High performance Carbide Boring Bars

Transcription

1

2 High Performance Carbide Bars High performance Carbide Bars Available in Inch and Metric Shank Size Inch to 1.250, Metric 4mm to 32mm Thru Integral Carbide System Shank Size to & (4mm to 32mm) Thru Integral Jet-Stream Carbide System Shank Size to & (25mm to 32mm) Quick Change Carbide System Shank Size to & (20mm to 32mm) Page Page Page Thru Integral Carbide ing System Shank Size to & (6mm to 20mm) Thru Integral Jet-Stream Carbide ing System Shank Size to & (20mm to 32mm) Quick Change Carbide ing System Shank Size to & (20mm to 32mm) Page Page Page Call: Fax: Visit: sales@doriantool.com

3 Solution Tool! The NO! Vibration Re-Tunable Bars Solution Tool! The NO! Vibration Re-Tunable Bars Available in Inch and Metric Shank Size Inch 0.25" to 4.00, Metric 6mm to 100mm Solution Tool! Quick Change The NO! Vibration Re-Tunable System Shank Size to & (20mm to 32mm) Solution Tool! Modular Jet-Stream The NO! Vibration Re-Tunable System Shank Size to 4.00 & (40mm to 100mm) Solution Tool! Integral The NO! Vibration Re-Tunable System Shank Size 0.25 to & (6mm to 16mm) Page Page Page Solution Tool! Quick Change The NO! Vibration Re-Tunable ing System Shank Size to & (20mm to 32mm) Solution Tool! Modular Jet-Stream The NO! Vibration Re-Tunable ing System Shank Size to 4.00 & (32mm to 100mm) Page -86 Page Call: Fax: Visit: sales@doriantool.com -3

4 Technical Solution Tool! Support The NO! for eep Vibration Hole Re-Tunable Bars & High Performance Carbide Bars For Multi, Grooving & ing Operations Technical Support eep Hole Application Form eep Hole Operation eep Hole Solutions Carbide & ing Bar Technology Integral Thru Carbide Bar System 6 x ia. Ratio Integral Thru Carbide ing Bar System 6 x ia. ing Ratio Integral Jet-Stream Thru Carbide Bar System 6 x ia. Ratio Integral Jet-Stream Thru Carbide ing Bar System 6 x ia. ing Ratio Quick Change Carbide & ing Bar System 6 x ia. Ratio Solution Tool! The NO! Vibration Re-Tunable & ing Bars Solution Tool! Integral The NO! Vibration Re-Tunable System 8 x ia., 10 x ia., 12 x ia., 14 x ia. Ratio Solution Tool! Quick Change The NO! Vibration Re-Tunable & ing Bar System 8 x ia., 10 x ia., 12 x ia., 14 x ia. Ratio Solution Tool! Modular Jet-Stream The NO! Vibration Re-Tunable & ing Bar System 8 x ia., 10 x ia., 12 x ia., 14 x ia. Ratio High Pressure System Spare Parts High Pressure System Spare Parts -4 Call: Fax: Visit: sales@doriantool.com

5 Technical Support for eep Hole Call: Fax: Visit: -5

6 Technical Support for eep Hole 1. Straight escription Material Inch Metric SB Starting Bore iameter FB Finished Bore iameter SB FB TBB Total Blind Bore SB FB TBL Total Bore Length SB FB SB SB TBB FB FB TBL TBB TBL 2. Straight and Under-CutTBB escription Material Inch Metric TBB TBL TBB TBL TBL SB Starting Bore iameter FB Finished Bore iameter SB UC FB SB UC SB SB UC UC GW GW TBL GW GW TBL TBL TBL TBL Total Bore Length UC Under-Cut iameter UCL Under-Cut istance GW Groove Width 3. Straight and Profiling escription Material Inch Metric SB SB SB SB & & & & UCL TBL UCL TBL UCL UCL TBL TBL & & & & SB Starting Bore iameter FB Finished Bore iameter FB UC FB UC TBL Total Bore Length FB FB UC UC UC Under-Cut iameter UCL Under-Cut istance & Angle Profile 4. Straight and Back Face escription Material Inch Metric SB Starting Bore iameter FB Finished Bore iameter SB FB BF TBL Total Bore Length SB FB BF SB FB BF BF Back Face iameter SB SB FB FB BF BF BFS Back Face Shoulder BFS TBL BFS TBL BFS TBL BFS TBL BFS TBL 5. Straight and Grooving escription Material Inch Metric SB Starting Bore iameter FB Finished Bore iameter SB G G FB TBL Total Bore Length SB G SB SB G G TBL 6. Straight Grooving and ing escription Material Inch Metric SB Starting Bore iameter FB Finished Bore iameter SB THR FB TBL Total Bore Length SB THR FB SB SB THR THR FB FB THR Specification ST ST Starting eep TBL ST TBL ST ST 7. Straight and Taper Bore TBL TBL & escription Material Inch Metric SB FSB SB FSB SB FSB SB SB FSB FSB TBL TBL TBL TBL TBL SB Starting Bore iameter FL FSB Finished Small iameter FL FL FL Finished Large iameter FL FL TLB Taping Bore Lenght LBC LBC LBC Large Bore Length LBC LBC TBL Total Bore Length LBC 8. Straight with Ratio Shoulder small bore escription Material Inch Metric SB S SB S SB S SB SB S S & & & & & & & & & TLB TLB TLB TLB TLB & & & & & TBL TBL TBL FB FB FB UCL UCL UCL UCL G FB G Groove iameter G G FB FB GW Groove Width GW GM GM Groove Max. distance GW GW GM GW GM GM SB Starting Bore iameter LB LB S Small iameter LB LB TBL Total Bore Length LB LB Large Bore Length BL TBL BL BL epth of Bore Lenght TBL BL TBL BL TBL BL TBL -6 Call: Fax: Visit: sales@doriantool.com

7 Technical Support for eep Hole Recommended Bar Recommended Head Recommended escription UPC No. escription UPC No. escription UPC No. eep Hole Application Form Recommended Bar Recommended Head Recommended escription UPC No. escription UPC No. escription UPC No. When selecting a cutting tool & insert you must check the appropriate boxes and fax to or sales@doriantool.com Select Your eep Hole Operation: 1. Straigth 2. Straigth & Under-Cut Recommended Bar Recommended Head Recommended escription UPC No. escription UPC No. escription UPC No. 3. Straigth & Profiling 4. Straigth & Back Face 5. Straigth & Grooving 6. Straigth Grooving & ing 7. Straigth & Taper Bore Recommended Bar Recommended Head Recommended escription UPC No. escription UPC No. escription UPC No. Recommended Bar Recommended Head Recommended escription UPC No. escription UPC No. escription UPC No. 8. Straigth with Ratio Shoulder small bore Select Your Material: P M K N N S H Carbon & Alloy Steel Stainless Steel Cast Iron Non Ferrous Materials Aluminum High Temp Super Alloy Hardened Material NOTES: Recommended Bar Recommended Head Recommended escription UPC No. escription UPC No. escription UPC No. Recommended Bar Recommended Head Recommended escription UPC No. escription UPC No. escription UPC No. Company Name: Recommended Bar Recommended Head Recommended escription UPC No. escription UPC No. escription UPC No. Contact Name: Phone No: ( ) Call: Fax: Visit: sales@doriantool.com -7

8 Technical Support for eep Hole eep Hole Operation 1 Workholding Workpiece Rigidity Use the proper chuck and jaws to hold the work-piece, to assure that the part is held with maximum rigidity and stability under cutting force. 2 Steady Rest When boring a long part, it is necessary to have extra support from the steady rest to eliminate any deflection of the part under the cutting force that causes vibration and poor surface finish. CNC Turning Center eep Hole Set-up 3 Bar Holding Bar Rigidity Overhang For best results, hold the bar 4 x ia. & choose a split collar boring bar holder. The 360 locking system offers the largest surface contact between the boring bar and the holder, maximizing bar rigidity and minimizing vibration. 4 Bar Size Choose a boring bar with the largest diameter to clear the bore, maximizing rigidity. Make sure to provide enough clearance between the bore and the bar for chip evacuation so damaging does not occur on the bore wall. Also choose the shortest overhang to reduce vibration x Bar ia To avoid and reduce vibration of the bar, that causes chattering. Use the insert with the as small of an angle geometry possible, small nose radius, high positive rake angle and sharp cutting edge. To Achieve Optimum Results for eep Hole It is extremely important to follow steps 1-6. Parameter 6 Cutting Parameter Use the recommended cutting data and parameter specified from the insert manufacturer, and use the cutting formula to maximize performance, quality, and tool life. For a Roughing operation with a large depth of cut and a high feed rate, low RPM is recommended. For a Finishing operation with a small depth of cut and a low feed rate, high RPM is recommended. Minimum depth of cut is 1/2 of the insert radius. Maximum feed rate is 1/2 of the insert radius. 1 Flat Bed eep Hole Set-up 4 x Bar ia. Chip Clogging 7 System It is very important that the bore is kept clean and free of chips while cutting to avoid surface damage and insert to breakage. Use high pressure coolant with the boring bar to flush the chips out while cutting and keep the damped system cool Call: Fax: Visit: sales@doriantool.com

9 Technical Support for eep Hole eep Hole Operation IN A EEP HOLE BORING OPERATION: The diameter size of the boring bar is limited from the size of the hole diameter to be bored. The boring bar should have the largest diameter possible for maximum cutting rigidity, but small enough to clear the hole for chip evacuation. The Bar has to be held with the maximum rigidity and the shortest overhang possible to maximize cutting stability and minimize vibration. The selection and use of the right insert grade, geometry, nose radius and rake angle will be critical for a good surface finish and close working tolerance. The cutting parameter is to be correct for the material machined in accordance of the insert manufacturing cutting data. The hole, while machined has to be kept clear from chips to avoid tool breakage, boring bar vibration and the walls of the work piece undamaged. MOST COMMON EEP HOLE BORING PROBLEMS: Poor Surface Finish, Poor Machining Tolerance & Poor Life MOST COMMON CAUSES: 1) Bar Cutting Ratio: If the incorrect boring bar cutting ratio is used, the boring bar will vibrate. 2) Bar iameter: Too small boring bar diameter will deflect under pressure and vibrate, too large boring bar diameter, will obstruct the evacuation of the chips. 3) Bar Holding System: When boring bar is not held properly and rigidly in the boring bar holder, vibration will develop when cutting. A split Bar Holder must to be used. 4) Overhang: When the boring bar is over extended it will vibrate (Steel bar 4 x ia., Carbide bar 6 x ia.,solution Tool! (The NO! Vibration Re-Tunable Bar) 8-14 x ia. 5) Incorrect : Incorrect insert geometry, nose radius, rake angle, chip breaker, and clearance angle will cause vibrations. 6) Cutting Parameter: When wrong cutting parameters are used for the specific material to be bored, and for the operation to be executed, the boring bar will not perform properly. 7) Chip Clogging: When chips are clogged into the work piece bore, jamming the insert, wrapping around the boring bar, and thrown against the wall, the insert will be damaged. Always use High Pressure to remove chips Call: Fax: Visit: sales@doriantool.com -9

10 Technical Support for eep Hole 1) Bar Cutting Ratio eep Hole Solution: Problem Bar Cutting Ratio: If the incorrect boring bar cutting ratio is used, the boring bar will not perform Solution: Choose the correct boring bar cutting Ratio for optimum performance epth: The depth of the machining bore determines on the style and the type material of the boring bar. The general rule for boring bar depth is steel bar boring have a short depth, carbide bars have a medium depth, and anti vibration tunable boring bars have a long depth. The Max. Bar Overhangs: The maximum extended length of the boring bar before loss of rigidity and the start of vibration with poor cutting performance. Bar Overhangs: Is the distance measured from the face of the Bar Holder to the Cutting Edge. Bar Cutting Ratio: Maximum cutting length of the boring bar in relation to its own body diameter Ex.: 1" (25mm) Bar with 10 x ia. Ratio, Maximum cutting length is 10" (250mm). ing Bar Cutting Ratio: When threading the radial force is higher then boring, the threading Ratio is reduced considerably over boring. If the incorrect boring bar cutting ratio is used, the boring bar will not perform. Maximum Bar Performance Steel Bar 4 x ia. Ratio 2 x ia. ing Ratio 2 x ia. Grooving Ratio General boring bar applications Roughing to finishing Stable for high material removal For small bores 4 x ia. Ratio 2 x ia. ing Ratio 4 x ia. Holding Area Carbide Bar 6 x ia. Ratio 3 x ia. ing Ratio 3 x ia. Grooving Ratio Best for boring small holes Rigid for close tolerance and furnace finish Rigid for heavy material removal at high ap and fn 6 x ia. Ratio 3 x ia. ing Ratio 4 x ia. Holding Area Steel Body (Solution Tool! ) Anti Vibration Tunable Bar 8 x ia., 10 x ia., 12 x ia. Ratio 4 x ia. ing Ratio 4 x ia. Grooving Ratio For deep hole boring applications 8,10 & 12 x ia. Ratio 4 x ia. ing Ratio 4 x ia. Holding Area Carbide Body (Solution Tool! ) Anti Vibration Tunable Bar 8 x 10 x 12 x & 14 x ia. Ratio 5 x ia. ing Ratio 5 x ia. Grooving Ratio For high performance deep hole boring applications 8,10,12 & 14 x ia. Ratio 5 x ia. ing Ratio 4 x ia. Holding Area -10 Call: Fax: Visit: sales@doriantool.com

11 Technical Support for eep Hole 2) Bar iameter eep Hole Solution: Problem Bar iameter: To small boring bar diameter will deflect under pressure and vibrate. To large boring bar diameter, will obstruct the evacuation of the chips. Solution: Use the largest boring bar for rigidity and performance, but small enough for the chips to evacuate Small Bar iameter: If the diameter of the boring is to small, it has no rigidity to withstand the tangential and radial forces that generate under the cutting pressure. The bar will be easily pushed down below the center line, and deflect away from the cutting wall. When this occurs, the boring bar is not any more in control of the boring operation to a point that the boring bar will vibrate with poor surface finish, poor machining tolerance, and short insert life. Use the largest boring bar possible that clears the bore diameter and allows chips evacuation Too Small Bar Large Bar iameter: If the diameter of the boring is to large, there will be no clearance between the bore diameter and the boring bar body, making impossible for the chips to evacuate. The chips will be jammed against the wall of the hole and the boring bar, damaging the work piece wall destroying the insert. Use a smaller boring bar Without losing rigidity and to allow the chips to evacuate. Too Large Bar Call: Fax: Visit: sales@doriantool.com -11

12 Technical Support for eep Hole 3) Bar Holding System eep Hole Solution: Problem Bar Holding System: When boring bar is not held properly and rigidly on to the boring bar holder, vibration will develop when cutting. A split boring bar holder must be used. Solution: When holding the boring bar, the boring bar holder must: 1. Have a Precise and smooth bore 2. Use the most rigid holding system of the boring bar 3. Have a holding length of the boring bar at 4 x boring bar diameter BEST Split Collar Holding System Bar Holding System 360º Locking Force Locking Locks the boring bar at 360º on the diameter, assuring the most rigidity and precise boring bar positioning Without scarring or damaging the bar surface. 100% Rigidity! 4 x ia. Holding Area Split Collar Bar Holder GOO Split Bushing Holding System With a solid boring bar holder Vertical Locking Force Locking The split bushing embraces the boring bar at 360º on the diameter. The screw will squeeze the bushing around the boring bar Without scarring or damaging the bar surface with precise positioning. 80% Rigidity! Split Bushing 4 x ia. Holding Area Split Bushing Solid Bar Holder Locking O NOT USE IT Set Lock Holding System Solid boring bar holder Without bushing Never lock the screw over the boring bar. Locking a screw over the boring bar will create only one point of contact causing very poorrigidity. Additionally, the screw will damage the boring bar surface and make positioning difficult. STOP! o not Use it 4 x ia. Holding Area Set Lock Solid Bar Holder -12 Call: Fax: Visit: sales@doriantool.com

13 Technical Support for eep Hole 4) Bar Overhang and eflection eep Hole Solution: Problem Overhang: The boring bar is overextended, exceeding the overhang limit built for. Bar eflection: The bar under the Cutting Pressure will deflect. Overhang Solution: Use and set the boring bar to the correct overhang that is built for; Steel bar 4 x ia., Carbide 6 x ia., Solution Tool! NO! Vibration Re-Tunable Bar Steel Body 8 x ia.,10 x ia., Carbide 12 x ia., and 14 x ia.. eflection Solution: Place the insert cutting edge above the center line. 10% diameter of bar. Example: 1" inch bar 1% = mm bar 1% =.25 Center Line Set-Up ue to the cutting pressure placed on the insert during deep boring, the bar flexes downward. Place the insert cutting edge above the center line. 10% diameter of bar. To compensate bar deflection and to reduce vibration. Example: 1 inch bar 1% = mm bar 1% =.25 In the Operation, the Bar is to Withstand all the stress derived from the cutting force. In a long depth of cut, the stress is multiplied with a long overhang of the boring bar. The boring bar becomes unstable and very flexible under the cutting force. When the Bar is cutting, the Tangential and the Radial cutting force applied over the cutting edge of the insert will push the Bar below the center line and away from the cutting wall. The Tangential Force generate under the cutting operation will increase with the depth of cut and feed rate in pushing the insert below the center line. The insert clearance angle will be reduce, and the body of the insert will make contact with the cutting wall creating interference and friction with poor cutting results. The Radial Force will push the insert away from the cutting surface creating a harmonic or weaving reaction. The insert cutting edge, will be moving in and out from the cutting wall surface. The deflection of the boring bar is directly related to the overhang of the boring bar and the depth of cut and feed rate. Use the shortest overhang boring bar possible to minimize deflection and maximize cutting performance. Solution Tool! Center line Set-up Values Chart (Inch) Solution Tool! Center line Set-up Values Chart (Metric) Bar Size Nominal Set-Up Above Center Line* epth of Cut Bar Size Nominal Set-Up Above Center Line* epth of Cut ia. (in.) Center (in.) Finish Rough Rough/Finish Finishing Roughing ia. (mm) Center (mm) Finish Rough Rough/Finish Finishing Roughing ".020" ".030" ".050" ".070" ".075" ".080" ".085" N/A N/A N/A N/A N/A N/A N/A ".090" ".095" ".100" ".120" The above values can change depending on different aspects of machining. For example a sharper insert will deflect less. Use table as reference only, as actual values may need to be adjusted as necessary. Call: Fax: Visit: sales@doriantool.com -13

