New wiper insert series for advanced turning operations

Transcription

1 TurnLine Tungaloy Report No. 434-G FW & SW New wiper insert series or advanced turning operations

2 2 FW & SW

3 TurnLine Only al te surace rougness even at doubled eed rate compared to regular ISO insert witout wiper 3

4 New cipbreakers wit wiper edge Finising Stable cip control Newly designed Two-Stage Protrusion oers stable cip control in macining wit low dept o cut Excellent surace inis Wiper edge wit radius sape provides good surace quality Dept o cut: ap (mm) Application area and cip control Feed: (mm/rev) Workpiece Cutting speed Macining : CNMG FW : S45C C45 : Vc = 250 m/min : External turning (Continuous cutting) Finising to medium cutting Dept o cut: ap (mm) Stable cip control Newly developed Two-Stage bottom design provides stable cip control in a wide range o dept o cut Excellent surace inis Wiper edge wit radius sape provides good surace quality even at ig eed Application area and cip control Feed: (mm/rev) Workpiece Cutting speed Macining : CNMG SW : S45C C45 : Vc = 250 m/min : External turning (Continuous cutting) 4 FW & SW

5 ACCELERATED MACHINING New cipbreakers wit wiper edge For medium to inis cutting Dept o cut: ap (mm) Application area and cip control Feed: (mm/rev) Workpiece Cutting speed Macining : CCMT09T308-SW : C45 : Vc = 150 m/min : External turning (Continuous cutting) Excellent surace rougness Surace rougness: Rz (µm) Rz = 9.8 µm Regular insert witout wiper Rz = 3.7 µm Surace rougness is 50% wit doubled eed rate!! Workpiece Cutting speed Dept o cut Macining : CNMG SW : S45C C45 : Vc = 250 m/min : ap = 1.0 mm : External turning (Continuous cutting) Feed: (mm/rev) 5

6 Wiper edge on small-sized Eco inserts Wiper inserts are available in EcoTurn series Downsized inserts wit te same tickness and cipbreaker geometry as regular-sized inserts. CNMG090408E type Regular size CNMG type Same cipbreaker geometry 4.76 Same tickness 4.76 Same wiper sape Incredible productivity wit ig-pressure coolant system Wiper insert on TungJet improves productivity and provides good surace quality in macining at ig speed and eed. Please reer to Tungaloy Report No.432 or te details o TungJet series. 6 FW & SW

7 ACCELERATED MACHINING Wiper edge on 100 corner o CNMG type insert 100 Wiper edge wit radius sape on 100 corner 75 Toololders or wiper inserts Wiper edges are eective wen used on speciic toololders wit te appropriate angle o rontal cutting edge. sape CNMG, WNMG CCMT DNMG TNMG L J F G J Cutting edge style For ig-eed macining, Turning A series toololders wit double-clamping system are recommended. Cautions in using wiper inserts Radius sape and camering - Wiper edge is not eective - Te adjustment is required in NC program Value o adjustment or corner radius Corner radius: rε (mm) Adjustment (mm) Macining o radius sape - Camering Te appropriate adjustment provides te same result as standard ISO inserts. 7

8 INSERT NEGATIVE TYPE C : Continuous cutting L : Ligt interrupted cutting H : Heavy interrupted cutting Application Finising (Wiper) Rombic, 80 wit ole Cipbreaker P Steel M Stainless K Cast iron N Non-errous S Superalloys H Hard materials Corner radius CCLLH CL CL CLCL CL L CL CL T9105 T9115 T9125 T515 T5115 Coating Coated cermet Cermet FW CNMG090404E-FW 0.4 CNMG090408E-FW 0.8 CNMG FW 0.4 CNMG FW 0.8 GT9530 NS9530 Finising to medium cutting (Wiper) SW CNMG090408E-SW 0.8 CNMG090412E-SW 1.2 CNMG SW 0.8 CNMG SW 1.2 Application (Finising (Wiper Rombic, 55 wit ole Cipbreaker P Steel M Stainless K Cast iron N Non-errous S Superalloys H Hard materials Corner radius CL CL T9115 FW DNMG110404E-FW 0.4 DNMG110408E-FW 0.8 DNMG FW 0.4 DNMG FW 0.8 DNMG FW 0.4 DNMG FW 0.8 Coating Finising to medium cutting ((Wiper SW DNMG110408E-SW 0.8 DNMG110412E-SW 1.2 DNMG SW 0.8 DNMG SW 1.2 DNMG SW 0.8 DNMG SW 1.2 : Line-up 8 FW & SW

9 ACCELERATED MACHINING INSERT NEGATIVE TYPE C : Continuous cutting L : Ligt interrupted cutting H : Heavy interrupted cutting Application Finising (Wiper) Finising to medium cutting (Wiper) Triangular, 60 wit ole Cipbreaker P Steel M Stainless K Cast iron N Non-errous S Superalloys H Hard materials Corner radius CL CL T9115 FW TNMG110404E-FW 0.4 TNMG110408E-FW 0.8 TNMG FW 0.4 TNMG FW 0.8 SW TNMG110408E-SW 0.8 TNMG110412E-SW 1.2 TNMG SW 0.8 TNMG SW 1.2 Coating Application Finising (Wiper) Trigon, 80 wit ole Cipbreaker P Steel M Stainless K Cast iron N Non-errous S Superalloys H Hard materials Corner radius CCLLH CL CL CL CL CL L CL CL T9105 T9115 T9125 T515 T5115 Coating Coated cermet Cermet FW WNMG060404E-FW 0.4 WNMG060408E-FW 0.8 WNMG FW 0.4 WNMG FW 0.8 GT9530 NS9530 Finising to medium cutting (Wiper) SW WNMG060408E-SW 0.8 WNMG060412E-SW 1.2 WNMG SW 0.8 WNMG SW 1.2 : Line-up 9

