New PVD grade for general purpose is added in multi-functional series

Transcription

1 TurnLine Tungaloy Report No. 391-E TUNGCUT New PVD grade for general purpose is added in multi-functional series

2 ACCELERATED MACHINING

3 TurnLine Multi-functional tool system for diverse grooving applications! New grade AH725 wit excellent stability is added!

4 CAER/L Multi-functional tool reduces tool cost and sortens set-up time. Various insert grades are applicable for a wide range of applications. Multi-functional grooving system Suitable for diverse grooving operations External grooving, turning, and parting CTER/L Screw clamp = 2 mm - 8 mm ar = 8 mm - 36 mm Sank : mm JCTER/L Screw clamp = 1.4 mm - 3 mm ar = 1 mm - 16 mm Sank : 1-2 mm For small auto late CGER/L Self clamp = 1.4 mm - 3 mm ar = 1 mm - 16 mm Sank : 1 mm - 2 mm For small auto late CAER/L Blade type Screw clamp = 3 mm - 6 mm ar = 16 mm - 2 mm Sank : 2-32 mm CGP Self clamp = 1.4 mm - 8 mm Max parting dia: ø12 mm Sank : 2 mm - 25 mm External and internal undercutting CGEUR/L Screw clamp = 3 mm - 6 mm ar = 2.8 mm mm Sank : 16 mm - 25 mm CGIUR/L Screw clamp = 3 mm - 6 mm ar = 2.8 mm Sank : ø2 mm - ø25 mm 4

5 ødmin External and face grooving, and turning CTEFR/L Screw clamp = 2 mm - 6 mm ar = 4.8 mm Sank : 2 mm - 25 mm Face grooving and turning CTFR/L Screw clamp = 3 mm - 6 mm ar = 1 mm - 25 mm Sank : 25 mm CAFR/L Blade type Screw clamp = 3 mm - 6 mm ar = 12 mm - 25 mm Sank : 2 mm - 32 mm CTFVR/L Screw clamp = 3 mm - 6 mm ar = 1 mm - 2 mm Sank : 25 mm Face grooving, internal face grooving and turning CTIFR/L Screw clamp = 3 mm - 6 mm ar = 5.5 mm Sank : ø25 mm - ø32 mm Internal grooving and turning CTIR/L Screw clamp = 2 mm - 8 mm ar = 4 mm - 1 mm ødm = ø25 mm Sank : ø16 mm - ø4 mm 5

6 Cutting performance New AH725 grade - Drastically improved reliability wit world s first tecnology Tool life comparison in grooving AH725 No. of grooving: 6 pcs Conventional grade No. of grooving: 3 pcs Alloy steel (SCM44 / 42CrMo4) : DTE3-4 AH725 Cutting speed : Vc = 15 m/min Feed : f =.17 mm/rev Groove dept : 17 mm Macining : External grooving Coolant : et New AH725 grade allows stable macining witout peeling off, even in twice longer cutting time tan conventional grade. Te combination of Nano-multi-layered AlTiN Coating wit ig Al content and toug substrate provides igly efficient macining in various grooving operations. Unique cipbreaker provides excellent cip formation under various conditions. Grooving and parting Carbon steel (S45C / C45) DGM4-3 DGS4-3 Low Feed Hig Low Feed Hig DTE4-4 DTX4-4 Low Feed Hig Low Feed Hig DTE4-4 Low Feed Hig 6

7 Grooving and parting Stainless steel (SUS34 / X5CrNi18-9) DGM4-3 DGS4-3 Low Feed Hig Low Feed Hig DTE4-4 DTX4-4 Low Feed Hig Low Feed Hig DTE4-4 Low Feed Hig 7

8 DTE Grooving, parting, and turning Good cip evacuation in turning at ig feed due to te wide distance between te cutting edge and te cip former. DTX - Good cutting performance in grooving. - Excellent cip formation in turning at low feed as te distance between te cutting edge and te cip former is small. DTE4-4 Carbon steel (S45C / C45) DTE4-4 Stainless steel (SUS34 / X5CrNi18-9) Dept of cut: ap (mm) Dept of cut: ap (mm) DTE4-4 DTE4-4 Dept of cut: ap (mm) Dept of cut: ap (mm) DTX4-4 DTX4-4 Dept of cut: ap (mm) Dept of cut: ap (mm)

9 NE AH725 AH725 T First recommended grade for general purpose - New PVD coating wit ig Al content provides excellent adesion strengt - Improved wear and cipping resistance - Recommended for general purpose macining - Newly developed coating wit well controlled crystal structure and fracture resistance - Improved adesion strengt - Suitable for steel macining at ig speed - New CVD coating and substrate deliver an outstanding balance of wear and cipping resistance NS953 GH13 AH95 - Advanced cermet for finis cutting of steel - Innovative grade wit incredible fracture and ig wear resistance - Recommended for interrupted macining - TiCNO PVD coating layer wit ig wear resistance - Hig ardness and wear resistance - Remarkable for macining of eat resistant alloy - Exclusive coating layer improves adesion strengt and wear resistance TH1 BX36 KS5F - Recommended for non-ferrous materials - Suitable for ardened steel macining - Ideal balance of wear and cipping resistance due to te optimum CBN content and grain - Recommended for non-ferrous materials and titanium Grade NE AH AH T NS GH AH TH KS5F 15. BX36 - Substrate Specific gravity Hardness 91.3 HRA 91.5 HRA 9. HRA 91.7 HRA 89.5 HRA 93. HRA 92. HRA 93. HRA Hv Coating layer Main Composition Tickness (µm) (AI,Ti)N 3.5 (Ti,AI)N 2 TiCN + Al2O TiCNO 3 (AI,Ti)N Features First recommended grade wit excellent wear resistance and tougness, tat is suitable for macining of a wide range of materials. PVD coated "Flas-coating" fine grain cemented carbide Tis versatile grade dramatically improves cipping resistance Versatile cermet grade wit incredible fracture and wear resistance Superior resistance to cipping and fracture Excels in interrupted cutting Excels in bot cutting edge sarpness and wear resistance Carbide grade wit excellent wear resistance and tougness Carbide grade wit excellent wear, fracture, and cip-welding resistances CBN grade wit exceptional balance of wear and cipping resistance 9

