New wiper insert series for advanced turning operations

Transcription

1 TurnLine Tungaloy Report No. 434-US New wiper insert series or advanced turning operations FW & SW

2 2 FW & SW

3 TurnLine Only al te surace rougness even at doubled eed rate compared to regular ISO insert witout wiper

4 Higly eicient macining due to uniquely designed wiper sape New cipbreakers wit wiper edge Finising Stable cip control Newly designed Two-Stage Protrusion oers stable cip control in macining wit low dept o cut Excellent surace inis Wiper edge wit radius sape provides good surace quality Dept o cut: ap (in) Application area and cip control Feed: (ipr) Workpiece Cutting speed Macining : 1045 : Vc = 820 sm : External turning (Continuous cutting) Finising to medium cutting Stable cip control Newly developed Two-Stage bottom design provides stable cip control in a wide range o dept o cut Excellent surace inis Wiper edge wit radius sape provides good surace quality even at ig eed 0.10 Application area and cip control Dept o cut: ap (in) Feed: (ipr) Workpiece Cutting speed Macining : 1045 : Vc = 820 sm : External turning (Continuous cutting) 4 FW & SW

5 ACCELERATED MACHINING New cipbreakers wit wiper edge For medium to inis cutting Protrusion Newly designed protrusion improves cip control. Wiper edge wit radius sape Increases eed rate and delivers excellent surace inis due to uniquely designed wiper edge in radius sape. Dept o cut: ap (in) Application area and cip control Feed: (ipr) Insert Workpiece Cutting speed Macining : CCMT09T308-SW : 1045 : Vc = 492 sm : External turning (Continuous cutting) Excellent surace rougness Surace rougness: Rz (µ inc) Rz = 0.4 µ inc Feed: (ipr) Regular insert witout wiper Surace rougness is 50% wit doubled eed rate!! Rz = 0.2 µ inc Insert Workpiece Cutting speed Dept o cut Macining : CNMG432-SW : 1045 : Vc = 820 sm : ap = 0.04" : External turning (Continuous cutting) 5

6 Wiper edge on small-sized Eco inserts Wiper inserts are available in EcoTurn series Downsized inserts wit te same tickness and cipbreaker geometry as regular-sized inserts. ECOturn TUNGALOY ECOturn CNMG332E type Same cipbreaker geometry 0.187" Same tickness 0.187" Regular size CNMG432 type Same wiper sape Incredible productivity wit ig-pressure coolant system Wiper insert on TungJet improves productivity and provides good surace quality in macining at ig speed and eed. Please reer to Tungaloy Report No.432 or te details o TungTurn-Jet series. 6 FW & SW

7 ACCELERATED MACHINING Wiper edge on 100 corner o CNMG type insert Wiper edge wit radius sape on 100 corner Toololders or wiper inserts Wiper edges are eective wen used on speciic toololders wit te appropriate angle o rontal cutting edge. Insert sape CNMG, WNMG CCMT DNMG TNMG L J F G J Cutting edge style For ig-eed macining, Turning A series toololders wit double-clamping system are recommended. Cautions in using wiper inserts Radius sape and camering - Wiper edge is not eective - Te adjustment is required in NC program Value o adjustment or corner radius Corner radius: rε (in) Adjustment (in) Macining o radius sape - Camering Te appropriate adjustment provides te same result as standard ANSI inserts. 7

8 INSERT NEGATIVE TYPE Application Rombic, 80 wit ole Cipbreaker Inc Designation P M K N S H Metric Steel Stainless Cast iron Non-errous Superalloys Hard materials C : Continuous cutting L : Ligt interrupted cutting H : Heavy interrupted cutting CCLLH CL CL CLCL CL L CL CL Corner radius T9105 T9115 T9125 T515 T5115 Coated Coated cermet Cermet GT9530 NS9530 Finising (Wiper) Finising to medium cutting (Wiper) FW CNMG 331E-FW CNMG090404E-FW 0.016" CNMG 332E-FW CNMG090408E-FW 0.031" CNMG 431 FW CNMG FW 0.016" CNMG 432 FW CNMG FW 0.031" SW CNMG 332E-SW CNMG090408E-SW 0.031" CNMG 333E-SW CNMG090412E-SW 0.047" CNMG 432 SW CNMG SW 0.031" CNMG 433 SW CNMG SW 0.047" Application Finising (Wiper) Cipbreaker Rombic, 55 wit ole Designation P M K N S H Steel Stainless Cast iron Non-errous Superalloys Hard materials Corner radius Inc Metric FW DNMG 331E-FW DNMG110404E-FW 0.016" DNMG 332E-FW DNMG110408E-FW 0.031" DNMG 431 FW DNMG FW 0.016" DNMG 432 FW DNMG FW 0.031" DNMG 441 FW DNMG FW 0.016" DNMG 442 FW DNMG FW 0.031" CL CL T9115 Coated Finising to medium cutting (Wiper) 8 FW & SW SW DNMG 332E-SW DNMG110408E-SW 0.031" DNMG 333E-SW DNMG110412E-SW 0.047" DNMG 432 SW DNMG SW 0.031" DNMG 433 SW DNMG SW 0.047" DNMG 442 SW DNMG SW 0.031" DNMG 443 SW DNMG SW 0.047" : Line up

9 ACCELERATED MACHINING INSERT NEGATIVE TYPE Application Finising (Wiper) Triangular, 60 wit ole Cipbreaker Designation P M K N S H Steel Stainless Cast iron Non-errous Superalloys Hard materials Corner radius Inc Metric FW TNMG 231E-FW TNMG110404E-FW 0.016" TNMG 232E-FW TNMG110408E-FW 0.031" TNMG 332 FW TNMG FW 0.016" TNMG 333 FW TNMG FW 0.031" C CL T9115 Coated C : Continuous cutting L : Ligt interrupted cutting H : Heavy interrupted cutting Finising to medium cutting (Wiper) SW TNMG 232E-SW TNMG110408E-SW 0.031" TNMG 233E-SW TNMG110412E-SW 0.047" TNMG 332 SW TNMG SW 0.031" TNMG 333 SW TNMG SW 0.047" Application Trigon, 80 wit ole Cipbreaker Inc Designation P M K N S H Metric Steel Stainless Cast iron Non-errous Superalloys Hard materials Corner radius CCLLH CL CL CLCL CL L CL CL T9105 T9115 T9125 T515 T5115 Coated Coated cermet Cermet GT9530 NS9530 Finising (Wiper) Finising to medium cutting (Wiper) FW WNMG 331E-FW WNMG060404E-FW 0.016" WNMG 332E-FW WNMG060408E-FW 0.031" WNMG 431 FW WNMG FW 0.016" WNMG 432 FW WNMG FW 0.031" SW WNMG 332E-SW WNMG060408E-SW 0.031" WNMG 333E-SW WNMG060412E-SW 0.047" WNMG 432 SW WNMG SW 0.031" WNMG 433 SW WNMG SW 0.047" : Line up 9