10 INSERT POSITIVE TYPE Application Finising to medium cutting (Wiper) Rombic, 80 wit ole Positive 7 Cipbreaker P Steel M Stainless K Cast iron N Non-errous S Superalloys H Hard materials Corner radius CLLH CL T9115 T9125 Coating Coated cermet Cermet SW CCMT SW 0.4 CCMT SW 0.8 CCMT09T304-SW 0.4 CCMT09T308-SW 0.8 CL CL NS9530 : Line-up 10 FW & SW

11 ACCELERATED MACHINING ACLNR/L Double-clamp toololder wit 95 approac angle, or negative 80 rombic inserts 2 b Cutting edge style L 1 b 1 2 rε** Torque* ACLNR/020K0904-A CN** ACLNR/525M0904-A CN** ACLNR/020K12-A CN** ACLNR/525M12-A CN** ACLNR/L3225P12-A CN** *Torque: Recommended torque (N m) or clamping Clamp Clamp screw Spring Spring pin Sim Sim screw Wrenc Wrenc ACLNR/L**0904-A ACP3S-E ACS-5W BP-7 SP-2.5 ASC322 CSTB-3.5 T-15F ACLNR/L**12-A ACP4S ACS-5W BP-7 SP-2.5 ASC422 CSTB-3.5 T-15F ADJNR/L Double-clamp toololder wit 93 approac angle, or negative 55 rombic b 93 Cutting edge style J b 1 2 rε** Torque* ADJNR/020K1104-A DN** ADJNR/525M1104-A DN** ADJNR/020K15-A DN** ADJNR/020K1506-A DN** ADJNR/525M15-A DN** ADJNR/525M1506-A DN** ADJNR/L3225P15-A DN** *Torque: Recommended torque (N m) or clamping Clamp Clamping screw Spring Spring pin Sim Coolant screw Wrenc ADJNR/L**1104-A ACP3S-E ACS-5W BP-7 SP-2.5 ASD322 CSTB-3.5 T-15F ADJNR/L**15-A ACP4S ACS-5W BP-7 SP-2.5 ASD432 CSTB-3.5 T-15F ADJNR/L**1506-A ACP4S ACS-5W BP-7 SP-2.5 ASD423 CSTB-3.5 T-15F 11

12 ATFNR/L Double-clamp toololder or acing wit 91 approac angle, negative triangle inserts 91 2 b 2 b Cutting edge style F 1 b 1 2 rε** Torque* ATFNR/020K16-A TN** ATFNR/525M16-A TN** *Torque: Recommended torque (N m) or clamping Clamp Clamping screw Spring Spring pin Sim Sim screw Wrenc ATFNR/L**16-A ACP3S ACS-5W BP-7 SP-2.5 AST322 CSTB-3.5 T-15F ATGNR/L Double-clamp toololder wit 91 approac angle, or negative triangle inserts 91 Cutting edge style G 1 b 1 2 rε** Torque* ATGNR/020K16-A TN** ATGNR/525M16-A TN** *Torque: Recommended torque (N m) or clamping Clamp Clamping screw Spring Spring pin Sim Sim screw Wrenc ATGNR/L**16-A ACP3S ACS-5W BP-7 SP-2.5 AST322 CSTB-3.5 T-15F 12 FW & SW

13 ACCELERATED MACHINING ATJNR/L Double-clamp toololder wit 93 approac angle, or negative triangle inserts AWLNR/L 2 b 2 b 93 Cutting edge style J 1 b 1 2 rε** Torque* ATJNR/020K16-A TN** ATJNR/525M16-A TN** *Torque: Recommended torque (N m) or clamping Clamp Clamping screw Spring Spring pin Sim Coolant screw Wrenc ATJNR/L**16-A ACP3S ACS-5W BP-7 SP-2.5 AST322 CSTB-3.5 T-15F Double-clamp toololder wit 95 approac angle, or negative trigon inserts Cutting edge style L 1 b 1 2 rε** Torque* AWLNR/020K0604-A WN** AWLNR/525M0604-A WN** AWLNR/020K08-A WN** AWLNR/525M08-A WN** AWLNR/L3225P08-A WN** *Torque: Recommended torque (N m) or clamping Clamp Clamping screw Spring Spring pin Sim Sim screw Wrenc AWLNR/L**0604-A ACP3S-E ACS-5W BP-7 SP-2.5 ASW322 CSTB-3.5 T-15F AWLNR/L**08-A ACP4S ACS-5W BP-7 SP-2.5 ASW422 CSTB-3.5 T-15F 13

14 PCLNR/L Lever lock type toololder wit 95 approac angle, or negative 80 rombic b 1 2 Cutting edge style L b 1 2 rε** *Torque PCLNR/020K CN** PCLNR/525M CN** PCLNR/ CN** PCLNR/ CN** PCLNR/525M CN** PCLNR/L3225P CN** *Torque: Recommended torque (N m) or clamping Sim Clamping screw Wrenc Spring pin Lever PCLNR/L**0904 LSC317 LCS3 P-2.5 LSP3 LCL33 PCLNR/616 LSC42 LCS4CA P-3 LSP4 LCL4 PCLNR/020 LSC42 LCS4 P-3 LSP4 LCL4 PCLNR/525M4 LSC42 LCS4 P-3 LSP4 LCL4 PCLNR/L3225P4 LSC42 LCS4 P-3 LSP4 LCL4 PCBNR/L Lever lock type toololder wit 75 approac angle, or negative 80 rombic inserts b Cutting edge style B b 1 rε** PCBNR/ CN** Note: 100 corners are used Sim Clamping screw Wrenc Spring pin Lever PCBNR/525 LSC42 LCS4 P-3 LSP4 LCL4 14 FW & SW