10 application Application Grooving Turning Parting External Internal Face External Internal Face DGM / SGM DGS / SGS DTE DGG DGE DTX DTI DGIM / DGIS DTF DTR DTIU Undercutting Undercutting DTA SGN Al weel macining Al weel macining Standard cutting conditions ISO orkpiece materials Hardness Priority Grade Steels (S45C / C45, SCM435 / 34CrMo4 etc.) Stainless steels (SUS33 / X1CrNiS18-9 etc.) Cutting speed Vc (m/min) < 3 HB First coice AH725, AH < 3 HB Priority for wear resistance T < 3 HB Priority for impact resistance GH < 3 HB Priority for surface finis NS < 2 HB First coice AH725, AH < 2 HB Priority for impact resistance GH Grey cast irons (FC25 / GG25 / 25 etc.) Ductile cast irons (FCD45 / GGG45 / 45-1S etc.) Aluminium alloys (Si < 12%) Titanium alloys (Ti-6Al-4V etc.) Hardened steels (SCM435 / 34CrMo4) - First coice GH First coice GH First coice TH1 1-5 < HRC 4 First coice AH < HRC 4 Priority for impact resistanceah725, AH > HRC 5 First coice BX

11 Features of inserts External grooving and parting DGM type (2 corners) SGM type (1 corner) DGS type (2 corners) SGS type (1 corner) Smoot cip evacuation ell-designed edge wit ig strengt Handed insert available External and face grooving, and turning DTE type (2 corners) External and face grooving DGG type (2 corners) 1st coice for external grooving and parting off Lower cutting force and superior sarpness Unique-designed edge and cipbreaker Handed insert available For general purpose Unique cipbreaker makes cips sorter Molded and ground insert available For non-ferrous materials and titanium Cipbreaker wit low cutting force Sarp cutting edge tat prevents vibration and delivers fine surface finis Dept of cut ap (mm) Groove widt: (mm) Groove widt: (mm) Groove widt: (mm) Standard feed Standard feed Standard feed and DoC Standard feed Groove widt: (mm) Standard feed Groove widt: (mm) 11

12 External, internal and face grooving, and turning DTX type (2 corners) Multi-functional type ell balanced sarpness and strengt Multi functional insert Dept of cut ap (mm) Standard feed and DoC Groove widt: (mm) Standard feed Groove widt: (mm) External grooving DGE type (2 corners) For ig accurate and sallow groove Excellent cip control Standard feed Groove widt: (mm) Profiling and undercutting DTR type (2 corners) Molded Ground Full radius type Excellent cip control Molded and ground insert available Dept of cut ap (mm) Standard feed and DoC Groove widt: (mm) DTIU type (2 corners) Full radius type Excellent cip control For undercutting Standard feed and DoC Groove widt: (mm) Internal grooving and turning DTI type (2 corners) 1st coice for internal grooving Unique cipbreaker makes cips sorter Molded and ground insert available Dept of cut ap (mm) Standard feed and DoC Groove widt: (mm) Standard feed Groove widt: (mm) 12

13 Small diameter internal grooving DGIM type (2 corners) 2 mm insert widt only (For general purpose) Unique cipbreaker for excellent cip control Excellent fracture resistance due to optimum land on te cutting edge For general applications on steels & stainless steels Standard feed Groove widt (mm) DGIS type (2 corners) 2 mm insert widt only (Lower cutting force Low cutting force due to a unique land geometry Applicable for low carbon steels & stainless steels Standard feed Groove widt (mm) Face grooving and turning DTF type (2 corners) 1st coice for face grooving Unique cipbreaker makes cips sorter Handed insert Dept of cut ap (mm) Standard feed and DoC Groove widt: (mm) 3 4 Standard feed Groove widt: (mm) Aluminium weel macining DTA type (2 corners) Full radius type Excellent cip control For aluminium weel profiling Ground insert Dept of cut ap (mm) Standard feed and DoC Groove widt : (mm) 6 8 External grooving of ardened steels SGN-CBN type For ardened steel cutting (1 corner) Optimum cutting edge sape for grooving of ardened steels Hig tolerance widt for finising = ±.25 mm) Standard feed Groove widt: (mm) 13

14 s Notation of insert seat Seat and grooving widt are different. Te seat measurement is for te specification of te setting insert. Please note tis point. DGM External grooving and parting off, 2 corner r Neutral r Left and r Rigt and κ κ seat Coated Cermet NE T9125 AH725 AH725 AH95 GH13 NS953 R L R L R L R L R L R L ±.5 rε L κ 2 DGM DGM2-2-6R/L DGM2-2-8R/L DGM2-2-15R/L DGM2-2-15R/L DGM DGM3-2-6R/L DGM3-2-6R/L DGM3-2-15R/L DGM DGM4-3-4R/L DGM4-3-15R/L DGM DGM5-3-4R DGM DGM SGM External deep grooving and parting off, 1 corner Neutral Left and Rigt and 14 Coated seat AH725 GH13 R L R L ±.5 rε L κ 2 SGM SGM2-2-6R/L SGM SGM3-2-6R/L SGM3-2-15R/L SGM SGM4-3-4R/L SGM SGM : Stocked items