10 INSERT POSITIVE TYPE Application Finising to medium cutting Wiper Rombic, 80 wit ole Positive 7 Cipbreaker Inc Designation P M K N S H Metric Steel Stainless Cast iron Non-errous Superalloys Hard materials Corner radius CLLH CL T9115 T9125 Coated SW CCMT21.51-SW CCMT SW 0.016" CCMT21.52-SW CCMT SW 0.031" CCMT32.51-SW CCMT09T304-SW 0.016" CCMT32.52-SW CCMT09T308-SW 0.031" CL CL NS9530 Cermet C : Continuous cutting L : Ligt interrupted cutting H : Heavy interrupted cutting : Line-up 10 FW & SW

11 ACCELERATED MACHINING ACLNR/L Double-clamp toololder wit approac angle, or negative 80 rombic inserts 2 b Cutting edge style L 1 Inc b 1 2 rε** Insert Torque* ACLNR/233-A CN** ACLNR/633-A CN** ACLNR/24-A CN** ACLNR/64-A CN** Metric b 1 2 rε** Insert Torque* ACLNR/020K0904-A CN** ACLNR/525M0904-A CN** ACLNR/020K12-A CN** ACLNR/525M12-A CN** ACLNR/L3225P12-A CN** *Torque: Recommended torque (lb t, N m) or clamping **rε: Standard corner radius Designation Clamp Clamp screw Spring Spring pin Sim Sim screw Wrenc ACLNR/L**3-A, ACLNR/L**0904-A ACP3S-E ACS-5W BP-7 SP-2.5 ASC322 CSTB-3.5 T-15F ACLNR/L**4-A, ACLNR/L**12-A ACP4S ACS-5W BP-7 SP-2.5 ASC422 CSTB-3.5 T-15F 11

12 ADJNR/L Double-clamp toololder wit 93 approac angle, or negative 55 rombic inserts b 93 Cutting edge style J Inc b 1 2 rε** Insert Torque* ADJNR/233-A DN** ADJNR/633-A DN** ADJNR/24-A DN** ADJNR/64-A DN** ADJNR/04-A DN** Metric b 1 2 rε** Insert Torque* ADJNR/020K1104-A DN** ADJNR/525M1104-A DN** ADJNR/020K15-A DN** ADJNR/020K1506-A DN** ADJNR/525M15-A DN** ADJNR/525M1506-A DN** ADJNR/L3225P15-A DN** *Torque: Recommended torque (lb t, N m) or clamping **rε: Standard corner radius Designation Clamp Clamp screw Spring Spring pin Sim Sim screw Wrenc ADJNR/L**3-A,1104A ACP3S-E ACS-5W BP-7 SP-2.5 ASD322 CSTB-3.5 T-15F ADJNR/L**4-A, 15-A ACP4S ACS-5W BP-7 SP-2.5 ASD432 CSTB-3.5 T-15F ADJNR/L**1506-A ACP4S ACS-5W BP-7 SP-2.5 ASD423 CSTB-3.5 T-15F 12 FW & SW

13 ACCELERATED MACHINING ATFNR/L Double-clamp toololder or acing wit 91 approac angle, negative triangle inserts b Cutting edge style F Inc b 1 2 rε** Insert Torque* ATFNR/23-A TN** ATFNR/63-A TN** Metric b 1 2 rε** Insert Torque* ATFNR/020K16-A TN** ATFNR/525M16-A TN** *Torque: Recommended torque (lb t, N m) or clamping **rε: Standard corner radius Designation Clamp Clamp screw Spring Spring pin Sim Sim screw Wrenc ATFNR/L**3-A, 16-A ACP3S ACS-5W BP-7 SP-2.5 AST322 CSTB-3.5 T-15F ATGNR/L Double-clamp toololder wit 91 approac angle, or negative triangle inserts 2 b 91 Cutting edge style G 1 Inc b 1 2 rε** Insert Torque* ATGNR/23-A TN** ATGNR/63-A TN** Metric b 1 2 rε** Insert Torque* ATGNR/020K16-A TN** ATGNR/525M16-A TN** *Torque: Recommended torque (lb t, N m) or clamping **rε: Standard corner radius Designation Clamp Clamp screw Spring Spring pin Sim Sim screw Wrenc ATGNR/L**3-A, 16-A ACP3S ACS-5W BP-7 SP-2.5 AST322 CSTB-3.5 T-15F 13

14 ATJNR/L Double-clamp toololder wit 93 approac angle, or negative triangle inserts 2 b 93 Cutting edge style J 1 Inc b 1 2 rε** Insert Torque* ATJNR/23-A TN** ATJNR/63-A TN** Metric b 1 2 rε** Insert Torque* ATJNR/020K16-A TN** ATJNR/525M16-A TN** *Torque: Recommended torque (lb t, N m) or clamping **rε: Standard corner radius Designation Clamp Clamp screw Spring Spring pin Sim Sim screw Wrenc ATJNR/L**3-A, 16-A ACP3S ACS-5W BP-7 SP-2.5 AST322 CSTB-3.5 T-15F AWLNR/L Double-clamp toololder wit approac angle, or negative trigon inserts b Cutting edge style L 1 2 Inc b 1 2 rε** Insert Torque* AWLNR/233-A WN** AWLNR/633-A WN** AWLNR/24-A WN** AWLNR/64-A WN** AWLNR/04-A WN** Metric b 1 2 rε** Insert Torque* AWLNR/020K0604-A WN** AWLNR/525M0604-A WN** AWLNR/020K08-A WN** AWLNR/525M08-A WN** AWLNR/525M08-A WN** *Torque: Recommended torque (lb t, N m) or clamping **rε: Standard corner radius Designation Clamp Clamping screw Spring Spring pin Sim Sim screw Wrenc AWLNR/L**3A,0604-A ACP3S-E ACS-5W BP-7 SP-2.5 ASW322 CSTB-3.5 T-15F AWLNR/L**4A,08-A ACP4S ACS-5W BP-7 SP-2.5 ASW422 CSTB-3.5 T-15F 14 FW & SW

