Spherical Roller Bearings
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1 Spherical Roller Bearings Introducing the newest series of advanced, high performing spherical roller bearings offering higher speed and load capacities suitable for a wide variety of industrial applications.
2 1 Demand for improved productivity is growing. You need bearings that perform to a higher standard. You need higher capacity and higher speed bearings that deliver longer operating times and reduce maintenance costs.
3 NSK HPS spherical roller bearings give you exactly what you need: Longer bearing life. HPS bearings deliver high reliability, long life, better machine function, greater efficiency and outstanding performance. 2
4 Longer bearing life...lower maintenance costs...greater productivity. How did we do it? Optimum Design High performance begins with advanced design. Instead of a guide ring, the HPS cage has an internal roller guide. Replacing the guide ring with inner and outer ring configurations makes it easer to place large or additional rollers. The result: Increased load capacity. In addition, special surface treatments make the cage stronger and reduce wear, heat and friction resulting in higher speed tolerance. All this, and more make HPS bearings the top product in the market. Dynamic Load Ratings With roller guidance built right into the cage and design optimization of the inner and outer rings, the size and number of rollers a bearing holds is increased. Load capacity is substantially improved Average 12% Advanced Materials NSK s HPS spherical roller bearings are made from NSK s Z steel pure, high-cleanliness steel that improves fatigue strength. In addition, special surface heat treatments add a layer of thickness to the cage making it more resistant to wear and more durable in a variety of applications. Superior Cage Design By eliminating the guide ring we were able to make a stronger, betterbalanced cage. Space gained by removing the guide ring led to structural improvements that dramatically increased cage strength. The high-precision roller guide combined with special surface heat treatment also protect the cage against wear NSK HPS Competitor A Competitor B NSK s HPS spherical roller bearings have load capacity rating an average 12% higher than published values of the competitor A and an average 9% higher than published values of competitor B. 3
5 As a market leader, we set our own standards and we always set them higher. State of the Art Manufacturing As global leaders in the bearing industry, we have continually invested in developing and refining our manufacturing technology and quality control procedures so that we are able to manufacture bearings of exceptional quality and accuracy. Roller guidance improves and heat generation drops by incorporating a center guide to the cage and decreasing clearance between pockets and rollers. Friction is also reduced through a surface treatment. The result: a higher limiting speed. Design Technology Innovation NSK s development and design process draws from years of research in material technology and manufacturing technique. Raw materials are thoroughly researched. Rollers Optimized size and number Cage Flange High limiting speed Outer Ring High-temperature operability Lubrication groove and holes And by applying advanced production line and quality control standards, the integrity of the final product is assured. Inner Ring High-temperature operability Cage High-strength pressed steel Special surface treatment 4
6 Dynamic Equivalent Load P=XFr+YFa F a /Fr e Fa /Fr>e X Y X Y 1 Y Y2 Static Equivalent Load Cylindrical Bore Tapered Bore HPS Bearing table of spherical roller bearings P 0=Fr+Y0Fa The values for e, Y2,Y3 and Y0 are given in the table below. Bearing Limiting Speeds Weight Dimensions (mm) Basic Load Rating Abutment and Fillet Dimensions (mm) Constant Axial Load Factor Numbers * (min -1 ) (approx.) Cylindrical Bore r (N) (lbs) da Da ra d D B e Y2 Y3 Yo min Grease Oil Cr Cor Cr Cor min max max min max (kg) lbs 22208EAE EAE EAE EAE EAE EAE EAE EAE EAE EAE EAE EAE EAE EAE EAE EAE EAE EAE EAE EAE EAE * Ratings also apply for tapered bore Remarks: 1. The Maximum operating temperature of standard HPS spherical roller bearings is 200 C 2. The suffix E4 indicates that the bearing has an oil groove and holes. (The number and dimension of oil grooves and holes are shown in Tables 1 & 2.)