14 Technical Support for eep Hole 5) Incorrect eep Hole Solution: Problem Use of Incorrect : Incorrect insert grade and geometry for material or operation excited and/or any other insert characteristics of the insert, such as nose radius, rake angle, chip break clearance angle, and cutting leading angle, can contribute to the cutting problems. Solution: Use the correct insert grade, geometry and characteristics for the material to be machined and the operation to be executed. For a Finishing operation and small depth of cut, use a wear resistant grade insert with a positive rake angle, small nose radius,sharp cutting edge, large chip break, and clearance angle. If the insert is too hard, it will chip and break under the cutting pressure, and vibration will develop. Switch to a softer grade. For a Roughing operation and large depth of cut, use an impact resistant insert with a positive rake angle, medium to large nose radius, honed cutting edge, large chip break, and clearance angle. If the insert is too soft it will wear prematurely, and friction will develop losing tolerance and good surface finish, switch to a harder grade. Minimum depth of cut is 1/2 of the insert radius. Maximum feed rate is 1/2 of the insert radius. For a eep operation, always use a Solution Tool! boring bar with a high positive and sharp cutting edge insert. Use the smallest insert angle geometry for the operation, like; "V" for profiling and finishing "" for general application "T" For light roughing and finishing "C" For heavy roughing Use the correct insert grade for the material and operation. Use a small angle geometry, like the "V","" and "T" style insert, small nose radius, sharp cutting edge, high positive rake angle, large chip breaker and high clearance angle. FINISHING High RPM Small a p Low f n ROUGHING Low RPM Large a p High f n INSERT GEOMETRY INSERT RAIUS Use a smaller radius to limit vibration 35 V r..008 r. 1/64 r. 1/32 r. T 80 C INSERT CUTTING RAKE Use a positive cutting rake to limit vibration. High Positive Positive Neutral Negative INSERT RELIEF ANGLE P C B Sharp Honed Chamfered Chamfered & Honed INSERT EGE PREP INSERT CUTTING EGE ANGLE Use a cutting edge angle as close to 90º as possible. F E T S Call: Fax: Visit: sales@doriantool.com

15 Technical Support for eep Hole 6) Cutting Parameter eep Hole Solution: Problem Cutting Parameter: If the cutting parameters are not correct for the specific material chattering and insert breakage will occur. Solution: Use the recommended cutting data and parameter specified from the insert manufacturer, and use the cutting formula to maximize performance, quality, and tool life. For a Roughing operation with a large depth of cut and a high feed rate, low RPM is recommended. For a Finishing operation with a small depth of cut and a low feed rate, high RPM is recommended. Minimum depth of cut is 1/2 of the insert radius. Maximum feed rate is 1/2 of the insert radius. ap = epth of cut (OC) m = iameter of part (IA) lm= Machined length (LEN) Q= Metal removal rate (MMR) Inch Formulas for Turning and Inch Inch fn= Feed per revolution (FEE) Inch/Rev Inch Pc= Power requirements (POW) Hp Cutting Speed Surface Feet Per Minute: vc = π x m x n 12 Spindle Speed Revolution Per Minute: n = Vc x 12 π x m Metal Removal Rate Inch 3 /Min: Q = vc x ap x fn x 12 Power Requirement Horsepower: Pc = vc x ap x fn x kc 33,000 Cutting Time Minute: Tc = lm fn x n Profile epth (µinch) Rmax = fn 2 x rε Inch 3 / Min kc= Specific cutting force Lb/Inch 2 n= Spindle speed (RPM) Rev/Min vc= Cutting speed (SFM) Feet/Min Tc= Cutting time (TIM) Rmax= Profile depth rε= nose radius Min µinch Inch EX: etermine the cutting speed (v c ) required for turning a 2-1/2" diameter part with a spindle speed of 600 RPM. v c = π x 2.5 x = Feet/Min EX: etermine the spindle speed (n) required for turning a 2-1/2" diameter part with a cutting speed of 400 SFM. n = 400 x 12 π x 2.5 = Rev/Min EX: etermine the metal removal rate (Q) required for cutting with a depth of.062 with a cutting speed of 400 SFM and feed rate of.015 IPR. Q = 400 x.062 x.015 x 12 = inch 3 /min EX: etermine the power requirement (P c ) for turning a material with a cutting force of 181,750, a depth of.062, a cutting speed of 400 SFM, and feed rate of.015 IPR. P c = 400 x.062 x.015 x 181,750 33,000 = 2.05 HP EX: etermine the amount of time required to machine a 6" long part with a spindle speed of 600 RPM and feed rate of.015 IPR. T c = 6 =.67 Min (40 Sec).015 x 600 EX: etermine the profile depth (R max ) of a surface machined using an insert with a nose radius of.032 and a feed rate of.015 IPR..015 R max = 2 x 10 6 = 879 µinch 8 x.032 ap = epth of cut (OC) m = iameter of part (IA) lm= Machined length (LEN) Q= Metal removal rate (MMR) Metric Formulas for Turning and mm mm fn= Feed per revolution (FEE) mm/rev mm Pc= Power requirements (POW) kw mm 3 / Min Cutting Speed Surface Meters Per Minute vc = π x m x n 1000 Spindle Speed Revolution Per Minute n = Vc x 1000 π x m Metal Removal Rate mm 3 /Min Q = vc x ap x fn x 1000 Power Requirement Kilowatts Pc = vc x ap x fn x kc Cutting Time Minute Tc = lm fn x n Profile epth (µm) Rmax = fn 2 x rε kc= Specific cutting force Nm n= Spindle speed (RPM) Rev/Min vc= Cutting speed (SFM) m/min Tc= Cutting time (TIM) Rmax= Profile depth rε= nose radius Min µm mm EX: etermine the cutting speed (v c ) required for turning a 50mm diameter part with a spindle speed of 600 RPM. v c = π x 50 x = 94,25 m/min EX: etermine the spindle speed (n) required for turning a 32mm diameter part with a cutting speed of 100 m/min. n = 100 x 1000 π x 32 = 994,72 Rev/Min EX: etermine the metal removal rate (Q) required for cutting with a depth of 1,5 with a cutting speed of 200 m/ Min and feed rate of 0,4 mmpr. Q = 200 x 1,5 x 0,4 x 1000 = mm 3 /min EX: etermine the power requirement (P c ) for turning a material with a specific cutting force of , a depth of 1,5, a cutting speed of 200 m/min, and feed rate of 0,4 mmpr. P c = EX: etermine the amount of time required to machine a 200mm long part with a spindle speed of 600 RPM and feed rate of 0,4 mmpr. 200 T c = =,83 Min (50 Sec) 0,4 x 600 EX: etermine the profile depth (R max ) of a surface machined using an insert with a nose radius of 0,8 and a feed rate of 0,4 mmpr. R max = 200 x 1,5 x 0,4 x ,4 2 x x 0,8 = 25 µm = 1,68 kw Call: Fax: Visit: sales@doriantool.com -15

16 Technical Support for eep Hole 7) Chip Clogging eep Hole Solution: Problem * Chip Clogging: Chips are clogged into the work piece bore jamming the insert, wrapping around the boring bar, and thrown against the wall. - Cutting Edge Chipping: Excessive load of chips will damage the cutting edge of the insert. - Thermal Cracking: Temperature changes, intermittent machining and inconsistents to coolant supply will crack the insert. Solution: Change the cutting length of the chips and use high pressure coolant or air to flush the chips out the bore. Chip evacuation Chip clogging during the boring operation creates a major machining problem effecting quality, performance and tooling life. Chips are to be removed from the bore as quickly as they are made to avoid and minimize the tooling insert damage, and poor surface finish. Evacuating chips from a bore is not always easy, and is more difficult when machining small diameters and deep bores. If the chips are very short and thick, a lot pressure is placed over the insert cutting edge making the boring bar vibrate. More tangential force is developed, requiring more horsepower (Kilowatts) for the boring operation. In high speed rotation, the centrifugal force will push the chips against the wall surface making it difficult to remove out from the bore. It is more difficult when boring a small, blind, and deep hole. The chips will pack on the end of the bore. If chips are long and stringy they are easy to machine. Little tangential force is developed requiring less horsepower (Kilowatts) for the boring operation, but the chips will wrap around the boring bar and jam the inside of bore, or to the end of the blind hole making it impossible to evacuate from the bore. When this occurs the operation must be stopped, and the chips have to be manually removed from the bore. To control the chips from clogging and to evacuate them easily from the bore, the chips are to be cut the right length. Not too short to minimize insert damage and cutting force, not too long to prevent them from wrapping around the boring bar. The insert rake angle and chip break, depth of cut, feed rate, and RPM will control the length of the chips. High Pressure and or Air will remove chips from the bore. Use a Thru Bar. It is best if a orian Jet Stream Thru Bar combined with high pressure coolant system is used. The coolant is aimed directly over the cutting edge of the insert at a high velocity blowing the chips away from the insert and flushing them out the bore. -16 Call: Fax: Visit: sales@doriantool.com

17 High Performance Carbide Bars NOTES: Call: Fax: Visit: -17

18 High Performance Carbide Bars High Performance Carbide Bars Thru Carbide Bar Best Application for: and ing Heavy Roughing and Finishing Operation Close working tolerances Ratio 6 x Bar ia. ing Ratio 3 x Bar ia. High Performance Carbide Integral Thru Bars For small bores Carbide Body System Shank Size Inch to Metric 4mm to 32mm ing System Shank Size Inch 0.218" to Metric 6mm to 20mm High Performance Carbide Integral Jet-Stream Thru Bars For medium bores Carbide Body System Shank Size Inch to Metric 25mm to 32mm ing System Shank Size Inch 0.750" to Metric 20mm to 32mm High Performance Carbide Quick Change Thru Bars For large bores Carbide Body System Shank Size Inch to Metric 20mm to 32mm ing System Shank Size Inch 0.750" to Metric 20mm to 20mm -18 Call: Fax: Visit: sales@doriantool.com

19 High Performance Carbide Bars High Performance Carbide Integral Bars Thru Carbide Bar System Best Application for: and ing small bore Roughing and Finishing Operation Close working tolerances eep 6 x Bar ia. Better Machining Performance Higher Workmanship Quality Longer Cutting s Life The technology behind the "Carbide Bar System" The rigidity of the carbide boring bar, will make boring and threading simple and precise, from heavy roughing to precision finishing, with close tolerance and high surface finish. Ratio 6 x Bar ia. ing Ratio 3 x Bar ia. Bar Sizes Inch: ia.,to ia. Metric: 4mm ia., to 32mm ia., Bar Heads Positive Geometry: CCGT CPGT PGT TCGT TPGT VCGT WCGT ing Heads for Lay-own : 06-A60 08-A60 11-A60 16-A60 Thru Supplied with the thru coolant system to enhance performance, keep the insert at a constant temperature clean and undamaged cutting edge, and remove chips from the bore while machining. Carbide Body Made precision and ground solid Alloyed Carbide for high performance version. The rigidity and stability of the carbide body will maximize boring performance with high material removal, close machining tolerance, high surface finish and deep boring (6 x ia.) The Head Braze Brazed on to the Carbide Bar with triple silver alloys. The combination of the correct alloy and the thickness of the braze makes brazing strong and unbreakable but flexible under cutting pressure and interrupt cuts. The Heads Made of heat treated alloy steel, and precisely machined on the body after brazing. Thru coolant system to improve performance, precision and insert life. Call: Fax: Visit: sales@doriantool.com -19

20 High Performance Carbide Bars E_SCL R/L Thru Integral Carbide Bar Style L - Negative 5 End & Side Cutting Edge Angle for 15 positive 80 diamond C inserts 6 x ia. Ratio Right Hand Shown, Left Hand Opposite Hole Inch UPC No. Bar escription R.H. L.H. Ratio* E02.5H-SCLR/L B C F Kº L Hole C None TS M1 T-6 E03.0H-SCLR/L None E03.5H-SCLR/L x ia None E04H-SCLR/L None E05K-SCLR/L None s used: all C series (CGX, CMT, CGW, CGB) TS M1 T TS M1 T-6 Metric UPC No. Bar escription R.H. L.H. Ratio* E04M-H-SCLR/L B C F Kº L Hole C None S4T001 TS M1 T-6 E05M-H-SCLR/L None E06M-H-SCLR/L x ia None E07M-H-SCLR/L None E08M-K-SCLR/L None *8 x ia. Ratio can be achieved under favorable conditions. s used: all C series (CGX, CMT, CGW, CGB). S4T001 TS M1 T TS M1 T-6-20 Call: Fax: Visit: sales@doriantool.com

21 High Performance Carbide Bars E_SCLC R/L Thru Integral Carbide Bar Style L - Negative 5 End & Side Cutting Edge Angle for 7 positive 80 diamond CC inserts 6 x ia. Ratio Right Hand Shown, Left Hand Opposite Hole Inch UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole CC E06M-SCLCR/L None E08K-SCLCR/L X 1mm E08R-SCLCR/L X 1mm TS M2 T-8 E10M-SCLCR/L /8"- 27 E10S-SCLCR/L /8"-27 E08K-SCLCR/L X 1mm E08R-SCLCR/L X 1mm 6 x ia. E10M-SCLCR/L /8" TS-4.7-8M1 T-8 E10S-SCLCR/L /8"- 27 E12Q-SCLCR/L /8"- 27 E12S-SCLCR/L /8" TS M1 T-15 E16R-SCLCR/L /8"- 27 E16T-SCLCR/L /8"- 27 E20U-SCLCR/L /8" TS M1 T-20 s used: all CC series (CCGX, CCGT, CCMT, CCGW). Metric UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole CC E10M-M-SCLCR/L None E12M-K-SCLCR/L X 1mm E12M-R-SCLCR/L X 1mm TS M2 T-8 E16M-M-SCLCR/L /8"- 27 E16M-S-SCLCR/L /8"- 27 E12M-K-SCLCR/L X 1mm E12M-R-SCLCR/L X 1mm 6 x ia. E16M-M-SCLCR/L /8"- 27 E16M-S-SCLCR/L /8"- 27 E20M-Q-SCLCR/L /8" T308 TS M1 T-15 E20M-S-SCLCR/L /8"- 27 E25M-R-SCLCR/L /8"- 27 E25M-T-SCLCR/L /8"- 27 E32M-U-SCLCR/L /8" TS M1 T-20 *8 x ia. Ratio can be achieved under favorable conditions. s used: all CC series (CCGX, CCGT, CCMT, CCGW). Call: Fax: Visit: sales@doriantool.com -21

22 High Performance Carbide Bars E_SCLP R/L Thru Integral Carbide Bar Style L - Negative 5 End & Side Cutting Edge Angle for 11 positive 80 diamond CP inserts 6 x ia. Ratio Right Hand Shown, Left Hand Opposite Hole Inch UPC No. Bar escription R.H. L.H. Ratio* E05K-SCLPR/L B C F Kº Hole CP None TS-06 T-6 E06M-SCLPR/L None E08K-SCLPR/L X 1mm E08R-SCLPR/L X 1mm TS M2 T-8 E10M-SCLPR/L /8" x ia. E10S-SCLPR/L /8"- 27 E08K-SCLPR/L X 1mm E08R-SCLPR/L X 1mm E10M-SCLPR/L /8" TS M1 T-15 E10S-SCLPR/L /8"- 27 s used: all CP series (CPGX, CPGT, CPGW, CPMT). Metric UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole CP E10M-M-SCLPR/L None E12M-K-SCLPR/L X 1mm E12M-R-SCLPR/L X 1mm TS M2 T-8 E16M-M-SCLPR/L /8"- 27 E16M-S-SCLPR/L x ia /8"- 27 E12M-K-SCLPR/L X 1mm E12M-R-SCLPR/L X 1mm E16M-M-SCLPR/L /8" T308 TS M1 T-15 E16M-S-SCLPR/L /8"- 27 *8 x ia. Ratio can be achieved under favorable conditions. s used: all CP series (CPGX, CPGT, CPGW, CPMT). -22 Call: Fax: Visit: sales@doriantool.com

