Centering Unit. Alignment and positioning of transferred workpieces. MACM Series. Table. Max. allowable load weight: 2205 lbs (1000 kg) (MACM10)
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1 Centering Unit Alignment and positioning of transferred workpieces Contributes to space saving on conveyor lines Heavy workpieces can now be aligned and positioned with small cylinders, resulting in compact conveyor lines. Table Max. allowable load weight: 2205 lbs (1000 kg) (MACM10) Workpieces can be moved in any direction: forward/backward, right/left, at an angle, and even rotated (360 ). Ball bearings allow for smooth operation. Table centering accuracy ±1 mm or less Right/left (Workpiece not loaded) Angled Rotation Forward/backward Table center movable range Max. ø100 mm (MACM10-50) Table center ø (Stroke) 3 types of table material can be selected. Stainless steel Ultra high molecular weight polyethylene Cast nylon For lock/unlock confirmation External photo sensor mountable Select from lock port side or opposite side of port installation. Built-in air locking mechanism Table can be held in any position. External photo sensor Locking port Unlocking port MACM Series NP-E16-22A
2 Centering Unit MACM Series Conveyor Line <Application Examples> 1 Transferred workpieces are stopped Workpieces transferred at an angle are stopped at an alignment point (stops where the centering unit is installed). Roller conveyor Workpiece Alignment point 2 rises Cylinder rises to lift the workpiece (separates roller conveyor from workpiece). Roller conveyor Stopper cylinder Up/down cylinder Cylinder rises 3 Workpiece stops Workpiece alignment/table lock Workpiece rises Alignment cylinder corrects skewed workpieces and realigns them. After alignment, the table of the centering unit is locked to maintain the corrected position even after the adjustment cylinders are released. condition after correcting skew Alignment cylinder Skew is corrected by alignment cylinder Alignment cylinder 4 descends/workpiece is transferred to next step Cylinder descends, places workpiece back on the roller conveyor, and transfers it to the next step. 1 Up/down cylinder Cylinder descends
3 Liquid Crystal Cassette Transfer Centering Unit MACM Series <Application Examples> 1 Stops in front of rack Is transferred to and stopped in front of the rack where skewed liquid crystal cassettes are to be stored 2 Is stored in rack Liquid crystal cassette Liquid crystal cassette Alignment cylinder Conveyor line 3 Alignment of cassette/table lock The alignment cylinder corrects skewed workpieces and aligns the liquid crystal cassettes. After alignment, the table of the centering unit is locked to maintain the corrected position even after the alignment cylinders are released. Skew is corrected by alignment cylinder Alignment cylinder 2
4 Centering Unit MACM Series Working Principle Neutral (Centering) condition Movable condition <Application Examples> wbearing espring for returning to center Movement qtable Body Bearing cage rcenter shaft When a force is applied to q the table in the lateral direction, w the bearing slides. When the bearing slides, e the spring for returning to center also expands and contracts. When the force in the lateral direction is released, r the center shaft is returned to the neutral position by e the spring for returning to center. Lock Mechanism Unlocked condition The table becomes free when unlocked. Locked condition The table is locked in place when locked. tbearing holder plate tbearing holder plate Clearance rcenter shaft qtable wbearing rcenter shaft Locking port Unlocking port Locking port Unlocking port ypiston for locking ypiston for locking When air is supplied from the locking port, y the piston for locking descends and pushes r the center shaft down. When r the center shaft lowers, t the bearing holder plate is pressed, and the table is locked. When air is supplied from the unlocking port, y the piston for locking ascends and releases the lock. 3
5 Centering Unit MACM Series How to Order MACM 4 20 P Allowable load weight Symbol Allowable load weight lbf [2 KN] lbf [4 KN] lbf [6 KN] lbf [10 KN] Stroke Symbol Stroke (Applicable model) mm (MACM2) mm (MACM4) mm (MACM6) mm (MACM10) Relief port Nil No V Yes Sensor type Nil P B Made to order (Table material) Stainless steel X115 Ultra high molecular weight polyethylene X116 Cast nylon Unsupported Port side photo sensor mounted type Port back side photo sensor mounted type Precautions Be sure to read this before handling the products. For safety instructions, actuator and auto switch precautions, refer to the Handling Precautions for SMC Products and the Operation Manual on the SMC website: Specifications Model MACM2-12 MACM4-20 MACM6-30 MACM10-50 Max. allowable load weight lbf [KN] 450 [2] 900 [4] 1350 [6] 2250 [10] Stroke [mm] Table center movable range [mm] ø24 ø40 ø60 ø100 Centering accuracy [mm] Action Fluid Cylinder for Operating temperature lock Operating pressure Proof pressure Lubrication ±1 or less Double acting Air 32 to 140 F [0 to 60 C] 58 to 102 psi [0.4 to 0.7 MPa] 145 psi [1 MPa] Non-lube Weight [kg] Caution 1. Use the product within the movable range. 