MANOSKOP tightening angle torque wrenches with reversible ratchet insert tool

Transcription

1 74 MANOKO titenin anle torque wrences wit reversile ratcet insert tool 74/2 74/20 74/80 J D size W W W mm " wit ox N m ft l 9 90 in l ; / N m. ft l 8 80 in l ; / N m 3 30 ft l in l ; / N m 4. 4 ft l 4 40 in l ; 3 / N m ft l in l ; / N m 0 ft l in l, / N m ft l in l, 3 / N m ft l in l. 3 / N m ft l in l. 3 / N m ft l in l. 3 / ENOMATE ive software ecord titenin operations wit te MANOKO 74. epresentation of torque over time, anle over time, torque over anle. epresentation of several curves simultaneously. Data export for furter processin. Te software is for a sinle-seat licence. Torque wrences 74/ /00 must ave firmware version stationary ase for securely connectin anle-controlled torque wrenc No 74 to a C via a UB port. Dockin station for No max. care voltae 4.2 V, capacity 2600 ma i-ion attery for No includin carer Input: 00 V 240 V AC, Output: 4.2 V DC, wit intercaneale socket adaptors. Carin dock for i-ion attery No est for dockin station No 7762 for securely supportin lon anle-controlled torque wrences No 74 from size 6 up /3 Interface adaptor set required for automated caliration and adjustment of anle-controlled torque wrenc No 74 usin caliratin and adjustin units perfectcontrol No and Contents No 776 interface adaptor No 772 spiral cale No 7760 mains adaptor

2 Accessories for electronic anle-controlled torque wrenc ensotork No 73 and electronic torque wrenc ENOTOK No UB adaptor, jack cale and software ENOMATE for No 72, 73 for documentin and manain readins on a C and carryin out statistical analyses. ead out stored wrenc data and joint readins: Joint identifier, Tool serial numer, Taret torque or taret anle, Torque level at wic te tool cuts out, Titenin torque or anle reaced, Tolerances, Joint evaluation torae of joint data in a dataase Delete or print ilited joints from te dataase Export displayed joint data to a CV file (compatile wit Excel) 3 lanuaes User manaement Define new IN Delete joint data stored in wrenc ystem requirements: C Microsoft Windows 98 E or compatile operatin system wit UB support UB connection Installed ODBC driver for Access data m UB adaptor 77 Jack cale wit jacks at ot ends, 90 anled m ENOTOK 73. Te decisive moment. Improved. 209

3 Accessories 730/7302 for safe storae and transport of torque wrences (please order inlays separately). upplied witout torque wrenc. lastic case, empty for torque wrences No No mm /6; 73/6; 74/; 74/2; 74/4; 74/6; 74/0; 72/; 72/; 730/; 730/0; 730/2; 730/20; 730a/; 730a/0; 730a/2; 730a/20; 730N/; 730N/0; 730N/2; 730N/20; 730Na/; 730Na/0; 730Na/20; 730D/ /20; 74/20; 72/30; 730/40; 730N/40; 730Na/40; 730D/ /7304 Inlays for plastic case for torque wrences No No /6; 73/6; 72/; 72/; 730/; 730/0; 730/2; 730/20; 730a/; 730a/0; 730a/2; 730a/20; 730N/; 730N/0; 730N/2; 730N/20; 730Na/; 730Na/0; 730Na/20; 730D/ /20; 72/30; 730/40; 730N/40; 730Na/40; 730D/ N/738N Torque anle aues for anle controlled olt/screw titenin, wit static read-off point. ead-off possile from any anle tanks to a pair of anled scales. emovale manet for attacin sockets wit /2" internal square drive. For use in conjunction wit titenin tools suc as ervice MANOKO No 730N. ince tis titenin metod requires a pre-determined snu torque to e applied, it is essential to coose a torque wrenc coverin ot snu torque as well as maximum torque required to reac te recommended titenin anle. Weter /2" or 3 /4" sq.dr. Torque Anle Gaue is used depends upon te square drive of te appropriate torque wrenc employed. 76 Quickelease safety lock prevents insert tools ein swapped. Te system is locked in place on te ead of te torque wrenc y means of a safety screw. Once te protection system as een fitted, it is possile to attac an insert tool ut not to remove it ecause te Quickelease unlock utton itself is locked. After te safety screw as een removed, te torque wrenc reverts to ein a standard, versatile tool. Te safety screw can e fitted and removed usin a TOX screwdriver wit a central ore in te tip (No 466, ize T20, ) or a BIT screwdriver insert wit a central ore in te tip (No 442, ize T20, ). for torque wrences size No /; 74/2; 74/ /6; 73/6; 74/6; 74/0; 730/0; 730a/0; 730N/0; 730Na/0; 730D/ /20; 73/40; 74/20; 74/40; 730/2; 730/20; 730/40; 730/6; 730a/2; 730a/20; 730N/2; 730N/20; 730N/40; 730N/6; 730Na/20; 730Na/40; 730D/20; 730D/40; 730D/ /; 730N/ /6; 74/80; 74/00; 730II/6; 730NII/6; 730N/80; 730N/00; 730DII/6; 730D/80; 730D/00 for oter torque wrences on request ED litin for torque wrences If lit is poor, simply attac tis ED lamp to illuminate te work site. Included in te delivery is a. V micro attery. upplied witout torque wrenc. a D No " " W X mm mm mm N /2 /2 ± N 3 /4 3 /4 ± i BIT for inside exaon screws, for operatin te adjustin screws on torque wrences No 720, 72, 730 and 730N. for torque wrences No /6; 73/6; 73/20; 73/40; 74/6; 74/0; 74/20; 74/40; 72/; 72/; 72/20; 72/30; 730/; 730/0; 730/2; 730/20; 730/40; 730a/; 730a/0; 730a/2; 730a/20; 730N/; 730N/0; 730N/2; 730N/20; 730N/40; 730Na/; 730Na/0; 730Na/20; 730Na/40; 730D/0; 730D/20; 730D/40 B outside mm E " mm C 6.3 / outside E DIN 326/IO 73 20

