l 4 40 in l ; 3 / N m ft l in l ; / N m 0 ft l in l, / N m ft l in l, 3 / N m ft l in l. 3 / N m ft l in l. 3 / N m ft l in l. 3 / ENOMATE ive software ecord tigtening operations wit te MANOKOP 74. epresentation of torque over time, angle over time, torque over angle. epresentation of several curves simultaneously. Data export for furter processing. Te software is for a single-seat licence. Torque wrences 74/ /00 must ave firmware version stationary ase for securely connecting angle-controlled torque wrenc No 74 to a PC via a UB port. Docking station for No 74 Code g Code g max. carge voltage 4.2 V, capacity 2600 ma i-ion attery for No 74 Code g including carger Input: 00 V 240 V AC, Output: 4.2 V DC, wit intercangeale socket adaptors. Carging dock for i-ion attery No est for docking station No 7762 for securely supporting long angle-controlled torque wrences No 74 from size 6 up. Code g /3 Interface adaptor set required for automated caliration and adjustment of angle-controlled torque wrenc No 74 using calirating and adjusting units perfectcontrol No and Contents No 776 interface adaptor No 772 spiral cale No 7760 mains adaptor Code g Code g

29 Torque tools ensotork 73 Electronic angle-controlled torque wrenc Benefits at a glance: Angle-controlled measurements witout a reference arm Broad measuring range (% 00% of rated value) Extremely wide range of angle measurement Units of measurement N m / ft l / in l Clockwise and anticlockwise use For use wit all insert tools 9x2 and 4x8 mm Quickelect rapid recall of predefind sets of operating parameters Defined sequence a numer of repeated joints can e grouped as a defined sequence Tigtening jos are stored wit a timestamp eadings can eiter e directly stored, transmitted to te PC or simply displayed Password protection tamper proof use Freely selectale names for eac series of test Various languages availale Works-specific identifier Programmale via PC esistant to oils, grease, fuels, rake fluids and kydrol Wide range of application: 20 C to +60 C Meets requirements of DKD- 3-7, Class 2 Deviation of indication ± % 206

30 Backlit display improves legiility and evaluation of te tigtening operation (traffic-ligt colours). All functions are selected using te arrow keys. Te visual guidance system makes operation a simple matter Improved ergonomics for strain-free working. Measurements independent of te point of application of force. Convenient angle measurement across a very wide angle range witout a reference arm. Warning signals: acoustic (uzzer), tactile (viration in te andle), visual (EDs and display). Te point at wic te warning signal is triggered can e freely set Data output UB interface Easy extension setting. Were te insert tool requires an extension adjustment, simply enter te new value. ecalculation using complicated formulae is no longer necessary Quickelease Firm locking and rapid cange of any insert tools 7 8! Furter details on page

31 Torque tools Electronic angle-controlled torque wrences ENOTOK 73 simple, flexile operation tanks to operator guidance on large-format display very road measuring range (% to 00% of rated value) supplied wit insert tool reversile ratcet, more insert tools Quickelease safety lock for clockwise and anticlockwise torquing measurements independent of te point of application of force units of measurement: N m, ft l, in l advance warning points programmale for visual, tactile and acoustic signals torque and angle are simultaneously visile new: acklit display aids evaluation of te tigtening operation (traffic-ligt colours) convenient angle measurement across a very wide angle range witout a reference arm insert tool lengts can e individually set maintenance friendly due to easy adjustment and automatic reminder of next caliration date repeated joints can e collated to form a single menu-guided sequence new: tigtening jos are stored wit a timestamp individual identification markings possile password protection to prevent inadvertent canges and make te tool tamper-proof meets requirements of DKD- 3-7, Class 2 wit certificate in sturdy plastic case (size 40 in toug steel case) supplied wit two. V AA atteries. AA/6,.2 V NiMH recargeale cells may also e used. fully automated caliration (torque) using perfectcontrol calirating unit No Adjustment witout disassemly. registered design display deviation value for angle ± display deviation value ± % 73 Electronic ENOTOK tigtening angle torque wrences wit reversile ratcet insert tool Üü. F F D J F F g Code size W W " mm mm mm mm mm mm g wit ox N m ft l 3 /8 ; N m 7 48 ft l /2, N m 296 ft l 3 /4, Electronic torque wrenc ENOTOK 72 72/6 Electronic ENOTOK torque wrenc wit reversile ratcet insert tool Üü. ame design as No 73 ut witout angle function. F F D J F F g Code W W " mm mm mm mm mm mm g wit ox N m ft l 3 /8 ;

32 Accessories for electronic angle-controlled torque wrenc ensotork No 73 and electronic torque wrenc ENOTOK No UB adaptor, jack cale and software ENOMATE for No 72, 73 for documenting and managing readings on a PC and carrying out statistical analyses. ead out stored wrenc data and joint readings: Joint identifier, Tool serial numer, Target torque or target angle, Torque level at wic te tool cuts out, Tigtening torque or angle reaced, Tolerances, Joint evaluation torage of joint data in a dataase Delete or print igligted joints from te dataase Export displayed joint data to a CV file (compatile wit Excel) 3 languages User management Define new PIN Delete joint data stored in wrenc ystem requirements: PC Microsoft Windows 98 E or compatile operating system wit UB support UB connection Installed ODBC driver for Access data Code m g UB adaptor 77 Jack cale wit jacks at ot ends, 90 angled. Code g Code m g ENOTOK 73. Te decisive moment. Improved. 209