15 ACCELERATED MACHINING PCLNR/L Lever lock type toololder wit approac angle, or negative 80 rombic inserts b 1 2 Cutting edge style L Inc b 1 2 rε** Insert Torque* PCLNR/ CN** PCLNR/ CN** Metric b 1 2 rε** Insert Torque* PCLNR/020K CN** PCLNR/525M CN** PCLNR/ CN** PCLNR/ CN** PCLNR/525M CN** PCLNR/L3225P CN** *Torque: Recommended torque (lb t, N m) or clamping **rε: Standard corner radius Designation Sim Clamping screw Wrenc Spring pin Lever PCLNR/L**33,0904 LSC317 LCS3 P-2.5 LSP3 LCL33 PCLNR/616 LSC42 LCS4CA P-3 LSP4 LCL4 PCLNR/020 LSC42 LCS4 P-3 LSP4 LCL4 PCLNR/525M4 LSC42 LCS4 P-3 LSP4 LCL4 PCLNR/L3225P4 LSC42 LCS4 P-3 LSP4 LCL4 PCBNR/L Lever lock type toololder wit 75 approac angle, or negative 80 rombic inserts b Cutting edge style B Metric b 1 rε** Insert PCBNR/ CN** Note: 100 corners are used **rε: Standard corner radius Designation Sim Clamping screw Wrenc Spring pin Lever PCBNR/525 LSC42 LCS4 P-3 LSP4 LCL4 15

16 PDJNR/L Lever lock type toololder wit 93 approac angle, or negative 55 rombic inserts b Cutting edge style J Inc b 1 2 rε** Insert Torque* PDJNR/ DN** PDJNR/ DN** PDJNR/ DN** Metric b 1 2 rε** Insert Torque* PDJNR/616H DN** PDJNR/020K DN** PDJNR/525M DN** PDJNR/ DN** PDJNR2020K15E DN** PDJNR/ DN** PDJNR/ DN** PDJNR/525M15E DN** PDJNR/L DN** PDJNR3225P15E DN** *Torque: Recommended torque (lb t, N m) or clamping **rε: Standard corner radius Designation Sim Clamping screw Wrenc Spring pin Lever PDJNR/L**33,1104 ELSD32 LCS3 P-2.5 LSP3 LCL33L PDJNR/020 LSD42 LCS4 P-3 LSP4 LCL4 PDJNR2020K15E ELSD42 ELCS4 P-3 LSP4S LCL44 PDJNR/520 LSD42 LCS4 P-3 LSP4 LCL4 PDJNR/525 LSD42 LCS4 P-3 LSP4 LCL4 PDJNR/525M15E ELSD42 ELCS4 P-3 LSP4S LCL44 PDJNR/L3225 LSD42 LCS4 P-3 LSP4 LCL4 PDJNR3225P15E ELSD42 ELCS4 P-3 LSP4S LCL44 16 FW & SW

17 ACCELERATED MACHINING PTGNR/L Lever lock type toololder wit 91 approac angle, or negative triangle inserts b 91 Cutting edge style G 1 2 Inc b 1 2 rε** Insert Torque* PTGNR/ TN** PTGNR/ TN** Metric b 1 2 rε** Insert Torque* PTGNR/020K TN** PTGNR/525M TN** PTGNR/ TN** PTGNR/ TN** PTGNR/525M TN** *Torque: Recommended torque (lb t, N m) or clamping **rε: Standard corner radius Designation Sim Clamping screw Wrenc Spring pin Lever PTGNR/L**23, LCS23A P LC3 PTGNR/616, 2020 LST317 LCS3 P-2.5 LSP3 LCL3 PTGNR/525M3 LST317 LCS3 P-2.5 LSP3 LCL3 PTFNR/L Lever lock type toololder or acing wit 91 approac angle, negative triangle inserts b Cutting edge style F 1 Metric b 1 2 rε** Insert Torque* PTFNR/020K TN** PTFNR/525M TN** PTFNR/ TN** PTFNR/ TN** PTFNR/525M TN** **rε: Standard corner radius Designation Sim Clamping screw Wrenc Spring pin Lever PTFNR/L** LCS23A P LC3 PTFNR/616, 2020 LST317 LCS3 P-2.5 LSP3 LCL3 PTFNR/525M3 LST317 LCS3 P-2.5 LSP3 LCL3 17

18 PWLNR/L-Eco Lever lock type toololder wit approac angle, or negative 80 trigon inserts b 2 Cutting edge style L 1 Inc b 1 2 rε** Insert Torque* PWLNR/ WN** PWLNR/ WN** Metric b 1 2 rε** Insert Torque* PWLNR/020K WN** PWLNR/525M WN** *Torque: Recommended torque (lb t, N m) or clamping **rε: Standard corner radius Designation Sim Clamping screw Wrenc Spring pin Lever PWLNR/L... LSW312 LCS3 P-2.5 LSP3 LCL3 SCLCR/L Screw-on clamp toololder wit approac angle, or positive 80 rombic inserts Cutting edge style L 1 1 b Inc b 1 rε** Insert SCLCR/L CC** SCLCR/L CC** SCLCR/L CC** Metric b 1 rε** Insert SCLCR/616H CC**09T3... **rε: Standard corner radius Designation Clamping screw Sim screw Sim Wrenc 1 Wrenc 2 SCLCR/03, 123, 163 SCLCR/616H09 CSTB-3.5L DTS5-3.5 SSC32 P-3.5 T-15F 18 FW & SW