23 High Performance Carbide Bars E_SNC R/L Thru Integral Carbide Bar Style N - Negative 27.5 End & Side Cutting Edge Angle for 7 positive 55 diamond C inserts 6 x ia. Ratio 27.5º 0 Right Hand Shown, Left Hand Opposite Hole Inch UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole C E06M-SNCR/L none E08K-SNCR/L X 1mm E08R-SNCR/L x ia X 1mm TS M2 T-8 E10M-SNCR/L /8"- 27 E10S-SNCR/L /8"- 27 s used: all C series (CMT, CGW, CMT, CGX, CGT). Metric UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole C E10M-M-SNCR/L None E12M-K-SNCR/L X 1mm E12M-R-SNCR/L x ia X 1mm TS M2 T-8 E16M-M-SNCR/L /8"- 27 E16M-S-SNCR/L /8"- 27 *8 x ia. Ratio can be achieved under favorable conditions. s used: all C series (CMT, CGW, CMT, CGX, CGT). Call: Fax: Visit: sales@doriantool.com -23

24 High Performance Carbide Bars E_SQC R/L Thru Integral Carbide Bar Style Q - Negative 17.5 End Cutting Edge Angle for 7 positive 55 diamond C inserts x ia. Ratio 0 Right Hand Shown, Left Hand Opposite Hole Inch UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole C E06M-SQCR/L None E08K-SQCR/L X 1mm E08R-SQCR/L x ia X 1mm E10M-SQCR/L /8" TS M2 T-8 E10S-SQCR/L /8"- 27 s used: all C series (CMT, CGW, CMT, CGX, CGT). Metric UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole C E10M-M-SQCR/L None E12M-K-SQCR/L X 1mm E12M-R-SQCR/L x ia X 1mm TS M2 T-8 E16M-M-SQCR/L /8"- 27 E16M-S-SQCR/L /8"- 27 *8 x ia. Ratio can be achieved under favorable conditions. s used: all C series (CMT, CGW, CMT, CGX, CGT). -24 Call: Fax: Visit: sales@doriantool.com

25 High Performance Carbide Bars E_SUC R/L Thru Integral Carbide Bar Style U - Negative 3 End Cutting Edge Angle for 7 positive 55 diamond C inserts 6 x ia. Ratio 3º C B 0 Right Hand Shown, Left Hand Opposite Hole Inch UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole C E06M-SUCR/L None E08K-SUCR/L X 1mm E08R-SUCR/L X 1mm TS M2 T-8 E10M-SUCR/L /8"- 27 E10S-SUCR/L /8" x ia. E12Q-SUCR/L /8"-27 E12S-SUCR/L /8"- 27 E16R-SUCR/L /8" TS M1 T-15 E16T-SUCR/L /8"- 27 E20U-SUCR/L /8"- 27 s used: all C series (CMT, CGW, CMT, CGX, CGT). Metric UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole C E10M-M-SUCR/L None E12M-K-SUCR/L X 1mm E12M-R-SUCR/L X 1mm TS M2 T-8 E16M-M-SUCR/L /8"- 27 E16M-S-SUCR/L /8" x ia. E20M-Q-SUCR/L /8"- 27 E20M-S-SUCR/L /8"- 27 E25M-R-SUCR/L /8" T308 TS M1 T-15 E25M-T-SUCR/L /8"- 27 E32M-U-SUCR/L /8"- 27 *8 x ia. Ratio can be achieved under favorable conditions. s used: all C series (CMT, CGW, CMT, CGX, CGT). Call: Fax: Visit: sales@doriantool.com -25

26 High Performance Carbide Bars E_SXC R/L Thru Integral Carbide Bar Style X - Negative 5 Back Cutting Edge Angle for 7 positive 55 diamond C inserts 6 x ia. Ratio 5º 0 Right Hand Shown, Left Hand Opposite Hole Inch UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole C E06M-SXCR/L None E08K-SXCR/L X 1mm E08R-SXCR/L X 1mm TS M2 T-8 E10M-SXCR/L /8"- 27 E10S-SXCR/L /8" x ia. E12Q-SXCR/L /8"- 27 E12S-SXCR/L /8"- 27 E16R-SXCR/L /8" TS M1 T-15 E16T-SXCR/L /8"- 27 E20U-SXCR/L /8"- 27 s used: all C series (CMT, CGW, CMT, CGX, CGT). Metric UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole C E10M-M-SXCR/L None E12M-K-SXCR/L X 1mm E12M-R-SXCR/L X 1mm TS M2 T-8 E16M-M-SXCR/L /8"- 27 E16M-S-SXCR/L /8" x ia. E20M-Q-SXCR/L /8"- 27 E20M-S-SXCR/L /8"- 27 E25M-R-SXCR/L /8" T308 TS M1 T-15 E25M-T-SXCR/L /8"- 27 E32M-U-SXCR/L /8"- 27 *8 x ia. Ratio can be achieved under favorable conditions. s used: all C series (CMT, CGW, CMT, CGX, CGT). -26 Call: Fax: Visit: sales@doriantool.com

27 High Performance Carbide Bars E_STUC R/L Thru Integral Carbide Bar Style U - Negative 3 End Cutting Edge Angle for 7 positive triangle TC inserts 6 x ia. Ratio 3º C 0 Right Hand Shown, Left Hand Opposite Hole Inch UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole TC E04H-STUCR/L None E05K-STUCR/L None TS-06 T-6 E06M-STUCR/L None E06M-STUCR/L None E08K-STUCR/L X 1mm E08R-STUCR/L X 1mm TS M2 T-8 E10M-STUCR/L x ia /8"- 27 E10S-STUCR/L /8"- 27 E12Q-STUCR/L /8"-27 E12S-STUCR/L /8"-27 E16R-STUCR/L /8" TS M1 T-15 E16T-STUCR/L /8"-27 E20U-STUCR/L /8"-27 s used: all TC series (TCMT, TCGW, TCGT, TCGX). Metric UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole TC E07M-H-STUCR/L None E08M-K-STUCR/L None 06T101 TS-06 T-6 E10M-M-STUCR/L None E10M-M-STUCR/L None E12M-K-STUCR/L X 1mm E12M-R-STUCR/L X 1mm TS M2 T-8 E16M-M-STUCR/L x ia /8"- 27 E16M-S-STUCR/L /8"- 27 E20M-Q-STUCR/L /8"-27 E20M-S-STUCR/L /8"-27 E25M-R-STUCR/L /8"-27 06T308 TS M1 T-15 E25M-T-STUCR/L /8"-27 E32M-U-STUCR/L /8"-27 *8 x ia. Ratio can be achieved under favorable conditions. s used: all TC series (TCMT, TCGW, TCGT, TCGX). Call: Fax: Visit: sales@doriantool.com -27

28 High Performance Carbide Bars E_STUP R/L Thru Integral Carbide Bar Style U - Negative 3 End Cutting Edge Angle for 11 positive triangle TP inserts 6 x ia. Ratio 3º C 0 Right Hand Shown, Left Hand Opposite Hole Inch UPC No. Bar escription R.H. L.H. Ratio* E06M-STUPR/L B C F Kº Hole None E08K-STUPR/L X 1mm E08R-STUPR/L x ia X 1mm E10M-STUPR/L /8"- 27 E10S-STUPR/L /8"- 27 TP TS M2 T-8 Metric UPC No. Bar escription R.H. L.H. Ratio* E10M-M-STUPR/L B C F Kº Hole None E12M-K-STUPR/L X 1mm E12M-R-STUPR/L x ia X 1mm E16M-M-STUPR/L /8"- 27 E16M-S-STUPR/L /8"- 27 *8 x ia. Ratio can be achieved under favorable conditions. s used: all TP series (TPMT, TPGT, TPMR, TPGW, TPGH, TPGB, TPHT). TP TS M2 T-8 E_SVMC R/L Thru Integral Carbide Bar Style M - Negative 50 Side Cutting Edge Angle for 7 positive 35 diamond VC inserts 6 x ia. Ratio 50º 7 Right Hand Shown, Left Hand Opposite Hole Inch UPC No. Bar escription R.H. L.H. Ratio* E08K-SVMCR/L B C F Kº Hole X 1mm E08R-SVMCR/L X 1mm 6 x ia. E10M-SVMCR/L /8"- 27 E10S-SVMCR/L /8"- 27 VC 221 TS M2 T-8 Metric UPC No. Bar escription R.H. L.H. Ratio* E12M-K-SVMCR/L B C F Kº Hole X 1mm E12M-R-SVMCR/L X 1mm 6 x ia. E16M-M-SVMCR/L /8"- 27 E16M-S-SVMCR/L /8"- 27 *8 x ia. Ratio can be achieved under favorable conditions. s used: all VC series (VCMT, VCGT, VCGW, VCGX). VC TS M2 T-8-28 Call: Fax: Visit: sales@doriantool.com

29 High Performance Carbide Bars E_SVQC R/L Thru Integral Carbide Bar Style Q - Negative 17.5 End Cutting Edge Angle for 7 positive 35 diamond VC inserts 6 x ia. Ratio Inch UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole E10M-SVQCR/L /8" x ia. E10S-SVQCR/L /8"- 27 VC 221 TS M2 T-8 Metric UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole E16M-M-SVQCR/L /8" x ia. E16M-S-SVQCR/L /8"- 27 *8 x ia. Ratio can be achieved under favorable conditions. s used: all VC series (VCMT, VCGT, VCGW, VCGX) VC TS M2 T-8 E_SVUC R/L Thru Integral Carbide Bar Style U - Negative 3 End Cutting Edge Angle for 7 positive 35 diamond VC inserts 6 x ia. Ratio Inch UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole E10M-SVUCR/L /8" x ia. E10S-SVUCR/L /8"- 27 VC 221 TS M2 T-8 Metric UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole E16M-M-SVUCR/L /8" x ia. E16M-S-SVUCR/L /8"- 27 *8 x ia. Ratio can be achieved under favorable conditions. s used: all VC series (VCMT, VCGT, VCGW, VCGX). VC TS M2 T-8 Call: Fax: Visit: sales@doriantool.com -29

30 High Performance Carbide Bars E_SVXC R/L Thru Integral Carbide Bar Style X - Negative 5 Back Cutting Edge Angle for 7 positive 35 diamond VC inserts 6 x ia. Ratio Inch UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole E10M-SVXCR/L /8" x ia. E10S-SVXCR/L /8"- 27 VC 221 TS M2 T-8 Metric UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole E16M-M-SVXCR/L /8" x ia. E16M-S-SVXCR/L /8"- 27 *8 x ia. Ratio can be achieved under favorable conditions. s used: all VC series (VCMT, VCGT, VCGW, VCGX). VC TS M2 T-8 E_SVQP R/L Thru Integral Carbide Bar Style Q - Negative 17.5 End Cutting Edge Angle for 11 positive 35 diamond VP inserts 6 x ia. Ratio Inch UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole E10M-SVQPR/L /8" x ia. E10S-SVQPR/L /8"- 27 VP 221 TS M2 T-8 Metric UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole E16M-M-SVQPR/L /8" x ia. E16M-S-SVQPR/L /8"- 27 *8 x ia. Ratio can be achieved under favorable conditions. s used: all VP series (VPMT, VPGT). VP TS M2 T-8-30 Call: Fax: Visit: sales@doriantool.com

31 High Performance Carbide Bars E_SVUP R/L Thru Integral Carbide Bar Style U - Negative 3 End Cutting Edge Angle for 11 positive 35 diamond VP inserts 6 x ia. Ratio Inch UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole E10M-SVUPR/L /8" x ia. E10S-SVUPR/L /8"- 27 VP 221 TS M2 T-8 Metric UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole E16M-M-SVUPR/L /8" x ia. E16M-S-SVUPR/L /8"- 27 *8 x ia. Ratio can be achieved under favorable conditions. s used: all VP series (VPMT, VPGT). VP TS M2 T-8 E_SVXP R/L Thru Integral Carbide Bar Style X - Negative 5 Back Cutting Edge Angle for 11 positive 35 diamond VP inserts 6 x ia. Ratio Inch UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole E10M-SVXPR/L /8" x ia. E10S-SVXPR/L /8"- 27 VP 221 TS M2 T-8 Metric UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole E16M-M-SVXPR/L /8" x ia. E16M-S-SVXPR/L /8"- 27 *8 x ia. Ratio can be achieved under favorable conditions. s used: all VP series (VPMT, VPGT). VP TS M2 T-8 Call: Fax: Visit: sales@doriantool.com -31

32 High Performance Carbide Bars E_SWLC R/L Thru Integral Carbide Bar Style L - Negative 5 End Cutting Edge Angle for 7 positive 80 trigon WC inserts 6 x ia. Ratio Inch UPC No. Bar escription R.H. L.H. Ratio* E03.0H-SWLCR/L B C F Kº Hole None E03.5H-SWLCR/L None E04H-SWLCR/L None E05K-SWLCR/L None E06M-SWLCR/L None E08K-SWLCR/L X 1mm E08R-SWLCR/L X 1mm E10M-SWLCR/L /8"- 27 E10S-SWLCR/L /8" x ia. E08K-SWLCR/L X 1mm E08R-SWLCR/L X 1mm E10M-SWLCR/L /8"- 27 E10S-SWLCR/L /8"- 27 E12Q-SWLCR/L /8"-27 E12S-SWLCR/L /8"-27 E16R-SWLCR/L /8"-27 E16T-SWLCR/L /8"-27 WC TS M1 T TS M2 T TS M1 T-15 E20U-SWLCR/L /8" TS M1 T-20 s used: all WC series (WCMT, WCGT). Metric UPC No. Bar escription R.H. L.H. Ratio* E05M-H-SWLCR/L B C F Kº Hole None E06M-H-SWLCR/L None E07M-H-SWLCR/L None E08M-K-SWLCR/L None E10M-M-SWLCR/L None E12M-K-SWLCR/L X 1mm E12M-R-SWLCR/L X 1mm E16M-M-SWLCR/L /8"- 27 E16M-S-SWLCR/L /8" x ia. E12M-K-SWLCR/L X 1mm E12M-R-SWLCR/L X 1mm E16M-M-SWLCR/L /8"- 27 E16M-S-SWLCR/L /8"- 27 E20M-Q-SWLCR/L /8"-27 E20M-S-SWLCR/L /8"-27 E25M-R-SWLCR/L /8"-27 E25M-T-SWLCR/L /8"-27 WC S20101 TS M1 T TS M2 T-8 06T308 TS M1 T-15 E32M-U-SWLCR/L /8" TS M1 T-20 *8 x ia. Ratio can be achieved under favorable conditions. s used: all WC series (WCMT, WCGT). -32 Call: Fax: Visit: sales@doriantool.com

33 High Performance Carbide Bars E_SN R/L Thru Integral Carbide ing Bar Internal Laydown Bar for Laydown s 6 x ia. Ratio Right Hand Shown, Left Hand Opposite Hole Inch UPC No. Bar escription R.H. L.H. Ratio* E03.5H-SNR/L B C F Hole None E04H-SNR/L None Laydown 06-A60 TS-06 T-6 E05K-SNR/L None 08-A60 TS-08 T-8 E06M-SNR/L-H None 6 x ia. E08K-SNR/L-H X 1mm 11-A60 TS M2 T-8 E08R-SNR/L-H X 1mm E10M-SNR/L-H /8"- 27 E10S-SNR/L-H /8" A60 TS M1 T-15 Metric UPC No. Bar escription R.H. L.H. Ratio* E06M-H-SNR/L B C F Hole None E07M-H-SNR/L None Laydown 06-A60 TS-06 T-6 E08M-K-SNR/L None 08-A60 TS-08 T-8 E10M-M-SNR/L-H None 6 x ia. E12M-K-SNR/L-H X 1mm 11-A60 TS M2 T-8 E12M-R-SNR/L-H X 1mm E16M-M-SNR/L-H /8"- 27 E16M-S-SNR/L-H /8"- 27 *8 x ia. Ratio can be achieved under favorable conditions. 16-A60 TS M1 T-15 Call: Fax: Visit: sales@doriantool.com -33

34 High Performance Carbide Bars E_NE R/L Thru Integral Carbide ing & Grooving Bar Style E- Internal ornotch Bar for threading and grooving ornotch inserts ing 6 x ia. Ratio 3º Grooving 0º Hole Inch UPC No. Bar escription R.H. L.H. Ratio* B C F Hole ornotch E08K-NER/L X 1mm E08R-NER/L X 1mm *NG-2L **NG-2R *CM-75 **CM-74 S-310M E10M-NER/L /8" x ia. E10S-NER/L /8"- 27 *NG-2L **NG-2R *CM-75 **CM-74 S-310M E12Q-NER/L /8"-27 E12S-NER/L /8"-27 *NG-2L **NG-2R *CM-75 **CM-74 S-310M Metric UPC No. Bar escription R.H. L.H. Ratio* B C F Hole ornotch E12M-K-NER/L X 1mm E12M-R-NER/L X 1mm *NG-2L **NG-2R *CM-75 **CM-74 S-310M E16M-M-NER/L /8" x ia. E16M-S-NER/L /8"- 27 *NG-2L **NG-2R *CM-75 **CM-74 S-310M E20M-Q-NER/L /8"-27 E20M-S-NER/L /8"-27 *NG-2L **NG-2R *CM-75 **CM-74 *8 x ia. Ratio can be achieved under favorable conditions. *For right hand tool. ** For left hand tool S-310M -34 Call: Fax: Visit: sales@doriantool.com