33 Accessories 730/7302 for safe storage and transport of torque wrences (please order inlays separately). upplied witout torque wrenc. Plastic case, empty for torque wrences Code No No mm g /6; 73/6; 74/; 74/2; 74/4; 74/6; 74/0; 72/; 72/; 730/; 730/0; 730/2; 730/20; 730a/; 730a/0; 730a/2; 730a/20; 730N/; 730N/0; 730N/2; 730N/20; 730Na/; 730Na/0; 730Na/20; 730D/ /20; 74/20; 72/30; 730/40; 730N/40; 730Na/40; 730D/ /7304 Inlays for plastic case for torque wrences Code No No g /6; 73/6; 72/; 72/; 730/; 730/0; 730/2; 730/20; 730a/; 730a/0; 730a/2; 730a/20; 730N/; 730N/0; 730N/2; 730N/20; 730Na/; 730Na/0; 730Na/20; 730D/ /20; 72/30; 730/40; 730N/40; 730Na/40; 730D/ N/738N Torque angle gauges for angle controlled olt/screw tigtening, wit static read-off point. ead-off possile from any angle tanks to a pair of angled scales. emovale magnet for attacing sockets wit /2" internal square drive. For use in conjunction wit tigtening tools suc as ervice MANOKOP No 730N. ince tis tigtening metod requires a pre-determined snug torque to e applied, it is essential to coose a torque wrenc covering ot snug torque as well as maximum torque required to reac te recommended tigtening angle. Weter /2" or 3 /4" sq.dr. Torque Angle Gauge is used depends upon te square drive of te appropriate torque wrenc employed. 76 Quickelease safety lock prevents insert tools eing swapped. Te system is locked in place on te ead of te torque wrenc y means of a safety screw. Once te protection system as een fitted, it is possile to attac an insert tool ut not to remove it ecause te Quickelease unlock utton itself is locked. After te safety screw as een removed, te torque wrenc reverts to eing a standard, versatile tool. Te safety screw can e fitted and removed using a TOX screwdriver wit a central ore in te tip (No 466, ize T20, Code ) or a BIT screwdriver insert wit a central ore in te tip (No 442, ize T20, Code ). for torque wrences Code size No g /; 74/2; 74/ /6; 73/6; 74/6; 74/0; 730/0; 730a/0; 730N/0; 730Na/0; 730D/ /20; 73/40; 74/20; 74/40; 730/2; 730/20; 730/40; 730/6; 730a/2; 730a/20; 730N/2; 730N/20; 730N/40; 730N/6; 730Na/20; 730Na/40; 730D/20; 730D/40; 730D/ /; 730N/ /6; 74/80; 74/00; 730II/6; 730NII/6; 730N/80; 730N/00; 730DII/6; 730D/80; 730D/00 for oter torque wrences on request ED ligting for torque wrences If ligt is poor, simply attac tis ED lamp to illuminate te work site. Included in te delivery is a. V micro attery. upplied witout torque wrenc. a D Code No " " W X mm mm mm g N /2 /2 ± N 3 /4 3 /4 ± i BIT for inside exagon screws, for operating te adjusting screws on torque wrences No 720, 72, 730 and 730N. for torque wrences Code No g /6; 73/6; 73/20; 73/40; 74/6; 74/0; 74/20; 74/40; 72/; 72/; 72/20; 72/30; 730/; 730/0; 730/2; 730/20; 730/40; 730a/; 730a/0; 730a/2; 730a/20; 730N/; 730N/0; 730N/2; 730N/20; 730N/40; 730Na/; 730Na/0; 730Na/20; 730Na/40; 730D/0; 730D/20; 730D/40 B outside Code mm E " mm g C 6.3 / outside E DIN 326/IO 73 20

34 Insert/sell tools for torque wrences Output square drive D in accordance wit DIN 320 ong-term loading of te input and output square drive is in accordance wit DIN EN IO 6789:2003. Tis limit must not e exceeded if larger torque wrences and tool olders are used. 72Q Üü. reversile, wit Quickelease safety lock, size 4: 22 teet, sizes and 0: 30 teet Quickelease ratcet insert tools 73 reversile, 60 teet. atcet insert tools, fine toot D J M Code size " mm mm mm mm N m g /8 ; /2 ; quare drive insert tools D J M Code size " mm mm mm mm N m g /4 ; /8 ; * /2 ; * 00 4 * Caution! Modified settings on torque wrenc (refer to note on page 89). 72B Bit ratcet insert tool reversile, wit inside exagon, /4" or /6", DIN 326/IO 73 D 6.3 or D8, for direct acceptance of its /4" or /6" outside exagon C 6.3 (size 4: 22 teet, size : 30 teet). Internal ex drive wit a collar-trust spring. Bits are easy to insert, lock securely in position and can e removed just as easily; even ex its wit a wide groove (Type E, DIN 326/IO 73). upplied witout its. D J M Code size " mm mm mm mm N m g /4 ; /8 ; /2 ; F quare drive insert tools wit permanently attaced, captive square drive. D J Code size " mm mm mm mm g /4 ; /8 ; inside J Code size " mm mm mm mm g /4 ; /6 ; * 7 * Caution! Modified settings on torque wrenc (refer to note on page 89) 72/4 reversile, 22 teet. atcet insert tool 72/ atcet insert tool reversile, 30 teet. Caution! Modified settings on torque wrenc (refer to note on p. 89). Tis ratcet insert tool as te same extension lengt as ring insert tool No 732G/0 (see p. 23) and square drive insert tool No 734/ (see p. 22). D J M Code " mm mm mm mm N m g /4 ; D J Code " mm mm mm mm g /8 ;

35 P Insert/sell tools 734/ quare drive insert tool Caution! Modified settings on torque wrenc (refer to note on p. 89). Tis square-drive insert tool as te same extension lengt as ring insert tool No 732G/0 (see p. 23) and ratcet insert tool No 72/ (see p. 2). 732/0 P ing insert tools 73/0 D J Code " mm mm mm mm g /8 ; Open ended insert tools A J Code mm mm mm mm mm g ; ; ; ; ; ) ; ; ; ; ; ; ; * ; * 74 ) For flare nuts of ydraulic pipes on Frenc veicles A J Code mm mm mm mm mm g ; ; ; ; ; ; ; ; ; ; ; ; ; ; a/0 ing insert tools A J Code " mm mm mm mm g /4 ; /6 ; /8 ) ; /6 ; /2 ; /6 ; /8 ; /6 ; /4 ; /6 ; /8 ; ) For Volvo aero-engines, types JA 73a/0 Open ended insert tools 732TX/0 TOX insert tools A J Code " mm mm mm mm g /4 ; /6 ; /8 ; /6 ; /2 ; /6 ; /8 ; /6 ; * /4 ; * 73 * Caution! Modified settings on torque wrenc (refer to note on page 89) J Code size mm mm mm mm g E6 ; E8 ; E0 ; E2 ; E4 ;