15 ACCELERATED MACHINING PDJNR/L Lever lock type toololder wit 93 approac angle, or negative 55 rombic inserts 2 b Cutting edge style J 1 b 1 2 rε** Torque* PDJNR/616H DN** PDJNR/020K DN** PDJNR/525M DN** PDJNR/ DN** PDJNR2020K15E DN** PDJNR/ DN** PDJNR/ DN** PDJNR/525M15E DN** PDJNR/L DN** PDJNR3225P15E DN** *Torque: Recommended torque (N m) or clamping Sim Clamping screw Wrenc Spring pin Lever PDJNR/L**1104 ELSD32 LCS3 P-2.5 LSP3 LCL33L PDJNR/020 LSD42 LCS4 P-3 LSP4 LCL4 PDJNR2020K15E ELSD42 ELCS4 P-3 LSP4S LCL44 PDJNR/520 LSD42 LCS4 P-3 LSP4 LCL4 PDJNR/525 LSD42 LCS4 P-3 LSP4 LCL4 PDJNR/525M15E ELSD42 ELCS4 P-3 LSP4S LCL44 PDJNR/L3225 LSD42 LCS4 P-3 LSP4 LCL4 PDJNR3225P15E ELSD42 ELCS4 P-3 LSP4S LCL44 15

16 PTGNR/L Lever lock type toololder wit 91 approac angle, or negative triangle inserts PTFNR/L Lever lock type toololder or acing wit 91 approac angle, negative triangle inserts b 2 b 91 Cutting edge style G 1 b 1 2 rε** Torque* PTGNR/020K TN** PTGNR/525M TN** PTGNR/ TN** PTGNR/ TN** PTGNR/525M TN** *Torque: Recommended torque (N m) or clamping Sim Clamping screw Wrenc Spring pin Lever PTGNR/L** LCS23A P LC3 PTGNR/616, 2020 LST317 LCS3 P-2.5 LSP3 LCL3 PTGNR/525M3 LST317 LCS3 P-2.5 LSP3 LCL3 Cutting edge style F 1 b 1 2 rε** Torque* PTFNR/020K TN** PTFNR/525M TN** PTFNR/ TN** PTFNR/ TN** PTFNR/525M TN** *Torque: Recommended torque (N m) or clamping Sim Clamping screw Wrenc Spring pin Lever PTFNR/L** LCS23A P LC3 PTFNR/616, 2020 LST317 LCS3 P-2.5 LSP3 LCL3 PTFNR/525M3 LST317 LCS3 P-2.5 LSP3 LCL3 16 FW & SW

17 ACCELERATED MACHINING PWLNR/L-Eco Lever lock type toololder wit 95 approac angle, or negative 80 trigon b 2 Cutting edge style L 1 b 1 2 rε** Torque* PWLNR/020K WN** PWLNR/525M WN** *Torque: Recommended torque (N m) or clamping Sim Clamping screw Wrenc Spring pin Lever PWLNR/L**0604 LSW312 LCS3 P-2.5 LSP3 LCL3 SCLCR/L Screw-on clamp toololder wit 95 approac angle, or positive 80 rombic inserts Cutting edge style L 1 1 b b 1 rε** SCLCR/616H CC**09T3... Clamping screw Sim screw Sim Wrenc1 Wrenc2 SCLCR/616H09 CSTB-3.5L DTS5-3.5 SSC32 P-3.5 T-15F 17

18 PCLNR/L-CHP Lever lock type toololder wit 95 approac angle, or negative 80 rombic inserts wit cannels or ig pressure coolant Cutting edge style L 1 2 b b 1 2 rε** Torque* PCLNR/020K0904-CHP CN** PCLNR/525M0904-CHP CN** PCLNR/020K12-CHP CN** PCLNR/525M12-CHP CN** *Torque: Recommended torque (N m) or clamping Sim Clamping screw Wrenc Spring pin Lever PCLNR/L**0904-CHP LSC317 LCS3 P-2.5 LSP3 LCL33 PCLNR/L**12-CHP LSC42 LCS4 P-3 LSP4 LCL4 Coolant unit Mounting screw Wrenc 2 O-ring Coolant screw Wrenc 3 PCLNR/L**0904-CHP CU-CW-CHP SRM3 T-8F OR6.4X0.9N SRM4X4TL360 P-2 PCLNR/L**12-CHP CU-CW-CHP SRM3 T-8F OR6.4X0.9N SRM4X4TL360 P-2 PDJNR/L-CHP Lever lock type toololder wit 93 approac angle, or negative 55 rombic inserts, wit cannels or ig pressure coolant 93 Cutting edge style J 30 1 b b 1 rε** Torque* PDJNR/020K1104-CHP DN** PDJNR/525M1104-CHP DN** PDJNR/020K15-CHP DN** PDJNR/525M15-CHP DN** *Torque: Recommended torque (N m) or clamping Sim Clamping screw Wrenc Spring pin Lever PDJNR/L**1104-CHP ELSD32 LCS3 P-2.5 LSP3 LCL33L PDJNR/L**15-CHP LSD43A LCS4 P-3 LSP4 LCL4 Coolant unit Mounting screw Wrenc 2 O-ring Coolant screw Wrenc 3 PDJNR/L**1104-CHP CU-D-CHP SRM3 T-8F OR6.4X0.9N SRM4X4TL360 P-2 PDJNR/L**15-CHP CU-D-CHP SRM3 T-8F OR6.4X0.9N SRM4X4TL360 P-2 18 FW & SW

19 ACCELERATED MACHINING PWLNR/L-CHP Lever lock toololders approac angle. For negative 80 trigon insert. Hig-pressure coolant capability. 2 b Cutting edge style L 1 b 1 2 rε** *Torque PWLNR/020K0604-CHP WN** PWLNR/525M0604-CHP WN** PWLNR/020K08-CHP WN** PWLNR/525K08-CHP WN** *Torque: Recommended torque (N m) or clamping Sim Clamping screw Wrenc 1 Spring pin Lever PWLNR/L**0604-CHP LSW312 LCS3 P-2.5 LSP3 LCL3 PWLNR/L**08-CHP LSW42 LCS4 P-2.5 LSP4 LCL4 Coolant unit Mounting screw Wrenc 2 O-ring Coolant screw Wrenc 3 PWLNR/L**0604-CHP CU-CW-CHP SRM3 T-8F OR6.4X0.9N SRM4X4TL360 P-2 PWLNR/L**08-CHP CU-CW-CHP SRM3 T-8F OR6.4X0.9N SRM4X4TL360 P-2 19