4 Insert/sell tools for torque wrences Output square drive D in accordance wit DIN 320 on-term loadin of te input and output square drive is in accordance wit DIN EN IO 6789:2003. Tis limit must not e exceeded if larer torque wrences and tool olders are used. 72Q Üü. reversile, wit Quickelease safety lock, size 4: 22 teet, sizes and 0: 30 teet Quickelease ratcet insert tools 73 reversile, 60 teet. atcet insert tools, fine toot D J M size " mm mm mm mm N m /8 ; /2 ; quare drive insert tools D J M size " mm mm mm mm N m /4 ; /8 ; * /2 ; * 00 4 * Caution! Modified settins on torque wrenc (refer to note on pae 89). 72B Bit ratcet insert tool reversile, wit inside exaon, /4" or /6", DIN 326/IO 73 D 6.3 or D8, for direct acceptance of its /4" or /6" outside exaon C 6.3 (size 4: 22 teet, size : 30 teet). Internal ex drive wit a collar-trust sprin. Bits are easy to insert, lock securely in position and can e removed just as easily; even ex its wit a wide roove (Type E, DIN 326/IO 73). upplied witout its. D J M size " mm mm mm mm N m /4 ; /8 ; /2 ; F quare drive insert tools wit permanently attaced, captive square drive. D J size " mm mm mm mm /4 ; /8 ; inside J size " mm mm mm mm /4 ; /6 ; * 7 * Caution! Modified settins on torque wrenc (refer to note on pae 89) 72/4 reversile, 22 teet. atcet insert tool 72/ atcet insert tool reversile, 30 teet. Caution! Modified settins on torque wrenc (refer to note on p. 89). Tis ratcet insert tool as te same extension lent as rin insert tool No 732G/0 (see p. 23) and square drive insert tool No 734/ (see p. 22). D J M " mm mm mm mm N m /4 ; D J /8 ;

5 Insert/sell tools 734/ quare drive insert tool Caution! Modified settins on torque wrenc (refer to note on p. 89). Tis square-drive insert tool as te same extension lent as rin insert tool No 732G/0 (see p. 23) and ratcet insert tool No 72/ (see p. 2). 732/0 in insert tools 73/0 D J /8 ; Open ended insert tools A J ; ; ; ; ; ) ; ; ; ; ; ; ; * ; * 74 ) For flare nuts of ydraulic pipes on Frenc veicles A J ; ; ; ; ; ; ; ; ; ; ; ; ; ; a/0 in insert tools A J /4 ; /6 ; /8 ) ; /6 ; /2 ; /6 ; /8 ; /6 ; /4 ; /6 ; /8 ; ) For Volvo aero-enines, types JA 73a/0 Open ended insert tools 732TX/0 TOX insert tools A J /4 ; /6 ; /8 ; /6 ; /2 ; /6 ; /8 ; /6 ; * /4 ; * 73 * Caution! Modified settins on torque wrenc (refer to note on pae 89) J size mm mm mm mm E6 ; E8 ; E0 ; E2 ; E4 ;