36 P 732G/0 P Q ing insert tools Caution! Modified settings on torque wrenc (refer to note on p. 89). Tis insert tool as te same extension lengt as insert tool No 72/ (see p. 2) and square-drive insert tool No 734/ (see p. 22); HPQ ig performance steel, gunmetal finis. A J Code mm mm mm mm mm g ; ; ; ; ; BIT older insert tools Internal ex drive wit a collar-trust spring. Bits are easy to insert, lock securely in position and can e removed just as easily; even ex its wit a wide groove (Type E, DIN 326/IO 73). inside J Code size " mm mm mm mm g D 8 /6 ; D 6.3 /4 ; inside DIN 326/IO /0 Blank end insert tool gunmetal finis. To prevent damage from excessive temperatures, te locking pin, spring and waser are not fitted until te welding work as een completed. Instructions are supplied. 732aG/0 ing insert tools A J Code " mm mm mm mm g /4 ; /6 ; /8 ; /6 ; /2 ; /6 ; /8 ; for assemling and dismantling aero-engines. 733/0 P W Open ring insert tools A J W Code mm mm mm mm mm mm g ; ; ; ; ; ; ; ; ; ; * ; * ; * 7 * Caution! Modified settings on torque wrenc (refer to note on page 89) H Welding surface J H Code xmm mm mm mm g x4 ; /0 Üü. Adaptor for using insert tools wit an outer square drive of 4 x 8 mm on torque wrences wit an internal square drive of 9 x 2 mm. Caution! Modified settings on torque wrenc (refer to note on p. 89). D a Code mm mm mm mm mm g ;, /0-2 Adaptor for use wit insert tools wit a lateral dovetail profile in torque wrences wit 9 x 2 mm internal square drives. Caution! Modified settings on torque wrenc (refer to note on p. 89). 733a/0 Open ring insert tools D Code mm mm mm mm g ; A J W Code " mm mm mm mm mm g /8 ; /6 ; /2 ; /6 ; /8 ; /6 ; /4 ; Tool older wit tool carrier to receive insert/sell tools (witout torque function). J Code mm mm g ;

37 Insert/sell tools 72Q/20 Quickelease ratcet insert tool Üü. reversile, wit Quickelease safety lock, 36 teet. 73/40 Open ended insert tools 73 reversile, 60 teet. atcet insert tools, fine toot D J M Code size " mm mm mm mm N m g /2, /4, HD 3 /4, * * Caution! Modified settings on torque wrenc (refer to note on page 89). 734 D J M Code size " mm mm mm mm N m g /2, * * Caution! Modified settings on torque wrenc (refer to note on page 89). quare drive insert tools D J M Code size " mm mm mm mm N m g /2, /4, A J Code mm mm mm mm mm g , , , , , , , , , , , , * , * , * , * , * , * , * 307 * Caution! Modified settings on torque wrenc (refer to note on page 89) 73a/40 Open ended insert tools A J Code " mm mm mm mm g /6, /2, /6, /8, /6, /4, /6, /8, /6, , * /8, * 28 * Caution! Modified settings on torque wrenc (refer to note on page 89) TAHWIE insert tools. More diversity. More options. 24

38 P 732/40 P ing insert tools A J Code mm mm mm mm mm g , , , , , , , , , , , , , , , * , * , * 240 * Caution! Modified settings on torque wrenc (refer to note on page 89). 732a/40 ing insert tools A J Code " mm mm mm mm g /2, /6, /8, /6, /4, /6, /8, /6, , TX/40 TOX insert tools 736/ /40 Üü Üü BIT older insert tool Internal ex drive wit a collar-trust spring. Bits are easy to insert, lock securely in position and can e removed just as easily; even ex its wit a wide groove (Type E, DIN 326/IO 73). inside J Code " mm mm mm mm g D 8 /6, inside DIN 326/IO /40 Blank end insert tool gunmetal finis. To prevent damage from excessive temperatures, te locking pin, spring and waser are not fitted until te welding work as een completed. Instructions are supplied. H Welding surface J H Code xmm mm mm mm g x 2, for using insert tools wit an outer square drive of 9 x 2 mm on torque wrences wit an internal square drive of 4 x 8 mm. Caution! Modified settings on torque wrenc (refer to note on p. 89). Adaptor D a Code mm mm mm mm mm g , ; /40-2 Adaptor for use wit insert tools wit a lateral dovetail profile in torque wrences wit 4 x 8 mm internal square drives. Caution! Modified settings on torque wrenc (refer to note on p. 89). J Code size mm mm mm mm g E4, E8, E20, E24, /40- Adaptor for using sell tools wit an internal square drive of 24. x 28 mm on torque wrences wit an internal square drive of 4 x 8 mm. Caution! Modified settings on torque wrenc (refer to note on p. 89). D Code mm mm mm mm g , Tool older wit tool carrier to receive insert/sell tools (witout torque function). D D Code mm mm mm g , : 66 2 J Code mm mm g ,

39 Insert/sell tools 73/6 atcet insert tool, fine toot reversile, 60 teet, load capacity up to 60 N m, for size 6 torque wrences. 732/00 P ing insert tools 73/00 atcet insert tool wit pus troug square drive, 30 teet. D J Code " mm mm mm mm g / D J Code " mm mm mm mm g / /00 quare drive insert tool A J Code mm mm mm mm mm g /00 Blank end insert tool gunmetal finis. To prevent damage from excessive temperatures, te locking pin, spring and waser are not fitted until te welding work as een completed. Instructions are supplied. H Welding surface J H Code x mm mm mm mm g x D J Code " mm mm mm mm g / /00 Adaptor for using sell tools wit an internal square drive of 24. x 28 mm on torque wrences wit an internal square drive of 22 x 28 mm. Caution! Modified settings on torque wrenc (refer to note on p. 89). 73/00 Open ended insert tools A J Code mm mm mm mm mm g D D Code mm mm mm mm g : /80 atcet sell tool wit pus troug square drive, 30 teet. 3 D K Code " mm mm mm mm g /4 :

40 734/80 3 quare drive sell tool 7370/80 ell adaptor for attacing 4 x 8 mm insert tools. Caution! Modified settings on torque wrenc (refer to note on p. 89). D K Code " mm mm mm mm g /4 : /80 Open ended sell tools 3 a a Code mm mm mm mm mm g :, A K Code mm mm mm mm mm g : : : : : : : : : : : /80 P ing sell tools Tool older wit tool carrier to receive insert/sell tools (witout torque function). K Code mm mm g : a HD COW-FOOT spanners Heavy Duty For particularly ig loadings, e.g. stainless steel screw fittings. Full use of jaws in conjunction wit standard ratcets. Caution! Modified settings on torque wrenc (refer to note on page 89), crome plated. upplied witout ratcet. A K Code mm mm mm mm mm g : : : : : : : : : : : a/80 P ing sell tools A K Code " mm mm mm mm g /6 ) : /6 ) : ) for jet engine pins (Airus A320/A32) a A a a Code " " mm mm mm mm g /6 3 / /8 3 / /6 3 / /6 3 / /8 3 / /6 3 / / /6 3 / /8 3 / /4 3 / /6 3 / /2 / /6 / / /8 / /6 / /4 /