20 PTGNR/L-CHP Lever lock toololders 91 approac angle. For negative triangle insert. Hig-pressure coolant capability. 2 b 91 Cutting edge style G 1 b 1 2 rε** *Torque PTGNR/020K1104-CHP TN** PTGNR/525M1104-CHP TN** PTGNR/020K16-CHP TN** PTGNR/525M16-CHP TN** *Torque: Recommended torque (N m) or clamping Sim Clamping screw Wrenc 1 Spring pin Lever PTGNR/L**1104-CHP - LCS23A P-2.5 LSP3 LC3 PTGNR/L**16-CHP LST317 LCS3 P-2.5 LSP3 LCL3 Coolant unit Mounting screw Wrenc 2 O-ring Coolant screw Wrenc 3 PTGNR/L**1104-CHP CU-CW-CHP SRM3 T-8F OR6.4X0.9N SRM4X4TL360 P-2 PTGNR/L**16-CHP CU-CW-CHP SRM3 T-8F OR6.4X0.9N SRM4X4TL360 P-2 20 FW & SW

21 ACCELERATED MACHINING A/E-SCLCR/L Screw-on boring bars or posi 80 rombic insert wit 7 clearance ødm Cutting edge style L α θ øds Material ødm øds θ α rε** Torque* A08H-SCLCR/L06-D100 STEEL CC** A10F-SCLCR06-D120 STEEL CC** A10K-SCLCR/L06-D120 STEEL CC** A12H-SCLCR06-D140 STEEL CC** A12M-SCLCR/L06-D140 STEEL CC** A12H-SCLCR06-D160 STEEL CC** A12M-SCLCR/L06-D160 STEEL CC** A16K-SCLCR09-D180 STEEL CC**09T3 3 A16Q-SCLCR/L09-D180 STEEL CC**09T3 3 A16K-SCLCR09-D200 STEEL CC**09T3 3 A16Q-SCLCR/L09-D200 STEEL CC**09T3 3 A20R-SCLCR/L09-D220 STEEL CC**09T3 3 A25S-SCLCR/L09-D270 STEEL CC**09T3 3 E08G-SCLCR06-D100 CARBIDE CC** E08K-SCLCR/L06-D100 CARBIDE CC** E10F-SCLCR06-D120 CARBIDE CC** E10H-SCLCR06-D120 CARBIDE CC** E10M-SCLCR/L06-D120 CARBIDE CC** E12G-SCLCR06-D140 CARBIDE CC** E12J-SCLCR06-D140 CARBIDE CC** E12Q-SCLCR/L06-D140 CARBIDE CC** E12G-SCLCR06-D160 CARBIDE CC** E12J-SCLCR06-D160 CARBIDE CC** E12Q-SCLCR/L06-D160 CARBIDE CC** E16H-SCLCR09-D180 CARBIDE CC**09T3 3 E16L-SCLCR09-D180 CARBIDE CC**09T3 3 E16R-SCLCR/L09-D180 CARBIDE CC**09T3 3 E16H-SCLCR09-D200 CARBIDE CC**09T3 3 E16L-SCLCR09-D200 CARBIDE CC**09T3 3 E16R-SCLCR/L09-D200 CARBIDE CC**09T3 3 E20S-SCLCR09-D220 CARBIDE CC**09T3 3 E25T-SCLCR09-D270 CARBIDE CC**09T3 3 *Torque: Recommended torque (Nm) or clamping Note: Wen using a rigt or let and insert, te rigt and insert (R) is used or te let and toololders (SCLCL** type), and te let and insert (L) is used or te rigt and toololders (SCLCR** type). Clamping screw Wrenc A**-SCLCR/L03-D... CSTA-1.6 T-6F A**-SCLCR/L04-D... CSTB-2 T-6F A**-SCLCR/L06-D... CSTB-2.5S T-8F A**-SCLCR/L09-D... CSTB-4S T-15F E**-SCLCR/L03-D... CSTA-1.6 T-6F E**-SCLCR/L04-D... CSTB-2 T-6F E**-SCLCR/L06-D... CSTB-2.5S T-8F E16*-SCLCR/L09-D... CSTB-4L060 T-15F E2**-SCLCR/L09-D... CSTB-4S T-15F 21

22 A-PCLNR/L Lever-lock boring bars or negative 80 rombic insert ødm Cutting edge style L α θ 2 øds Material ødm øds 2 θ α rε** Torque* A16M-PCLNR/L0904-D200 STEEL CN** A20Q-PCLNR/L0904-D250 STEEL CN** A25R-PCLNR/2-D320 STEEL CN** A32S-PCLNR/2-D400 STEEL CN** A40T-PCLNR/2-D500 STEEL CN** A50U-PCLNR/2-D630 STEEL CN** *Torque: Recommended torque (Nm) or clamping Note: Wen using a rigt or let and insert, te rigt and insert (R) is used or te let and toololders (PCLNL ** type), and te let and insert (L) is used or te rigt and toololders (PCLNR ** type). Sim Clamping screw1 Clamping screw2 Wrenc2 Wrenc2 Spring pin Lever Oil supply attacment Screw or oil ole A16M-PCLNR/L0904-D200 - LCS33 - P-2F - - LCL33N - SSHM3-4 A20Q-PCLNR/L0904-D250 - LCS33 - P-2F - - LCL33N EA20 SSHM3-4 A25R-PCLNR/2-D320 - LCS P LCL43N - - A32S-PCLNR12-D400 LSC42BR - LCS4 - P-3 LSP4 LCL4 - - A40T-PCLNR12-D500 LSC42BR - LCS4 - P-3 LSP4 LCL4 - - A50U-PCLNR12-D630 LSC42BR - LCS4 - P-3 LSP4 LCL FW & SW