7 Table 1 Dimensions of Oil Grooves and Holes Unit: mm Nominal Outer Ring Oil Hole Width C Groove Diameter over incl. Width W d0h W d0h Table 2 Number of Oil Holes Nominal Outer Ring Number Diameter (mm) of over incl. Holes Bearing Limiting Speeds Weight Dimensions (mm) Basic Load Rating Abutment and Fillet Dimensions (mm) Constant Axial Load Factor Numbers * (min -1 ) (approx.) Cylindrical Bore r (N) (lbs) da Da ra d D B e Y2 Y3 Yo min Grease Oil Cr Cor Cr Cor min max max min max (kg) lbs 22215EAE EAE EAE EAE EAE EAE EAE EAE EAE EAE EAE EAE EAE EAE EAE EAE EAE EAE EAE EAE EAE * Ratings also apply for tapered bore Remarks: 1. The Maximum operating temperature of standard HPS spherical roller bearings is 200 C 2. The suffix E4 indicates that the bearing has an oil groove and holes. (The number and dimension of oil grooves and holes are shown in Tables 1 & 2.) 6
8 Worldwide Sales Offices NSK Ltd.-Headquarters, Tokyo, Japan Americas & Europe Department tel: Asia Marketing & Sales Department tel: Africa South Africa: NSK South Africa (Pty) Ltd. Johannesburg tel: (011) Asia and Oceania Australia: NSK Australia Pty. Ltd. Melbourne tel: (03) China: NSK Hong Kong Ltd. Hong Kong tel: Kunshan NSK Co., Ltd. Kunshan tel: Guizhou HS NSK Bearings Co., Ltd. Anshun tel: NSK (Shanghai) Trading Co., Ltd. Shanghai tel: Beijing tel: Shanghai tel: Guangzhou tel: Anshun tel: India: Rane NASTECH Ltd. Chennai tel: , 65314, 65365, Chennai tel: Indonesia: P.T. NSK Bearings Manufacturing Indonesia Jakarta tel: Korea: NSK Korea Co., Ltd. Seoul tel: NSK Korea Co., Ltd., Changwon Plant Changwon tel: Malaysia: NSK Bearings (Malaysia) Sdn. Bhd. Kuala Lumpur tel: NSK Micro Precision (M) Sdn. Bhd. Kuala Lumpur tel: New Zealand: NSK New Zealand Ltd. Auckland tel: (09) Philippines: Manila tel: Singapore: NSK International (Singapore) Pte Ltd. Singapore tel: (65) NSK Singapore (Pte) Ltd. Singapore tel: (65) Taiwan: Taiwan NSK Precision Co., Ltd. Taipei tel: Thailand: NSK Bearings (Thailand) Co., Ltd. Bangkok tel: ~58 NSK Safety Technology (Thailand) Co., Ltd. Chonburi tel: (038) Siam NASTECH Co., Ltd. Chachoengsao tel: (038) ~350 Europe NSK Europe Ltd. (European Headquarters) Maidenhead, England tel: France: NSK France S.A. Paris tel: Germany: NSK Deutschland Gmbh Düsseldorf tel: NSK Steering Systems Europe Ltd. Stuttgart tel: Neuweg Fertigung Gmbh Munderkingen tel: Italy: NSK Italia S.P.A. Milano tel: Poland: NSK Europe Ltd. Warsaw Liaison Office Warsaw tel: , 1526 NSK Iskra S.A. Kielce tel: Spain: NSK Spain S.A. Barcelona tel: Switzerland: Waelzlager Industriewerke Bulle AG (W.I.B.) Bulle tel: Turkey: NSK Bearings Middle East Trading Co., Ltd. Istanbul tel: United Kingdom: NSK Bearings Europe Ltd. Peterlee, England tel: NSK European Technology Co., Ltd. Ruddington, England tel: NSK UK Ltd. Newark, England tel: NSK Steering Systems Europe Ltd. Coventry, England tel: North and South America NSK Americas, Inc. (American Headquarters) Ann Arbor, Michigan, U.S.A. tel: Argentina: NSK Argentina SRL Buenos Aires tel: Brazil: NSK Brasil Ltda. São Paulo tel: Canada: NSK Canada Inc. Toronto tel: Mexico: NSK Rodamientos Mexicana, S.A. de C.V. Mexico City tel: United States of America: NSK Corporation Ann Arbor, Michigan tel: Sales Offices: Ann Arbor, Michigan tel: Cerritos, California tel: NSK American Technical Center Ann Arbor, Michigan tel: NSK Precision America, Inc. Bloomingdale, Illinois tel: NASTECH Bennington, Vermont tel: NSK Latin America Inc. Miami, Florida tel: (305) NSK Ltd. has a basic policy not to export any products or technology designated as controlled items by export-related laws. When exporting the products in this brochure, the laws of the exporting country must be observed. Specifications are subject to change without notice and without any obligation on the part of the manufacturer. Every care has been taken to ensure the accuracy of the data contained in this brochure, but no liability can be accepted for any loss or damage suffered through errors or omissions. We will gratefully acknowledge any additions or corrections.
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