41 Insert/sell tools 440 P COW-ING spanners Caution! Modified settings on torque wrenc (refer to note on page 89). Crome Alloy teel, crome plated. W a A a a W Code mm " mm mm mm mm mm g / / ) / / ) / / ) / / / ) 3 / / ) 3 / / / ) 3 / / ) 3 / / / / MB 3 ) 3 / / / / / / / / / / / / ) For union nuts on fuel injection leads on 4-cylinder Mercedes-Benz diesel engines 2 ) For use on suction or pressure lines witin expansion valve of air conditioning unit (Mercedes-Benz) 3 ) lim-line version for setting of electronic injection on 440-HP-engines Mercedes-Benz series OM a COW-ING spanners A a a W Code " " mm mm mm mm mm g /8 ) / /6 / /2 / /6 / /8 3 / /6 3 / /4 3 / /6 3 / /8 3 / /6 3 / / /6 3 / /8 / /4 / /6 / /8 / /6 / /2 / /6 / /8 / /4 / /6 / / /4 / /6 / /8 / ) For Volvo aero-engines, types JA 440 MJ Q COW-ING spanners upersedes No 440 MJ Caution! Modified settings on torque wrenc (refer to note on page 89), EN 408, for pipe unions wit straigt cylindrical involute tooting, HPQ ig performance steel, crome plated. W a Treaded G a a W Code nut mm " mm mm mm mm mm g MJ0 DN04 / MJ4 DN06 / MJ6 DN08 3 / MJ8 DN0 3 / MJ20 DN2 3 / MJ22 DN4 3 / MJ24 DN6 3 / MJ27 DN8 3 / MJ30 DN20 3 /

42 40 COW-FOOT spanners Caution! Modified settings on torque wrenc (refer to note on page 89), Crome Alloy teel, crome plated. a 447 P Q f Adaptor Caution! Modified settings on torque wrenc (refer to note on page 89), American sizes: AE A 94-E, HPQ ig performance steel, gunmetal finis. d d 2 2 A a a Code mm " mm mm mm mm g / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / a COW-FOOT spanners A a a Code " " mm mm mm mm g /8 / /6 3 / /2 3 / /6 3 / /8 3 / /6 3 / /4 3 / /6 3 / /8 3 / / /6 3 / /8 3 / /6 3 / /4 3 / /6 3 / /8 3 / /6 3 / /2 3 / /6 3 / /8 3 / /6 3 / /4 3 / /8 3 / / /8 3 / /4 3 / /8 / A a d d 2 2 Code mm " mm mm mm mm mm g / / / / / a f Adaptor A a d d 2 2 Code " " mm mm mm mm mm g /4 3 / /6 3 / /8 3 / /6 3 / /2 3 / /6 3 / /8 3 / /8" D, offset pecial extension d Code mm mm g aP Q pline-drive adaptor Caution! Modified settings on torque wrenc (refer to note on page 89), M-33787, MI-W-8982, HPQ ig performance steel, gunmetal finis. d d 2 2 pline A a d d 2 2 Code size " " mm mm mm mm mm g /32 3 / /4 3 / /32 3 / /6 3 / /8 3 / /6 3 / /2 3 / /6 3 / /8 3 /

43 Allocation of coefficients of friction and recommended values to various materials, surfaces and joint lurication states Class of ange for election of typical examples for election of typical examples for friction µg and µk coefficient Material/surfaces uricants A 0.04 to 0.0 rigt metal, ardened and solid luricants suc as Mo 2, temperated lack, pospated grapite, PTFE, PA, PE, PI in onded electrocoatings like Zn, Zn/Fe, Zn/Ni, coatings, as topcoats or in pastes; zinc flake coatings melted wax, wax dispersion B 0.08 to 0.6 rigt metal, ardened and solid luricants, suc as Mo 2, temperated lack, pospated grapite, PTFE, PA, PE, PI in onded electrocoatings like Zn, Zn/Fe, Zn/Ni, coatings, as topcoats or in pastes; zinc flake coatings, melted wax; wax dispersions; Al and Mg alloyscoatings greases; oils; delivery state ot-dip zinc-plated Mo 2 ; grapite; wax dispersions organic coatings wit integrated solid luricant or wax dispersion austenitic steel solid luricants or waxes; pastes C 0.4 to 0.24 austenitic steel wax dispersion pastes rigt metal, pospatised delivery status (sligtly oiled) electroplated coatings like Zn, Zn/Fe, witout Zn/Ni, zinc flake coatings, adesive D 0.20 to 0.3 austenitic steel oil electroplated coatings like Zn, Zn/Fe witout E 0.30 electroplated coatings like Zn, Zn/Fe witout Zn/Ni, austenitic steel, Al, and Mg alloys Approximate values for static friction μt in te joint Material pairings Coefficient of static friction in tis state dry luricated steel steel/cast steel 0. to is 0.2 steel soft cast iron 0.2 to to 0. soft cast iron soft cast iron 0. to ronze steel 0.2 to soft cast iron ronze to 0.2 steel copper alloy 0.07 steel aluminum alloy 0. to to 0.8 aluminum aluminum 0.2 Assemly pretension forces F M Ta and tigtening torque M A at n = 0.9 for setscrews wit standard metric treads to DIN IO 262; ead sizes of ex screws to DIN EN IO 404 to 408, screws wit outer ex to DIN and ceese ead to DIN EN IO 4762 and central ore medium to DIN EN Dim. trengt Assemly pretension forces F M Ta in kn for μ G = Tigtening torque M A in N m for μ K = μ G = class M M M M M M M M M M M M M M M M M M Assemly pretension forces and tigtening torques MAssemly pretension forces F M and tigtening torques M A for screws wit standard metric treads to DIN 3, Page 43 (M.6 M 2. M 3 to M 39) and ead contact sizes suc as DIN 92 (DIN EN IO 4762), DIN 93 (DIN EN 2404), DIN 934 (DIN EN 24032), DIN 692, DIN 7984, DIN Te tale readings F M and M A are ased on te I unit N (Newton). N = 0.02 kp, N cm = 0.02 kpcm, N m = 0.02 kpm, kp = 9.8 N, kpcm = 9.8 N cm, kpm = 9.8 N m. Te assemly pretension forces F M listed in te tale aove result in 90% exploitation of a screw s yield strengt d 0.2 (DIN IO 898 Part ) troug te comparative tension d red., wic depends on te coefficient of tread friction μ G. Te tale of assemly pretension forces sows wat quality of wic 220 screw is required for a particular tread friction to generate a certain re quired assemly pretension force F M. Te tigtening torque M A required to acieve 90% yield strengt exploitation for a screw wose dimensions and quality are given can e determined from te rigt-and tale aving regard to a specific underead friction (μ K ). To determine te rated torque to e applied, deduct alf te spread of te corresponding torque wrenc from te applicale tigtening torque M A in te tale. Calculation of te tale entries and notes on teir application to VDI 2230, Page.