35 High Performance Carbide Bars High Performance Jet-Stream Carbide Bars Thru Carbide & ing Bars 200% More Life with High Pressure Jet-Stream! Better Machining Performance Higher Workmanship Quality Longer Cutting s Life The technology behind the "Carbide Bar System" the rigidity of the carbide boring bar, will make boring and threading simple and precise, from heavy roughing to precision finishing, with close tolerance and high surface finish. Ratio 6 x Bar ia. ing Ratio 3 x Bar ia. Bar Sizes Inch:.750" ia., 1"ia., 1.250" ia. Metric: 20mm ia., 25mm ia., 32mm ia. Bar Heads Negative Geometry: CNMG NMG TNMG VNMG WNMG ing Heads for Lay-own : 16-A60 22-N60 for ornotch : NG-3 The Head Braze Brazed on to the Carbide Bar with triple silver alloys. The combination of the correct alloy and the thickness of the braze makes brazing strong and unbreakable but flexible under cutting pressure and interrupt cuts. The Heads Made of heat treated alloy steel, and precisely machined on the body after brazing. Thru System to improve performance, precision and insert life Jet-Stream Thru System At a close range of 1/4" (6mm) the Jet-Stream coolant system aims the coolant precisely onto the cutting edge of the insert at a very high velocity. The controlled Jet-Stream coolant will lubricate the cutting edge of the insert reducing the coefficient of friction, stopping the chip from adhering to the insert. The physical combination of high velocity and high pressure forces the hot chip to hydroplane away from the cutting edge of the insert. As a result, the insert will operate at a constant low temperature, With a clean and undamaged cutting edge, changing the way metal is cut! Call: Fax: Visit: sales@doriantool.com -35

36 High Performance Carbide Bars E_ACLN R/L Thru Jet-Stream Carbide Bar Style L - Negative 5º side & end cutting lead angle for negative 80º diamond Lower O-Ring CN inserts 5 6 x ia. Ratio Clamp Upper O-Ring Jet-Stream Clamp Clam Uppe Jet-Stre Lowe Sea Clamp 7 C 1/8 NPT Upper O-Ring Jet-Stream Clamp Lower O-Ring K Right Hand Shown, Left Hand Opposite Hole Inch UPC No. Bar escription R.H. L.H. Ratio* E16R-ACLNR/L B C F Kº Hole /8"-27 E16T-ACLNR/L x ia /8"-27 E20U-ACLNR/L /8"-27 CN Jet-Stream Clamp 432 JC-432 SM-S4 JSLC-HPCTW-4N Metric UPC No. Bar escription R.H. L.H. Ratio* E25M-R-ACLNR/L B C F Kº Hole /8"-27 E25M-T-ACLNR/L x ia /8"-27 E32M-U-ACLNR/L /8"-27 *8 x ia. Ratio can be achieved under favorable conditions. s used: all CN series (CNMG, CNGG, CNMX, CNMM, CNMA). CN Jet-Stream Clamp JC-432 SM-S4 JSLC-HPCTW-4N E_ATUN R/L Thru Jet-Stream Carbide Bar Style U - Negative 3º end cutting lead angle for negative triangle TN inserts 3 6 x ia. Ratio Clamp Clamp C Upper O-Ring Jet-Stream Clamp Lower O-Ring 1/8 NTP Upper O-Ring Jet-Stream Clamp Lower O-Ring Inch UPC No. Bar escription R.H. L.H. Ratio* E16R-ATUNR/L B C F Kº -36 Call: Fax: Visit: sales@doriantool.com Hole /8"-27 E16T-ATUNR/L x ia /8"-27 E20U-ATUNR/L /8"-27 Metric UPC No. Bar escription R.H. L.H. Ratio* E25M-R-ATUNR/L Right Hand Shown, Left Hand Opposite B C F Kº Hole /8"-27 Hole Clamp TN Upper O-Ring Jet-Stream Clamp Jet-Stream Clamp Upper O-Ring Jet-Stream Clamp Lower O-Ring 332 JT-322 SM-M3-T JSLC-HPT3-BR/L Lower O-Ring TN Jet-Stream Clamp E25M-T-ATUNR/L x ia /8" JT-322 SM-M3-T Clamp JSLC-HPT3-BR/L E32M-U-ATUNR/L /8"-27 *8 x ia. Ratio can be achieved under favorable conditions. *Right clamp for right hand toolholder. Left Upper clamp O-Ring for left hand toolholder s used: all TN series (TNMG, TNMC, TNMX, TNMA). Jet-Stream Clamp Lower O-Ring Clamp

37 Clamp High Performance Carbide Bars E_AUN R/L Thru Jet-Stream Carbide Bar Style U Negative 3º end cutting lead angle for negative 55º diamond N inserts 3 6 x ia. Ratio Upper O-Ring Jet-Stream Clamp Lower O-Ring Clamp Upper O-Ring Jet-Stream Clamp Lower O-Ring C Clamp Upper O-Ring Jet-Stream Clamp Lower O-Ring 1/8 NPT Clamp Upper O-Ring Jet-Stream Clamp Lower O-Ring Right Hand Shown, Left Hand Opposite Hole Clamp Inch UPC No. N Jet-Stream Bar escription R.H. L.H. Ratio* B C F Kº Hole Upper O-Ring Clamp E16R-AUNR/L /8"-27 Jet-Stream Clamp 332 ISN-322 SM-M3 JSLC-HPT3-BR/L E16T-AUNR/L x ia /8"-27 Lower O-Ring E20U-AUNR/L /8" J-432 SM-M4 JSLC-HP4 Metric UPC No. Bar escription R.H. L.H. Ratio* E25M-R-AUNR/L B C F Kº Hole /8"-27 E25M-T-AUNR/L x ia /8"-27 N Jet-Stream Clamp ISN-322 SM-M3 JSLC-HPT3-BR/L E32M-U-AUNR/L /8" ISN-423 SM-M4 JSLC-HP4 *8 x ia. Ratio can be achieved under favorable conditions. *Right clamp for right hand toolholder. Left clamp for left hand toolholder s used: all N series (NMG, NMG, NMX, NMA, NGG). Clamp Clamp Upper O-Ring Jet-Stream Clamp E_APN R/L Thru Jet-Stream Carbide Bar Style P- Negative 27.5 end cutting lead angle for negative 55º diamond N inserts Lower O-Ring Upper O-Ring Jet-Stream Clamp Lower O-Ring 6 x ia. Ratio Clamp Clamp Upper O-Ring Jet-Stream Clamp 1/8 NPT Upper O-Ring Jet-Stream Clamp 0 C Lower O-Ring Lower O-Ring Right Hand Shown, Left Hand Opposite Hole Inch UPC No. N Clamp Jet-Stream Bar escription R.H. L.H. Ratio* B C F Kº Hole Clamp Upper O-Ring E16R-APNR/L /8"-27 Jet-Stream Clamp 332 ISN-322 SM-M3 JSLC-HPT3-BR/L E16T-APNR/L x ia /8"-27 Lower O-Ring E20U-APNR/L /8" J-432 SM-M4 JSLC-HP4 Metric UPC No. Bar escription R.H. L.H. Ratio* E25M-R-APNR/L B C F Kº Hole /8"-27 E25M-T-APNR/L x ia /8"-27 N Jet-Stream Clamp ISN-322 SM-M3 JSLC-HPT3-BR/L E32M-U-APNR/L /8" ISN-423 SM-M4 JSLC-HP4 *8 x ia. Ratio can be achieved under favorable conditions. *Right clamp for right hand toolholder. Left clamp for left hand toolholder s used: all N series (NMG, NMG, NMX, NMA, NGG). Call: Fax: Visit: sales@doriantool.com -37

38 High Performance Carbide Bars Clamp E_AVUN R/L Thru Jet-Stream Carbide Bar Style U - Negative 3º side cutting lead angle for negative 35º diamond VN inserts 6 x ia. Ratio 3 Upper O-Ring Jet-Stream Clamp Lower O-Ring Clamp C 1/8 NPT Upper O-Ring Jet-Stream Clamp Lower O-Ring Right Hand Shown, Left Hand Opposite Hole Clamp Inch UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole VN Jet-Stream Clamp E20U-AVUNR/L x ia /8" JV-322 SM-M3 JSLC-HPV3 Metric UPC No. Bar escription R.H. L.H. Ratio* B C F Kº Hole VN Jet-Stream Clamp E32M-U-AVUNR/L x ia /8" JV-322 SM-M3 JSLC-HPV3 *8 x ia. Ratio can be achieved under favorable conditions. s used: all VN series (VNMG). Upper O-Ring Jet-Stream Cla Lower O-Ring Inser Sea E_AWLN R/L Thru Jet-Stream Carbide Bar Style L - Negative 5º end & side cutting lead angle for negative 80º trigon WN inserts 5 6 x ia. Ratio Clamp C 1/8 NPT Upper O-Ring Jet-Stream Clamp Lower O-Ring Right Hand Shown, Left Hand Opposite Hole Inch UPC No. Bar escription R.H. L.H. Ratio* E16R-AWLNR/L B C F Kº Hole /8"-27 E16T-AWLNR/L x ia /8"-27 E20U-AWLNR/L /8"-27 WN 432 IWSN-433 SM-S4 Jet-Stream Clamp *JSLC-HPTW-4R **JSLC-HPTW-4L Metric UPC No. Bar escription R.H. L.H. Ratio* E25M-R-AWLNR/L B C F Kº Hole /8"-27 E25M-T-AWLNR/L x ia /8"-27 E32M-U-AWLNR/L /8"-27 WN IWSN-433 SM-S4 Jet-Stream Clamp *JSLC-HPTW-4R **JSLC-HPTW-4L *8 x ia. Ratio can be achieved under favorable conditions. *Right clamp for right hand toolholder. **Left clamp for left hand toolholder s used: all WN series (WNMG, WNMA). -38 Call: Fax: Visit: sales@doriantool.com

39 High Performance Carbide Bars E-ANE R/L Thru Jet-Stream Carbide ing Bar Style E- For ornotch ing s ing 3 6 x ia. Ratio Clamp Grooving B 0 0 Right Hand Shown, Left Hand Opposite C Hole 1/8 NPT Upper O-Ring Clamp Jet-Stream Clamp Upper Lower O-Ring O-Ring Jet-Stream Clamp Lower Chip O-Ring Flush Nozzle Chip Flush Nozzle Inch UPC No. Bar escription R.H. L.H. Ratio* B C F Hole ornotch Jet-Stream Clamp Clamp Chip Flush Nozzle E16R-ANER/L /8"-27 E16T-ANER/L x ia /8"-27 E20U-ANER/L /8"-27 NG-3L* NG-3R** none JSLC-HP73* JSLC-HP72** JSCS-04 JSPN-M3 Metric UPC No. Bar escription R.H. L.H. Ratio* B C F Hole ornotch Jet-Stream Clamp Clamp Chip Flush Nozzle E25M-R-ANER/L /8"-27 E25M-T-ANER/L x ia /8"-27 E32M-U-ANER/L /8"-27 NG-3L* NG-3R** none JSLC-HP73* JSLC-HP72** JSCS-04 JSPN-M3 *8 x ia. Ratio can be achieved under favorable conditions. * For right hand holder ** For left hand holder Call: Fax: Visit: sales@doriantool.com -39

40 High Performance Carbide Bars E-ALN R/L Thru Jet-Stream Carbide ing Bar Style N-for Layown ing s 6 x ia. Ratio C 1/8 NPT Clamp Upper O-Ring Jet-Stream Clamp B Right Hand Shown, Left Hand Opposite Hole Chip Flush Nozzle Inch UPC No. Bar escription R.H. L.H. Ratio* B C F Hole Layown Gage or Jet-Stream Clamp Clamp Chip Flush Nozzle E12Q-ALNR/L /8"-27 E12S-ALNR/L /8"-27 E16R-ALNR/L /8"-27 6 x ia. E16T-ALNR/L /8" G60 GXE/I-16 TS-3.5-7M1 JSLC-HP16L* JSLC- HP16R** JSCS-03 JSPN-M6 E20U-ALNR/L /8"-27 E20U-ALNR/L /8" N60 NXE/I-22 TS M1 JSLC-HP4 JSCS-04 JSPN-M6 Metric UPC No. Bar escription R.H. L.H. Ratio* B C F Hole Layown Gage or Jet-Stream Clamp Clamp Chip Flush Nozzle E20M-Q-ALNR/L /8"-27 E20M-S-ALNR/L /8"-27 E25M-R-ALNR/L /8"-27 6 x ia. E25M-T-ALNR/L /8" G60 GXE/I-16 TS-3.5-7M1 JSLC-HP16L* JSLC- HP16R** JSCS-03 JSPN-M6 E32M-U-ALNR/L /8"-27 E32M-U-ALNR/L /8" N60 NXE/I-22 TS M1 JSLC-HP4 JSCS-04 JSPN-M6 *8 x ia. Ratio can be achieved under favorable conditions. * For right hand holder ** For left hand holder -40 Call: Fax: Visit: sales@doriantool.com

41 High Performance Carbide Bars High Performance Quick Change Carbide Bars Body for Multi and ing Operation QUICK - PRECISE - RIGI Better Machining Performance Higher Workmanship Quality Longer Cutting Life The technology behind the "Quick Change Carbide Bar System" the rigidity of the carbide boring bar, the interchangeability of the Modular Heads with thru coolant allows a multi boring and threading operation, quick, simple and precise, from heavy roughing to precision finishing, with close tolerance and high surface finish. Ratio 6 x Bar ia. ing Ratio 3 x Bar ia. Bar Sizes Inch:.750" ia., 1"ia., 1.250" ia. Metric: 20mm ia., 25mm ia., 32mm ia. Bar Heads Positive Geometry: CCGT CPGT PGT TCGT TPGT VCGT WCGT ing Heads for Lay-own : 16-A60 22-N60 Carbide Body Precision and ground solid alloyed carbide with high rigidity, stability and impact resistant for heavy roughing and interrupt cuts. Quick Change Head Collar Brazed on to the Carbide Bar with triple silver alloys. The combination of the correct alloy and the thickness of the braze makes brazing strong and unbreakable but flexible under cutting pressure and interrupt cuts. Quick Change Interchangeable Head Made of heat treated alloy steel TiN coated, locks into Quick Change Head Collar with a 60 serrate grooves to expand surface contact, and locked with 3 cup set screws to for maximum locking rigidity and precise interchangeability. Thru Will enhances performance, precision and increase insert life. Chips are removed from the bore, the insert is kept clean and at a constant temperature to minimize cutting edge damage. Call: Fax: Visit: sales@doriantool.com -41

42 High Performance Carbide Bars High Performance Quick Change Carbide Bars Body & Heads for Multi and ing Operation 1 SCLC R/L Quick Change Bar Head With Thru 2 SNC R/L Quick Change Bar Head With Thru 3 SQC R/L Quick Change Bar Head With Thru 4 SUC R/L Quick Change Bar Head With Thru Nine Interchangeable Heads 5 SXC R/L Quick Change Bar Head With Thru 6 STUC R/L Quick Change Bar Head With Thru One Quick Change Carbide Body 7 SVUC R/L Quick Change Bar Head With Thru 8 SWLC R/L Quick Change Bar Head With Thru 9 SN R/L Quick Change ing Bar Head With Thru -42 Call: Fax: Visit: sales@doriantool.com

43 High Performance Carbide Bars Thru Quick Change Carbide Bar Body 6 x ia. Ratio C1 L ( Max. epth of Bore) C C2 ( Holding Area) H B F1 F1* = F + H Min Bore = B + (H x 2)* UPC No. Inch Carbide Bar escription Neutral Ratio B* C C1 L C2 H F1* Modular Head CBBB Bore ia. AE12I-Q-QCCBB See head x ia. F1=F+H BOMH-12/20M AE16I-R-QCCBB specifications AE12I-S-QCCBB AE16I-T-QCCBB x ia See head specifications F1=F+H BOMH-12/20M AE20I-U-QCCBB Attachment 1/8"-27 NPT 1/8"-27 NPT UPC No. Metric Carbide Bar escription Neutral Ratio B* C C1 L C2 H F1* Modular Head CBBB AE20M-Q-QCCBB See head x ia. F1=F+H BOMH-12/20M AE25M-R-QCCBB specifications AE20M-S-QCCBB AE25M-T-QCCBB x ia. 25 See head specifications F1=F+H BOMH-12/20M 5 AE32M-U-QCCBB x ia. Ratio can be achieved under favorable conditions. Bore ia. Attachment 1/8"-27 NPT 1/8"-27 NPT Call: Fax: Visit: sales@doriantool.com -43

44 High Performance Carbide Bars SCLC R/L Solution Tool! Thru Quick Change Head Style L- Negative 5 End & Side Cutting Edge Angle for 7 positive 80 diamond CC inserts Right Hand Shown Left Hand Opposite B K 5 F 0 Thru E mm Head escription UPC No. R.H. L.H. CC Reference Bars ia. B E F K Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric º BOMH-12/20M-SCLCR/L Heads will fit both inch and metric boring bar shanks s used: all CC series (CCGX, CCGT, CCMT, CCGW) º º T308 TS M1 T-15 SNC R/L Solution Tool! Thru Quick Change Head Style N - Negative 27.5 End & Side Cutting Edge Angle for 7 positive 55 diamond C inserts F mm Right Hand Shown Left Hand Opposite B n. Bore K E Thru Head escription UPC No. R.H. L.H. C Reference Bars ia. B E F K Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric º BOMH-12/20M-SNCR/L º T308 TS M1 T-15 Heads will fit both inch and metric boring bar shanks s used: all C series (CMT, CGW, CMT, CGX, CGT) º -44 Call: Fax: Visit: sales@doriantool.com

