MillLine TUNGALOY TUNGALOY. Tungaloy Report No. 385-G. Economical face milling cutter for various applications

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Noah Henry
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1 MillLine TUNGALOY TUNGALOY Tungaloy Report No. 385-G w w w. t u n g a l o y. c o m Economical face milling cutter for various applications

3 MillLine TUNGALOY TUNGALOY 4 types of inserts cover a wide range of face milling operations.

TUNGALOY TUNGALOY 4 types of inserts can be clamped on 1 cutter body, allowing the best tool selection for the given

6 mm ML - 16 cutting edges total - Economical ML - 8 cutting edges total - Suitable for large DOC NEW Single-sided inserts

2 mm - 8 cutting edges total - Low cutting force - Recommended for stainless steel and high-temperature materials -

4 TUNGALOY TUNGALOY 4 types of inserts can be clamped on 1 cutter body, allowing the best tool selection for the given machining requirments. Double-sided inserts ONU SNU Max.ap = 4.75 mm Max.ap = 7.5 mm MJ 44º MJ 45º ap ap 1.6 mm ML - 16 cutting edges total - Economical ML - 8 cutting edges total - Suitable for large DOC NEW Single-sided inserts OWMT Max.ap = 3.5 mm Max.ap = 1.5 mm Max.ap2 = 7.5 mm (2 corners used) ML ap 43º 1.2 mm - 8 cutting edges total - Low cutting force - Recommended for stainless steel and high-temperature materials - Excellent for workpieces with low rigidity and weak clamping HJ 1 mm ap - 8 cutting edges total - Suitable for high-feed machining - Excellent for rough machining of gummy material ap2 15º 4

Cutter bodies Screw on - Contains air holes - Large gullets for excellent chip evacuation Wedge - Extra close pitch for high productivity How to select the cutter Cast Iron Workpiece material Steel

$NEW Long tool life due to newly developed coated grade AH3135 Steel Structure of AH3135 Stainless Improved fracture and chipping Special Surface Technology TUNGALOY Wear-resistant layer Highly tough$

5 Cutter bodies Screw on - Contains air holes - Large gullets for excellent chip evacuation Wedge - Extra close pitch for high productivity How to select the cutter Cast Iron Workpiece material Steel Stainless Clamping system Pitch Shape Screw Screw Wedge Coarse Close Extra close Applicable only for screw-on type (Not applicable for wedge type) OK No Single-sided inserts Screw-on type Wedge type NEW Long tool life due to newly developed coated grade AH3135 Steel Structure of AH3135 Stainless Improved fracture and chipping Special Surface Technology TUNGALOY Wear-resistant layer Highly tough substrate Alternately stacked layer and adhesion layer The effect of alternately stacked layer Impact Fracture Impact Fracture AH3135 The layer prevents cracks from penetrating into the substrate. Old product Cracks from the surface penetrating into substrate. 5

6 Insert Double-sided inserts A A B ε MJ, ML (16 cutting edges) B W (Wiper, 8 cutting edges) Cat. No. Accuracy Honing Stocked grades NEW NEW Dimensions (mm) AH120 AH140 AH725 AH3135 T1115 A B T rε ONMU0705ANPN-MJ M with ONHU0705ANPN-MJ H with ONMU0705ANPN-ML M with ONHU0705ANTN-ML H with ONHU0705ANPR-W* H with * Pay attention to the wiper insert installation procedure on the next page. Single-sided inserts A T A T NEW B ML (8 cutting edges) HJ (8 cutting edges) B Cat. No. Accuracy Honing Stocked grades Dimensions (mm) AH3135 AH130 A B T rε OWMT0807AAER-ML M with OWMT0807ZNER-HJ M with Double-sided inserts A T ε T B A B ε MJ, ML (8 cutting edges) W (Wiper, 2 cutting edges) Cat. No. Accuracy Honing Stocked grades Dimensions (mm) AH120 AH140 AH725 AH3135 A B T rε SNMU1706ANPR-MJ M with SNHU1706ANPR-MJ H with SNMU1706ANTR-ML M with SNHU1706ANTR-ML H with SNHU1706ANFN-W* H without * Pay attention to the wiper insert installation procedure on the next page. NEW : Stocked items : Available in

Wiper insert Wide and curved edge R Curved edge fz = 0.3 mm/t Surface roughness with wiper insert 6.

5 mm Cutter Insert Grade Workpiece Cutting speed Feed per tooth Depth of cut Width of cut Coolant : TAN07R080M25.