15 DGS External grooving and parting off, 2 corner Neutral Left and Rigt and Coated Cermet seat NE T9125 AH725 AH725 GH13 NS953 R L R L R L R L R L ±.5 rε L κ 1 DGS DGS DGS2-2-6R/L DGS2-2-6R/L DGS2-2-15R/L DGS2-2-15R/L DGS DGS3-2-6R/L DGS3-2-6R/L DGS3-2-15R/L DGS3-2-15R/L DGS DGS4-3-4R/L DGS DGS Caution ødmax (mm) DGM2-2-15R/L 28 DGM3-2-15R/L 29 DGM4-3-15R/L 3 SGM3-2-15R/L 13 ødmax (mm) DGS2-2-15R/L 28 DGS3-2-15R/L 29 SGS3-2-15R/L 13 SGS3-2-15R/L 34 Te tool will interfere wit te workpiece wen grooving larger diameter tan ødmax. ødmax : Stocked items 15

16 SGS External deep grooving and parting off, 1 corner Neutral Left and Rigt and seat Coated AH725 GH13 R L R L ±.5 rε L κ 2 SGS SGS2-2-6R/L SGS2-2-15R/L SGS SGS3-2-6R/L SGS3-2-6R/L SGS3-2-15R/L SGS3-2-15R/L SGS SGS SGS Ground DGE External grooving r 7 L Coated Cermet seat AH725 GH13 NS953 ±.2 rε±.5 L 2 DGE DGE DGE DGE DGE Caution ødmax is limited as sown in te picture to te rigt according to te groove dept, G.D. Please refer to te following table. DGE1- DGE13- DGE16-1 DGE185-1 DGE Max. groove dept (mm) 2 G.D = Groove dept ødmax (mm) G.D. = 1 G.D. = 1.5 G.D. = 2 G.D. = 2.5 G.D. = ødmax Relevant area (Interference) G.D. : Stocked items

17 Ground DTE External, face grooving and turning r 7 L Coated Cermet seat NE T9125 AH725 AH725 GH13 NS953 ±.2 rε±.5 L 3 DTE DTE DTE DTE DTE DTE DTE DTE DTE DTE DTE DTE DTE DTE DTE Molded DTE External, face grooving and turning r 7 L Coated Cermet seat NE T9125 AH725 AH725 GH13 NS953 ±.5 rε±.5 L 3 DTE DTE : Stocked items 17

18 Ground DGG External and face grooving r L Cermet Carbide seat NS953 KS5F ±.2 rε±.5 L 2 DGG DGG DGG DGG DGG DTX r 7 External, internal, face grooving and turning 7 seat Coated Cermet NE T9125 AH725 AH725 GH13 NS953 ±.5 rε L 3 DTX DTX DTX DTX DTF Face grooving and turning 4 7. Coated Cermet seat T9125 AH725 GH13 NS953 R L R L R L R L ±.5 rε L 3 DTF3-4-R/L DTF4-4-R/L Apply rigt-and inserts on rigt-and toololders and left-and inserts on left-and toololders. : Stocked items 18

19 Ground DTI Internal grooving and turning 14 seat Coated Cermet T9125 AH725 GH13 NS953 ±.2 rε±.5 L 3 DTI DTI DTI DTI DTI DTI DTI DTI DTI DTI Internal grooving and turning Molded 14 Coated Cermet seat NE T9125 AH725 AH725 GH13 NS953 ±.5 rε L 3 DTI DTI DGIM Small diameter internal grooving r 14 L seat Coated Cermet T9125 AH725 GH13 NS953 ±.5 rε L 2 DGIM : Stocked items 19

20 DGIS Small diameter internal grooving r DTR r T9125 AH725 GH13 NS953 ±.2 rε L 3 DTR DTR DTR DTR DTR r 14 L seat Coated Cermet T9125 AH725 GH13 NS953 ±.5 rε L 2 DGIS Ground Profiling and undercutting 7 seat Coated Cermet Molded DTR Profiling and undercutting 7 2 seat NE Coated Cermet T9125 AH725 AH725 AH95 GH13 NS953 ±.5 rε L 3 DTR DTR DTR DTR DTR : Stocked items

21 Ground DTIU Profiling and undercutting Coated seat AH725 GH13 ±.2 rε L 3 DTIU DTIU DTIU DTIU DTA Aluminium weel macining Ground Carbide seat TH1 ±.2 rε L A 6 DTA º 8 DTA º SGN External grooving of ardened steels 7 L seat CBN BX36 ±.25 rε L 2 SGN SGN SGN : Stocked items 21