6 732G/0 Q in insert tools Caution! Modified settins on torque wrenc (refer to note on p. 89). Tis insert tool as te same extension lent as insert tool No 72/ (see p. 2) and square-drive insert tool No 734/ (see p. 22); HQ i performance steel, unmetal finis. A J ; ; ; ; ; BIT older insert tools Internal ex drive wit a collar-trust sprin. Bits are easy to insert, lock securely in position and can e removed just as easily; even ex its wit a wide roove (Type E, DIN 326/IO 73). inside J size " mm mm mm mm D 8 /6 ; D 6.3 /4 ; inside DIN 326/IO /0 Blank end insert tool unmetal finis. To prevent damae from excessive temperatures, te lockin pin, sprin and waser are not fitted until te weldin work as een completed. Instructions are supplied. 732aG/0 in insert tools A J /4 ; /6 ; /8 ; /6 ; /2 ; /6 ; /8 ; for assemlin and dismantlin aero-enines. 733/0 W Open rin insert tools A J W mm mm mm mm mm mm ; ; ; ; ; ; ; ; ; ; * ; * ; * 7 * Caution! Modified settins on torque wrenc (refer to note on pae 89) H Weldin surface J H xmm mm mm mm x4 ; /0 Üü. Adaptor for usin insert tools wit an outer square drive of 4 x 8 mm on torque wrences wit an internal square drive of 9 x 2 mm. Caution! Modified settins on torque wrenc (refer to note on p. 89). D a ;, /0-2 Adaptor for use wit insert tools wit a lateral dovetail profile in torque wrences wit 9 x 2 mm internal square drives. Caution! Modified settins on torque wrenc (refer to note on p. 89). 733a/0 Open rin insert tools D mm mm mm mm ; A J W " mm mm mm mm mm /8 ; /6 ; /2 ; /6 ; /8 ; /6 ; /4 ; Tool older wit tool carrier to receive insert/sell tools (witout torque function). J mm mm ;

7 Insert/sell tools 72Q/20 Quickelease ratcet insert tool Üü. reversile, wit Quickelease safety lock, 36 teet. 73/40 Open ended insert tools 73 reversile, 60 teet. atcet insert tools, fine toot D J M size " mm mm mm mm N m /2, /4, HD 3 /4, * * Caution! Modified settins on torque wrenc (refer to note on pae 89). 734 D J M size " mm mm mm mm N m /2, * * Caution! Modified settins on torque wrenc (refer to note on pae 89). quare drive insert tools D J M size " mm mm mm mm N m /2, /4, A J , , , , , , , , , , , , * , * , * , * , * , * , * 307 * Caution! Modified settins on torque wrenc (refer to note on pae 89) 73a/40 Open ended insert tools A J /6, /2, /6, /8, /6, /4, /6, /8, /6, , * /8, * 28 * Caution! Modified settins on torque wrenc (refer to note on pae 89) TAHWIE insert tools. More diversity. More options. 24

8 732/40 in insert tools A J , , , , , , , , , , , , , , , * , * , * 240 * Caution! Modified settins on torque wrenc (refer to note on pae 89). 732a/40 in insert tools A J /2, /6, /8, /6, /4, /6, /8, /6, , TX/40 TOX insert tools 736/ /40 Üü Üü BIT older insert tool Internal ex drive wit a collar-trust sprin. Bits are easy to insert, lock securely in position and can e removed just as easily; even ex its wit a wide roove (Type E, DIN 326/IO 73). inside J " mm mm mm mm D 8 /6, inside DIN 326/IO /40 Blank end insert tool unmetal finis. To prevent damae from excessive temperatures, te lockin pin, sprin and waser are not fitted until te weldin work as een completed. Instructions are supplied. H Weldin surface J H xmm mm mm mm x 2, for usin insert tools wit an outer square drive of 9 x 2 mm on torque wrences wit an internal square drive of 4 x 8 mm. Caution! Modified settins on torque wrenc (refer to note on p. 89). Adaptor D a , ; /40-2 Adaptor for use wit insert tools wit a lateral dovetail profile in torque wrences wit 4 x 8 mm internal square drives. Caution! Modified settins on torque wrenc (refer to note on p. 89). J size mm mm mm mm E4, E8, E20, E24, /40- Adaptor for usin sell tools wit an internal square drive of 24. x 28 mm on torque wrences wit an internal square drive of 4 x 8 mm. Caution! Modified settins on torque wrenc (refer to note on p. 89). D mm mm mm mm , Tool older wit tool carrier to receive insert/sell tools (witout torque function). D D mm mm mm , : 66 2 J mm mm ,