23 ACCELERATED MACHINING A-PDUNR/L Lever-lock boring bars or negative 55 rombic insert ødm 93 øds α 2 Cutting edge style U θ Material ødm øds 2 θ α rε** Torque* A20Q-PDUNR/104-D250 STEEL DN** A32S-PDUNR/5-D400 STEEL DN** A40T-PDUNR/5-D500 STEEL DN** A50U-PDUNR/5-D630 STEEL DN** A32S-PDUNR/506-D400 STEEL DN** A40T-PDUNR/506-D500 STEEL DN** A50U-PDUNR/506-D630 STEEL DN** *Torque: Recommended torque (Nm) or clamping Sim Clamping screw1 Clamping screw2 Wrenc2 Wrenc2 Spring pin Lever Oil supply attacment Screw or oil ole A20Q-PDUNR/104-D LCS22A P-2F - - LCL33NL EA20 SSHM2.5-3 A32S-PDUNR/5-D400 LSD42BR/L - LCS4 - P-3 LSP4 LCL4 EA-32 SSHM5-6 A40T-PDUNR/5-D500 LSD42BR/L - LCS4 - P-3 LSP4 LCL4 - SSHM6-6 A50U-PDUNR/5-D630 LSD42BR/L - LCS4 - P-3 LSP4 LCL4 - SSHM6-6 A32S-PDUNR/506-D400 ELSD42 - ELCS4 - P-3 LSP4S LCL44 EA-20 SSHM5-6 A40T-PDUNR/506-D500 ELSD42 - ELCS4 - P-3 LSP4S LCL44 - SSHM6-6 A50U-PDUNR/506-D630 ELSD42 - ELCS4 - P-3 LSP4S LCL44 - SSHM6-6 23

24 A-PTFNR/L Lever-lock boring bars or negative triangle insert ødm 91 Cutting edge style F α θ 2 øds Material ødm øds 2 θ α rε** Torque* A25R-PTFNR/104-D320 STEEL TN** A32S-PTFNR/104-D400 STEEL TN** A25R-PTFNR/6-D320 STEEL TN** A32S-PTFNR/6-D400 STEEL TN** A40T-PTFNR/6-D500 STEEL TN** A50U-PTFNR/6-D630 STEEL TN** *Torque: Recommended torque (Nm) or clamping Note: Te insert ole conorms to te ISO standard. Tool older lengt may be dierent to te ISO standard. Wen using a rigt or let and insert, te rigt and insert (R) is used or te let and toololders (PTUNL ** type), and te let and insert (L) is used or te rigt and toololders (PTUNR ** type). Sim Clamping screw1 Clamping screw2 Wrenc Spring pin Lever Oil supply attacment Screw or oil ole A**-PTFNR/104-D... - LCS23A - P LC3 - - A25R-PTFNR/6-D320 ELST317BR/L - LCS3 P-2.5 LSP3 LCL33 EA-25 SSHM4-5 A32S-PTFNR/6-D400 LST317BR/L - LCS3 P-2.5 LSP3 LCL3 EA-32 SSHM4-5 A40T-PTFNR/6-D500 LST317BR/L - LCS3 P-2.5 LSP3 LCL3 - SSHM6-6 A50U-PTFNR/6-D630 LST317BR/L - LCS3 P-2.5 LSP3 LCL3 - SSHM FW & SW

25 ACCELERATED MACHINING A-PWLNR/L Lever-lock boring bars or negative trigon insert ødm Cutting edge style L α θ 2 øds Material ødm øds 2 θ α rε** Torque* A16M-PWLNR/L0604-D200 STEEL WN** A20Q-PWLNR/L0604-D250 STEEL WN** A25R-PWLNR/L06-D320 STEEL WN** A32S-PWLNR/L06-D400 STEEL WN** A40T-PWLNR/L08-D500 STEEL WN** *Torque: Recommended torque (Nm) or clamping Sim Clamping screw1 Clamping screw2 Wrenc2 Wrenc2 Spring pin Lever Oil supply attacment Screw or oil ole A16M-PWLNR/L0604-D200 - LCS33 - P-2F - - LCL33N - SSHM3-4 A20Q-PWLNR/L0604-D250 - LCS33 - P-2F - - LCL33N EA20 SSHM3-4 A25R-PWLNR/L06-D320 LSW312BR/L - LCS3B - P-2.5 LSP3 LCL3 EA-25 SSHM4-5 A32S-PWLNR/L06-D400 LSW312BR/L - LCS3 - P-2.5 LSP3 LCL3 EA-32 SSHM4-5 A40T-PWLNR/L08-D500 LSW42BR/L - LCS4 - P-3 LSP4 LCL4 - SSHM4-5 25

26 A-ACLNR/L Double-clamp boring bar, or negative 80 rombic insert ødm α 2 øds Cutting edge style L θ Material ødm øds 2 θ α rε** Torque* A25R-ACLNR/L0904-D320 STEEL CN** A32S-ACLNR/L0904-D400 STEEL CN** A25R-ACLNR/2-D320 STEEL CN** A32S-ACLNR/2-D400 STEEL CN** A40T-ACLNR/2-D500 STEEL CN** A50U-ACLNR12-D630 STEEL CN** *Torque: Recommended torque (Nm) or clamping Clamp Clamping screw Spring Spring pin Sim Coolant screw Wrenc A**-ACLNR/L ACP3S-E ACS-5W BP-7 SP-2.5 ASC322 CSTB-3.5 T-15F A**-ACLNR/2... ACP4S ACS-5W BP-7 SP-2.5 ASC422 CSTB-3.5 T-15F 26 FW & SW

27 ACCELERATED MACHINING A-ADUNR/L Double-clamp boring bar, or negative 55 rombic inserts ødm 93 Cutting edge style U β α θ 2 øds Material ødm øds 2 θ α β rε** Torque* A25R-ADUNR/104-D320 STEEL DN** A32S-ADUNR/104-D400 STEEL DN** A25R-ADUNR/5-D320 STEEL DN** A32S-ADUNR/5-D400 STEEL DN** A40T-ADUNR15-D500 STEEL DN** A50U-ADUNR15-D630 STEEL DN** A25R-ADUNR/506-D320 STEEL DN** A32S-ADUNR/506-D400 STEEL DN** *Torque: Recommended torque (Nm) or clamping Clamp Clamping screw Spring Spring pin Sim Coolant screw Wrenc A**-ADUNR/L... ACP3S-E ACS-5W BP-7 SP-2.5 ASD322 CSTB-3.5 T-15F A**-ADUNR/5... ACP4S ACS-5W BP-7 SP-2.5 ASD432 CSTB-3.5 T-15F A**-ADUNR/ ACP4S ACS-5W BP-7 SP-2.5 ASD423 CSTB-3.5 T-15F A-ATFNR/L Double-clamp boring bar, or negative triangle insert 91 ødm Cutting edge style F α θ 2 øds Material ødm øds 2 θ α rε** Torque* A25R-ATFNR/6-D320 STEEL TN** A32S-ATFNR/6-D400 STEEL TN** *Torque: Recommended torque (Nm) or clamping Clamp Clamping screw Spring Spring pin Sim Coolant screw Wrenc A**-ATFNR/6... ACP3S ACS-5W BP-7 SP-2.5 AST322 CSTB-3.5 T-15F 27