44 MUTIPOWE Makes cilds play of te largest torques. MUTIPOWE or really toug work. TAHWIE MUTIPOWE torque multipliers wit planetary gears take te fatigue out of tigtening or loosening stiff or large olt connections. A long lever is not necessary. TAHWIE MUTIPOWE multiplies uman strengt; steady torque transfer is easy on nuts and olts. Even te largest torques are transferred wit ease and precision over long periods. Accordingly, construction materials and workmansip are extremely roust. Wen comined wit TAHWIE torque wrences, MUTIPOWE really sows its strengt. Te MUTIPOWE range extends to 000 N m/3687 ft l. MUTIPOWE tools are also availale on request up to 2000 N m/880 ft l. Te MUTIPOWE from 2000 N m are fitted wit an anti-acklas device. pare parts, see p MP300 MUTIPOWE wit overload protection and planetary gears, in carrying case, wit one spare sun weel (overload cut-out), deviation of indication ± %. Gear Torque a D g Code size N m ) ft l ) N m 2 ) ft l 2 ) ratio ratio " " mm mm mm g wit ox : : 3. /2 3 / : : /4 3 / *) : : 2. / *) : : 2. 3 / *) : : /4 / MUTIPOWE tools are also availale on request up to 2000 N m/880 ft l. *) wit anti-acklas device ) max. output 2 ) max. input MP00-00 MUTIPOWE particularly compact construction ligt and easy to andle wit ratcet function working angle 8 wit rotary scale for use wit a torque wrenc wit a fixed /2" square drive patents applied for in carry-case included in te set: 3 exagon inserts sizes 30; 32; 36 mm, insert wit " outer square drive, reaction arm 400 mm display deviation value ± % Gear Torque a g Code N m ) ft l ) N m 2 ) ft l 2 ) ratio ratio " mm mm mm g wit ox : : / ) max. output 2 ) max. input 22

45 pare parts ets of spare parts for ratcet insert tools 40Q Üü Üü Content: pinion; pawl; 2 lever wit pin; all; 2 compression springs; 2 screws M.7 x 8; 2 cover plates 430Q pare parts set Üü Üü Content: pinion, pawl, lever wit pin, all, 2 compression springs, 2 screws 720Q/0 pare parts set Üü Üü Content: pinion, pawl, lever wit pin, all, 2 compression springs, 2 screws 20Q Üü Üü pare parts set Code for No g Q/4 24 Code for No g Q/ Code for No g Q/0 64 pare parts set Content: pinion, pawl, lever wit pin, all, 2 compression springs, 2 screws Code for No g Q/ B pare parts sets Content: pinion, pawl, lever wit pin, all, 2 compression springs, 2 screws, cover plate Code size for No g B/ B/ / pare parts set Content: pinion, pawl, cange-over utton wit pin, all, 2 compression springs, 2 screws, cover plate 720/4 pare parts set Content: pinion, pawl, lever wit pin, all, 2 compression springs, 2 screws, cover plate Code for No g / / pare parts set Content: pinion, pawl, switcing disk, spring, 3 screws. Code for No g / 8 for ratcets from 2/97 730/0 pare parts set Content: pinion, pawl, switcing disk, spring, 3 screws. Code for No g /0 96 for ratcets from 2/97 730/20 pare parts set Content: pinion, pawl, switcing disk, spring, 3 screws. Code for No g /20 46 for ratcets from 4/96 730/40 pare parts set Content: pinion, pawl, switcing disk, spring, 3 screws. Code for No g /40 29 for ratcets from /97 730/ 40HD-6 pare parts set Content: pinion, pawl, switcing disk, spring, 3 screws. Code for No g / 70 Code for No g /40HD, 73/

46 720 atcet spare parts sets for torque wrences No 72 Code No Content g / For ratcet/torque wrenc No 72/: pinion, pawl, switc-over utton and pin, all, 2 compression springs, 2 screws / For ratcet/torque wrenc No 72/: pinion, pawl, lever, lever pin, all, 2 compression springs, 2 screws /30 For ratcet/torque wrenc No 72/30: pinion, pawl, lever, lever pin, all, 2 compression springs, 2 screws /80 For ratcet/torque wrenc No 72Nf/80, 72Nf/00, 73/80, 73/00: pinion, 2 pawls, 2 spring contact points, 2 compression springs V quare drive units for torque wrences and insert tools. a 02 /2 70V 6 a Code size for No " " mm g V/ /4 / /4 3 /8 / / 3 /8 3 / /0 3 /8 / /2 720/30; 734/20 /2 / /30 /2 / /40 3 /4 3 / Nf/80; 72Nf/80+00; 734/80; 734/00; 73/80; 73/00 3 /4 3 / * 720Nf/80; 72Nf/80+00; 734/40; 734/80; 734/00; 73/80; 73/00 3 /4 3 / * extra-long, firmly locked, so usale from ot sides pares for MUTIPOWE un weel wit overload cutout Code No for No g MP MP MP MP MP N TW 290N N TW 29N N TW 39N N TW 392N N TW 393N 0 223

47 Torque testers Electronic torque tester for torque wrences ENOTOK 7707 W (For complete caliration systems, see p. 227, 23) Compact torque tester for easy adaptation y replacement of te transducers. Hig degree of accuracy tanks to flat transducer and conversion and digitalisation of readings witin te transducer (see p. 22). Hig degree of safety troug display sowing actual torque read-off were clicking torque wrences are used W Torque tester ENOTOK Electronic torque tester for torque wrences, consisting of: transducer, patent older display unit (registered design) tripod for display unit (wit. m cale) spiral cale mains adaptor (0 V 230 V wit intercangeale socket adaptors) or direct connection to 2 V in-car supply is possile square drive adaptor (No W, No W, No W, No W) kit for attacing te unit to a workenc or wall in a orizontal or vertical testing position for clockwise and anticlockwise use. Units of measurement: N m, ft l, in l. Te easily intercangeale transducers are attaced to te older y means of a Quickelease safety lock. ow lateral forces tanks to low-profile transducers, automatic detection of te transducer, flexile and user friendly ecause te unit can e used orizontally or vertically and te display unit can e placed in many positions, additional tripod wit. m cale for mounting te display unit to facilitate visual monitoring wen using longer torque wrences, especially road measuring range from approx. 2% to 00% of rated value. Te software No 779-4, including UB u and jack cale (see p. 234), enales readings to e transferred to te PC for documenting and for generating caliration certificates in accordance wit DIN EN 6789:2003 (no separate power supply needed, power comes from PC). Wile individual transducers are eing recalirated, te torque tester itself remains on-site for furter use. Wide range of application (-20 C to +60 C). Complies wit DIN 309: 200, Class 2 and DKD- 3-8: Wit certificate. upplied in sturdy plastic case. 2 Üü Quickelease apid cange and firm locking of te transducers tanks to te Quickelease safety lock. t Intercangeale square drive adapters: A set of intercangeale square drive adapters are conveniently stored in te mounting lock for a range of different drive sizes. Capacity Capacity Capacity a 2 t g Code No N m ft l in l " mm mm mm mm g wit ox W ) / W / W / W 2 ) / W 3 ) / W 4 ) / W 4 ) / ) for calirating torque screwdrivers 2 ) wit square drive adaptor No 409M ( /4" a x 3 /8" D) 3 ) wit square drive adaptors No ( /4" a x /2" D), No ( 3 /8" a x /2" D) 4 ) wit square drive adaptors No 7787 ( /4" a x 3 /4" D), No 7788 ( 3 /8" a x 3 /4" D), No 7789 ( /2" a x 3 /4" D) 224