22 Toololders Mono block type CTER/L External grooving and turning s: DGM, SGM, DGS, SGS, DGG, DTX, DTE, DTR, DTA, SGN 22 Max. Stock groove Parts seat dept R L ar (mm) 1 b f (2) 2 L2 Clamping screw renc 2 CTER/616-2T CM5x.8x16-A P-4 2 CTER/L22-2T CM5x.8x2-A P-4 2 CTER/L2525-2T CM5x.8x25-A P-4 2 CTER/616-2T CM5x.8x16-A P-4 2 CTER/L22-2T CM5x.8x2-A P-4 2 CTER/L2525-2T CM5x.8x25-A P-4 2 CTER/616-2T CM5x.8x16-A P-4 2 CTER/L22-2T CM5x.8x2-A P-4 2 CTER/L2525-2T CM5x.8x25-A P-4 3 CTER/616-3T CM5x.8x16-A P-4 3 CTER/L22-3T CM5x.8x2-A P-4 3 CTER/L2525-3T CM5x.8x25-A P-4 3 CTER/L22-3T CM5x.8x2-A P-4 3 CTER/L2525-3T CM5x.8x25-A P-4 3 CTER/616-3T CM5x.8x16-A P-4 3 CTER/L22-3T CM5x.8x2-A P-4 3 CTER/L2525-3T CM5x.8x25-A P-4 3 CTER/L2525-3T CM5x.8x25-A P-4 4 CTER/616-4T CM6x1x16-A P-5 4 CTER/L22-4T CM6x1x2-A P-5 4 CTER/L2525-4T CM6x1x25-A P-5 4 CTER/L22-4T CM6x1x2-A P-5 4 CTER/L2525-4T CM6x1x25-A P-5 4 CTER/616-4T CM6x1x16-A P-5 4 CTER/L22-4T CM6x1x2-A P-5 4 CTER/L2525-4T CM6x1x25-A P-5 4 CTER/L3232-4T CM6x1x25-A P-5 5 CTER/L22-5T CM6x1x2-A P-5 5 CTER/L2525-5T CM6x1x25-A P-5 5 CTER/L2525-5T CM6x1x25-A P-5 5 CTER/L2525-5T CM6x1x25-A P-5 5 CTER/L3232-5T CM6x1x25-A P-5 6 CTER/L22-6T CM8x1.25x2-A P-6 6 CTER/L2525-6T CM8x1.25x25-A P-6 6 CTER/L2525-6T CM8x1.25x25-A P-6 6 CTER/L2525-6T CM8x1.25x25-A P-6 6 CTER/L3232-6T CM8x1.25x25-A P-6 8 CTER/L2525-8T CM8x1.25x25-A P-6 8 CTER/L2525-8T CM8x1.25x25-A P-6 8 CTER/L3232-8T CM8x1.25x25-A P-6 8 CTER/L2525-8T CM8x1.25x25-A P-6 8 CTER/L3232-8T CM8x1.25x25-A P-6 (1) en dept is deeper tan insert lengt, 1 corner type is recommended. (2) f value in te above table is calculated wit groove widt sown in te table. : Stocked items

23 ødmin CTEFR/L External and face grooving and turning NE s: DGM, SGM, DGS, SGS, DTE, DGG, DTX, DTR, DTF, SGN Max. groove Stock Parts seat dept R L ar (mm) 1 b f (2) L2 Clamping screw renc 2, 3, 4 CTEFR/L22-4T CM6x1x2-A P-5 2, 3, 4 CTEFR/L2525-4T CM6x1x25-A P-5 5, 6 CTEFR/L22-6T CM6x1x2-A P-5 5, 6 CTEFR/L2525-6T CM6x1x25-A P-5 (1) f value in te above table is calculated wit groove widt sown in te table. s Groove widt Min. dia. for face grooving (mm) ødmin (mm) DGM / DGS / SGN DGM / DGS / SGN 3 92 DGM / DGS / SGN 4 37 DGM / DGS 5 6 DGM / DGS 6 57 DTE / DGG 3 62 DTE / DGG 4 42 DTE / DGG 5 64 DTE / DGG 6 61 s Groove widt Min. dia. for face grooving (mm) ødmin (mm) DTR 3 44 DTR 4 32 DTR 5 48 DTR 6 48 DTX 3 19 DTX 4 2 DTX 5 2 DTX 6 23 DTF 3 19 DTF 4 2 CGEUR/L External undercutting f w 1 L2 b ar ødm Max. groove Stock Min. dia. Parts seat ødm dept s R L (mm) ar (mm) b f (1) 1 L2 Clamping screw renc 3 CGEUR/616-3T DTIU CM5x.8x16-A P-4 3 CGEUR/L22-3T DTIU CM5x.8x16-A P-4 3 CGEUR/L2525-3T DTIU CM5x.8x16-A P-4 4 CGEUR/616-4T DTIU CM6x1x16-A P-5 4 CGEUR/L22-4T DTIU CM6x1x2-A P-5 4 CGEUR/L2525-4T DTIU CM6x1x25-A P-5 5, 6 CGEUR/L2525-6T DTIU CM6x1x25-A P-5 (1) f value in te above table is calculated wit groove widt sown in te table. : Stocked items 23