28 A-AWLNR/L Double-clamp boring bar, or negative trigon insert ødm Cutting edge style L α θ 2 øds Material ødm øds 2 θ α rε** Torque* A25R-AWLNR/L0604-D320 STEEL WN** A32S-AWLNR/L0604-D400 STEEL WN** A25R-AWLNR/L08-D320 STEEL WN** A32S-AWLNR/L08-D400 STEEL WN** A40T-AWLNR/L08-D500 STEEL WN** A50U-AWLNR/L08-D630 STEEL WN** *Torque: Recommended torque (Nm) or clamping Clamp Clamping screw Spring Spring pin Sim Coolant screw Wrenc A**-AWLNR/L ACP3S-E ACS-5W BP-7 SP-2.5 ASW322 CSTB-3.5 T-15F A**-AWLNR/L08... ACP4S ACS-5W BP-7 SP-2.5 ASW422 CSTB-3.5 T-15F 28 FW & SW

29 ACCELERATED MACHINING C-ACLNR/L TurningA double-clamping toololder wit approac angle, or negative 80 rombic inserts ød Min. ød1 Min. ød2 Rigt-and (R) sown ød ød1 ød2 rε C4ACLNR/ N CN** C4ACLNR/ N CN** C5ACLNR/L N CN** C6ACLNR/L N CN** C6ACLNR/L N CN** Applicable or 7 MPa pressure coolant C-PCLNR/L Lever lock type toololder wit approac angle, or negative 80 rombic inserts Min. ød1 ød Min. ød2 Rigt-and (R) sown ød ød1 ød2 rε C5PCLNR/L (1) CN** C5PCLNR/L N (2) CN** C6PCLNR/L N (2) CN** (1) Applicable or 3 MPa pressure coolant (2) Applicable or 7 MPa pressure coolant - in Min ød1 and ød2: not suitable or internal boring 29

30 C-PCLNR/L-CHP Lever lock type toololder wit approac angle, or negative 80 rombic inserts, wit cannels or ig pressure coolant ød tung Tu r n jet Min. ød1 Min. ød2 Rigt-and (R) sown ød ød1 ød2 rε C4PCLNR/ CHP CN** C4PCLNR/ CHP CN** C5PCLNR/L CHP CN** C6PCLNR/L CHP CN** C6PCLNR/L CHP CN** Applicable or 14 MPa pressure coolant C-ADJNR/L TurningA double-clamping toololder wit 93 approac angle, or negative 55 rombic inserts Min. ød1 ød Min. ød2 Rigt-and (R) sown ød ød1 ød2 rε C4ADJNR/ N (2) DN** C4ADJNR/ N (2) DN** C5ADJNR/L N (2) DN** C6ADJNR/L N (2) DN** C6ADJNR/L N (2) DN** C6ADJNR/L N (2) DN** C6ADJNR/L N (2) DN** in Min ød1 and ød2: not suitable or internal boring (1) Applicable or 3 MPa pressure coolant (2) Applicable or 7 MPa pressure coolant 30 FW & SW

31 ACCELERATED MACHINING C-PDJNR/L Lever lock type toololder wit 93 approac angle, or negative 55 rombic inserts Min. ød1 ød Min. ød2 Rigt-and (R) sown ød ød1 ød2 rε C5PDJNR/L N DN** C6PDJNR/L N DN** Applicable or 7 MPa pressure coolant C-PDJNR/L-CHP Lever lock type toololder wit TungCap connection, or negative 55º rombic inserts, wit cannels or ig pressure coolant tung Tu r n jet Min. ød1 28 ød 93 Min. ød2 Rigt-and (R) sown ød ød1 ød2 rε C4PDJNR/ CHP DN** C4PDJNR/ CHP DN** C5PDJNR/L CHP DN** C6PDJNR/L CHP DN** C6PDJNR/L CHP DN** Applicable or 14 MPa pressure coolant 31

32 C-PTJNR/L Lever lock type toololder wit 93 approac angle, or negative triangle insert ød Min. ød1 93 Min. ød2 Rigt-and (R) sown ød ød1 ød2 rε C4PTJNR/ N TN** Applicable or 7 MPa pressure coolant C-ATJNR/L TurningA double-clamping toololder wit 93 approac angle, or negative triangle insert ød Min. ød1 93 Min. ød2 Rigt-and (R) sown ød ød1 ød2 rε C4ATJNR/ N TN** Applicable or 7 MPa pressure coolant 32 FW & SW

33 ACCELERATED MACHINING C-AWLNR/L TurningA double-clamping toololder wit approac angle, or negative trigon inserts Min. ød1 ød Min. ød2 Rigt-and (R) sown ød ød1 ød2 rε C4AWLNR/ N WN** C4AWLNR/ N WN** C6AWLNR/L N WN** Applicable or 7 MPa pressure coolant - in Min ød1 and ød2: not suitable or internal boring C-PWLNR/L-CHP Lever lock type toololder wit TungCap connection, or negative inserts W 80º trigon, wit cannels or ig pressure coolant T u r n tung jet Min. ød1 ød Min. ød2 Rigt-and (R) sown ød ød1 ød2 rε C4PWLNR/ CHP WN** C4PWLNR/ CHP WN** C6PWLNR/L CHP WN** Applicable or 14 MPa pressure coolant 33