0E08 (ø80, z = 8) : ONHU0705ANTN-ML ONHU0705ANFN-W : AH120 : FC250 / GG25 (180HB) : Vc = 250 m/min : fz = 0.2 mm/t : ap = 3.

7 Wiper insert Wide and curved edge R Curved edge fz = 0.3 mm/t Surface roughness with wiper insert 6.4 mm Surface roughness (µm) Ra = µm Rz = µm 2.5 mm Cutter Insert Grade Workpiece Cutting speed Feed per tooth Depth of cut Width of cut Coolant : TAN07R080M TAN07R080M27.0E08 (ø80, z = 8) : ONHU0705ANTN-ML ONHU0705ANFN-W : AH120 : FC250 / GG25 (180HB) : Vc = 250 m/min : fz = 0.2 mm/t : ap = 3.0 mm : ae = 60 mm : Dry Attention for wiper inserts 1 Attach only one wiper insert on the cutter and make sure the wiper edge faces the machining surface. Feed rate: f < 5.5 mm/rev 2 1 Attach only one wiper insert on the cutter and make sure the wiper edge faces the machining surface. Feed rate: f < 9.5 mm/rev 2 7

8 Cutter Screw-on type Type A øb ø Type B øb ø Type C øb ø101.6 mm ø R R R Double-sided octagonal inserts ø18 mm f1 Double-sided square inserts 44 f2 45 ø101.6 mm øc1 ø1-1 p øc2 ø1-2 p ap = 4.75 mm ap = 7.5 mm Please see the attention for parts on next page. 8 Cat. No. Dimensions (mm) No. of Stock inserts ødc1ødc2 ød1-1 ød1-2 ødb ød r Lf1 Lf2 b a TAN07R063M22.0E with CM10x30H A TAN07R063M22.0E with CM10x30H A TAN07R080M with CM12x30H A TAN07R080M with CM12x30H A TAN07R080M27.0E with CM12x30H A TAN07R080M27.0E with CM12x30H A TAN07R100M with TMBA-M16H B TAN07R100M with TMBA-M16H B TAN07R100M32.0E with TMBA-M16H B TAN07R100M32.0E with TMBA-M16H B TAN07R125M with TMBA-M20H B TAN07R125M with TMBA-M20H B TAN07R125M40.0E with TMBA-M20H B TAN07R125M40.0E with TMBA-M20H B TAN07R160M40.0E without - C TAN07R160M40.0E without - C TAN07R160M without - B TAN07R160M without - B TAN07R200M without - C TAN07R200M without - C TAN07R200M60.0E without - C TAN07R200M60.0E without - C TAN07R250M without - C TAN07R250M without - C TAN07R250M60.0E without - C TAN07R250M60.0E without - C TAN07R315M without - C TAN07R315M without - C TAN07R315M60.0E without - C TAN07R315M60.0E without - C Weight (kg) Air hole Center bolt type : Stocked items

9 Screw-on type Single-sided octagonal inserts - Cutter diamerter and height OWMT-ML insert OWMT-HJ insert øc3 ø1-3 L3 ap = 3.5 mm øc4 ø2-4 ø1-4 L4 ap = 1.5 mm (7.5 mm) Parts for screw-on type Description Applicable cutter Clamping screw Torx bit Grip Mono block type substitution wrench Wrench Cat. No. TAN07R... TAN07R160M... CSPE-5L150 BLD IP20/S7 BLD IP20/M7 H-TB H-TB IP-20T Cat. No. Dimensions (mm) ødc3 ød1-3 ødc4 ød2-4 ød1-4 Lf3 Lf4 TAN07R063M*** TAN07R080M*** TAN07R100M*** TAN07R125M*** TAN07R160M*** TAN07R200M*** TAN07R250M*** TAN07R315M*** Wedge type Type B øb ø Type C øb ø101.6 mm ø R R Double-sided octagonal inserts ø18 mm øc1 ø1-1 ap = 4.75 mm p f1 44 Double-sided square inserts øc2 ø1-2 p f2 45 ap = 7.5 mm Parts for wedge type Description Applicable cutter Clamping screw Wedge Torx bit Grip Wrench Cat. No. TAN07R...W DS-6P CL ARM-10-TUNG1 BLD IP15/S7 H-TBS Cat. No. No. of Stock Inserts Dimensions (mm) ødc1 ødc2 ødc1-1 ødc1-2 ødb ød r Lf1 Lf2 b a Weight (kg) TAN07R063M22.0E08W without B TAN07R080M W without B TAN07R080M27.0E10W without B TAN07R100M W without B TAN07R100M32.0E14W without B TAN07R125M W without B TAN07R125M40.0E18W without B TAN07R160M40.0E22W without C TAN07R160M W without B TAN07R200M60.0E28W without C : Stocked items Air hole type 9