48 Wic transducer is for wic torque wrenc? (Caliration in accordance wit DIN EN IO 6789: 2003) TAHWIEs recommendation: +++ very well suited ++ well suited + suitale No D/ D/ D/ D/ N/ N/ N/ N/ N/ N/ N/ Na/ Na/ Na/ Na/ Na/ / / a/ a/ / / / / / /6 +++ No a/ a/ a/ a/ / Nf/ / / / Nf/ Nf/ / +++ 7/ / / / / / a/ Nm/ / / / / / / Üü Üü Transducers Patent, for caliration of torque wrences and torque screwdrivers, ig degree of accuracy tanks to conversion and digitization of readings witin te transducer itself. Not susceptile to lateral forces due to low-profile construction. Can also e used as part of a caliration system (see p. 227, 23). Wit certificate. upplied in sturdy plastic case. Display deviation value Display deviation value Display deviation value ± % of te reading ± 0.% of te reading ± 0.2% of te reading O a g Code No N m ft l in l N m ft l in l N m ft l in l mm " g wit ox ) / / / / / / / ) / ) for calirating torque screwdrivers 2 ) for use wit mecanical loader No 7792 and (see p. 229) Measuring ranges y deviation of indication Note! Torque testers are measuring instruments! Tey ave to e regularly calirated and, were necessary, adjusted, using suitale caliration equipment. We recommend recalirating every 2 monts. 22

49 TOKMATE Torque testers Accurate. eliale. afe. TAHWIE caliration Caliration Caliration is te regular examination of te accu racy and reliaility of torque tools. Tis is done using special-purpose calirating equipment wic is suject to stringent monitoring. Tis is essential ecause torque tools are precision instruments wic are very often in use in safety-relevant environments. Tey are expected to pro vide te same level of accuracy in teir readings relialy over long periods of time. In order to ensure tese standards are guaranteed, it is essential tat examination y means of caliration takes place at regular intervals and is documented. At te very least, a caliration system must include te following components: Mecanical loader Te mecanical loader is required for rapid, accurate fixing and operation of te torque wrenc. Te mecanical loader also ensures tat te DIN EN IO 6789 requirement for clicking torque wrences is fulfilled, i.e. tat, aove 80% of te final torque value, te force is applied slowly and steadily witin a period of 0. to 4 seconds. 2 Transducer Te torque applied using te torque wrenc is digitalised witin te transducer and transmitted via UB cale to te PC, wic ensures error-free transmission. 3 UB-Adaptor From ere, te data are transferred to te PC. 4 Cale for connecting laoratory transducers No 7728 to UB adaptor, wit jack plug and self-locking precision plug. quare drive adaptor Te set includes te square drive adapters necessary to make full use of te measuring range of te transducers; e.g. for transducer No (internal square drive 3/4 ), square drive adapter No 7787 (/4 female to 3/4 male), No 7788 (3/8 female to 3/4 male) and No 7789 (/2 female to 3/4 male). 6 oftware Te data received in tis way can ten e used to issue a caliration certificate in accordance wit DIN/IO

50 TOKMATE Complete caliration systems wit matced components + Cale UB adaptor No 77- Mecanical ase unit Transducer laoratory UB adaptor No 777- PC/Printer not included in te delivery Caliration systems No PC PC PC PC Code Weigt/kg ange/n m Mecanical No 779 No 779 No 7792 loader tand alone test No 7790 attacment for torque screwdrivers Extension unit No 779- No Transducer laoratory No ( 0 N m) No (2 20 N m) No (2 20 N m) No ( N m) No (0 00 N m) No (0 00 N m) No ( N m) No ( N m) No ( N m) No ( N m) UB adaptor No 777- No 777- No 777- No 777- Jack cale No 77 No. 77 No 77 No 77 Cale for No 7728 No 77- No 77- No 77- No 77- (connection etween transducer and UB adaptor) quare drive adaptor No 43 (3/8" a x /4" D ) No 43 (3/8" a x /4" D ) No 7787 (/4" a x 3/4" D ) No 7787 (/4" a x 3/4" D ) No 409M (/4" a x 3/8" D ) No 7788 (3/8" a x 3/4" D ) No 7788 (3/8" a x 3/4" D ) No 7789 (/2" a x 3/4" D ) No 7789 (/2" a x 3/4" D ) No 409M (/4" a x 3/8" D ) No (3/4" a x ½" D ) No (" a x ½" D ) No (/4" a x /2" D ) No (3/8" a x /2" D ) Calirating square drive No 734K/4 (/4" D ) No 734K/4 (/4" D ) No 734K/4 (/4" D ) insert tools No 734K/ (3/8" D ) No 734K/ (3/8" D ) No 734K/ (3/8" D ) No 734K/20 (/2" D ) No 734K/20 (/2" D ) No 734K/40 (3/4" D ) No 734K/40 (3/4" D ) Adaptors No 3 (/4" D x /4" E E 6,3) No 3/ (/4" D x /4" E C 6,3) Caliration software TOKMATE 4 TOKMATE 4 TOKMATE 4 TOKMATE 4 DAkk caliration certificates 227