45 High Performance Carbide Bars SQC R/L Solution Tool! Thru Quick Change Head Style Q - Negative 17.5 End & Side Cutting Edge Angle for 7 positive 55 diamond C inserts Right Hand Shown Left Hand Opposite 17.5º mm E Thru Head escription UPC No. R.H. L.H. C Reference Bars ia. B E F K Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric º BOMH-12/20M-SQCR/L BOMH-12/20M-SQCR/L º º º º TS M2 T T308 TS M1 T-15 Heads will fit both inch and metric boring bar shanks s used: all C series (CMT, CGW, CMT, CGX, CGT) º SUC R/L Solution Tool! Thru Quick Change Head Style U - Negative 3 End & Side Cutting Edge Angle for 7 positive 55 diamond C inserts 3º mm Right Hand Shown Left Hand Opposite 0º Kº Thru E Head escription UPC No. R.H. L.H. C Reference Bars ia. B E F K Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric º BOMH-12/20M-SUCR/L BOMH-12/20M-SUCR/L º º º º TS M2 T T308 TS M1 T-15 Heads will fit both inch and metric boring bar shanks s used: all C series (CMT, CGW, CMT, CGX, CGT) º Call: Fax: Visit: sales@doriantool.com -45

46 High Performance Carbide Bars SXC R/L Solution Tool! Thru Quick Change Head Style X - Negative 5 Back Cutting Edge Angle for 7 positive 55 diamond C inserts mm Right Hand Shown Left Hand Opposite 5º 0º Kº Thru E Head escription UPC No. R.H. L.H. C Reference Bars ia. B E F K Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric º BOMH-12/20M-SXCR/L º º T308 TS M1 T-15 Heads will fit both inch and metric boring bar shanks s used: all C series (CMT, CGW, CMT, CGX, CGT). STUC R/L Solution Tool! Thru Quick Change Head Style U - Negative 3 End Cutting Edge Angle for 7 positive triangle TC inserts 3º mm Right Hand Shown Left Hand Opposite 0º Kº E Thru Head escription UPC No. R.H. L.H. TC Reference Bars ia. B E F K Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric º BOMH-12/20M-STUCR/L BOMH-12/20M-STUCR/L Heads will fit both inch and metric boring bar shanks s used: all TC series (TCMT, TCGW, TCGT, TCGX) º º º º º TS M2 T T308 TS M1 T Call: Fax: Visit: sales@doriantool.com

47 High Performance Carbide Bars SVUC R/L Solution Tool! Thru Quick Change Head Style U - Negative 3 End Cutting Edge Angle for 7 positive 35 diamond VC inserts 3º mm Right Hand Shown Left Hand Opposite 0º Kº E Thru Head escription UPC No. R.H. L.H. VC Reference Bars ia. B E F K Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric º BOMH-12/20M-SVUCR/L Heads will fit both inch and metric boring bar shanks s used: all VC series (VCMT, VCGT, VCGW, VCGX) º º TS M2 T-8 SWLC R/L Solution Tool! Thru Quick Change Head Style L - Negative 5 End Cutting Edge Angle for 7 positive 80 trigon WC inserts 5º mm Right Hand Shown Left Hand Opposite 0º Kº E Thru Head escription UPC No. R.H. L.H. WC Reference Bars ia. B E F K Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric º BOMH-12/20M-SWLCR/L Heads will fit both inch and metric boring bar shanks s used: all WC series (WCMT, WCGT) º º T308 TS M1 T-15 Call: Fax: Visit: sales@doriantool.com -47

48 High Performance Carbide Bars SN R/L Solution Tool! Thru Quick Change ing Head for Laydown s Right Hand Shown Left Hand Opposite mm E Thru Head escription UPC No. R.H. L.H. Reference Bars ia. B E F Laydown Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric BOMH-12/20M-SNR/L Heads will fit both inch and metric boring bar shanks A60 16-A60 TS M1 T Call: Fax: Visit: sales@doriantool.com

49 High Performance Carbide Bars Quick Change Turning, ing, Grooving & Facing Bar & 12 Interchangeable Heads 1 SCLC R/L Quick Change Bar Head with Thru 2 SUC R/L Quick Change Bar Head with Thru 3 SNC R/L Quick Change Bar Head with Thru 11 IT R/L20-4 Quick Change & Grooving Bar Head with Thru 4 SQC R/L Quick Change Bar Head with Thru 12 IF R/L Quick Change Facing & Grooving Bar Head with Thru 5 SXC R/L Quick Change Bar Head with Thru 13 IU R/L Quick Change & Grooving Bar Head with Thru 6 STUC R/L Quick Change Bar Head with Thru 7 SVUC R/L Quick Change Bar Head with Thru 8 SWLC R/L Quick Change Bar Head with Thru One Quick Change Bar Body & 12 Interchangeable Heads 9 SN R/L Quick Change ing Bar Head with Thru 10 NE R/L Quick Change ing & Grooving Bar Head with Thru Call: Fax: Visit: sales@doriantool.com -49

50 High Performance Carbide Bars QUICK - SIMPLE - PRECISE - RIGI 1 Mounting The cylindrical body and the taper ed shoulder of the Quick Change Head fits precisely in to the boring bar body housing. 2 Locking The 3 point Locking System Technology locks the Quick Change Head to the Bar Housing by turning the two piece double head tapered locking screw. The screw expands, forcing the head against the tapered holes. The tension from this expansion pushes the cylindrical body of the Quick Change Head into the Bar Housing causing the tapered shoulder of the Quick Change Head to pull against the inner taper of the Bar Housing. Powering the locking screw will cause both heads of the screw to lock 180 simultaneously. The locking angle forces the Quick Change Head to align symmetrically at 90º with the Bar Housing. The expanding, pushing and pulling mechanical forces result in the 3 Point Locking System Technology. 4 2 Locking Rotation Locking Area 9 5 Chatter Free The Chatter Free Tunable Quick Change Bars are Engineered for deep hole boring applications. The internal tunable dampening mechanism provides optimal dynamic stability for deep hole boring operations with a high surface finish and close tolerance. 6 Connection The boring bar body is supplied with a thru coolant hole and a 1/8-27 NTP thread for coolant fitting connection. 7 Brazing The Quick Change Housing and the Bar Body are silver brazed. The combination of right alloy and thickness of the silver braze makes the brazing strong and unbreakable, but flexible under interrupt cuts. 6 3 Jet-Stream Thru coolant system brings the coolant to the cutting edge of the insert, making chips hydroplane over the insert. This keeps a sharp cutting edge, extending the insert life. The high pressure coolant will make chip evacuation easy. All the Quick Change Chatter Free Tunable Bars are supplied with a thru coolant hole. 5 4 Interchangeable Quick Change Heads All the positive and threading QUICK CHANGE heads are fully interchangeable with Carbide and CHATTER FREE Bar Bodies. 8 Center Line For center gage reference The orian QUICK CHANGE CHATTER FREE Carbide Bars are engineered to simplify deep hole boring with expandable capabilities of multi boring applications. 9 Housing The Quick Change Housing is made of heat treated alloy steel and is precisely machined and brazed on to the Bar Body. 10 Holding Round holding works best with a boring bar holder. bar holders diminish the performance. THREE BAR SHANK SIZES inch metric Call: Fax: Visit: sales@doriantool.com

51 High Performance Carbide Bars KOOL Cut Quick Change Turning, ing, Grooving & Facing Steel & Carbide Shank 4 to 6 x ia. Ratio C1 L ( Max. epth of Bore) C C2 ( Holding Area) F1 H F1* = F + H Min Bore = B + (H x 2)* Note: F is the Tool Head Centerline F1 is the Bar Body Centerline Inch UPC No. Steel Body Steel Bar escription Neutral Ratio C C1 L C2 H F1* A12I-R-4-MBQC B** Modular Head* CBBB Bore ia. A16I-R-4-MBQC x ia F1=F+H MB+B+(HxH2) QMH-12-_ A20I-S-4-MBQC Attachment 1/8"-27NTP Metric UPC No. Steel Body Steel Bar escription Neutral Ratio C C1 L C2 H F1* A20M-R-4-MBQC B** A25M-R-4-MBQC x ia F1=F+H MB+B+(HxH2) QMH-12-_ 4 A32M-S-4-MBQC Modular Head* CBBB Bore ia. 4 Attachment 1/8"-27NTP Inch UPC No. Carbide Body Carbide Bar escription Neutral Ratio C C1 L C2 H F1* AE12I-Q-6-MBQC B** Modular Head* CBBB Bore ia. AE12I-S-6-MBQC AE16I-R-6-MBQC x ia F1=F+H MB+B+(HxH2) QMH-12-_ AE16I-T-6-MBQC AE20I-U-6-MBQC Attachment 1/8"-27NTP Metric UPC No. Carbide Body Carbide Bar escription Neutral Ratio C C1 L C2 H F1* AE20M-Q-6-MBQC B** AE20M-S-6-MBQC AE25M-R-6-MBQC x ia F1=F+H MB+B+(HxH2) QMH-12-_ 5 AE25M-T-6-MBQC AE32M-U-6-MBQC Modular Head* CBBB Bore ia. 4 Attachment 1/8"-27NTP Call: Fax: Visit: sales@doriantool.com -51

52 High Performance Carbide Bars SCLC R/L Thru Quick Change Bar Head Style L - Negative 5 End & Side Cutting Edge Angle for 7 positive 80 diamond CC inserts 5º 0º Kº E Head escription R.H. L.H. Reference Bars ia. B E F CCMT Kº inch mm inch mm inch mm inch mm inch mm º QCMH-12-SCLCR/L º T308 TS M1 T º SUC R/L Thru Quick Change Bar Head Style U - Negative 3 End & Side Cutting Edge Angle for 7 positive 55 diamond C inserts 3º 0º Kº E Head escription R.H. L.H. Reference Bars ia. B E F CMT Kº inch mm inch mm inch mm inch mm inch mm º QCMH-12-SUCR/L º T308 TS M1 T-15T º SNC R/L Thru Quick Change Bar Head Style N - Negative 27.5 End & Side Cutting Edge Angle for 7 positive 55 diamond C inserts 0º 27.5º Kº E Head escription R.H. L.H. Reference Bars ia. B E F CMT Kº inch mm inch mm inch mm inch mm inch mm º QCMH-12-SNCR/L º T308 TS M1 T º -52 Call: Fax: Visit: sales@doriantool.com

53 High Performance Carbide Bars SQC R/L Thru Quick Change Bar Head Style Q - Negative 17.5 End & Side Cutting Edge Angle for 7 positive 55 diamond C inserts 17.5º 0º Kº E Head escription R.H. L.H. Reference Bars ia. B E F CMT Kº inch mm inch mm inch mm inch mm inch mm º QCMH-12-SQCR/L º T308 TS M1 T º SXC R/L Thru Quick Change Bar Head Style X - Negative 5 Back Cutting Edge Angle for 7 positive 55 diamond C inserts 5º E 0º Kº E Head escription R.H. L.H. Reference Bars ia. B E F CMT Kº inch mm inch mm inch mm inch mm inch mm º QCMH-12-SXCR/L º T308 TS M1 T º STUC R/L Thru Quick Change Bar Head Style U - Negative 3 End Cutting Edge Angle for 7 positive triangle TC inserts 3º 0º Kº E Head escription R.H. L.H. Reference Bars ia. B E F TCMT Kº inch mm inch mm inch mm inch mm inch mm º QCMH-12-STUCR/L º T308 TS M1 T º Call: Fax: Visit: sales@doriantool.com -53

54 High Performance Carbide Bars SVUC R/L Thru Quick Change Bar Head Style U - Negative 3 End Cutting Edge Angle for 7 positive 35 diamond VC inserts 3º 0º Kº E Head escription R.H. L.H. Reference Bars ia. B E F VCMT Kº inch mm inch mm inch mm inch mm inch mm º QCMH-12-SVUCR/L º TS M1 T º SWLC R/L Thru Quick Change Bar Head Style L - Negative 5 End Cutting Edge Angle for 7 positive 80 trigon WC inserts 5º 0º Kº E Head escription R.H. L.H. Reference Bars ia. B E F inch mm inch mm inch mm inch mm Kº WCMT º QCMH-12-SWLCR/L º TS M1 T-15 06T º -54 Call: Fax: Visit: sales@doriantool.com

55 High Performance Carbide Bars SN R/L Thru Quick Change ing Bar Head Internal Laydown Bar for Laydown s 0º E Head escription R.H. L.H. Reference Bars ia. B E F inch mm inch mm inch mm inch mm - Laydown QCMH-12-SNR/L A60 TS M1 T NE R/L Thru Quick Change ing & Grooving Bar Head Style E- Internal ornotch Bar for threading and grooving ornotch inserts 3º 0º ing Grooving E Head escription R.H. L.H. Reference Bars ia. B E F inch mm inch mm inch mm inch mm - ornotch QCMH-12-NER/L *NG-2L *CM-75 **NG-2R **CM-74 S-310M Call: Fax: Visit: sales@doriantool.com -55

56 Solution High Performance Tool! The NO! Carbide Vibration Re-Tunable Bars Bars KOOL Cut Quick Change and Grooving Head - 3mm (.118") Size Size T-Max Right Hand Shown Left Hand Opposite E UPC No. Head escription R.H. L.H. QCMH-ITR/L QCMH-ITR/L QCMH-ITR/L System B Min. ia. W F T-Max Modular Head Bar iameter mm inch mm inch mm inch Size Style Lock Seal NTF CS-M0516 HAHK-50 CS08-04 KOOL Cut Quick Change and Grooving 45º Head - 2mm (.079"), 3mm (.118"), 4mm (.157") Size T-Max 45º Size B Right Hand Shown Left Hand Opposite E Head escription UPC No. R.H. L.H. System QCMH-IUR/L QCMH-IUR/L QCMH-IUR/L B Min. ia. W F T-Max Modular Head Bar iameter mm inch mm inch mm inch Size Style Lock NTF NTF NTF Seal CS-M0516 HAHK-50 CS08-04 KOOL Cut Quick Change Internal Face Grooving Head - 3mm (.118") Size T-Max Size B Head escription UPC No. R.H. L.H. System QCNH-IFR/L QCNH-IFR/L QCNH-IFR/L QCNH-IFR/L Right Hand Shown Left Hand Opposite B ia. Min. Max. W F T-Max Modular Head Bar iameter mm inch mm inch mm inch mm inch E Size Style Lock Seal NTF CS-M0516 HAHK-50 CS Call: Fax: Visit: sales@doriantool.com

57 Solution Tool! The NO! Vibration Re-Tunable Bars Solution Tool! The NO! Vibration Re-Tunable Bar Makes eep Hole Simple! Solution Tool! The NO! Vibration Re-Tunable Bar, will suppress the natural vibration of the boring bar body, developed when the insert comes in contact with the working piece in the cutting operation. The internally tuned mechanical dampener system provides the optimum dynamic stability in deep hole boring operation, for a Better Machining Performance, Smooth Surface Finish, Precise Tolerance and Long Life. Solution Tool! The NO! Vibration Re-Tunable Bar will perform where no other types of boring bars, steel or carbide will not perform! To maximize performance in deep boring operation, Solution Tool! is offered in 2 versions; Steel Body, The steel body for boring depth up to 12 x Bar iameter Carbide Body, The carbide body rigidity and stability, allows to bore at higher cutting rate and material removal, and longer depth of cut. The Solution Tool! How The NO! Vibration Re-Tunable Bar Works The Solution Tool! The NO! Vibration Re-Tunable Bar contains a mechanical floating dampener system dynamically tuned to suppress the natural boring bar vibration that generates machining chatters. The tuning process reduces the frequency rate per second of the boring bar. Bar Not Tuned Sec. The mechanical dampener located inside the boring bar housing is moved forward or backward until all of the boring bar frequencies are nullified with zero vibration. At this point, the mechanical dampener is locked in position, restricting the longitudinal movement, but free to move in radial directions. In essence, the energy in the Solution Tool! is absorbed by the mechanical dampener, and not released to the boring bar in form of vibrations that causes the chatters in the boring operation. The Solution Tool! is dynamically tuned, tested and certified to meet orian Tool Quality control standards and performance and ready to be used. Re-Turning The Solution Tool! can be-retuned on the machine to optimize the boring bar performance when; Solution Tool! Tuned Bar Sec. Extreme and exotic materials change from very soft to very hard. Changing the boring depth. Ex: a boring bar with a 12 x ia. boring Ratio will be used for a shorter boring Ratio like 6 x ia.. Improving performance for specific machining operations such as finishing, roughing boring, threading, and grooving. Call: Fax: Visit: sales@doriantool.com -57

58 Solution Tool! The NO! Vibration Re-Tunable Bars Solution Tool! The NO! Vibration Re-Tunable Bar Makes eep Hole Simple! Solution Tool! Integral Bars The NO! Vibration Re-Tunable Bar Carbide Body For Small Operation Multi Geometry Inch and Metric Sizes Inch, 1/4" ia., 5/16" ia., 3/8"., 1/2" ia., 5/8" ia. Metric, 6mm, 8mm, 10mm, 12mm, 16mm Multi Ratio 8 x ia., 10 x ia., 12 x ia., 14 x ia. Solution Tool! Quick Change Bars The NO! Vibration Re-Tunable Bar Steel Body Carbide Body For Medium Operation Quick Change Heads with Multi Geometry Thru System Inch and Metric Sizes Inch, 3/4" ia., 1" ia., 1 1/4" ia. Metric, 20mm, 25mm, 32mm Multi Ratio 8 x ia., 10 x ia., 12 x ia., 14 x ia. Solution Tool! Modular Jet-Stream Bars The NO! Vibration Re-Tunable Bar Steel Body Carbide Body For Large Operation Interchangeable Modular Heads with Multi Geometry Jet-Stream Thru System Inch and Metric Sizes Inch, 1 1/2" ia., 1 3/4" ia., 2" ia., 2 1/2" ia.' 3' ia., 4 ia. Metric, 40mm, 50mm, 60mm, 80mm, 100mm. Multi Ratio 8 x ia., 10 x ia., 12 x ia., 14 x ia Call: Fax: Visit: sales@doriantool.com