19 ACCELERATED MACHINING PCLNR/L-CHP Lever lock type toololder wit approac angle, or negative 80 rombic inserts wit cannels or ig pressure coolant 2 b Cutting edge style L 1 Inc b 1 2 rε** Insert Torque* PCLNR/233-CHP CN** PCLNR/24-CHP CN** PCLNR/633-CHP CN** PCLNR/64-CHP CN** Metric b 1 2 rε** Insert Torque* PCLNR/020K0904-CHP CN** PCLNR/525M0904-CHP CN** PCLNR/020K12-CHP CN** PCLNR/525M12-CHP CN** *Torque: Recommended torque (lb t, N m) or clamping **rε: Standard corner radius Designation Sim Clamping screw Wrenc 1 Spring pin Lever PCLNR/L**0904-CHP, PCLNR/L**33-CHP PCLNR/L**12-CHP, PCLNR/L**4-CHP Designation Coolant unit Mounting screw Wrenc 2 O-ring Coolant screw Wrenc 3 PCLNR/L**0904-CHP, PCLNR/L**33-CHP PCLNR/L**12-CHP, PCLNR/L**4-CHP LSC317 LCS3 P-2.5 LSP3 LCL33 LSC42 LCS4 P-3 LSP4 LCL4 CU-CW-CHP SRM3 T-8F OR6.4X0.9N SRM4X4TL360 P-2 CU-CW-CHP SRM3 T-8F OR6.4X0.9N SRM4X4TL360 P-2 19

20 PDJNR/L-CHP Lever lock type toololder wit 93 approac angle, or negative 55 rombic inserts, wit cannels or ig pressure coolant 93 Cutting edge style J 30 1 b Inc b 1 rε** Insert Torque* PDJNR/233-CHP DN** PDJNR/24-CHP DN** PDJNR/633-CHP DN** PDJNR/64-CHP DN** Metric b 1 rε** Insert Torque* PDJNR/020K1104-CHP DN** PDJNR/020K15-CHP DN** PDJNR/525M1104-CHP DN** PDJNR/525M15-CHP DN** *Torque: Recommended torque (lb t, N m) or clamping **rε: Standard corner radius Designation Sim Clamping screw Wrenc 1 Spring pin Lever PDJNR/L**1104-CHP, PDJNR/L**33-CHP PDJNR/L**15-CHP, PDJNR/L**4-CHP Designation Coolant unit Mounting screw Wrenc 2 O-ring Coolant screw Wrenc 3 PDJNR/L**1104-CHP, PDJNR/L**33-CHP PDJNR/L**15-CHP, PDJNR/L**4-CHP ELSD32 LCS3 P-2.5 LSP3 LCL33L LSD43A LCS4 P-3 LSP4 LCL4 CU-D-CHP SRM3 T-8F OR6.4X0.9N SRM4X4TL360 P-2 CU-D-CHP SRM3 T-8F OR6.4X0.9N SRM4X4TL360 P-2 20 FW & SW

21 ACCELERATED MACHINING PWLNR/L-CHP Lever lock type toololders wit approac angle. For negative 80 trigon insert. Hig-pressure coolant capability. 2 b Cutting edge style L 1 Inc b 1 2 rε** Insert Torque* PWLNR/233-CHP WN** PWLNR/24-CHP WN** PWLNR/633-CHP WN** PWLNR/64-CHP WN** Metric b 1 2 rε** Insert Torque* PWLNR/020K0604-CHP WN** PWLNR/020K08-CHP WN** PWLNR/525M0604-CHP WN** PWLNR/525M08-CHP WN** *Torque: Recommended torque (lb t, N m) or clamping **rε: Standard corner radius Designation Sim Clamping screw Wrenc 1 Spring pin Lever PWLNR/L**0604-CHP, PWLNR/L**33-CHP LSW312 LCS3 P-2.5 LSP3 LCL3 PWLNR/L**08-CHP, PWLNR/L**4-CHP LSW42 LCS4 P-2.5 LSP4 LCL4 Designation Coolant unit Mounting screw Wrenc 2 O-ring Coolant screw Wrenc 3 PWLNR/L**0604-CHP, PWLNR/L**33-CHP CU-CW-CHP SRM3 T-8F OR6.4X0.9N SRM4X4TL360 P-2 PWLNR/L**08-CHP, PWLNR/L**4-CHP CU-CW-CHP SRM3 T-8F OR6.4X0.9N SRM4X4TL360 P-2 21

22 PTGNR/L-CHP Lever lock type toololders wit 91 approac angle. For negative triangle insert. Hig-pressure coolant capability. 2 b 91 Cutting edge style G 1 Inc b 1 2 rε** Insert Torque* PTGNR/223-CHP TN** PTGNR/23-CHP TN** PTGNR/623-CHP TN** PTGNR/63-CHP TN** Metric b 1 2 rε** Insert Torque* PTGNR/020K1104-CHP TN** PTGNR/020K16-CHP TN** PTGNR/525M1104-CHP TN** PTGNR/525M16-CHP TN** *Torque: Recommended torque (lb t, N m) or clamping **rε: Standard corner radius Designation Sim Clamping screw Wrenc 1 Spring pin Lever PTGNR/L**1104-CHP, PTGNR/L**23-CHP - LCS23A P-2.5 LSP3 LC3 PTGNR/L**15-CHP PTGNR/L**3-CHP LST317 LCS3 P-2.5 LSP3 LCL3 Designation Coolant unit Mounting screw Wrenc 2 O-ring Coolant screw Wrenc 3 PTGNR/L**1104-CHP, PTGNR/L**23-CHP CU-CW-CHP SRM3 T-8F OR6.4X0.9N SRM4X4TL360 P-2 PTGNR/L**15-CHP PTGNR/L**3-CHP CU-CW-CHP SRM3 T-8F OR6.4X0.9N SRM4X4TL360 P-2 22 FW & SW

23 ACCELERATED MACHINING A/E-SCLPR/L Screw-on boring bars, or positive 80 rombic inserts ødm Cutting edge style L α θ øds Inc Material ødm øds θ α rε** Insert Torque* A06-SCLPR/-D08 STEEL CP** A08-SCLPR/-D11 STEEL CP** A10-SCLPR/L3-D14 STEEL CP** E06-SCLPR/-D08 CARBIDE CP** E08-SCLPR/-D11 CARBIDE CP** E10-SCLPR/L3-D14 CARBIDE CP** *Torque: Recommended torque (Nm) or clamping **rε: Standard corner radius Note: Wen using a rigt or let and insert, te rigt and insert (R) is used or te let and toololders (SCLCL** type), and te let and insert (L) is used or te rigt and toololders (SCLCR** type). Designation Clamping screw Wrenc A06-SCLPR/-D08 CSTB-2.5L042 T-8F A08-SCLPR/-D11 CSTB-2.5S T-8F A10-SCLPR/L3-D14 CSTB-4L070 T-15F E06-SCLPR/-D08 CSTB-2.5S T-8F E08-SCLPR/-D11 CSTB-2.5B T-8F E10-SCLPR/L3-D14 CSTB-4S T-15F 23