51 Torque testers Mecanical loaders for torque wrences and torque screwdrivers Tanks to te modular design, end users can put togeter teir own mecanical loader according to teir specific requirements. Extensions wit additional components are possile any time. All te components are carefully matced to ensure compatiility and can e easily fitted. Tis slot-in system is easy to use and as a very accurate fit. Te components can e quickly and easily locked togeter using te integrated screw joints. Te display unit can e attaced at various points of te system via a older. In tis way, every user can organise is or er work to suit temselves. 779 Mecanical loaders up to 400 N m Measurement possile witout moving te point of application of force. Tanks to a specially designed force transmission system, mecanical loader No 779 avoids te risk of te point of force application sifting during te caliration process. Te lever elow te test rail is actuated in a linear direction y te andweel acting on a spindle. Te linear motion is translated into a rotary movement wic acts on te transducer. Te torque wrenc to e calirated remains in te same position trougout te caliration process. Tis prevents measuring errors caused y te point of force application eing moved. Tanks to a low-friction linear all earing, te torque wrenc is automatically levelled as it is placed in te unit. A furter linear all earing ensures te contact wit te torque wrenc is friction-free. Te reduction in lateral forces acting on te transducer and in te friction on te point of contact wit te torque wrenc results in a corresponding reduction in mismeasurement. Patents applied for. Capacity for transducer for torque wrences wit Profile widt Code N m functional lengt ( F ) max. mm mm mm mm mm kg sizes Extension unit for No 779, and up to 000 N m wit one pair of adapter plates No for eigt compensation etween extension unit No 779- and perfectcontrol calirating units No and No Capacity for torque wrences wit Profile widt Code N m functional lengt ( F ) max. mm mm mm mm mm kg ( )

52 7792 Patents applied for. Mecanical loaders unit to 000 N m Capacity for transducer for torque wrences wit Profile widt Code N m functional lengt ( F ) max. mm mm mm mm mm kg sizes 20; 00; Extension unit for No 7792 up to 3000 N m Capacity for torque wrences wit Profile widt Code N m functional lengt ( F ) max. mm mm mm mm mm kg ( ) Test attacments for torque screwdrivers 7790 Mecanical loaders for torque screwdrivers Can e olted to mecanical loader No Te torque screwdriver to e calirated is inserted in te square mount of te transducer and fixed using te universal central clamp. Te andweel ensures tat te required force is applied in a controlled manner to te torque screwdriver. upplied witout transducer or torque screwdriver Test attacment for torque screwdrivers Can e olted onto mecanical loader No 779. Te torque screwdriver to e calirated is inserted in te square mount of te transducer and fixed using te universal central clamp. Te andweel ensures tat te required force is applied in a controlled manner to te torque screwdriver. t t Capacity t Code N m mm mm mm kg Capacity for transducer t Code N m mm mm mm kg ; Accessory 770- Holder for display unit No 770. Can e olted to test attacments. Code g

53 Torque testers Audited. Documented. Certified. TAHWIE DAkk caliration laoratory You can ensure controlled tigtening, record te results of tigtening processes, monitor torque tools. TAHWIEs DAkk caliration laoratory for torque is accredited y te German Accreditation Body (DAkk) in accordance wit DIN EN IO/IEC 702: 200. Wic means te specific requirements listed in Tecnical pecification IO/T 6949 relating to testing laoratories are met. Asolutely essential: Tis is asolutely essential to all suppliers in te auto motive sector! Te transfer torque wrences and torque transducers in use at TAHWIEs DAkk caliration laoratory are suject to regular examination y te German Federal Pysics Institute (PTB) in Braunscweig. Te accuracy of te torque wrences must e proved in a series of steps and tese must e traceale. Only in tis way can te reliaility of te readings e guaranteed. During te first stage, te end-user cecks te accuracy of te torque tools in-ouse using suitale calirated testing equipment. At te next stage, tis test equipment is cecked in TAHWIEs DAkk calirating laoratory. Tis accreditation y te German Accreditation Body (DAkk) in accordance wit DIN EN IO/IEC 702: 200 guarantees te direct link etween te measuring equipment and te national standard as laid down in DIN EN IO 900: PTB DAkk TAHWIE Works caliration TAHWIE Internal works caliration Customer Enduser Customer elationsip etween te national standard and te equipment 230

54 TOKMATE Complete caliration systems perfectcontrol wit matced components Motorised calirating tool No Transducer laoratory UB adaptor No 777- PC/Printer not included in te delivery Manual calirating unit No Caliration systems No / / / /000 Code Weigt/kg ange/n m Motorised No No calirating unit Manual No No calirating unit Extension unit No 779- No 779- Transducer laoratory No ( 0 N m) No ( 0 N m) No ( 0 N m) No ( 0 N m) No (6 60 N m) No (6 60 N m) No (6 60 N m) No (6 60 N m) No ( N m) No ( N m) No ( N m) No ( N m) No ( N m) No ( N m) UB Adaptor No 777- No 777- No 777- No 777- Jack cale No 77 No. 77 No 77 No 77 piral cale No 772 No 772 No 772 No 772 Cale for No 7728 No 77- No 77- No 77- No 77- quare drive adaptor No 409M (/4" a x 3/8" D ) No 409M (/4" a x 3/8" D ) No 409M (/4" a x 3/8" D ) No 409M (/4" a x 3/8" D ) No 7787 (/4" a x 3/4" D ) No 7787 (/4" a x 3/4" D ) No 7787 (/4" a x 3/4" D ) No 7787 (/4" a x 3/4" D ) No 7788 (3/8" a x 3/4" D ) No 7788 (3/8" a x 3/4" D ) No 7788 (3/8" a x 3/4" D ) No 7788 (3/8" a x 3/4" D ) No 7789 (/2" a x 3/4" D ) No 7789 (/2" a x 3/4" D ) No 7789 (/2" a x 3/4" D ) No 7789 (/2" a x 3/4" D ) No (/4" a x /2" D ) No (/4" a x /2" D ) No (/4" a x /2" D ) No (/4" a x /2" D ) No (3/8" a x /2" D ) No (3/8" a x /2" D ) No (3/8" a x /2" D ) No (3/8" a x /2" D ) Calirating square drive No 734K/4 (/4" D ) No 734K/4 (/4" D ) No 734K/4 (/4" D ) No 734K/4 (/4" D ) insert tools No 734K/ (3/8" D ) No 734K/ (3/8" D ) No 734K/ (3/8" D ) No 734K/ (3/8" D ) No 734K/2 (3/8" D ) No 734K/2 (3/8" D ) No 734K/2 (3/8" D ) No 734K/2 (3/8" D ) No 734K/20 (/2" D ) No 734K/20 (/2" D ) No 734K/20 (/2" D ) No 734K/20 (/2" D ) No 734K/40 (3/4" D ) No 734K/40 (3/4" D ) No 734K/40 (3/4" D ) No 734K/40 (3/4" D ) No 734K/00 (3/4" D ) No 734K/00 (3/4" D ) No 734K/00 (3/4" D ) No 734K/00 (3/4" D ) Caliration software TOKMATE 4 TOKMATE 4 TOKMATE 4 TOKMATE 4 DAkk caliration certificates 23