34 FOR A-TYPE Sim Sim screw Clamp Clamping screw Spring Spring 1 Wrenc Coolant parts C*ACLNR/L CN** ASC322 CSTB-3.5 ACP3S-E ACS-5W BP-7 SP-2.5 T-15F SATZ-M10X1-5 C*ACLNR/L CN** ASC422 CSTB-3.5 ACP4S ACS-5W BP-7 SP-2.5 T-15F SATZ-M10X1-5 C*ADJNR/L DN** ASD322 CSTB-3.5 ACP3S-E ACS-5W BP-7 SP-2.5 T-15F SATZ-M10X1-5 C*ADJNR/L DN** ASD432 CSTB-3.5 ACP4S ACS-5W BP-7 SP-2.5 T-15F SATZ-M10X1-5 C*ADJNR/L DN** ASD423 CSTB-3.5 ACP4S ACS-5W BP-7 SP-2.5 T-15F SATZ-M10X1-5 C4ATJNR/L TN** AST322 CSTB-3.5 ACP3S ACS-5W BP-7 SP-2.5 T-15F - C*AWLNR/L WN** ASW322 CSTB-3.5 ACP3S-E ACS-5W BP-7 SP-2.5 T-15F - C*AWLNR/L WN** ASW422 CSTB-3.5 ACP4S ACS-5W BP-7 SP-2.5 T-15F - FOR P-TYPE Sim Spring pin Lever Clamping screw Wrenc Coolant parts C*PCLNR/L CN** LSC42 LSP4 LCL4 LCS4 P-3 SAZ-M8X1-M3 C*PDJNR/L DN** LSD43A LSP4 LCL4 LCS4 P-3 SATZ-M10X1-5 C*PDJNR/L DN** LSD42A LSP4S LCL4 LCS4 P-3 SATZ-M10X1-5 C4PTJNR/L TN** LC3 LCS23A P-2.5 SAZ-M8X1-M3 FOR CHP-TYPE Sim Spring pin Lever Clamping screw Wrenc C*PCLNR/L 0904-CHP CN** LSC317 LSP3 LCL33 LCS3 P-2.5 C*PCLNR/L CHP CN** LSC42 LSP4 LCL4 LCS4 P-3 C*PDJNR/L 1104-CHP DN** ELSD32 LSP3 LCL33L LCS3 P-2.5 C*PDJNR/L CHP DN** LSD43A LSP4 LCL4 LCS4 P-3 C*PDJNR/L CHP DN** LSD42A LSP4 LCL4 LCS4 P-3 C*PWLNR/L 0604-CHP WN** LSW312 LSP3 LCL3 LCS3 P-2.5 C*PWLNR/L CHP WN** LSW42BL LSP4 LCL4 LCS4 P-3 COOLANT SET Coolant unit Mounting screw Wrenc 2 O-ring C*PCLNR/L -CHP CU-CW-CHP SRM3 T-8F OR6.4X0.9N C*PDJLNR/L -CHP CU-D-CHP SRM3 T-8F OR6.4X0.9N C*PWLNR/L -CHP CU-CW-CHP SRM3 T-8F OR6.4X0.9N 34 FW & SW

35 ACCELERATED MACHINING C-PCLNR/L Lever lock type boring bar, or negative 80 rombic inserts ød1 ødm 2 ødm ød ød1 2 rε C4PCLNR CN** C4PCLNR/ CN** C4PCLNR CN** C4PCLNR CN** Applicable or7 MPa pressure coolant C-PCLNL-CHP Lever lock type toololder wit TungCap connection, or negative 80 rombic inserts, wit cannels or ig pressure coolant ødm T u r n tung jet ød ød 30 Rigt-and (R) sown ød1 2 ødm ød ød1 2 rε C6PCLN CHP CN** Applicable or 7 MPa pressure coolant 35

36 C-ADUNR TurningA double-clamp boring bar, or negative 55 rombic inserts ød1 ødm ød 2 ødm ød ød1 2 rε C4ADUNR DN** C4ADUNR DN** Applicable or 7 MPa pressure coolant C-PDUNR/L Lever lock type boring bar, or negative 55 rombic inserts ød1 ødm 93 ød 2 30 Rigt-and (R) sown ødm ød ød1 2 rε C4PDUNR/ DN** Applicable or 7 MPa pressure coolant 36 FW & SW

37 ACCELERATED MACHINING C-PDUNL-CHP Lever lock type toololder wit TungCap connection, or negative 55 rombic inserts, wit cannels or ig pressure coolant 93 ødm T u r n tung Tjet ød1 ød 30 2 ødm ød ød1 2 rε C6PDUN CHP DN** Applicable or 7 MPa pressure coolant FOR A-TYPE Clamp Clamping screw Sim screw Sim Spring Spring pin Wrenc C4ADUNR DNMG**15... ACP4S CSTB-3.5 ACS-5W ASD423 BP-7 SP-2.5 T-15F FOR P-TYPE CN** Sim Sim screw Spring pin Wrenc Coolant unit C*PCLNR CN** LCS33 - LCL33N P-2F - C*PCLNR/ CN** LCS43 - LCL43N P-2.5F - C*PCLNR22/ CN** LSC317 LCS3 LSP3 LCL33 P-2.5F - C*PCLN7-CHP CN** LCS43 - LCL43N P-2.5F S-CU-CHP C4PDUNR/7... DN** ELSD317BR LCS33 LSP3 LCL33L P C6PDUNL-CHP DN** ELSD317BL LCS43 LSP3 LCL33L P-2.5 S-CU-CHP 37