59 Solution Tool! The NO! Vibration Re-Tunable Bars Integral Bars For Small Operation. Engineered to bore small diameter holes, and cutting depth to 14 x Bar iameter. Better Machining Performance Higher Workmanship Quality Longer Cutting Life The Technology behind Solution Tool! the "Integral" NO! Vibration Re-Tunable Bars, is to perform simple and reliable when deep boring small size holes, with close machining tolerance and high surface finish. The "Integral" NO! Vibration Re-Tunable Bars, is a two part construction, the body where the boring bar is held, made of alloy carbide for rigidity, stability and strength, the housing that holds the dampener, made of heat-treated alloy steel, and brazed together with Silver Alloy Braze. The braze is the buffer zone where the frequencies generate from the cutting operation are stopped. Bar Sizes Inch: 1/4 ia., 5/16 ia. 3/8 ia.1/2 ia., 5/8 ia. Metric: 6mm ia.,8mm ia.,10mm ia.,12mm ia.,16mm ia. Ratio: 8 x ia., 10 x ia., 12 x ia., 14 x ia. Heads Geometry: CCMT, CMT, CPMT CMT, TCMT, TPMT Re-Tuning Knob Can be retuned on the machine to optimize the boring bar performance when: Extreme and exotic materials change from very soft to very hard Changing the boring depth. Ex: a boring bar with a 12 x ia. boring Ratio will be used for a shorter boring Ratio like 6 x ia. Improving performance for specific machining operations such as finishing, roughing boring, threading, and grooving Carbide Body Made of precision and ground alloy carbide and brazed with the housing. The rigidity, stability and strength of the carbide body will minimize the boring vibration and maximize performance and quality. Brazed Connection Connects the boring bar body with the housing, the combination of the correct silver alloy and the thickness of the braze makes brazing strong and unbreakable, but flexible under the cutting pressure and interrupt cuts, and creating a buffer zone that increases damping to stop the frequencies developed in the boring operation. ampener Position Locking The screw is released before re-tuning and locked after tuning is complete Head Made of heat-treated alloy steel and TiN Coated. with precise is rigidity attached on to the housing face. Housing Made of heat-treated alloy steel, brazed with the body, the inside of the housing holds the mechanical dampener and on the face is attached the Quick Change Modular Collar Head. Call: Fax: Visit: sales@doriantool.com -59

60 Solution Tool! The NO! Vibration Re-Tunable Bars SCLC R/L Solution Tool! Integral Carbide Bar Style L - Negative 5 End & Side Cutting Edge Angle for 7 positive 80 diamond CC inserts 8 x ia. Ratio L ( Max. epth of Bore) C2 ( Holding Area) Solution Tool! Right Hand Shown, Left Hand Opposite Inch UPC No. Carbide Bar escription R.H. L.H. Ratio B C L C2 F K VI08X-08-SCLCR/L-2-CB CC key TS M2 T-8 VI10X-08-SCLCR/L-2-CB x ia TS M2 T-8 VI10X-08-SCLCR/L-3-CB TS-4.7-8M1 T-15 Metric UPC No. Carbide Bar escription R.H. L.H. Ratio B C L C2 F K VM12X-08-SCLCR/L-06-CB CC key TS M2 T-8 VM16X-08-SCLCR/L-06-CB x ia TS M2 T-8 VM16X-08-SCLCR/L-09-CB T304 TS-4.7-8M1 T-15 s used: all CC series (CCGX, CCGT, CCMT, CCGW). SCLC R/L Solution Tool! Integral Carbide Bar Style L - Negative 5 End & Side Cutting Edge Angle for 7 positive 80 diamond CC inserts 10 x ia. Ratio L ( Max. epth of Bore) C2 ( Holding Area) Solution Tool! Right Hand Shown, Left Hand Opposite Inch UPC No. Carbide Bar escription R.H. L.H. Ratio B C L C2 F K VI08X-10-SCLCR/L-2-CB CC key TS M2 T-8 VI10X-10-SCLCR/L-2-CB x ia TS M2 T-8 VI10X-10-SCLCR/L-3-CB TS-4.7-8M1 T-15 Metric UPC No. Carbide Bar escription R.H. L.H. Ratio B C L C2 F K VM12X-10-SCLCR/L-06-CB CC key TS M2 T-8 VM16X-10-SCLCR/L-06-CB x ia TS M2 T-8 VM16X-10-SCLCR/L-09-CB T304 TS-4.7-8M1 T-15 s used: all CC series (CCGX, CCGT, CCMT, CCGW). -60 Call: Fax: Visit: sales@doriantool.com

61 Solution Tool! The NO! Vibration Re-Tunable Bars SCLC R/L Solution Tool! Integral Carbide Bar Style L - Negative 5 End & Side Cutting Edge Angle for 7 positive 80 diamond CC inserts 12 x ia. Ratio L ( Max. epth of Bore) C2 ( Holding Area) Solution Tool! Right Hand Shown, Left Hand Opposite Inch UPC No. Carbide Bar escription R.H. L.H. Ratio B C L C2 F K VI08X-12-SCLCR/L-2-CB CC key TS M2 T-8 VI10X-12-SCLCR/L-2-CB x ia TS M2 T-8 VI10X-12-SCLCR/L-3-CB TS-4.7-8M1 T-15 Metric UPC No. Carbide Bar escription R.H. L.H. Ratio B C L C2 F K VM12X-12-SCLCR/L-06-CB CC key TS M2 T-8 VM16X-12-SCLCR/L-06-CB x ia TS M2 T-8 VM16X-12-SCLCR/L-09-CB T304 TS-4.7-8M1 T-15 s used: all CC series (CCGX, CCGT, CCMT, CCGW). SCLC R/L Solution Tool! Integral Carbide Bar Style L - Negative 5 End & Side Cutting Edge Angle for 7 positive 80 diamond CC inserts 14 x ia. Ratio L ( Max. epth of Bore) C2 ( Holding Area) Solution Tool! Right Hand Shown, Left Hand Opposite Inch UPC No. Carbide Bar escription R.H. L.H. Ratio B C L C2 F K VI08X-14-SCLCR/L-2-CB CC key TS M2 T-8 VI10X-14-SCLCR/L-2-CB x ia TS M2 T-8 VI10X-14-SCLCR/L-3-CB TS-4.7-8M1 T-15 Metric UPC No. Carbide Bar escription R.H. L.H. Ratio B C L C2 F K VM12X-14-SCLCR/L-06-CB CC key TS M2 T-8 VM16X-14-SCLCR/L-06-CB x ia TS M2 T-8 VM16X-14-SCLCR/L-09-CB T304 TS-4.7-8M1 T-15 s used: all CC series (CCGX, CCGT, CCMT, CCGW). Call: Fax: Visit: sales@doriantool.com -61

62 Solution Tool! The NO! Vibration Re-Tunable Bars SCL R Solution Tool! Integral Carbide Bar Style L - Negative 5 End & Side Cutting Edge Angle for 15 positive 80 diamond C inserts 8 x ia. Ratio L ( Max. epth of Bore) C2 ( Holding Area) Solution Tool! Right Hand Shown, Left Hand Opposite Inch Bar escription UPC No. R.H. Ratio B C L C2 F K VI04X-08-SCLR-1.5-CB VI05X-08-SCLR-1.5-CB x ia C key TS-06 T-6 VI06X-08-SCLR-1.5-CB Metric Bar escription UPC No. R.H. Ratio B C L C2 F K VM06X-08-SCLR-04-CB VM08X-08-SCLR-04-CB x ia C key TS-06 T-6 VM10X-08-SCLR-04-CB s used: all C series (CGX, CMT, CGW, CGB). SCL R Solution Tool! Integral Carbide Bar Style L - Negative 5 End & Side Cutting Edge Angle for 15 positive 80 diamond C inserts 10 x ia. Ratio L ( Max. epth of Bore) C2 ( Holding Area) Solution Tool! Right Hand Shown, Left Hand Opposite Inch Bar escription UPC No. R.H. Ratio B C L C2 F K VI04X-10-SCLR-1.5-CB VI05X-10-SCLR-1.5-CB x ia C key TS-06 T-6 VI06X-10-SCLR-1.5-CB Metric Bar escription UPC No. R.H. Ratio B C L C2 F K VM06X-10-SCLR-04-CB VM08X-10-SCLR-04-CB x ia C key TS-06 T-6 VM10X-10-SCLR-04-CB s used: all C series (CGX, CMT, CGW, CGB). -62 Call: Fax: Visit: sales@doriantool.com

63 Solution Tool! The NO! Vibration Re-Tunable Bars SCL R Solution Tool! Integral Carbide Bar Style L - Negative 5 End & Side Cutting Edge Angle for 15 positive 80 diamond C inserts 12 x ia. Ratio L ( Max. epth of Bore) C2 ( Holding Area) Solution Tool! Right Hand Shown, Left Hand Opposite Inch Bar escription UPC No. R.H. Ratio B C L C2 F K VI04X-12-SCLR-1.5-CB VI05X-12-SCLR-1.5-CB x ia C key TS-06 T-6 VI06X-12-SCLR-1.5-CB Metric Bar escription UPC No. R.H. Ratio B C L C2 F K VM06X-12-SCLR-04-CB VM08X-12-SCLR-04-CB x ia C key TS-06 T-6 VM10X-12-SCLR-04-CB s used: all C series (CGX, CMT, CGW, CGB). SCL R Solution Tool! Integral Carbide Bar Style L - Negative 5 End & Side Cutting Edge Angle for 7 positive 80 diamond C inserts 14 x ia. Ratio L ( Max. epth of Bore) C2 ( Holding Area) Solution Tool! Right Hand Shown, Left Hand Opposite Inch Bar escription UPC No. R.H. Ratio B C L C2 F K VI04X-14-SCLR-1.5-CB VI05X-14-SCLR-1.5-CB x ia C key TS-06 T-6 VI06X-14-SCLR-1.5-CB Metric Bar escription UPC No. R.H. Ratio B C L C2 F K VM06X-14-SCLR-04-CB VM08X-14-SCLR-04-CB x ia C key TS-06 T-6 VM10X-14-SCLR-04-CB s used: all C series (CGX, CMT, CGW, CGB). Call: Fax: Visit: sales@doriantool.com -63

64 Solution Tool! The NO! Vibration Re-Tunable Bars SUC R/L Solution Tool! Integral Carbide Bar Style U - Negative 3 End Cutting Edge Angle for 7 positive 55 diamond C inserts 8 x ia. Ratio 3º F L ( Max. epth of Bore) C2 ( Holding Area) B 0 Solution Tool! Right Hand Shown, Left Hand Opposite Inch UPC No. Carbide Bar escription R.H. L.H. Ratio B C L C2 F K VI06X-08-SUCR/L-2-CB C key VI08X-08-SUCR/L-2-CB x ia TS M2 T-8 VI10X-08-SUCR/L-2-CB Metric UPC No. Carbide Bar escription R.H. L.H. Ratio B C L C2 F K VM10X-08-SUCR/L-07-CB C key VM12X-08-SUCR/L-07-CB x ia TS M2 T-8 VM16X-08-SUCR/L-07-CB s used: all C series (CMT, CGW, CMT, CGX, CGT). SUC R/L Solution Tool! Integral Carbide Bar Style U - Negative 3 End Cutting Edge Angle for 7 positive 55 diamond C inserts 10 x ia. Ratio 3º F L ( Max. epth of Bore) C2 ( Holding Area) B 0 Solution Tool! Right Hand Shown, Left Hand Opposite Inch UPC No. Carbide Bar escription R.H. L.H. Ratio B C L C2 F K VI06X-10-SUCR/L-2-CB C key VI08X-10-SUCR/L-2-CB x ia TS M2 T-8 VI10X-10-SUCR/L-2-CB Metric UPC No. Carbide Bar escription R.H. L.H. Ratio B C L C2 F K VM10X-10-SUCR/L-07-CB C key VM12X-10-SUCR/L-07-CB x ia TS M2 T-8 VM16X-10-SUCR/L-07-CB s used: all C series (CMT, CGW, CMT, CGX, CGT). -64 Call: Fax: Visit: sales@doriantool.com

65 Solution Tool! The NO! Vibration Re-Tunable Bars SUC R/L Solution Tool! Integral Carbide Bar Style U - Negative 3 End Cutting Edge Angle for 7 positive 55 diamond C inserts 12 x ia. Ratio 3º F L ( Max. epth of Bore) C2 ( Holding Area) B 0 Solution Tool! Right Hand Shown, Left Hand Opposite Inch UPC No. Carbide Bar escription R.H. L.H. Ratio B C L C2 F K VI06X-12-SUCR/L-2-CB VI08X-12-SUCR/L-2-CB x ia C key TS M2 T-8 VI10X-12-SUCR/L-2-CB Metric UPC No. Carbide Bar escription R.H. L.H. Ratio B C L C2 F K VM10X-12-SUCR/L-07-CB VM12X-12-SUCR/L-07-CB x ia C key TS M2 T-8 VM16X-12-SUCR/L-07-CB s used: all C series (CMT, CGW, CMT, CGX, CGT). SUC R/L Solution Tool! Integral Carbide Bar Style U - Negative 3 End Cutting Edge Angle for 7 positive 55 diamond C inserts 14 x ia. Ratio 3º F L ( Max. epth of Bore) C2 ( Holding Area) B 0 Solution Tool! Right Hand Shown, Left Hand Opposite Inch UPC No. Carbide Bar escription R.H. L.H. Ratio B C L C2 F K VI06X-14-SUCR/L-2-CB VI08X-14-SUCR/L-2-CB x ia C key TS M2 T-8 VI10X-14-SUCR/L-2-CB Metric UPC No. Carbide Bar escription R.H. L.H. Ratio B C L C2 F K VM10X-14-SUCR/L-07-CB VM12X-14-SUCR/L-07-CB x ia C key TS M2 T-8 VM16X-14-SUCR/L-07-CB s used: all C series (CMT, CGW, CMT, CGX, CGT). Call: Fax: Visit: sales@doriantool.com -65

66 Solution Tool! The NO! Vibration Re-Tunable Bars SNC R Solution Tool! Integral Carbide Bar Style N - Negative 27.5 End & Side Cutting Edge Angle for 7 positive 55 diamond C inserts 27.5º 8 x ia. Ratio L ( Max. epth of Bore) C2 ( Holding Area) 0 Solution Tool! Right Hand Shown, Left Hand Opposite Inch UPC No. Carbide Bar escription R.H. Ratio B C L C2 F K VI06X-08-SNCR-2-CB C key VI08X-08-SNCR-2-CB x ia TS M2 T-8 VI10X-08-SNCR-2-CB Metric UPC No. Carbide Bar escription R.H. Ratio B C L C2 F K VM10X-08-SNCR-07-CB C key VM12X-08-SNCR-07-CB x ia TS M2 T-8 VM16X-08-SNCR-07-CB s used: all C series (CMT, CGW, CMT, CGX, CGT). SNC R Solution Tool! Integral Carbide Bar Style N - Negative 27.5 End & Side Cutting Edge Angle for 7 positive 55 diamond C inserts 27.5º 10 x ia. Ratio L ( Max. epth of Bore) C2 ( Holding Area) 0 Solution Tool! Right Hand Shown, Left Hand Opposite Inch UPC No. Carbide Bar escription R.H. Ratio B C L C2 F K VI06X-10-SNCR-2-CB C key VI08X-10-SNCR-2-CB x ia TS M2 T-8 VI10X-10-SNCR-2-CB Metric UPC No. Carbide Bar escription R.H. Ratio B C L C2 F K VM10X-10-SNCR-07-CB C key VM12X-10-SNCR-07-CB x ia TS M2 T-8 VM16X-10-SNCR-07-CB s used: all C series (CMT, CGW, CMT, CGX, CGT). -66 Call: Fax: Visit: sales@doriantool.com

67 Solution Tool! The NO! Vibration Re-Tunable Bars SNC R Solution Tool! Integral Carbide Bar Style N - Negative 27.5 End & Side Cutting Edge Angle for 7 positive 55 diamond C inserts 27.5º 12 x ia. Ratio L ( Max. epth of Bore) C2 ( Holding Area) 0 Solution Tool! Right Hand Shown, Left Hand Opposite Inch Carbide Bar escription UPC No. R.H. Ratio B C L C2 F K VI06X-12-SNCR-2-CB VI08X-12-SNCR-2-CB x ia C key TS M2 T-8 VI10X-12-SNCR-2-CB Metric Carbide Bar escription UPC No. R.H. Ratio B C L C2 F K VM10X-12-SNCR-07-CB VM12X-12-SNCR-07-CB x ia C key TS M2 T-8 VM16X-12-SNCR-07-CB s used: all C series (CMT, CGW, CMT, CGX, CGT). SNC R Solution Tool! Integral Carbide Bar Style N - Negative 27.5 End & Side Cutting Edge Angle for 7 positive 55 diamond C inserts 27.5º 14 x ia. Ratio L ( Max. epth of Bore) C2 ( Holding Area) 0 Solution Tool! Right Hand Shown, Left Hand Opposite Inch Carbide Bar escription UPC No. R.H. Ratio B C L C2 F K VI06X-14-SNCR/L-2-CB VI08X-14-SNCR/L-2-CB x ia C key TS M2 T-8 VI10X-14-SNCR/L-2-CB Metric Carbide Bar escription UPC No. R.H. Ratio B C L C2 F K VM10X-14-SNCR/L-07-CB VM12X-14-SNCR/L-07-CB x ia C key TS M2 T-8 VM16X-14-SNCR/L-07-CB s used: all C series (CMT, CGW, CMT, CGX, CGT). Call: Fax: Visit: sales@doriantool.com -67