55 Torque testers Motorised calirating and adjusting tool from to 400 N m Te electronic perfectcontrol calirating unit wit its electric drive consideraly reduces te amount of effort and time required for caliration and adjustment tasks on torque wrences. measurement possile witout moving te point of application of force. prevents faulty readings tanks to precision-mounted spindle and finely regulated motor. extremely accurate caliration tanks to optimised earings and square drives for te transducers. rapid, easy cange of transducers tanks to quick-release latcing system. convenient pusutton controls for clockwise and anticlockwise measurements wit automatic speed compensation. saves time ecause te ridge support is locked in place using a single-anded eccentric lever. transmission of readings to a PC via UB interface for furter processing, analysis and arciving. caliration certificates can e printed or saved as a PDF file after caliration. as found / as left calirations can e documented. during caliration, DIN EN IO 6789:2003 in numerous languages is supported. Additional standards and works standards are availale on request. can e upgraded to perfectcontrol calirating unit No for angle-controlled wrences. caliration up to 000 N m is possile using te easily attaced extension unit No 779- (see p. 228) design patent, oter patents applied for Bot clicking and indicating torque wrences can e calirated. Caliration of transducers is possile using reference torque wrences No and , availale on request. 6 calirating square drive insert tools No 734K (sizes 4,, 2, 20, 40, 00), 6 square drive adaptors (No 409M, No 7787, No 7788, No 7789, No , No 7789-), UB adaptor No 777-, software Torkmaster 773-, jack cale No 77, spiral cale No 772, cale No 77- wit jack plug and self-locking precision plug, low-temperature cale connector, exagon key wrenc No 0760CV size 2 mm are included. Te unit is supplied witout te torque wrenc, transducers or noteook. Transducers laoratory No 7728 (see p. 233) Capacity for transducer for torque wrences wit Profile widt Code N m functional lengt ( F ) max. mm mm mm mm mm kg (sizes -00) Manual calirating unit from to 400 N m As for perfectcontrol No , ut te drive is via an ergonomically designed andweel. Caliration up to 000 N m is possile using te easily attaced extension unit No 779- (see p. 228). Patents applied for. 6 calirating square drive insert tools No 734K (sizes 4,, 2, 20, 40, 00), 6 square drive adaptors (No 409M, No 7787, No 7788, No 7789, No , No 7789-), UB adaptor No 777-, software Torkmaster 773-, jack cale No 77, spiral cale No 772, cale No 77- wit jack plug and self-locking precision plug, low-temperature cale connector, exagon key wrenc No 0760CV size 2 mm are included. upplied witout torque wrenc, transducer or noteook. Transducers laoratory No 7728 (see p. 233) Capacity for transducer for torque wrences wit Profile widt Code N m functional lengt ( F ) max. mm mm mm mm mm kg (sizes -00)

56 Automated calirating and adjusting unit from to 400 N m Automatically calirates electronic torque and angle-controlled wrences made y TAHWIE Design patent, oter patents applied for. Model is te same as perfectcontrol No , except it is additionally suited to calirating angle-controlled wrences. Optimum adaptation to working eigt wit motorised eigt adjustment. 6 calirating square drive insert tools No 734K (sizes 4,, 2, 20, 40, 00), 6 square drive adaptors (No 409M, No 7787, No 7788, No 7789, No , No 7789-), UB adaptor No 777-, software Torkmaster 773-, jack cale No 77, spiral cale No 772, cale No 77- wit jack plug and self-locking precision plug, low-temperature cale connector, exagon key wrenc No 0760CV size 2 mm are included. upplied witout torque wrenc, transducer or noteook. Capacity for transducer for torque wrences wit Profile widt Code N m functional lengt ( F ) max. mm mm mm mm mm kg (sizes -00) Üü Üü Transducers laoratory patented, for laoratory environments, wit optimised measuring range, for calirating torque wrences and torque screwdrivers, for use togeter wit perfectcontrol calirating unit No 7794 or caliration system No Hig degree of accuracy tanks to conversion and digitization of readings witin te transducer itself. Wit ig-grade self-locking precision plug. Not susceptile to lateral forces due to low-profile construction. Wit DAkk caliration certificate. Max. display deviation value ± 0.% of te reading. Furter details on request. upplied in sturdy plastic case. Measuring ranges y deviation of indication Display deviation value Display deviation value Code size ± 0.% of te reading ± 0.2% of te reading O a g N m ft l in l N m ft l in l mm " g wit ox ) / / / / / / / / / / / ) / ) for calirating torque screwdrivers 2 ) for use wit mecanical loader No 7792 and (see p. 229) 233

57 Torque testers Accessories for worksop torque tester and caliration systems 770 Display unit registered design, for displaying te actual torque as measured. Units of measurement: N m, ft l, in l. Modes of operation: track, peak old, first peak (only wit manual operation), additional display of actual torque applied wit clicking torque wrences. wivels to any desired position tanks to universal all-joint. 77- Cale for No 7728 for connecting laoratory transducers 7728 to a UB u or display unit, wit jack plug, 90 angled, and self-locking precision plug. Code m g Code g UB adaptor, jack cale and software Torkmaster ink etween perfectcontrol or transducer and PC. For adjusting and calirating torque wrences and torque screwdrivers. Produces caliration certificates in accordance wit DIN EN IO 6789: 2003, wic can e printed out or saved as PDF files. as found / as left calirations can e documented. grapical representation of te torque progression user management 7 languages equipment testing system ystem requirements: PC Microsoft Windows XP P3 or later operating system UB connection 77-2 U piral cale for No 7728 for connecting laoratory transducers 7728 to a UB u or display unit, wit jack plug, 90 angled, and self-locking precision plug. Code max. mm g Input: 0 V 230 V AC, Output: 9 V DC, wit intercangeale socket adaptors. Mains adaptor Code Volt g Code m g Jack cale Connection etween transducers and UB adaptor or display unit, wit jacks at ot ends, 90 angled. Code m g piral cale Connection etween transducer and display unit or UB adaptor, wit jacks at ot ends, 90 angled. 776 Interface adaptor required for automated caliration and adjustment of angle-controlled torque wrences No 74 using calirating and adjusting units perfectcontrol No and Code g /3 Contents No 776 interface adaptor No 772 spiral cale No 7760 mains adaptor Interface adaptor set Code max. mm g Code g