24 ødmax ødm ødmin CTIR/L Internal grooving and turning L2 ødm f ar øds s Seat 2: DGIM, DGIS Seat 3-8: DTI, DTX 1 ødm ar Max. Stock Min. dia. groove Parts seat ødm dept R L (mm) ar (mm) øds 1 (1) f L2 Clamping screw renc Seal cap Internal screw 2 CTIR/6-2T8-D CM5x.8x1-A P-4 CA-16 M6 2 CTIR/L2-2T6-D CM5x.8x12-A P-4 CA-2 M6 3 CTIR/L2-3T6-D CM5x.8x12-A P-4 CA-2 M6 3 CTIR/L25-3T5-D CM5x.8x16-A P-4 CA-25 R1/8" 3 CTIR/L25-3T8-D CM5x.8x16-A P-4 CA-25 R1/8" 3 CTIR/L32-3T1-D CM5x.8x16-A P-4 CA-32 R1/8" 4 CTIR/L2-4T6-D CM5x.8x12-A P-4 CA-2 M6 4 CTIR/L25-4T8-D CM5x.8x16-A P-4 CA-25 R1/8" 4 CTIR/L32-4T4-D CM5x.8x16-A P-4 CA-32 R1/8" 4 CTIR/L32-4T1-D CM5x.8x16-A P-4 CA-32 R1/8" 5 CTIR/L25-5T5-D CM6x1x16-A P-5 CA-25 R1/8" 5 CTIR/L32-5T1-D CM6x1x2-A P-5 CA-32 R1/8" 6 CTIR/L32-6T4-D CM6x1x2-A P-5 CA-32 R1/8" 6 CTIR/L32-6T1-D CM6x1x2-A P-5 CA-32 R1/8" 8 CTIR/L32-8T5-D CM6x1x25-A P-5 CA-32 R1/8" 8 CTIR/L4-8T5-D CM6x1x25-A P-5 CA-4 R1/8" (1) value in te above table is calculated wit groove widt sown in te table. CTIFR/L Internal face grooving and turning ar øds ødm s: DGM, DGS, DGG, DTE, DTF, DTX, DTR 1 ar Max. groove Stock Parts seat dept R L ar (mm) øds 1 (1) f Clamping screw renc 3, 4 CTIFR/L25-4T5-D CM6x1x16-A P-5 3, 4 CTIFR/L32-4T5-D CM6x1x2-A P-5 5, 6 CTIFR/L25-5T5-D CM6x1x16-A P-5 5, 6 CTIFR/L32-5T5-D CM6x1x2-A P-5 seat Min. bore dia. ødm (mm) ødmin (mm) øds = 25 mm øds = 32 mm DGM, DGS, DGG DTE DTF / DTX DTR ødmax (mm) 24 : Stocked items

25 CGIUR/L Internal undercutting L2 f w 1 ar ødm øds ødm Stock Min. dia. Parts seat ødm dept s R L (mm) ar (mm) øds 1 f (1) L2 Clamping screw renc 3 CGIUR/L 2-3T2-D DTIU CM5x.8x12-A P-4 3 CGIUR/L 25-3T2-D DTIU CM5x.8x16-A P-4 4 CGIUR/L 2-4T2-D DTIU CM5x.8x16-A P-4 4 CGIUR/L 25-4T2-D DTIU CM5x.8x16-A P-4 5, 6 CGIUR/L 25-6T2-D DTIU CM6x1x16-A P-5 (1) f value in te above table is calculated wit groove widt sown in te table. CTFR/L Max. groove Face grooving and turning f ar b ødm ødmax 1 ødmax L2 ar Min. dia. Max. dia. Max. Stock groove Parts seat ødm ødm dept R L (mm) (mm) ar (mm) 1 b f (3) L2 Clamping screw renc 3 CTFR/L2525-3T CM6x1x25-A P-5 3 CTFR/L2525-3T CM6x1x25-A P-5 3 CTFR/L2525-3T CM6x1x25-A P-5 3 CTFR/L2525-3T CM6x1x25-A P-5 3 CTFR/L2525-3T CM6x1x25-A P-5 4 CTFR/L2525-4T CM6x1x25-A P-5 4 CTFR/L2525-4T (2) CM6x1x25-A P-5 4 CTFR/L2525-4T (2) CM6x1x25-A P-5 4 CTFR/L2525-4T CM6x1x25-A P-5 4 CTFR/L2525-4T CM6x1x25-A P-5 4 CTFR/L2525-4T CM6x1x25-A P-5 5 CTFR/L2525-5T CM8x1.25x25-A P-6 5 CTFR/L2525-5T CM8x1.25x25-A P-6 5 CTFR/L2525-5T CM8x1.25x25-A P-6 5 CTFR/L2525-5T CM8x1.25x25-A P-6 6 CTFR/L2525-6T CM8x1.25x25-A P-6 6 CTFR/L2525-6T CM8x1.25x25-A P-6 6 CTFR/L2525-6T CM8x1.25x25-A P-6 6 CTFR/L2525-6T CM8x1.25x25-A P-6 seat s 3 CTFR/L2525-3T DTF, DTX 3 CTFR/L2525-3T1-294 DTF, DTX 3 CTFR/L2525-3T1-345 DTF, DTX 3 CTFR/L2525-3T DTF, DTX, DTE, DTR 3 CTFR/L2525-3T DTF, DTX, DTE, DGG, DGM, DGS, DTR 4 CTFR/L2525-4T DTF, DTX 4 CTFR/L2525-4T DTF, DTX 4 CTFR/L2525-4T2-345 DTF, DTX 4 CTFR/L2525-4T2-427 DTF, DTX, DTE, DGG, DGM, DGS, DTR 4 CTFR/L2525-4T DTF, DTX, DTE, DGG, DGM, DGS, DTR 4 CTFR/L2525-4T DTF, DTX, DTE, DGG, DGM, DGS, DTR 5 CTFR/L2525-5T DTX, DTE, DGG, DGM, DGS, DTR 6 CTFR/L2525-6T DTX, DTE, DGG, DGM, DGS, DTR (1) en dept is deeper tan insert lengt, 1 corner type is recommended. (2) en DTF insert is installed, Max. ar sould be 15 mm. (3) f value in te above table is calculated wit groove widt sown in te table. : Stocked items 25