68 Solution Tool! The NO! Vibration Re-Tunable Bars SXC R Solution Tool! Integral Carbide Bar Style X - Negative 5 Back Cutting Edge Angle for 7 positive 55 diamond C inserts 8 x ia. Ratio 5 L ( Max. epth of Bore) C2 ( Holding Area) Solution Tool! Right Hand Shown, Left Hand Opposite Inch Carbide Bar escription UPC No. R.H. Ratio B C L C2 F K VI06X-08-SXCR-2-CB VI08X-08-SXCR-2-CB x ia C key TS M2 T-8 VI10X-08-SXCR/-2-CB Metric Carbide Bar escription UPC No. R.H. Ratio B C L C2 F K VM10X-08-SXCR-07-CB VM12X-08-SXCR-07-CB x ia C key TS M2 T-8 VM16X-08-SXCR-07-CB s used: all C series (CMT, CGW, CMT, CGX, CGT). SXC R Solution Tool! Integral Carbide Bar Style X - Negative 5 Back Cutting Edge Angle for 7 positive 55 diamond C inserts 10 x ia. Ratio 5 L ( Max. epth of Bore) C2 ( Holding Area) Solution Tool! Right Hand Shown, Left Hand Opposite Inch Bar escription UPC No. R.H. Ratio B C L C2 F K VI06X-10-SXCR-2-CB VI08X-10-SXCR-2-CB x ia C key TS M2 T-8 VI10X-10-SXCR-2-CB Metric Bar escription UPC No. R.H. Ratio B C L C2 F K VM10X-10-SXCR-07-CB VM12X-10-SXCR-07-CB x ia C key TS M2 T-8 VM16X-10-SXCR-07-CB s used: all C series (CMT, CGW, CMT, CGX, CGT). -68 Call: Fax: Visit: sales@doriantool.com

69 Solution Tool! The NO! Vibration Re-Tunable Bars SXC R Solution Tool! Integral Carbide Bar Style X - Negative 5 Back Cutting Edge Angle for 7 positive 55 diamond C inserts 12 x ia. Ratio 5 L ( Max. epth of Bore) C2 ( Holding Area) Solution Tool! Right Hand Shown, Left Hand Opposite Inch Carbide Bar escription UPC No. R.H. Ratio B C L C2 F K VI06X-12-SXCR-2-CB VI08X-12-SXCR-2-CB x ia C key TS M2 T-8 VI10X-12-SXCR-2-CB Metric Carbide Bar escription UPC No. R.H. Ratio B C L C2 F K VM10X-12-SXCR-07-CB VM12X-12-SXCR-07-CB x ia C key TS M2 T-8 VM16X-12-SXCR-07-CB s used: all C series (CMT, CGW, CMT, CGX, CGT). SXC R Solution Tool! Integral Carbide Bar Style X - Negative 5 Back Cutting Edge Angle for 7 positive 55 diamond C inserts 14 x ia. Ratio 5 L ( Max. epth of Bore) C2 ( Holding Area) Solution Tool! Right Hand Shown, Left Hand Opposite Inch Carbide Bar escription UPC No. R.H. Ratio B C L C2 F K VI06X-14-SXCR-2-CB VI08X-14-SXCR-2-CB x ia C key TS M2 T-8 VI10X-14-SXCR-2-CB Metric Carbide Bar escription UPC No. R.H. Ratio B C L C2 F K VM10X-14-SXCR-07-CB VM12X-14-SXCR-07-CB x ia C key TS M2 T-8 VM16X-14-SXCR-07-CB s used: all C series (CMT, CGW, CMT, CGX, CGT). Call: Fax: Visit: sales@doriantool.com -69

70 Solution Tool! The NO! Vibration Re-Tunable Bars STUC R Solution Tool! Integral Carbide Bar Style U - Negative 3 End Cutting Edge Angle for 7 positive triangle TC inserts 8 x ia. Ratio F 3 L ( Max. epth of Bore) C2 ( Holding Area) 0 Solution Tool! Right Hand Shown, Left Hand Opposite Inch Carbide Bar escription UPC No. R.H. Ratio B C L C2 F K VI04X-08-STUCR-1.2-CB VI05X-08-STUCR-1.2-CB x ia TC key TS-06 T-6 VI06X-08-STUCR-1.2-CB Metric Carbide Bar escription UPC No. R.H. Ratio B C L C2 F K VM06X-08-STUCR-06-CB VM08X-08-STUCR-06-CB x ia TC key 06T101 TS-06 T-6 VM10X-08-STUCR-06-CB s used: all TC series (TCMT, TCGW, TCGT, TCGX). STUC R/L Solution Tool! Integral Carbide Bar Style U - Negative 3 End Cutting Edge Angle for 7 positive triangle TC inserts 10 x ia. Ratio F 3 L ( Max. epth of Bore) C2 ( Holding Area) 0 Solution Tool! Right Hand Shown, Left Hand Opposite Inch Carbide Bar escription UPC No. R.H. Ratio B C L C2 F K VI04X-10-STUCR-1.2-CB VI05X-10-STUCR-1.2-CB x ia TC key TS-06 T-6 VI06X-10-STUCR-1.2-CB Metric Carbide Bar escription UPC No. R.H. Ratio B C L C2 F K VM06X-10-STUCR-06-CB VM08X-10-STUCR-06-CB x ia TC key 06T101 TS-06 T-6 VM10X-10-STUCR-06-CB s used: all TC series (TCMT, TCGW, TCGT, TCGX). -70 Call: Fax: Visit: sales@doriantool.com

71 Solution Tool! The NO! Vibration Re-Tunable Bars STUC R Solution Tool! Integral Carbide Bar Style U - Negative 3 End Cutting Edge Angle for 7 positive triangle TC inserts 12 x ia. Ratio F 3 L ( Max. epth of Bore) C2 ( Holding Area) 0 Solution Tool! Right Hand Shown, Left Hand Opposite Inch Carbide Bar escription UPC No. R.H. Ratio B C L C2 F K VI04X-12-STUCR-1.2-CB VI05X-12-STUCR-1.2-CB x ia TC key TS-06 T-6 VI06X-12-STUCR-1.2-CB Metric Carbide Bar escription UPC No. R.H. Ratio B C L C2 F K VM06X-12-STUCR-06-CB VM08X-12-STUCR-06-CB x ia TC key 06T101 TS-06 T-6 VM10X-12-STUCR-06-CB s used: all TC series (TCMT, TCGW, TCGT, TCGX). STUC R/L Solution Tool! Integral Carbide Bar Style U - Negative 3 End Cutting Edge Angle for 7 positive triangle TC inserts 14 x ia. Ratio F 3 L ( Max. epth of Bore) C2 ( Holding Area) 0 Solution Tool! Right Hand Shown, Left Hand Opposite Inch Carbide Bar escription UPC No. R.H. Ratio B C L C2 F K VI04X-14-STUCR-1.2-CB VI05X-14-STUCR-1.2-CB x ia TC key TS-06 T-6 VI06X-14-STUCR-1.2-CB Metric Carbide Bar escription UPC No. R.H. Ratio B C L C2 F K VM06X-14-STUCR-06-CB VM08X-14-STUCR-06-CB x ia TC key 06T101 TS-06 T-6 VM10X-14-STUCR-06-CB s used: all TC series (TCMT, TCGW, TCGT, TCGX). Call: Fax: Visit: sales@doriantool.com -71

72 Solution Tool! The NO! Vibration Re-Tunable Bars STUC R/L Solution Tool! Integral Carbide Bar Style U - Negative 3 End Cutting Edge Angle for 7 positive triangle TC inserts 8 x ia. Ratio F 3 L ( Max. epth of Bore) C2 ( Holding Area) 0 Solution Tool! Right Hand Shown, Left Hand Opposite Inch UPC No. Carbide Bar escription R.H. L.H. Ratio B C L C2 F K VI08X-08-STUCR/L-2-CB x ia. VI10X-08-STUCR/L-2-CB TC key TS M2 T-8 Metric UPC No. Carbide Bar escription R.H. L.H. Ratio B C L C2 F K VM12X-08-STUCR/L-11-CB x ia. VM16X-08-STUCR/L-11-CB TC key TS M2 T-8 s used: all TC series (TCMT, TCGW, TCGT, TCGX). STUC R/L Solution Tool! Integral Carbide Bar Style U - Negative 3 End Cutting Edge Angle for 7 positive triangle TC inserts 10 x ia. Ratio F 3 L ( Max. epth of Bore) C2 ( Holding Area) 0 Solution Tool! Right Hand Shown, Left Hand Opposite Inch UPC No. Carbide Bar escription R.H. L.H. Ratio B C L C2 F K VI08X-10-STUCR/L-2-CB x ia. VI10X-10-STUCR/L-2-CB TC key TS M2 T-8 Metric UPC No. Carbide Bar escription R.H. L.H. Ratio B C L C2 F K VM12X-10-STUCR/L-11-CB x ia. VM16X-10-STUCR/L-11-CB TC key TS M2 T-8 s used: all TC series (TCMT, TCGW, TCGT, TCGX). -72 Call: Fax: Visit: sales@doriantool.com

73 Solution Tool! The NO! Vibration Re-Tunable Bars STUC R/L Solution Tool! Integral Carbide Bar Style U - Negative 3 End Cutting Edge Angle for 7 positive triangle TC inserts 12 x ia. Ratio F 3 L ( Max. epth of Bore) C2 ( Holding Area) 0 Solution Tool! Right Hand Shown, Left Hand Opposite Inch UPC No. Carbide Bar escription R.H. L.H. Ratio B C L C2 F K VI08X-12-STUCR/L-2-CB x ia. VI10X-12-STUCR/L-2-CB TC key TS M2 T-8 Metric UPC No. Carbide Bar escription R.H. L.H. Ratio B C L C2 F K VM12X-12-STUCR/L-11-CB x ia. VM16X-12-STUCR/L-11-CB TC key TS M2 T-8 s used: all TC series (TCMT, TCGW, TCGT, TCGX). STUC R/L Solution Tool! Integral Carbide Bar Style U - Negative 3 End Cutting Edge Angle for 7 positive triangle TC inserts 14 x ia. Ratio F 3 L ( Max. epth of Bore) C2 ( Holding Area) 0 Solution Tool! Right Hand Shown, Left Hand Opposite Inch UPC No. Carbide Bar escription R.H. L.H. Ratio B C L C2 F K VI08X-14-STUCR/L-2-CB x ia. VI10X-14-STUCR/L-2-CB TC key TS M2 T-8 Metric UPC No. Carbide Bar escription R.H. L.H. Ratio B C L C2 F K VM12X-14-STUCR/L-11-CB x ia. VM16X-14-STUCR/L-11-CB TC key TS M2 T-8 s used: all TC series (TCMT, TCGW, TCGT, TCGX). Call: Fax: Visit: sales@doriantool.com -73

74 Solution Tool! The NO! Vibration Re-Tunable Bars NOTES: -74 Call: Fax: Visit:

75 Solution Tool! The NO! Vibration Re-Tunable Bars Quick Change Bars Steel Body - 1 piece construction Carbide Body - 3 pieces construction For Medium Operation Quick Change Heads with Multi Geometry Thru System Inch and Metric Sizes Inch, 3/4" ia., 1" ia., 1 1/4" ia. Metric, 20mm, 25mm, 32mm Multi Ratio 8 x ia., 10 x ia., 12 x ia., 14 x ia. ing Ratio 5 x ia. Grooving Ratio 5 x ia. NOTE: Steel Body Bar - 1 piece construction Carbide Body Bar - 3 pieces construction Call: Fax: Visit: sales@doriantool.com -75

76 Solution Tool! The NO! Vibration Re-Tunable Bars Solution Tool! The NO! Vibration Re-Tunable Bar Makes eep Hole Simple! SIMPLE - PRECISE - QUICK - RIGI Quick Change Interchangeable Head The NO! Vibration Tunable Bar for Medium Operation Engineered for multi boring and threading applications on medium diameter holes, and cutting depth to 14 x Bar iameter. Multi and ing Applications Better Machining Performance Higher Workmanship Quality Longer Cutting Life Bar Sizes Inch: 3/4 ia., 1 ia., 1 1/4 ia. Metric: 20mm ia., 25mm ia.,32mm ia., Ratio: 8 x ia., 10 x ia., 12 x ia., 14 x ia. Positive s Geometry: for Quick Change Head: CCMT CPMT CMT TCMT TPMT VCMT WCMT Lay-own ing : 16-A60 22-N60 ornotch ing : NG 3 On Edge ing : TNMC43 The technology behind the Solution Tool! the "Quick Change" NO! Vibration Re-Tunable Bars, is to perform simple, precise and reliable when deep boring medium sizes holes, with close machining tolerance and high surface finish, in multi boring and threading applications. The "Quick Change" NO! Vibration Re-Tunable Bars, is a two part construction. The body where the boring bar is held, and the housing that holds the dampener, and brazed together with Silver Alloy. The braze is the buffer zone where the frequencies generate from the cutting operation are stopped. To maximize performance in deep boring operation, the "Quick Change Body" is offered in two versions; Steel Body - 1 piece construction The steel body for boring depth up to 12 x Bar iameter Carbide Body - 3 pieces construction The carbide body rigidity, stability, and strength, allows to bore at higher cutting rate, heavier material removal, longer depth of cut, close working tolerances and higher surface finish. Re-Tuning Knob Can be retuned on the machine to optimize the boring bar performance when: Extreme and exotic materials change from very soft to very hard Changing the boring depth. Ex: a boring bar with a 12 x ia. boring Ratio will be used for a shorter boring Ratio like 6 x ia. Improving performance for specific machining operations such as finishing, roughing boring, threading, and grooving Bodies Offered in two versions Steel Body; up to12 x ia. depth. Carbide Body; for higher boring performance over the Steel body. Made of precision and ground alloy carbide and brazed with the housing. The rigidity, stability and strength of the carbide body will minimize the boring vibration and maximize performance and quality. Brazed Connection Connects the boring bar body with the housing, the combination of the correct silver alloy and the thickness of the braze makes brazing strong and unbreakable, but flexible under the cutting pressure and interrupt cuts, and creating a buffer zone that increases damping to stop the frequencies developed in the boring operation. ampener Position Locking The screw is released before re-tuning and locked after tuning is complete Housing Made of heat-treated alloy steel, brazed with the body, the inside of the housing holds the mechanical dampener and on the face is attached the Quick Change Modular Collar Head. Quick Change Head Collar Made of heat-treated alloy steel and TiN coated. Precisely and rigidly attaches on to the housing face. The face of the collar has a 60 serrated groove to expand the surface contact with the Quick Change Heads, for maximum locking rigidity and precise interchangeability. Quick Change Head Made of heat-treated alloy steel and TiN Coated. Locks onto 60 serrated face of the collar face with three cup screws precisely and rigidly, making interchangeability easy and quick. The Thru System enhances boring performance, quality and longer insert life. The insert is kept at constant temperature clean and undamaged cutting edge, and removes chips from the bore while machining. -76 Call: Fax: Visit: sales@doriantool.com

77 Solution Tool! The NO! Vibration Re-Tunable Bars Quick Change Bar Body & 9 Heads For Multi boring and ing Applications on Medium iameter Holes 1 SCLC R/L Quick Change Bar Head With Thru 2 SNC R/L Quick Change Bar Head With Thru 3 SQC R/L Quick Change Bar Head With Thru 4 SUC R/L Quick Change Bar Head With Thru 5 SXC R/L Quick Change Bar Head With Thru Quick Change Solution Tool! Integral Steel & Carbide Body 6 STUC R/L Quick Change Bar Head With Thru 7 SVUC R/L Quick Change Bar Head With Thru 8 SWLC R/L Quick Change Bar Head With Thru 9 SN R/L Quick Change ing Bar Head With Thru Call: Fax: Visit: sales@doriantool.com -77

78 Solution Tool! The NO! Vibration Re-Tunable Bars V_08_MQBBN_ Solution Tool! Thru Quick Change Bar Body 8 x ia. Ratio L ( Max. epth of Bore) C C1 C2 ( Holding Area) F1 H B 1. Micrometer Re-Tunable F1* = F + H B = F1x /8" NPT Reducer 3. 1/8" NPT Inlet 4. For blind boring bar holder remove Reducer and Tuning Note: Steel Body Bar: 1 piece construction Carbide Body Bar: 3 pieces construction UPC No. Inch Steel Bar escription Neutral Ratio B** F1* C C1 L C2 H VI12X-08-MQBBN-9-SB Modular Head* CBBB Bore ia. VI16X-08-MQBBN-12-SB x ia B = F1x2 F1 = F+H BOMH-12/20M VI20X-08-MQBBN-15-SB Attachment 1/8"-27 NPT UPC No. Metric Steel Bar escription Neutral Ratio B** F1* C C1 L C2 H VM20X-08-MQBBN-0240-SB Modular Head* CBBB VM25X-08-MQBBN-0300-SB x ia. 25 B = F1x2 F1 = F+H BOMH-12/20M 4 VM32X-08-MQBBN-0384-SB Bore ia. 4 Attachment 1/8"-27 NPT UPC No. Inch Carbide Bar escription Neutral Ratio B** F1* C C1 L C2 H VI12X-08-MQBBN-9-CB Modular Head* CBBB Bore ia. VI16X-08-MQBBN-12-CB x ia B = F1x2 F1 = F+H BOMH-12/20M VI20X-08-MQBBN-15-CB Attachment 1/8"-27 NPT UPC No. Metric Carbide Bar escription Neutral Ratio B** F1* C C1 L C2 H VM20X-08-MQBBN-0240-CB Modular Head* CBBB VM25X-08-MQBBN-0300-CB x ia. 25 B = F1x2 F1 = F+H BOMH-12/20M 4 VM32X-08-MQBBN-0384-CB *Modular heads sold separately, see pages for specifications. Bore ia. 4 Attachment 1/8"-27 NPT -78 Call: Fax: Visit: sales@doriantool.com