24 Metric Material ødm øds θ α rε** Insert Torque* A08H-SCLPR/L06-D100 STEEL CP** A10K-SCLPR/L06-D120 STEEL CP** A10K-SCLPR/L08-D120 STEEL CP** A12M-SCLPR/L06-D140 STEEL CP** A12M-SCLPR/L08-D140 STEEL CP** A12M-SCLPR/L08-D160 STEEL CP** A16Q-SCLPR/L09-D180 STEEL CP** A16Q-SCLPR/L09-D200 STEEL CP** A20R-SCLPR/L09-D220 STEEL CP** A25S-SCLPR/L09-D270 STEEL CP** E08K-SCLPR/L06-D100 CARBIDE CP** E10M-SCLPR/L06-D120 CARBIDE CP** E10H-SCLPR08-D120 CARBIDE CP** E10M-SCLPR/L08-D120 CARBIDE CP** E12Q-SCLPR/L06-D140 CARBIDE CP** E12G-SCLPR08-D140 CARBIDE CP** E12J-SCLPR08-D140 CARBIDE CP** E12Q-SCLPR/L08-D140 CARBIDE CP** E12G-SCLPR08-D160 CARBIDE CP** E12J-SCLPR08-D160 CARBIDE CP** E12Q-SCLPR/L08-D160 CARBIDE CP** E16H-SCLPR09-D180 CARBIDE CP** E16L-SCLPR09-D180 CARBIDE CP** E16R-SCLPL09-D180 CARBIDE CP** E16H-SCLPR09-D200 CARBIDE CP** E16L-SCLPR09-D200 CARBIDE CP** E16R-SCLPL09-D200 CARBIDE CP** *Torque: Recommended torque (N m) or clamping **rε: Standard corner radius Note: Wen using a rigt or let and insert, te rigt and insert (R) is used or te let and toololders (SCLPL** type), and te let and insert (L) is used or te rigt and toololders (SCLPR** type). Designation Clamping screw Wrenc A**-SCLPR/L06-D... CSTB-2.5S T-8F A10K-SCLPR/L08-D120 CSTB-3L042 T-9F A12M-SCLPR/L08-D... CSTB-3L050 T-9F A**-SCLPR/L09-D... CSTB-4L060 T-15F E**-SCLPR/L06-D... CSTB-2.5S T-8F E10*-SCLPR/L08-D... CSTB-3L042 T-9F E12*-SCLPR/L08-D... CSTB-3L050 T-9F E16*-SCLPR/L09-D... CSTB-4L060 T-15F 24 FW & SW

25 ACCELERATED MACHINING A-PCLNR/L Lever clamp boring bars, or negative 80 rombic inserts ødm α θ 2 øds Cutting edge style L Metric Material ødm øds 2 θ α rε** Insert Torque* A16M-PCLNR/L0904-D200 STEEL CN** A20Q-PCLNR/L0904-D250 STEEL CN** A25R-PCLNR/2-D320 STEEL CN** A32S-PCLNR/2-D400 STEEL CN** A40T-PCLNR/2-D500 STEEL CN** A50U-PCLNR/2-D630 STEEL CN** *Torque: Recommended torque (N m) or clamping **rε: Standard corner radius Designation Sim Clamping screw 1 Clamping screw 2 Wrenc 1 Wrenc 2 Spring Lever Oil supply attacment (Optional parts) Screw or oil ole (Optional parts) A16M-PCLNR/L0904-D LCS33 P-2F - - LCL33N - (SSHM3-4) A20Q-PCLNR/L0904-D LCS33 P-2F - - LCL33N (EA20) (SSHM3-4) A25R-PCLNR/2-D320 - LCS P LCL43N (EA-32) (SSHM5-6) A32S-PCLN2-D400 LSC42BL - LCS4 - P-3 LSP4 LCL4 - (SSHM6-6) A40T-PCLNR12-D500 LSC42BR - LCS4 - P-3 LSP4 LCL4 - (SSHM6-6) A50U-PCLNR12-D630 LSC42BR - LCS4 - P-3 LSP4 LCL4 - (SSHM6-6) 25

26 A-PDUNR/L Lever clamp boring bars, or negative 55 rombic inserts ødm 93 α 2 øds θ Cutting edge style U Metric Material ødm øds 2 θ α rε** Insert Torque* A20Q-PDUNR/104-D250 STEEL DN** A32S-PDUNR/5-D400 STEEL DN** A40T-PDUNR/5-D500 STEEL DN** A50U-PDUNR/5-D630 STEEL DN** A32S-PDUNR/506-D400 STEEL DN** A40T-PDUNR/506-D500 STEEL DN** A50U-PDUNR/506-D630 STEEL DN** *Torque: Recommended torque (N m) or clamping **rε: Standard corner radius Wen using a rigt or let and insert, te rigt and insert (R) is used or te let and toololders (PDUNL ** type), and te let and insert (L) is used or te rigt and toololders (PDUNR ** type). Designation Sim Clamping screw 1 Clamping screw 2 Wrenc 1 Wrenc 2 Spring Lever Oil supply attacment (Optional parts) Screw or oil ole (Optional parts) A20Q-PDUNR/104-D250 - LCS22A - P-2F - - LCL33NL (EA-20) (SSHM2.5-3) A32S-PDUNR/5-D400 LSD42BR/L - LCS4 - P-3 LSP4 LCL4 (EA-32) (SSHM5-6) A40T-PDUNR/5-D500 LSD42BR/L - LCS4 - P-3 LSP4 LCL4 - (SSHM6-6) A50U-PDUNR/5-D630 LSD42BR/L - LCS4 - P-3 LSP4 LCL4 - (SSHM6-6) A32S-PDUNR/506-D400 ELSD42 - ELCS4 - P-3 LSP4S LCL44 (EA-20) (SSHM5-6) A40T-PDUNR/506-D500 ELSD42 - ELCS4 - P-3 LSP4S LCL44 - (SSHM6-6) A50U-PDUNR/506-D630 ELSD42 - ELCS4 - P-3 LSP4S LCL44 - (SSHM6-6) 26 FW & SW