10 ISO ISO Standard cutting conditions Double-sided inserts Low carbon steel S15C, SS400, etc. C15E, etc. High carbon steel S45C, S55C, etc. C45E, C55E, etc. Alloy steel SCM440, SCr415, etc. 42CrMo4, 17Cr3, etc. Stainless steel SUS304, etc. X5CrNi18-9, etc. Grey cast iron FC350, FC450 etc. GG35, GG45, etc. Ductile cast iron FCD600, etc. GGG60, etc. Titanium alloy Ti-6Al-4V, etc. Heat resistant alloy Inconel Hardened steel Workpiece material Low carbon steel S15C, SS400, etc. C15E, etc. High carbon steel S45C, S55C, etc. C45E, C55E, etc. Alloy steel SCM440, SCr415, etc. 42CrMo4, 17Cr3, etc. Stainless steel SUS304, etc. X5CrNi18-9, etc. Grey cast iron FC350, FC450 etc. GG35, GG45, etc. Ductile cast iron FCD600, etc. GGG60, etc. Hardened steel Single-sided inserts Workpiece material Hardness Priority Hardness Priority Recommendation Cutting speed Feed per tooth Grade Chipbreaker Vc (m/min) fz (mm/t) HB First choice AH3135 ML HB For wear AH725 ML HB AH140 MJ HB First choice AH3135 MJ HB For wear AH725 MJ HB AH140 MJ HB First choice AH3135 MJ HB For wear AH725 MJ HB AH140 MJ HB First choice AH3135 ML HB AH130 ML HB First choice AH120 ML HB AH725 MJ HB For wear T1115 MJ HB First choice AH120 ML HB AH725 MJ HB For wear T1115 MJ HRC First choice AH3135 MJ HRC AH140 MJ HRC First choice AH3135 MJ HRC AH140 MJ Grade Cutting Feed per tooth: fz (mm/t) speed Vc (m/min) ML HJ* First choice AH AH HB First choice AH HB AH HB First choice AH HB AH HB First choice AH HB AH HB First choice AH HB AH HB First choice AH HB AH HRC 40 First choice AH HRC 40 AH HRC 40 First choice AH HRC 40 AH HRC First choice AH HRC First choice AH * Apply 20% of recommended feed when using HJ insert with ap over 1.5 mm.

11 Practical examples Workpiece type Cylinder block Cutter TAN07R160M (ø160 mm, z = 15) Insert ONHU0705ANTN-ML Grade AH120 FC250 / GG25 Crank shaft TAN07R100M ONMU0705ANPN-ML AH3135 SCM435 / 34CrMo4 Workpiece material 500 mm 400 mm Cutting conditions Cutting speed: Vc (m/min) Feed per tooth: fz (mm/t) Feed speed: Vf (mm/min) Depth of cut: ap (mm) Cutting width: ae (mm) Method of machining Coolant Machine Face milling Dry Vertical M/C, BT50 Face milling Wet Specialized machine Results Cutting length (m) corners Competitor 4 corners Tool life 70% longer! DoOcto achieves 1.4 times higher productivity and reduces machining cost by 40% compared to the competitor. No. of parts (pcs/corner) Tool life 80% longer! Tool life of AH3135 is 1.8 times longer than the competitor. Competitor Workpiece type Cutter Insert Grade Elbow TAN07R200M OWMT0807AAER-ML AH3135 SCS10 / 25Cr5NiMoN Mold base TAN07R125M40.0E08 OWMT0807ZNER-HJ AH3135 SS400 Cutting conditions Workpiece material Cutting speed: Vc (m/min) Feed per tooth: fz (mm/t) Feed speed: Vf (mm/min) Depth of cut: ap (mm) Cutting width: ae (mm) Method of machining Coolant Machine Results No. of parts (pcs/corner) OWMT type 1000 mm Face milling Wet Horizontal M/C, BT50 Competitor Tool life doubled! OWMT insert doubles tool life and provides better surface finish compared to the competitor. MRR (cc/min) mm Face milling Dry Vertical M/C, BT50 Competitor MRR: Doubled! DoOcto performs at remarkable metal removal rate due to high-feed machining. 11