26 CTFVR/L Face grooving and turning 1 b L2 ar ødm ødmax ar ødmax Max. Stock Min. dia. Max. dia. groove Parts seat ødm ødm dept R L (mm) (mm) ar (mm) 1 b L2 Clamping screw renc 3 CTFVR/L2525-3T CM5x.8x25-A P-4 3 CTFVR/L2525-3T CM5x.8x25-A P-4 3 CTFVR/L2525-3T CM5x.8x25-A P-4 3 CTFVR/L2525-3T CM5x.8x25-A P-4 3 CTFVR/L2525-3T CM5x.8x25-A P-4 4 CTFVR/L2525-4T CM6x1x25-A P-5 4 CTFVR/L2525-4T CM6x1x25-A P-5 4 CTFVR/L2525-4T CM6x1x25-A P-5 4 CTFVR/L2525-4T CM6x1x25-A P-5 5 CTFVR/L2525-5T CM8x1.25x25-A P-6 5 CTFVR/L2525-5T CM8x1.25x25-A P-6 5 CTFVR/L2525-5T CM8x1.25x25-A P-6 5 CTFVR/L2525-5T CM8x1.25x25-A P-6 6 CTFVR/L2525-6T CM8x1.25x25-A P-6 6 CTFVR/L2525-6T CM8x1.25x25-A P-6 6 CTFVR/L2525-6T CM8x1.25x25-A P-6 seat s 3 CTFVR/L2525-3T DTF, DTX 3 CTFVR/L2525-3T1-294 DTF, DTX 3 CTFVR/L2525-3T1-345 DTF, DTX, DTR 3 CTFVR/L2525-3T DTF, DTX, DTE, DTR 3 CTFVR/L2525-3T DTF, DTX, DTE, DGG, DGM, DGS, DTR 4 CTFVR/L2525-4T DTF, DTX 4 CTFVR/L2525-4T DTF, DTX 4 CTFVR/L2525-4T DTF, DTX, DTE, DGG, DGM, DGS, DTR 4 CTFVR/L2525-4T DTF, DTX, DTE, DGG, DGM, DGS, DTR 5 CTFVR/L2525-5T2-... DTX, DTE, DGG, DGM, DGS, DTR 6 CTFVR/L2525-6T2-... DTX, DTE, DGG, DGM, DGS, DTR (1) Min. diameter ødm of DTE, DGS and DGM insert s DTE3 / DGS3 / DGM3 DTE4 / DGS4 / DGM4 ødm (mm) ø92 ø42 Note en diameter is smaller tan ødm, DTF or DTX type insert is recommended. 26 : Stocked items

27 CTER/L-15A Internal profiling for aluminium weel macining f w ar b 1 L2 2 Max. seat Stock groove Parts dept s R L ar (mm) 1 b 2 f L2 Clamping screw renc 6 CTER/L2525-6T25-15A DTA CM6x1x25-A P-5 8 CTER/L2525-8T3-15A DTA CM6x1x25-A P-5 CGIUR/L-15A Internal profiling for aluminium weel macining ar f w 1 ødm L2 Stock Min. dia. Max. groove Parts seat ødm dept s RL (mm) øds 1 f L2 Internal ar (mm) Clamping screw renc Seal cap screw 6 CGIUR/L4-6T5-D16-15A DTA CM6x1x25-A P-5 CA-4 R1/8" 8 CGIUR/L4-8T83-D16-15A DTA CM6x1x25-A P-5 CA-4 R1/8" 6 CGIUR/L5-6T85-D2-15A DTA CM6x1x25-A P-5 CA-4 R1/8" 8 CGIUR/L5-8T85-D2-15A DTA CM6x1x25-A P-5 CA-4 R1/8" Nozzle parts Coolant pipe PNZ5 Coolant nozzle CNZ125 : Stocked items 27

28 JCTER/L Grooving for small lates CGER/L ar f b f b ødmax 1 L2 s Seat 1: DGS Seat 2, 3: DGM, SGM, DGS, SGS, DGE, DTE, DGG 2 Stock Max. dia. Parts seat ødm R L (mm) 1 b f (1) 2 L2 Clamping screw renc 1 JCTER/1-1.4T CSHB-4-A T-15F 2 JCTER/1-2T CSHB-4-A T-15F 1 JCTER/ T CSHB-4-A T-15F 2 JCTER/212-2T CSHB-4-A T-15F 3 JCTER/212-3T CSHB-4-A T-15F 1 JCTER/ T CSHB-4-A T-15F 2 JCTER/414-2T CSHB-4-A T-15F 1 JCTER/ T CSHB-4-A T-15F 2 JCTER/616-2T CSHB-4-A T-15F 3 JCTER/616-3T CSHB-4-A T-15F 3 JCTER/L22-3T CSHB-4-A T-15F 1 JCTER/1X1.4T CSHB-4-A T-15F 2 JCTER/1X2T CSHB-4-A T-15F 1 JCTER/212F1.4T CSHB-4-A T-15F 1 JCTER/212X1.4T CSHB-4-A T-15F 2 JCTER/212F2T CSHB-4-A T-15F 2 JCTER/212X2T CSHB-4-A T-15F 3 JCTER/212F3T CSHB-4-A T-15F 3 JCTER/212X3T CSHB-4-A T-15F 1 JCTER/616X1.4T CSHB-4-A T-15F 2 JCTER/616X2T CSHB-4-A T-15F 3 JCTER/616X3T CSHB-4-A T-15F 3 JCTER/L22H3T CSHB-4-A T-15F (1) f value in te above table is calculated wit groove widt sown in te table. Deep grooving and parting off ødmax 1 L2 s: Seat 1 = DGS Seat 2, 3, 4 = DGM, SGM, DGS, SGS, SGN, DGG 2 28 Max. dia. Max. Stock ødm (mm) groove Parts seat dept R L DGS/M SGS/M ar (mm) 1 b f (1) 2 L2 renc (2) 1 CGER/L22-1.4T CR23 2 CGER/212-2T CR33 2 CGER/616-2T CR33 2 CGER/L22-2T CR33 3 CGER/212-3T CR33 3 CGER/616-3T CR33 3 CGER/L22-3T CR33 4 CGER/L22-4T CR33 (1) f value in te above table is calculated wit groove widt sown in te table. (2) renc, CR, sould be ordered separately. Please see information below about wrenc usage. : Stocked items