9 Insert/sell tools 73/6 atcet insert tool, fine toot reversile, 60 teet, load capacity up to 60 N m, for size 6 torque wrences. 732/00 in insert tools 73/00 atcet insert tool wit pus trou square drive, 30 teet. D J / D J / /00 quare drive insert tool A J /00 Blank end insert tool unmetal finis. To prevent damae from excessive temperatures, te lockin pin, sprin and waser are not fitted until te weldin work as een completed. Instructions are supplied. H Weldin surface J H x mm mm mm mm x D J / /00 Adaptor for usin sell tools wit an internal square drive of 24. x 28 mm on torque wrences wit an internal square drive of 22 x 28 mm. Caution! Modified settins on torque wrenc (refer to note on p. 89). 73/00 Open ended insert tools A J D D mm mm mm mm : /80 atcet sell tool wit pus trou square drive, 30 teet. 3 D K /4 :

10 734/80 3 quare drive sell tool 7370/80 ell adaptor for attacin 4 x 8 mm insert tools. Caution! Modified settins on torque wrenc (refer to note on p. 89). D K /4 : /80 Open ended sell tools 3 a a :, A K : : : : : : : : : : : /80 in sell tools Tool older wit tool carrier to receive insert/sell tools (witout torque function). K mm mm : a HD COW-FOOT spanners Heavy Duty For particularly i loadins, e.. stainless steel screw fittins. Full use of jaws in conjunction wit standard ratcets. Caution! Modified settins on torque wrenc (refer to note on pae 89), crome plated. upplied witout ratcet. A K : : : : : : : : : : : a/80 in sell tools A K /6 ) : /6 ) : ) for jet enine pins (Airus A320/A32) a A a a " " mm mm mm mm /6 3 / /8 3 / /6 3 / /6 3 / /8 3 / /6 3 / / /6 3 / /8 3 / /4 3 / /6 3 / /2 / /6 / / /8 / /6 / /4 /

11 Insert/sell tools 440 COW-ING spanners Caution! Modified settins on torque wrenc (refer to note on pae 89). Crome Alloy teel, crome plated. W a A a a W mm " mm mm mm mm mm / / ) / / ) / / ) / / / ) 3 / / ) 3 / / / ) 3 / / ) 3 / / / / MB 3 ) 3 / / / / / / / / / / / / ) For union nuts on fuel injection leads on 4-cylinder Mercedes-Benz diesel enines 2 ) For use on suction or pressure lines witin expansion valve of air conditionin unit (Mercedes-Benz) 3 ) lim-line version for settin of electronic injection on 440-H-enines Mercedes-Benz series OM a COW-ING spanners A a a W " " mm mm mm mm mm /8 ) / /6 / /2 / /6 / /8 3 / /6 3 / /4 3 / /6 3 / /8 3 / /6 3 / / /6 3 / /8 / /4 / /6 / /8 / /6 / /2 / /6 / /8 / /4 / /6 / / /4 / /6 / /8 / ) For Volvo aero-enines, types JA 440 MJ Q COW-ING spanners upersedes No 440 MJ Caution! Modified settins on torque wrenc (refer to note on pae 89), EN 408, for pipe unions wit strait cylindrical involute tootin, HQ i performance steel, crome plated. W a Treaded G a a W nut mm " mm mm mm mm mm MJ0 DN04 / MJ4 DN06 / MJ6 DN08 3 / MJ8 DN0 3 / MJ20 DN2 3 / MJ22 DN4 3 / MJ24 DN6 3 / MJ27 DN8 3 / MJ30 DN20 3 /