2. Use the product within the allowable load weight. 3. Load workpieces within the load range. 4. Load workpieces within the allowable inclination range. 5. Do not use the product in applications where excessive external force or impact force is applied to it. Improper handling includes the following: Applying impact on the side of the table to move it to full stroke Operating Precautions Continuously moving the table in a circle while the table is at a full stroke Repeating reciprocation of the table at full stroke Holding the body and swinging the table 6. Prevent over strokes. 7. Secure the table in place when transporting the product or the equipment it is mounted on. 8. This is not a clean room series product. 4
6 MACM Series Dimensions øw (Workpiece loadable range) 4 x D At maximum offset ø (A + 2 x S) S DA DB C øb øa øu øw PA PD E PB Q H P (Locking port) P (Relief port) (Option V only) PE P (Unlocking port) PC PC PC PC P (Relief port) (Option V only) PE PD H T F X115, X116 MACM4, MACM6 MACM2, MACM10 Dimensions Model A B C D DA DB E F H P PA PB PC PD PE Q S T U W 46 MACM2 X X MACM4 X X M MACM6 X X MACM10 X X [mm]
7 Centering Unit MACM Series Dimensions P: Port side photo sensor mounted type B: Port back side photo sensor mounted type P: Port side photo sensor mounted type Mounted example of EE-SX671 made by OMRON 4 2 x M3 thread depth 4 (Holes for mounting photo sensor) 19 Commercially available bolt Sensor The above photo sensor made by OMRON should be provided by the customer. Mounting position adjustment may be required depending on the individual differences of the sensor. 6
8 Global Manufacturing, Distribution and Service Network Worldwide Subsidiaries EUROPE AUSTRIA SMC Pneumatik GmbH (Austria) BELGIUM SMC Pneumatics N.V./S.A. BULGARIA SMC Industrial Automation Bulgaria EOOD CROATIA SMC Industrijska Automatika d.o.o. CZECH SMC Industrial Automation CZ s.r.o. DENMARK SMC Pneumatik A/S ESTONIA SMC Pneumatics Estonia FINLAND SMC Pneumatics Finland OY FRANCE SMC Pneumatique S.A. GERMANY SMC Pneumatik GmbH GREECE SMC Hellas EPE HUNGARY SMC Hungary Ipari Automatizálási Kft. IRELAND SMC Pneumatics (Ireland) Ltd. ITALY SMC Italia S.p.A. LATVIA SMC Pneumatics Latvia SIA LITHUANIA SMC Pneumatics Lietuva, UAB NETHERLANDS SMC Pneumatics BV NORWAY SMC Pneumatics Norway A/S POLAND SMC Industrial Automation Polska Sp.z.o.o. ROMANIA SMC Romania S.r.l. RUSSIA SMC Pneumatik LLC. SLOVAKIA SMC Priemyselná Automatizáciá, s.r.o. SLOVENIA SMC Industrijska Avtomatika d.o.o. SPAIN / PORTUGAL SMC España, S.A. SWEDEN SMC Pneumatics Sweden AB SWITZERLAND SMC Pneumatik AG UK SMC Pneumatics (U.K.) Ltd. ASIA CHINA SMC (China) Co., Ltd. HONG KONG SMC Pneumatics (Hong kong) Ltd. INDIA SMC Pneumatics (India) Pvt. Ltd. JAPAN SMC Corporation MALAYSIA SMC Pneumatics (S.E.A.) Sdn. Bhd. PHILIPPINES SMC Pneumatics (Philippines), Inc. SINGAPORE SMC Pneumatics (S.E.A.) Pte. Ltd. SOUTH KOREA SMC Pneumatics Korea Co., Ltd. TAIWAN SMC Pneumatics (Taiwan) Co., Ltd. THAILAND SMC Thailand Ltd. NORTH AMERICA CANADA SMC Pneumatics (Canada) Ltd. MEXICO SMC Corporation (Mexico) S.A. DE C.V. USA SMC Corporation of America SOUTH AMERICA ARGENTINA SMC Argentina S.A. BOLIVIA SMC Pneumatics Bolivia S.R.L. BRAZIL SMC Pneumaticos do Brazil Ltda. CHILE SMC Pneumatics (Chile) S.A. PERU SMC Corporation Peru S.A.C. VENEZUELA SMC Neumatica Venezuela S.A. OCEANIA AUSTRALIA SMC Pneumatics (Australia) Pty. Ltd. NEW ZEALAND SMC Pneumatics (N.Z.) Ltd. U.S. & Canadian Sales Offices WEST Austin Dallas Los Angeles Phoenix Portland San Jose CENTRAL Chicago Cincinnati Cleveland Detroit Des Moines Grand Rapid Indianapolis Kansas Milwaukee Minneapolis St. Louis EAST Albany Atlanta Boston Charlotte Nashville New Jersey Rochester Tampa CANADA Vancouver Toronto Windsor Montreal Livermore Sales Branches Regional Distribution Centers Central warehouse Indianapolis Toronto Montreal 2017 SMC Corporation of America, All Rights Reserved. All reasonable efforts to ensure the accuracy of the information detailed in this catalog were made at the time of publishing. However, SMC can in no way warrant the information herein contained as specifications are subject to change without notice. VP-RRD-5M
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