38 ø50 ø20 PRACTICAL EXAMPLES Workpiece type Grade Ball nut CNMG090408E-SW T9125 SCM418 / 18CrMo4 Mold parts CNMG SW T9115 S40C / C40 20 mm Workpiece material ø mm ø80 Cutting conditions Cutting speed: Vc (m/min) Feed : (mm/rev) Dept o cut Coolant Results : ap (mm) Tool lie (pcs / edge) Wet Wet Competitor Productivity : 2.3 times iger SW cipbreaker allows ig eed macining, wic increases productivity by 2.3 times compared to te competitor. Stable cutting! Competitor SW cipbreaker provides stable macining witout cattering, so te surace inis is better tan te competitor. Workpiece type Grade Intermediate sat CNMG SW T9105 SCM418 / 18CrMo4 Valve parts CNMG090408E-SW T9105 SCM440 / 42CrMo4 20 mm 20 mm Workpiece material Cutting conditions Cutting speed: Vc (m/min) Feed : (mm/rev) Dept o cut : ap (mm) Coolant x 5 passes Wet Wet Results Surace rougness: Rz (µm) Surace inis improved! Competitor SW cipbreaker improves surace inis by 40% even under te same cutting condition as te competitor s. Surace rougness: Rz (µm) Competitor Surace inis improved! SW cipbreaker provides better surace inis even under te same cutting condition as te competitor s. As a result, inising operation can be skipped. 38 FW & SW

39 ACCELERATED MACHINING PRACTICAL EXAMPLES Workpiece type Grade Dierential gear CCMT09T304-SW NS9530 SCM418 / 18CrMo4 60 mm Roll CCMT09T308-SW T9115 S40C / C mm Workpiece material ø32 ø80 Cutting conditions Cutting speed: Vc (m/min) Feed : (mm/rev) Dept o cut : ap (mm) Coolant Results MMR Q(cc/min) Wet Wet Competitor Productivity : 2times iger Te positive insert wit te SW cipbreaker as removed metal double tat o te competitor s non-wiper insert, wit tool lie and surace inis quality being equal. Stable cutting! Competitor Te positive insert wit te SW cipbreaker as eliminated catters and stabilized tool lie. 39

40 Tungaloy Corporation (Head oice) 11-1 Yosima-Kogyodanci Iwaki-city, Fukusima, Japan Pone: Fax: Tungaloy America, Inc N Ventura Drive Arlington Heigts,IL 60004, U.S.A. Pone: Fax: Tungaloy Canada 432 Elgin St. Unit 3 Brantord, Ontario N3S 7P7, Canada Pone: Fax: Tungaloy de Mexico S.A. C Los Arellano 113, Parque Industrial Siglo XXI Aguascalientes, AGS, Mexico Pone: Fax: Tungaloy do Brasil Ltda. Avd. Independencia N4158 Residencial Flora Vinedo, São Paulo, Brasil Pone: Fax: /br Tungaloy Germany GmbH An der Alten Ziegelei 1 D Moneim, Germany Pone: Fax: Tungaloy France S.A.S. ZA Courtaboeu - Le Rio 1 rue de la Terre de eu F Courtaboeu Cedex, France Pone: Fax: Tungaloy Italia S.r.I. Via E. Andolato 10 I Milano, Italy Pone: Fax: Tungaloy Czec s.r.o. Turanka 115 CZ Brno, Czec Republic Pone: Fax: Tungaloy Ibérica S.L. C/Miquel Servet, 43B, Nau 7 Pol. Ind. Bualvent ES Manresa (BCN), Spain Pone: Fax: Tungaloy Scandinavia AB Bultgatan Kungälv, Sweden Pone: Tungaloy Rus, LLC 36-D Harkovsky Lane Belgorod, Russia Pone: Fax: Tungaloy East LLC Stacek str.,.4, oice 2, Ekaterinburg, , Russia Pone: Fax: Tungaloy Polska Sp. z o.o. ul. Genewska Warszawa, Poland Pone: Fax: Tungaloy U.K. Ltd Te Tecnology Centre, Wolverampton Science Park Glaiser Drive, Wolverampton West Midlands WV10 9RU, UK Pone: Fax: salesino@tungaloyuk.co.uk Tungaloy Hungary Kt Erzsébet királyné útja 125 H-1142 Budapest, Hungary Pone: Fax: ino@tungaloytools.u Tungaloy Turkey Dudullu OSB 4. Cad No: Ümraniye Istanbul, TURKEY Pone: Fax: tr ino@tungaloy.com.tr Tungaloy Benelux b.v. Tjalk 70 NL-2411 NZ Bodegraven, Neterlands Pone: Fax: Tungaloy Croatia Josipa Kozarca Bregana, Croatia Pone: Fax: Tungaloy Cutting Tool (Sangai) Co.,Ltd. Rm No 401 No.88 Zabei Jiangcang No.3 Rd Sangai , Cina Pone: Fax: Tungaloy Cutting Tool (Tailand) Co.,Ltd. Interlink tower 4t Fl. 1858/5-7 Bangna-Trad Road km.5 Bangna, Bangna, Bangkok Tailand Pone: Fax: Tungaloy Singapore (Pte.), Ltd. 62 Ubi Road 1, #06-11 Oxley BizHub 2 Singapore Pone: Fax: Tungaloy Vietnam Unit 18, 4t Fl. Saigon Centre Building 65 Le Loi Blvd. Dist 1, Ho Ci Min City, Vietnam Pone: Fax: Tungaloy India Pvt. Ltd. Indiabulls Finance Centre, Unit # 902-A, 9t Floor, Tower 1, Senapati Bapat Marg, Elpinstone Road (West), Mumbai , India Pone: Fax: Tungaloy Korea Co., Ltd #1312, Byucksan Digital Valley 5-ca Beotkkot-ro 244, Geumceon-gu Seoul, Korea Pone: Fax: Tungaloy Malaysia Sdn Bd 50 K-2, Kelana Mall, Jalan SS6/14 Kelana Jaya, Petaling Jaya, Selangor Darul Esan Malaysia Pone: Fax: Tungaloy Australia Pty Ltd PO Box 2232, Rowville, Victoria 3178, Australia Pone: Fax: au PT. Tungaloy Indonesia Kompleks Grand Wisata Block AA-10 No.3-5 Cibitung Bekasi 17510, Indonesia Pone: Fax: ollow us at: acebook.com/tungaloyjapan twitter.com/tungaloyjapan To see tis product in action visit: Distributed by: DOWNLOAD Dr. Carbide App AS9100 Certiied ISO14001 Certiied EC97J Produced rom Recycled paper Apr (TJ)