12 40 COW-FOOT spanners Caution! Modified settins on torque wrenc (refer to note on pae 89), Crome Alloy teel, crome plated. a 447 Q f Adaptor Caution! Modified settins on torque wrenc (refer to note on pae 89), American sizes: AE A 94-E, HQ i performance steel, unmetal finis. d d 2 2 A a a mm " mm mm mm mm / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / a COW-FOOT spanners A a a " " mm mm mm mm /8 / /6 3 / /2 3 / /6 3 / /8 3 / /6 3 / /4 3 / /6 3 / /8 3 / / /6 3 / /8 3 / /6 3 / /4 3 / /6 3 / /8 3 / /6 3 / /2 3 / /6 3 / /8 3 / /6 3 / /4 3 / /8 3 / / /8 3 / /4 3 / /8 / A a d d 2 2 mm " mm mm mm mm mm / / / / / a f Adaptor A a d d 2 2 " " mm mm mm mm mm /4 3 / /6 3 / /8 3 / /6 3 / /2 3 / /6 3 / /8 3 / /8" D, offset pecial extension d mm mm a Q pline-drive adaptor Caution! Modified settins on torque wrenc (refer to note on pae 89), M-33787, MI-W-8982, HQ i performance steel, unmetal finis. d d 2 2 pline A a d d 2 2 size " " mm mm mm mm mm /32 3 / /4 3 / /32 3 / /6 3 / /8 3 / /6 3 / /2 3 / /6 3 / /8 3 /

13 Allocation of coefficients of friction and recommended values to various materials, surfaces and joint lurication states Class of ane for election of typical examples for election of typical examples for friction µg and µk coefficient Material/surfaces uricants A 0.04 to 0.0 rit metal, ardened and solid luricants suc as Mo 2, temperated lack, pospated rapite, TFE, A, E, I in onded electrocoatins like Zn, Zn/Fe, Zn/Ni, coatins, as topcoats or in pastes; zinc flake coatins melted wax, wax dispersion B 0.08 to 0.6 rit metal, ardened and solid luricants, suc as Mo 2, temperated lack, pospated rapite, TFE, A, E, I in onded electrocoatins like Zn, Zn/Fe, Zn/Ni, coatins, as topcoats or in pastes; zinc flake coatins, melted wax; wax dispersions; Al and M alloyscoatins reases; oils; delivery state ot-dip zinc-plated Mo 2 ; rapite; wax dispersions oranic coatins wit interated solid luricant or wax dispersion austenitic steel solid luricants or waxes; pastes C 0.4 to 0.24 austenitic steel wax dispersion pastes rit metal, pospatised delivery status (slitly oiled) electroplated coatins like Zn, Zn/Fe, witout Zn/Ni, zinc flake coatins, adesive D 0.20 to 0.3 austenitic steel oil electroplated coatins like Zn, Zn/Fe witout E 0.30 electroplated coatins like Zn, Zn/Fe witout Zn/Ni, austenitic steel, Al, and M alloys Approximate values for static friction μt in te joint Material pairins Coefficient of static friction in tis state dry luricated steel steel/cast steel 0. to is 0.2 steel soft cast iron 0.2 to to 0. soft cast iron soft cast iron 0. to ronze steel 0.2 to soft cast iron ronze to 0.2 steel copper alloy 0.07 steel aluminum alloy 0. to to 0.8 aluminum aluminum 0.2 Assemly pretension forces F M Ta and titenin torque M A at n = 0.9 for setscrews wit standard metric treads to DIN IO 262; ead sizes of ex screws to DIN EN IO 404 to 408, screws wit outer ex to DIN and ceese ead to DIN EN IO 4762 and central ore medium to DIN EN Dim. trent Assemly pretension forces F M Ta in kn for μ G = Titenin torque M A in N m for μ K = μ G = class M M M M M M M M M M M M M M M M M M Assemly pretension forces and titenin torques MAssemly pretension forces F M and titenin torques M A for screws wit standard metric treads to DIN 3, ae 43 (M.6 M 2. M 3 to M 39) and ead contact sizes suc as DIN 92 (DIN EN IO 4762), DIN 93 (DIN EN 2404), DIN 934 (DIN EN 24032), DIN 692, DIN 7984, DIN Te tale readins F M and M A are ased on te I unit N (Newton). N = 0.02 kp, N cm = 0.02 kpcm, N m = 0.02 kpm, kp = 9.8 N, kpcm = 9.8 N cm, kpm = 9.8 N m. Te assemly pretension forces F M listed in te tale aove result in 90% exploitation of a screw s yield strent d 0.2 (DIN IO 898 art ) trou te comparative tension d red., wic depends on te coefficient of tread friction μ G. Te tale of assemly pretension forces sows wat quality of wic 220 screw is required for a particular tread friction to enerate a certain re quired assemly pretension force F M. Te titenin torque M A required to acieve 90% yield strent exploitation for a screw wose dimensions and quality are iven can e determined from te rit-and tale avin reard to a specific underead friction (μ K ). To determine te rated torque to e applied, deduct alf te spread of te correspondin torque wrenc from te applicale titenin torque M A in te tale. Calculation of te tale entries and notes on teir application to VDI 2230, ae.