29 CGP blades CGP Deep grooving and parting off Fig. 1 ødmax Fig b Fig ødmax (1) Max groove dept is 28.5 mm. (2) en dept is deeper tan insert lengt, 1 corner type is recommended. (3) renc, CR, sould be ordered separately. b b 15 1 ødmax s Seat 1: DGS Seat 2-6: SGM, SGS, DGM (2), DGS (2), DTX (2), DGG Seat 8: DGM8-4 *Max. parting Parts seat Stock off dia. ødm (mm) 1 b Clamping screw renc (3) Fig. 1 CGP26-1.4S CR CGP32-1.4D CR CGP26-2S CR CGP32-2D CR CGP26-3S CR CGP32-3D CR CGP26-4S CR CGP32-4D CR CGP45-4D CR CGP32-5D CR CGP32-6D CR CGP32-8S-CL (1) CM4x.7x2-M-A P-3 3 Caution Newly developed wrenc is clamped by te elastic deformation of upper jaw. Low clamping stress increases te stability and tool life. : unclamp : clamp Tool block for CGP blades CTBF / CTBU Deep grooving and parting off CTBF type CTBU type 1 b L3 L b L3 L Stock Parts Blade 1 b L2 L3 Clamping screw Clamp renc CTBF CGP CM6x1.x4-A - P-5 CTBF CGP CM6x1.x4-A - P-5 CTBU CGP CM6x3-S CT-86 P-5 CTBU CGP CM6x3-S CT-15 P-5 CTBU CGP CM6x3-S CT-1 P-5 CTBU CGP CM6x3-S CT-11 P-5 CTBU CGP CM6x3-S CT-11 P-5 : Stocked items 29

30 Blades (For general purpose) CAER/L External grooving and turning f ar s: DGS, SGS, DGM, SGM, DTX, DTE, DGG, DTR, SGN Sanks: CHFVR/L, CHSR/L Stock * Max. Parts seat groove dept R L ar (mm) f Clamping screw renc 3 CAER/L-3T BHM6-2-A P-4 4 CAER/L-4T BHM6-2-A P-4 5 CAER/L-5T BHM6-2-A P-4 6 CAER/L-6T BHM6-2-A P-4 CAFR/L Face grooving and turning f ar ødm ødmax s (5) CAFR/L-3T12-455: DTF Seat 3 (3) - 6: DTF (4), DTE, DGG, DTX, DGS, DGM, DTR Sanks: CHFVR/L, CHSR/L Stock Min. dia. Max. dia. Max. groove Parts seat ødm ødm dept R L (mm) (mm) ar (mm) f (2) Clamping screw renc 3 CAFR/L-3T BHM6-2-A P-4 3 CAFR/L-3T BHM6-2-A P-4 3 CAFR/L-3T BHM6-2-A P-4 3 CAFR/L-3T BHM6-2-A P-4 3 CAFR/L-3T BHM6-2-A P-4 4 CAFR/L-4T BHM6-2-A P-4 4 CAFR/L-4T BHM6-2-A P-4 4 CAFR/L-4T BHM6-2-A P-4 4 CAFR/L-4T BHM6-2-A P-4 5 CAFR/L-5T BHM6-2-A P-4 5 CAFR/L-5T BHM6-2-A P-4 5 CAFR/L-5T BHM6-2-A P-4 5 CAFR/L-5T BHM6-2-A P-4 5 CAFR/L-5T BHM6-2-A P-4 6 CAFR/L-6T (1) BHM6-2-A P-4 6 CAFR/L-6T (1) BHM6-2-A P-4 6 CAFR/L-6T (1) BHM6-2-A P-4 6 CAFR/L-6T (1) BHM6-2-A P-4 (1) en dept is deeper tan insert lengt, 1 corner type is recommended. (2) f value in te above table is calculated wit groove widt sown in te table. (3) Not applicable for CAFR/L-3T (4) Seat s of DTF are only 3 and 4. (5) Min. diameter ødm of DTE, DGS and DGM insert s DTE 3 / DGS 3 / DGM 3 DTE 4 / DGS 4 / DGM 4 DTE 5 / DGS 5 / DGM 5 DTE 6 / DGS 6 / DGM 6 ødm (mm) ø92 ø42 ø64 ø61 Note en diameter is smaller tan ødm, DTF or DTX type insert is recommended. : Stocked items 3