12 Tungaloy Corporation (Head office) 11-1 Yoshima-Kogyodanchi Iwaki-city, Fukushima, Japan Phone: Fax: Tungaloy America, Inc N Ventura Drive Arlington Heights,IL 60004, U.S.A. Phone: Fax: Tungaloy Canada 432 Elgin St. Unit 3 Brantford, Ontario N3S 7P7, Canada Phone: Fax: Tungaloy de Mexico S.A. C Los Arellano 113, Parque Industrial Siglo XXI Aguascalientes, AGS, Mexico Phone: Fax: Tungaloy do Brasil Comércio de Ferramentas de Corte Ltda. Rua dos Sabias N Vinhedo, São Paulo, Brazil Phone: Fax: Tungaloy Germany GmbH An der Alten Ziegelei 1 D Monheim, Germany Phone: Fax: Tungaloy France S.A.S. ZA Courtaboeuf - Le Rio 1 rue de la Terre de feu F Courtaboeuf Cedex, France Phone: Fax: Tungaloy Italia S.r.I. Via E. Andolfato 10 I Milano, Italy Phone: Fax: Tungaloy Czech s.r.o. Turanka 115 CZ Brno, Czech Republic Phone: Fax: Tungaloy Ibérica S.L. C/Miquel Servet, 43B, Nau 7 Pol. Ind. Bufalvent ES Manresa (BCN), Spain Phone: Fax: Tungaloy Scandinavia AB S:t Lars Väg 42A SE Lund, Sweden Phone: Fax: Tungaloy Rus, LLC 36-D Harkovsky Lane Belgorod, Russia Phone: Fax: Tungaloy Polska Sp. z o.o. ul. Genewska Warszawa, Poland Phone: Fax: Tungaloy U.K. Ltd The Technology Centre, Wolverhampton Science Park Glaisher Drive, Wolverhampton West Midlands WV10 9RU, UK Phone: Fax: salesinfo@tungaloyuk.co.uk Tungaloy Hungary Kft Erzsébet királyné útja 125 H-1142Budapest, Hungary Phone: Fax: info@tungaloytools.hu Tungaloy Turkey Dudullu OSB 4. Cad No: Ümraniye Istanbul, TURKEY Phone: Fax: info@tungaloy.com.tr Tungaloy Benelux b.v. Tjalk 70 NL-2411 NZ Bodegraven, Netherlands Phone: Fax: Tungaloy Croatia Josipa Kozarca Bregana, Croatia Phone: Fax: Tungaloy Cutting Tool (Shanghai) Co.,Ltd. Rm No 401 No.88 Zhabei Jiangchang No.3 Rd Shanghai , China Phone: Fax: Tungaloy Cutting Tool (Thailand) Co.,Ltd. TCIF Tower 4th Fl. 1858/5-7 Bangna-Trad Road km.5 Bangna, Bangna, Bangkok Thailand Phone: Fax: Tungaloy Singapore (Pte.), Ltd. 62 Ubi Road 1, #06-11 Oxley BizHub 2 Singapore Phone: Fax: Tungaloy Vietnam Unit 18, 4th Fl. Saigon Centre Building 65 Le Loi Blvd. Dist 1, Ho Chi Minh City, Vietnam Phone: Fax: Tungaloy India Pvt. Ltd. Unit#13, B wing, 8th Fl. Kamala Mills Compound Trade World, Lower Parel (West) Mumbai India Phone: Fax: Tungaloy Korea Co., Ltd #1312, Byucksan Digital Valley 5-cha Beotkkot-ro 244, Geumcheon-gu Seoul, Korea Phone: Fax: Tungaloy Malaysia Sdn Bhd 50 K-2, Kelana Mall, Jalan SS6/14 Kelana Jaya, Petaling Jaya, Selangor Darul Ehsan Malaysia Phone: Fax: Tungaloy Australia Pty Ltd PO Box 2232, Rowville, Victoria 3178, Australia Phone: Fax: PT. Tungaloy Indonesia Kompleks Grand Wisata Block AA-10 No.3-5 Cibitung Bekasi 17510, Indonesia Phone: Fax: follow us at: facebook.com/tungaloyjapan twitter.com/tungaloyjapan To see this product in action visit: Distributed by: DOWNLOAD Dr. Carbide App ISO 9001 Certifi ed QC00J0056 Tungaloy Corporation 18/10/1996 ISO Certifi ed EC97J1123 Tungaloy Group Japan site and Asian production site 26/11/1997 Produced from Recycled paper Apr (TJ)

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