27 ACCELERATED MACHINING A-PTFNR/L Lever clamp boring bars, or negative triangle inserts ødm 91 Cutting edge style F α θ 2 øds Metric Material ødm øds 2 θ α rε** Insert Torque* A25R-PTFNR/104-D320 STEEL TN** A32S-PTFNR/104-D400 STEEL TN** A25R-PTFNR/6-D320 STEEL TN** A32S-PTFNR/6-D400 STEEL TN** A40T-PTFNR/6-D500 STEEL TN** A50U-PTFNR/6-D630 STEEL TN** *Torque: Recommended torque (N m) or clamping **rε: Standard corner radius Designation Sim Clamping Clamping Oil supply attacment Screw or oil ole Wrenc screw1 screw2 Spring pin Lever (Optional parts) (Optional parts) A**-PTFNR/104-D... - LCS23A - P LC3 - - A25R-PTFNR/6-D320 ELST317BR/L - LCS3 P-2.5 LSP3 LCL33 EA-25 SSHM4-5 A32S-PTFNR/6-D400 LST317BR/L - LCS3 P-2.5 LSP3 LCL3 EA-32 SSHM4-5 A40T-PTFNR/6-D500 LST317BR/L - LCS3 P-2.5 LSP3 LCL3 - SSHM6-6 A50U-PTFNR/6-D630 LST317BR/L - LCS3 P-2.5 LSP3 LCL3 - SSHM6-6 27

28 A-PWLNR/L Lever clamp boring bars, or negative trigon inserts ødm Cutting edge style L α θ 2 øds Metric Material ødm øds 2 θ α rε** Insert Torque* A16M-PWLNR/L0604-D200 STEEL WN** A20Q-PWLNR/L0604-D250 STEEL WN** A25R-PWLNR/L06-D320 STEEL WN** A32S-PWLNR/L06-D400 STEEL WN** A40T-PWLNR/L08-D500 STEEL WN** *Torque: Recommended torque (N m) or clamping **rε: Standard corner radius Designation Sim Clamping Clamping Oil supply attacment Screw or oil ole Wrenc 1 Wrenc 2 Spring Lever screw 1 screw 2 (Optional parts) (Optional parts) A16M-PWLNR/L0604-D LCS33 P-2F - - LCL33N - (SSHM3-4) A20Q-PWLNR/L0604-D LCS33 P-2F - - LCL33N (EA-20) (SSHM3-4) A25R-PWLNR/L06-D320 LSW312BR/L - LCS3B - P-2.5 LSP3 LCL3 (EA-25) (SSHM4-5) A32S-PWLNR/L06-D400 LSW312BR/L - LCS3 - P-2.5 LSP3 LCL3 (EA-32) (SSHM4-5) A40T-PWLNR/L08-D500 LSW42BR/L - LCS4 - P-3 LSP4 LCL4 - (SSHM4-5) A-ACLNR/L Double-clamp boring bar, or negative 80 rombic inserts ødm α 2 øds Cutting edge style L θ Inc Material ødm øds 2 θ α rε** Insert Torque* A16-ACLNR/L33-D20 STEEL CN** A20-ACLNR/L33-D25 STEEL CN** A16-ACLNR/L4-D20 STEEL CN** A20-ACLNR/L4-D25 STEEL CN** A24-ACLNR/L4-D32 STEEL CN** A32-ACLNR/L4-D40 STEEL CN** *NOTE: Dimension () is te distance between lats on te sank *Torque: Recommended torque (lb t) or clamping **rε: Standard corner radius Designation Clamp Clamp screw Spring Spring pin Sim Sim screw Wrenc A**-ACLNR/L33... ACP3S-E ACS-5W BP-7 SP-2.5 ASC322 CSTB-3.5 T-15F A**-ACLNR/L4-D... ACP4S ACS-5W BP-7 SP-2.5 ASC422 CSTB-3.5 T-15F 28 FW & SW

29 ACCELERATED MACHINING A-ADUNR/L-Eco Double-clamp boring bars, or negative 55 rombic inserts ødm α 2 øds Cutting edge style U θ Inc Material ødm øds 2 θ α rε** Insert Torque* A16-ADUNR/L33-D20 STEEL DN** A20-ADUNR/L33-D25 STEEL DN** A16-ADUNR/L4-D20 STEEL DN** A20-ADUNR/L4-D25 STEEL DN** A24-ADUNR/L4-D32 STEEL DN** *Torque: Recommended torque (lb t) or clamping **rε: Standard corner radius Designation Clamp Clamp screw Spring Spring pin Sim Sim screw Wrenc A**-ADUNR/L... ACP3S-E ACS-5W BP-7 SP-2.5 ASD322 CSTB-3.5 T-15F A**-ADUNR/L4-D... ACP4S ACS-5W BP-7 SP-2.5 ASD432 CSTB-3.5 T-15F A-ATFNR/L Double-clamp boring bar, or negative triangle inserts 91 ødm Cutting edge style F α θ 2 øds Inc Material ødm øds 2 θ α rε** Insert Torque* A16-ATFNR/L3-D20 STEEL TN** A20-ATFNR/L3-D25 STEEL TN** *Torque: Recommended torque (lb t) or clamping **rε: Standard corner radius Designation Clamp Clamp screw Spring Spring pin Sim Sim screw Wrenc A**-ATFNR/L3-D... ACP3S ACS-5W BP-7 SP-2.5 AST322 CSTB-3.5 T-15F 29

30 A-AWLNR/L Double-clamp boring bars, or negative trigon inserts ødm α 2 øds Cutting edge style L θ Inc Material ødm øds 2 θ α rε** Insert Torque* A16-AWLNR/L33-D20 STEEL WN** A20-AWLNR/L33-D25 STEEL WN** A16-AWLNR/L4-D20 STEEL WN** A20-AWLNR/L4-D25 STEEL WN** A24-AWLNR/L4-D32 STEEL WN** A32-AWLNR/L4-D40 STEEL WN** *Torque: Recommended torque (lb t) or clamping **rε: Standard corner radius Designation Clamp Clamp screw Spring Spring pin Sim Sim screw Wrenc A**-AWLNR/L3-D... ACP3S ACS-5W BP-7 SP-2.5 ASW322 CSTB-3.5 T-15F A**-AWLNR/L4-D... ACP4S ACS-5W BP-7 SP-2.5 ASW422 CSTB-3.5 T-15F 30 FW & SW