31 Toololders for blades CHFVR/L Horizontal type L2 1 2 b b1 Stock Parts R L 1 b b1 2 L2 Clamping screw renc CHFVR/L CSHB-6-A P-4 CHFVR/L CSHB-6-A P-4 CHFVR/L CSHB-6-A P-4 *Note: Blades = CAER/L, CAFR/L C-CHFVR/L Horizontal type A f1 ød B L3 Stock Clamping renc R L ød A* L3 f1 B* screw Coolant nozzle Coolant pipe C4CHFVR/L275N (2) Table Table 1 CSHB-6-A P-4 (4) - C5CHFVR/L356 (1) Table Table 1 CSHB-6-A P-4 (3) PNZ5 C5CHFVR/L356N (2) Table Table 1 CSHB-6-A P-4 (4) - C6CHFVR/L4565 (1) Table Table 1 CSHB-6-A P-4 (3) PNZ5 C6CHFVR/L4565N (2) Table Table 1 CSHB-6-A P-4 (4) - (1) Capable for normal pressure coolant (2) Capable for 7Mpa coolant pressure (3) CNZ125 (4) SATZ-M1X1-M5 A*, B*: Please refer to te next page. CHSR/L Vertical type Combination of blade and toololder Toololders Blades CAER CAEL CAFR CAFL CHFVR*** CHFVL*** b Blades: CAER/L, CAFR/L 1 L2 2 Stock Parts R L 1 b 2 L2 Clamping screw renc CHSR/L CSHB-6-A P-4 CHSR/L CSHB-6-A P-4 CHSR/L CSHB-6-A P-4 : Stocked items 31

32 C-CHSR/L Vertical type B f1 ød A L3 Stock R L ød A* L3 f1 B* C4CHSR/L275N (2) 4 5 Table Table 1 CSHB-6-A P-4 (4) - C5CHSR/L356 (1) 5 6 Table Table 1 CSHB-6-A P-4 (3) PNZ5 C5CHSR/L356N (2) 5 6 Table Table 1 CSHB-6-A P-4 (4) - C6CHSR/L4565 (1) Table Table 1 CSHB-6-A P-4 (3) PNZ5 C6CHSR/L4565N (2) Table Table 1 CSHB-6-A P-4 (4) - (1) Capable for normal pressure coolant (2) Capable for 7Mpa coolant pressure (3) CNZ125 (4) SATZ-M1X1-M5 Combination of blade and toololder Blades Toololders CAER CAEL CAFR CAFL CHSR*** CHSL*** Table 1 Offset dimensions for blade Application For external grooving For face grooving Blades Clamping screw renc Coolant nozzle A* B* Coolant pipe : Stocked items : Available in 215 CAER/L-3T CAER/L-4T CAER/L-5T CAER/L-6T CAFR/L-3T12-* CAFR/L-4T16-* CAFR/L-5T2-* CAFR/L-6T2-* Notice in turning en turning, te insert is pused by te directional cutting force feed. As a result of tis condition te diameter of te workpiece may cange. (see Fig. 1) In suc cases, trial cutting is essential to measure te actual diameter. For your reference, sample of compensated values are sown in Fig. 2. Fig. 1 Feed direction Fig. 2 Value of compensation : Toololder : DTE3-4 CTER2525-3T9 : DTE4-4 Toololder : CTER2525-4T1 A A Outer diameter compensation (mm) ap = 3. ap = 2. ap = 1. ap =.5 Outer diameter compensation (mm) ap = 3. ap = 2. ap = 1. ap = Feed : f (mm/rev) Feed : f (mm/rev) 32

33 Guideline for ordering special inserts Specially designed inserts are available upon request. Acceptable specification Specialized inserts must be manufactured from te main insert styles sown below. AH725, GH13 and TH1 grades are available. Please contact Tungaloy for more details. DTE (Ground) External grooving & turning DGE (Ground) Internal grooving & turning DTI (Ground) Profiling & undercutting DTR (Ground) DTIU (Ground) Designation system for special inserts (sample) DTE 32 - R-25L AH725 1 Main style of insert 2 Max. widt of insert 3 Additional codes 4 Grade Sample of sape Sape Samples of designation Note R.5 4. DTE4-5 GH13 Main style: DTE type Special corner radius R R. DTE32-R 25L AH725 Main style: DTE type Special corner radius, asymmetric type R DTR TH1 Main style: DTR type Full radius type wit special insert widt R DTE53-12R-25LA TH1 Main style: DTE type Special figure of groove, asymmetric type R1.2 R DTE A TH1 Main style: DTE type Special figure of groove R. 4. R.3 5 DTE4-3R-5RA TH1 Main style: DTE type Rigt anded insert wit special angle and corner radius. 33

34 Practical examples orkpiece type Toololder Grade Automotive parts CTER1616-2T8 DGM2-2 AH725 SCr44 / 41Cr4 Macine parts CTER2525-4T1 DGM4-3 AH725 SCr44 / 41Cr4 orkpiece material ø14 mm ø75 mm Cutting conditions Grooving widt: (mm) Cutting speed: Vc (m/min) Macining Cutting edge dept (mm) Coolant Parting off Grooving - 6 ater soluble ater soluble Results Number of pieces Competitor 5 Number of pieces Competitor Doubled tool life! TungCut as iger wear resistance and acieves tool life improvements of 15%. TungCut provides better cip control and doubles tool life. orkpiece type Toololder Grade orkpiece material Macine parts CTEL22-3T9 DTE3-4 T9125 S53C / C53 3 mm ø25 mm Gear CTER2525-2T8 SGN2-2 BX36 SCM415H (58HRC) / 18CrMo4 33 mm ø4 mm Cutting conditions Grooving widt: (mm) Cutting speed: Vc (m/min) Macining Cutting edge dept (mm) Coolant Grooving Grooving 5.8 ater soluble ater soluble Results Number of pieces Competitor 25 Te excellent wear resistance of TungCut improves tool life by 25%, even wen macining at ig speed. Number of pieces Competitor 5 TungCut extends tool life by 1.5 times wen ardened steel cutting. Tis is a result of te extremely stable CBN grade. 34

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