31 ACCELERATED MACHINING C-ACLNR/L TurningA double-clamping toololder wit approac angle, or negative 80 rombic inserts Min. ød1 ød Min. ød2 Rigt-and (R) sown Metric ød ød1 ød2 rε Insert C4ACLNR/ N CN** C4ACLNR/ N CN** C5ACLNR/L N CN** C6ACLNR/L N CN** C6ACLNR/L N CN** Applicable or 7 MPa pressure coolant C-PCLNR/L Lever lock type toololder wit approac angle, or negative 80 rombic inserts Min. ød1 ød Min. ød2 Rigt-and (R) sown Metric ød ød1 ød2 rε Insert C5PCLNR/L (1) CN** C5PCLNR/L N (2) CN** C6PCLNR/L N (2) CN** (1) Applicable or 3 MPa pressure coolant (2) Applicable or 7 MPa pressure coolant - in Min ød1 and ød2: not suitable or internal boring 31

32 C-PCLNR/L-CHP Lever lock type toololder wit approac angle, or negative 80 rombic inserts, wit cannels or ig pressure coolant ød tung Tu r n jet Min. ød1 Min. ød2 Rigt-and (R) sown Metric ød ød1 ød2 rε Insert C4PCLNR/ CHP CN** C4PCLNR/ CHP CN** C5PCLNR/L CHP CN** C6PCLNR/L CHP CN** C6PCLNR/L CHP CN** Applicable or 14 MPa pressure coolant C-ADJNR/L TurningA double-clamping toololder wit 93 approac angle, or negative 55 rombic inserts Min. ød1 ød Min. ød2 Metric ød ød1 ød2 rε C4ADJNR/ N (2) DN** C4ADJNR/ N (2) DN** C5ADJNR/L N (2) DN** C6ADJNR/L N (2) DN** C6ADJNR/L N (2) DN** C6ADJNR/L N (2) DN** C6ADJNR/L N (2) DN** (1) Applicable or 3 MPa pressure coolant (2) Applicable or 7 MPa pressure coolant Rigt-and (R) sown Insert - in Min ød1 and ød2: not suitable or internal boring 32 FW & SW

33 ACCELERATED MACHINING C-PDJNR/L Lever lock type toololder wit 93 approac angle, or negative 55 rombic inserts Min. ød1 ød Min. ød2 Rigt-and (R) sown Metric ød ød1 ød2 rε Insert C5PDJNR/L N DN** C6PDJNR/L N DN** Applicable or 7 MPa pressure coolant C-PDJNR/L-CHP Lever lock type toololder wit TungCap connection, or negative 55º rombic inserts, wit cannels or ig pressure coolant tung Tu r n jet Min. ød1 28 ød 93 Min. ød2 Rigt-and (R) sown Metric ød ød1 ød2 rε Insert C4PDJNR/ CHP DN** C4PDJNR/ CHP DN** C5PDJNR/L CHP DN** C6PDJNR/L CHP DN** C6PDJNR/L CHP DN** Applicable or 14 MPa pressure coolant 33

34 C-PTJNR/L Lever lock type toololder wit 93 approac angle, or negative triangle insert ød Min. ød1 93 Min. ød2 Rigt-and (R) sown Metric ød ød1 ød2 rε Insert C4PTJNR/ N TN** Applicable or 7 MPa pressure coolant C-ATJNR/L TurningA double-clamping toololder wit 93 approac angle, or negative triangle insert ød Min. ød1 93 Min. ød2 Rigt-and (R) sown Metric ød ød1 ød2 rε Insert C4ATJNR/ N TN** Applicable or 7 MPa pressure coolant 34 FW & SW

35 ACCELERATED MACHINING C-AWLNR/L TurningA double-clamping toololder wit approac angle, or negative trigon inserts Min. ød1 ød Min. ød2 Rigt-and (R) sown Metric ød ød1 ød2 rε Insert C4AWLNR/ N WN** C4AWLNR/ N WN** C6AWLNR/L N WN** Applicable or 7 MPa pressure coolant - in Min ød1 and ød2: not suitable or internal boring C-PWLNR/L-CHP Lever lock type toololder wit TungCap connection, or negative 80º trigon inserts, wit cannels or ig pressure coolant T u r n tung jet Min. ød1 ød Min. ød2 Rigt-and (R) sown Metric ød ød1 ød2 rε Insert C4PWLNR/ CHP WN** C4PWLNR/ CHP WN** C6PWLNR/L CHP WN** Applicable or 14 MPa pressure coolant 35

36 FOR A-TYPE Designation Insert Sim Sim screw Clamp Clamping screw Spring Spring 1 Wrenc Coolant parts C*ACLNR/L CN** ASC322 CSTB-3.5 ACP3S-E ACS-5W BP-7 SP-2.5 T-15F SATZ-M10X1-5 C*ACLNR/L CN** ASC422 CSTB-3.5 ACP4S ACS-5W BP-7 SP-2.5 T-15F SATZ-M10X1-5 C*ADJNR/L DN** ASD322 CSTB-3.5 ACP3S-E ACS-5W BP-7 SP-2.5 T-15F SATZ-M10X1-5 C*ADJNR/L DN** ASD432 CSTB-3.5 ACP4S ACS-5W BP-7 SP-2.5 T-15F SATZ-M10X1-5 C*ADJNR/L DN** ASD423 CSTB-3.5 ACP4S ACS-5W BP-7 SP-2.5 T-15F SATZ-M10X1-5 C4ATJNR/L TN** AST322 CSTB-3.5 ACP3S ACS-5W BP-7 SP-2.5 T-15F - C*AWLNR/L WN** ASW322 CSTB-3.5 ACP3S-E ACS-5W BP-7 SP-2.5 T-15F - C*AWLNR/L WN** ASW422 CSTB-3.5 ACP4S ACS-5W BP-7 SP-2.5 T-15F - FOR P-TYPE Designation Insert Sim Spring pin Lever Clamping screw Wrenc Coolant parts C*PCLNR/L CN** LSC42 LSP4 LCL4 LCS4 P-3 SAZ-M8X1-M3 C*PDJNR/L DN** LSD43A LSP4 LCL4 LCS4 P-3 SATZ-M10X1-5 C*PDJNR/L DN** LSD42A LSP4S LCL4 LCS4 P-3 SATZ-M10X1-5 C4PTJNR/L TN** LC3 LCS23A P-2.5 SAZ-M8X1-M3 FOR CHP-TYPE Designation Insert Sim Spring pin Lever Clamping screw Wrenc C*PCLNR/L 0904-CHP CN** LSC317 LSP3 LCL33 LCS3 P-2.5 C*PCLNR/L CHP CN** LSC42 LSP4 LCL4 LCS4 P-3 C*PDJNR/L 1104-CHP DN** ELSD32 LSP3 LCL33L LCS3 P-2.5 C*PDJNR/L CHP DN** LSD43A LSP4 LCL4 LCS4 P-3 C*PDJNR/L CHP DN** LSD42A LSP4 LCL4 LCS4 P-3 C*PWLNR/L 0604-CHP WN** LSW312 LSP3 LCL3 LCS3 P-2.5 C*PWLNR/L CHP WN** LSW42BL LSP4 LCL4 LCS4 P-3 COOLANT SET Designation Coolant unit Mounting screw Wrenc 2 O-ring C*PCLNR/L -CHP CU-CW-CHP SRM3 T-8F OR6.4X0.9N C*PDJLNR/L -CHP CU-D-CHP SRM3 T-8F OR6.4X0.9N C*PWLNR/L -CHP CU-CW-CHP SRM3 T-8F OR6.4X0.9N 36 FW & SW

37 ACCELERATED MACHINING C-PCLNR/L Lever lock type boring bar, or negative 80 rombic inserts ød1 ødm Metric ødm ød ød1 2 rε Insert C4PCLNR CN** C4PCLNR/ CN** C4PCLNR CN** C4PCLNR CN** Applicable or7 MPa pressure coolant C-PCLNL-CHP Lever lock type toololder wit TungCap connection, or negative 80 rombic inserts, wit cannels or ig pressure coolant ødm T u r n tung jet ød ød 2 30 Rigt-and (R) sown ød1 2 Metric ødm ød ød1 2 rε Insert C6PCLN CHP CN** Applicable or 7 MPa pressure coolant 37

38 C-ADUNR TurningA double-clamp boring bar, or negative 55 rombic inserts ødm 20 ød ød Metric ødm ød ød1 2 rε Insert C4ADUNR DN** C4ADUNR DN** Applicable or 7 MPa pressure coolant C-PDUNR/L Lever lock type boring bar, or negative 55 rombic inserts ødm ød1 93 ød 2 30 Rigt-and (R) sown Metric ødm ød ød1 2 rε Insert C4PDUNR/ DN** Applicable or 7 MPa pressure coolant 38 FW & SW

39 ACCELERATED MACHINING C-PDUNL-CHP Lever lock type toololder wit TungCap connection, or negative 55 rombic inserts, wit cannels or ig pressure coolant 93 ødm T u r n tungtjet ød ød Metric ødm ød ød1 2 rε Insert C6PDUN CHP DN** Applicable or 7 MPa pressure coolant FOR A-TYPE Designation Insert Clamp Clamping screw Sim screw Sim Spring Spring pin Wrenc C4ADUNR DNMG**15... ACP4S CSTB-3.5 ACS-5W ASD423 BP-7 SP-2.5 T-15F FOR P-TYPE CN** Insert Insert Sim Sim screw Spring pin Wrenc Coolant unit C*PCLNR CN** LCS33 - LCL33N P-2F - C*PCLNR/ CN** LCS43 - LCL43N P-2.5F - C*PCLNR22/ CN** LSC317 LCS3 LSP3 LCL33 P-2.5F - C*PCLN7-CHP CN** LCS43 - LCL43N P-2.5F S-CU-CHP C4PDUNR/7... DN** ELSD317BR LCS33 LSP3 LCL33L P C6PDUNL-CHP DN** ELSD317BL LCS43 LSP3 LCL33L P-2.5 S-CU-CHP 39

40 ø2.0" PRACTICAL EXAMPLES Workpiece type Insert Grade Ball nut Mold parts CNMG432-SW CNMG432-SW T9125 T9115 Low carbon alloy " Workpiece material ø0.8" 13.8" ø3.1" Cutting conditions Cutting speed: Vc (sm) Feed : (ipr) Dept o cut : ap (in) Coolant Results Workpiece type Insert Grade Tool lie (pcs / edge) Wet Wet Competitor Productivity : 2.3 times iger SW cipbreaker allows ig eed macining, wic increases productivity by 2.3 times compared to te competitor. Stable cutting! SW cipbreaker provides stable macining witout cattering, so te surace inis is better tan te competitor. Intermediate sat Valve parts CNMG432-SW CNMG432-SW T9105 T9105 Low carbon alloy 4140 Competitor 0.8" 0.8" Workpiece material ø0.8" Cutting conditions Cutting speed: Vc (sm) Feed : (ipr) Dept o cut : ap (in) Coolant x 5 passes Wet Wet Results Surace rougness: Rz (µm) Surace inis improved! Competitor SW cipbreaker improves surace inis by 40% even under te same cutting condition as te competitor s. Surace rougness: Rz (µm) Competitor Surace inis improved! SW cipbreaker provides better surace inis even under te same cutting condition as te competitor s. As a result, inising operation can be skipped. 40 FW & SW

41 ACCELERATED MACHINING PRACTICAL EXAMPLES Workpiece type Insert Grade Dierential gear Roll CCMT09T304-SW CCMT09T308-SW NS9530 T9115 Low carbon alloy " 5.9" Workpiece material ø1.3" ø3.2" Cutting conditions Cutting speed: Vc (sm) Feed : (ipr) Dept o cut : ap (in) Coolant Results MMR Q (cc/min) Wet Wet Productivity : 2times iger Competitor Te positive insert wit te SW cipbreaker removed twice te amount o metal compared to competitor's non-wiper insert, wit tool lie and surace inis quality being equal. Stable cutting! Competitor Te positive insert wit te SW cipbreaker as eliminated catters and stabilized tool lie. 41

42 MEMO

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44 Tungaloy America, Inc N Ventura Drive, Arlington Heigts, IL 60004, U.S.A. Inside Sales: Tecnical Support: Fax: Tungaloy Canada 432 Elgin St. Unit 3, Brantord, Ontario N3S 7P7, Canada Pone: Fax: Tungaloy de Mexico S.A. C Los Arellano 113, Parque Industrial Siglo XXI Aguascalientes, AGS, Mexico Pone: Fax: Scan or instant web access ollow us at: acebook.com/tungaloyamerica t w i t t e r. c o m / t u n g a l o y To see tis product in action visit: Distributed by: DOWNLOAD Dr. Carbide App Aug (TJ)