79 Solution Tool! The NO! Vibration Re-Tunable Bars V_10_MQBBN_ Solution Tool! Thru Quick Change Bar Body 10 x ia. Ratio L ( Max. epth of Bore) C C1 C2 ( Holding Area) F1 H B 1. Micrometer Re-Tunable F1* = F + H B = F1x /8" NPT Reducer 3. 1/8" NPT Inlet 4. For blind boring bar holder remove Reducer and Tuning Note: Steel Body Bar: 1 piece construction Carbide Body Bar: 3 pieces construction UPC No. Inch Steel Bar escription Neutral Ratio B** F1* C C1 L C2 H VI12X-10-MQBBN-11-SB Modular Head* CBBB Bore ia. VI16X-10-MQBBN-14-SB x ia B = F1x2 F1 = F+H BOMH-12/20M VI20X-10-MQBBN-18-SB Attachment 1/8"-27 NPT UPC No. Metric Steel Bar escription Neutral Ratio B** F1* C C1 L C2 H VM20X-10-MQBBN-0280-SB Modular Head* CBBB VM25X-10-MQBBN-0350-SB x ia. 25 B = F1x2 F1 = F+H BOMH-12/20M 4 VM32X-10-MQBBN-0448-SB Bore ia. 4 Attachment 1/8"-27 NPT UPC No. Inch Carbide Bar escription Neutral Ratio B** F1* C C1 L C2 H VI12X-10-MQBBN-11-CB Modular Head* CBBB Bore ia. VI16X-10-MQBBN-14-CB x ia B = F1x2 F1 = F+H BOMH-12/20M VI20X-10-MQBBN-18-CB Attachment 1/8"-27 NPT UPC No. Metric Carbide Bar escription Neutral Ratio B** F1* C C1 L C2 H VM20X-10-MQBBN-0280-CB Modular Head* CBBB VM25X-10-MQBBN-0350-CB x ia. 25 B = F1x2 F1 = F+H BOMH-12/20M 4 VM32X-10-MQBBN-0448-CB *Modular heads sold separately, see pages for specifications. Bore ia. 4 Attachment 1/8"-27 NPT Call: Fax: Visit: sales@doriantool.com -79

80 Solution Tool! The NO! Vibration Re-Tunable Bars V_12_MQBBN_ Solution Tool! Thru Quick Change Bar Body 12 x ia. Ratio C1 L ( Max. epth of Bore) C C2 ( Holding Area) F1 H 1. Micrometer Re-Tunable B 2. 1/8" NPT Reducer F1* = F + H B = F1x /8" NPT Inlet 4. For blind boring bar holder remove Reducer and Tuning Note: Steel Body Bar: 1 piece construction Carbide Body Bar: 3 pieces construction UPC No. Inch Steel Bar escription Neutral Ratio B** F1* C C1 L C2 H Modular Head* CBBB Bore ia. Attachment VI12X-12-MQBBN-12-SB VI16X-12-MQBBN-16-SB x ia B = F1x2 F1 = F+H BOMH-12/20M /8"-27 NPT VI20X-12-MQBBN-20-SB UPC No. Metric Steel Bar escription Neutral Ratio B** F1* C C1 L C2 H Modular Head* CBBB Bore ia. Attachment VM20X-12-MQBBN-0320-SB VM25X-12-MQBBN-0400-SB x ia. 25 B = F1x2 F1 = F+H BOMH-12/20M 4 1/8"-27 NPT VM32X-12-MQBBN-0512-SB UPC No. Inch Carbide Bar escription Neutral Ratio B** F1* C C1 L C2 H Modular Head* CBBB Bore ia. Attachment VI12X-12-MQBBN-12-CB VI16X-12-MQBBN-16-CB x ia B = F1x2 F1 = F+H BOMH-12/20M /8"-27 NPT VI20X-12-MQBBN-20-CB UPC No. Metric Carbide Bar escription Neutral Ratio B** F1* C C1 L C2 H Modular Head* CBBB Bore ia. Attachment VM20X-12-MQBBN-0320-CB VM25X-12-MQBBN-0400-CB x ia. 25 B = F1x2 F1 = F+H BOMH-12/20M 4 1/8"-27 NPT VM32X-12-MQBBN-0512-CB *Modular heads sold separately, see pages for specifications. -80 Call: Fax: Visit: sales@doriantool.com

81 Solution Tool! The NO! Vibration Re-Tunable Bars V_14_MQBBN_ Solution Tool! Thru Quick Change Bar Body 14 x ia. Ratio C1 L ( Max. epth of Bore) C C2 ( Holding Area) F1 H 1. Micrometer Re-Tunable B 2. 1/8" NPT Reducer F1* = F + H B = F1x /8" NPT Inlet 4. For blind boring bar holder remove Reducer and Tuning Note: Steel Body Bar: 1 piece construction Carbide Body Bar: 3 pieces construction UPC No. Inch Carbide Bar escription Neutral Ratio B** F1* C C1 L C2 H Modular Head* CBBB Bore ia. Attachment VI12X-14-MQBBN-14-CB VI16X-14-MQBBN-18-CB x ia B = F1x2 F1 = F+H BOMH-12/20M /8"-27 NPT VI20X-14-MQBBN-23-CB UPC No. Metric Carbide Bar escription Neutral Ratio B** F1* C C1 L C2 H Modular Head* CBBB Bore ia. Attachment VM20X-14-MQBBN-0360-CB VM25X-14-MQBBN-0450-CB x ia. 25 B = F1x2 F1 = F+H BOMH-12/20M 4 1/8"-27 NPT VM32X-14-MQBBN-0576-CB *Modular heads sold separately, see pages for specifications. One high pressure coolant connection kit supplied, see Page -104 for details. Call: Fax: Visit: sales@doriantool.com -81

82 Solution Tool! The NO! Vibration Re-Tunable Bars SCLC R/L Solution Tool! Thru Quick Change Head Style L- Negative 5 End & Side Cutting Edge Angle for 7 positive 80 diamond CC inserts Right Hand Shown Left Hand Opposite B 5 F 0 K E Thru mm Head escription UPC No. R.H. L.H. Reference Bars ia. B E F K CC Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric Locking Head (3 Piece Set) escription UPC º BOMH-12/20M-SCLCR/L º T308 TS M1 T-15 QCHLS-3MCS Heads will fit both inch and metric boring bar shanks s used: all CC series (CCGX, CCGT, CCMT, CCGW) º SCLPR-3 Solution Tool! Thru Quick Change Head Style L- Negative 5 End & Side Cutting Edge Angle for 7 positive 80 diamond CC inserts Right Hand Shown Left Hand Opposite B 5 F 0 K E Thru mm Head escription UPC No. R.H. C Reference Bars ia. B E F K Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric Locking Head (3 Piece Set) escription UPC º BOMH-12/20M-SCLPR º T308 TS M1 T-15 QCHLS-3MCS º Heads will fit both inch and metric boring bar shanks s used: all C series (CMT, CGW, CMT, CGX, CGT). -82 Call: Fax: Visit: sales@doriantool.com

83 Solution Tool! The NO! Vibration Re-Tunable Bars SNC R/L Solution Tool! Thru Quick Change Head Style N - Negative 27.5 End & Side Cutting Edge Angle for 7 positive 55 diamond C inserts F mm Right Hand Shown Left Hand Opposite B K E Thru Head escription UPC No. R.H. L.H. Reference Bars ia. B E F K C Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric Locking Head (3 Piece Set) escription UPC º BOMH-12/20M-SNCR/L º T308 TS M1 T-15 QCHLS-3MCS Heads will fit both inch and metric boring bar shanks s used: all C series (CMT, CGW, CMT, CGX, CGT) º SQC R/L Solution Tool! Thru Quick Change Head Style Q - Negative 17.5 End & Side Cutting Edge Angle for 7 positive 55 diamond C inserts Right Hand Shown Left Hand Opposite 17.5º mm E Thru Head escription UPC No. R.H. L.H. Reference Bars ia. B E F K C Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric Locking Head (3 Piece Set) escription UPC º BOMH-12/20M-SQCR/L BOMH-12/20M-SQCR/L º º º º TS M2 T-8 QCHLS-3MCS T308 TS M1 T-15 QCHLS-3MCS Heads will fit both inch and metric boring bar shanks s used: all C series (CMT, CGW, CMT, CGX, CGT) º Call: Fax: Visit: sales@doriantool.com -83

84 Solution Tool! The NO! Vibration Re-Tunable Bars SUC R/L Solution Tool! Thru Quick Change Head Style U - Negative 3 End & Side Cutting Edge Angle for 7 positive 55 diamond C inserts 3º mm Right Hand Shown Left Hand Opposite 0º Kº Thru E Head escription UPC No. R.H. L.H. Reference Bars ia. B E F K C Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric Locking Head (3 Piece Set) escription UPC º BOMH-12/20M-SUCR/L BOMH-12/20M-SUCR/L º º º º TS M2 T-8 QCHLS-3MCS T308 TS M1 T-15 QCHLS-3MCS Heads will fit both inch and metric boring bar shanks s used: all C series (CMT, CGW, CMT, CGX, CGT) º SXC R/L Solution Tool! Thru Quick Change Head Style X - Negative 5 Back Cutting Edge Angle for 7 positive 55 diamond C inserts mm Right Hand Shown Left Hand Opposite 5º 0º Kº Thru E Head escription UPC No. R.H. L.H. Reference Bars ia. B E F K C Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric Locking Head (3 Piece Set) escription UPC º BOMH-12/20M-SXCR/L º T308 TS M1 T-15 QCHLS-3MCS Heads will fit both inch and metric boring bar shanks s used: all C series (CMT, CGW, CMT, CGX, CGT) º -84 Call: Fax: Visit: sales@doriantool.com

85 Solution Tool! The NO! Vibration Re-Tunable Bars STUC R/L Solution Tool! Thru Quick Change Head Style U - Negative 3 End Cutting Edge Angle for 7 positive triangle TC inserts 3º mm Right Hand Shown Left Hand Opposite 0º Kº E Thru Head escription UPC No. R.H. L.H. Reference Bars ia. B E F K TC Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric Locking Head (3 Piece Set) escription UPC º BOMH-12/20M-STUCR/L BOMH-12/20M-STUCR/L º º º º TS M2 T-8 QCHLS-3MCS T308 TS M1 T-15 QCHLS-3MCS Heads will fit both inch and metric boring bar shanks s used: all TC series (TCMT, TCGW, TCGT, TCGX) º SVUC R/L Solution Tool! Thru Quick Change Head Style U - Negative 3 End Cutting Edge Angle for 7 positive 35 diamond VC inserts 3º mm Right Hand Shown Left Hand Opposite 0º Kº E Thru Head escription UPC No. R.H. L.H. Reference Bars ia. B E F K VC Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric Locking Head (3 Piece Set) escription UPC º BOMH-12/20M-SVUCR/L º TS M2 T-8 QCHLS-3MCS Heads will fit both inch and metric boring bar shanks s used: all VC series (VCMT, VCGT, VCGW, VCGX) º Call: Fax: Visit: sales@doriantool.com -85

86 Solution Tool! The NO! Vibration Re-Tunable Bars SWLC R/L Solution Tool! Thru Quick Change Head Style L - Negative 5 End Cutting Edge Angle for 7 positive 80 trigon WC inserts 5º mm Right Hand Shown Left Hand Opposite 0º Kº Thru E Head escription UPC No. R.H. L.H. Reference Bars ia. B E F K WC Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric Locking Head (3 Piece Set) escription UPC º BOMH-12/20M-SWLCR/L Heads will fit both inch and metric boring bar shanks s used: all WC series (WCMT, WCGT) º º T308 TS M1 T-15 QCHLS-3MCS SN R/L Solution Tool! Thru Quick Change ing Head for Laydown s Right Hand Shown Left Hand Opposite mm Thru E Head escription UPC No. R.H. L.H. Reference Bars ia. B E F Laydown Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric Locking Head (3 Piece Set) escription UPC BOMH-12/20M-SNR/L Heads will fit both inch and metric boring bar shanks A60 16-A60 TS M1 T-15 QCHLS-3MCS Call: Fax: Visit: sales@doriantool.com

87 Modular Bar with Thru Jet-Stream Head For Multi and ing Applications on Large iameter Holes Solution Tool! The NO! Vibration Re-Tunable Bars Steel Body - 1 piece construction Carbide Body - 3 pieces construction For Medium to large Operation Modular Head with Multi Geometry Jet-Stream Thru System Inch and Metric Sizes Inch, 1 1/2" ia., 2" ia., 2 1/2" ia. 3" ia., 4" ia. Metric, 40mm, 50mm, 60mm, 80mm, 100mm. Multi Ratio 8 x ia., 10 x ia., 12 x ia., 14 x ia. ing Ratio 5 x ia. Grooving Ratio 5 x ia. Chips are Flushed Out of the Bore Extreme Lubrication At The Cutting Edge Extreme Heat issipation At The Cutting Edge Constant Low Cutting Edge Temperature Greater Chip Control and Evacuation Chip Breakage at High Pressures Smooth Cutting Action and Surface Finish Increased Speeds and Feeds Close Working Tolerance The Modular Jet-Stream Bar is Supplied with the Jet-Stream Thru System To Improve Performance! At a close range of 1/4" (6mm) the Jet-Stream coolant system aims the coolant precisely onto the cutting edge of the insert at a very high velocity. The controlled Jet-Stream coolant will lubricate the cutting edge of the insert reducing the coefficient of friction, stopping the chip from adhering to the insert. The physical combination of high velocity and high pressure forces the hot chip to hydroplane away from the cutting edge of the insert. As a result, the insert will operate at a constant low temperature, with a clean and undamaged cutting edge, changing the way metal is cut! Call: Fax: Visit: sales@doriantool.com -87

88 Solution Tool! The NO! Vibration Re-Tunable Bars Solution Tool! The NO! Vibration Re-Tunable Bar Makes eep Hole Simple! SIMPLE - PRECISE - RIGI - POWERFUL Thru Jet-Stream Modular Bars The NO! Vibration Re-Tunable Bar for Large Operation. Engineered for multi boring and threading applications on large diameter holes, and cutting depth to 14 x Bar iameter Multi and ing Applications Better Machining Performance Higher Workmanship Quality Longer Cutting Life Bar Sizes Inch: 1 1/2 ia., 1 1/3 ia. 2 ia., 2 1/2 ia., 3 ia., 4 ia., Metric: 40mm ia., 50mm ia.,60mm ia., 80mm ia.,100mm ia., Ratio: 8 x ia., 10 x ia., 12 x ia., 14 x ia. Positive Geometry: for Modular Head: CCMT CMT TCMT VCCT ing Lay-own : 16-A60 22-N60 The technology behind the Solution Tool! the "Modular" NO! Vibration Re-Tunable Bars, is to perform simple, precise and reliable when deep boring large sizes holes, with close machining tolerance and high surface finish, in multi boring and threading applications. The "Modular" NO! Vibration Re-Tunable Bars, is a two part construction. The body where the boring bar is held, and the housing that holds the dampener, and brazed together with Silver Alloy. The braze is the buffer zone where the frequencies generate from the cutting operation are stopped. To maximize performance in deep boring operation, the "Modular Body" is Offered in two versions; Steel Body - 1 piece construction The steel body for boring depth up to 12 x Bar iameter Carbide Body - 3 pieces construction The carbide body rigidity, stability, and strength, allows to bore at higher cutting rate, heavier material removal, longer depth of cut, close working tolerances and higher surface finish. Re-Tuning Knob Can be retuned on the machine to optimize the boring bar performance when: Extreme and exotic materials change from very soft to very hard Changing the boring depth. Ex: a boring bar with a 12 x ia. boring Ratio will be used for a shorter boring Ratio like 6 x ia. Improving performance for specific machining operations such as finishing, roughing boring, threading, and grooving Bodies Offered in two versions Steel Body; up to12 x ia. depth. Carbide Body; for higher boring performance over the Steel body. Made of precision and ground alloy carbide and brazed with the housing. The rigidity, stability and strength of the carbide body will minimize the boring vibration and maximize performance and quality. Brazed Connection Connects the boring bar body with the housing, the combination of the correct silver alloy and the thickness of the braze makes brazing strong and unbreakable, but flexible under the cutting pressure and interrupt cuts, and creating a buffer zone that increases damping to stop the frequencies developed in the boring operation. ampener Position Locking The screw is released before re-tuning and locked after tuning is complete. Housing Made of heat treated alloy steel, brazed with the body, the inside of the housing holds the mechanical dampener and on the face is attached the Quick Change Modular Collar Head. Modular Head Collar Made of heat treated alloy steel and TiN Coated. Precisely and rigid attaches on to the housing face. The face of the Collar, has a 60 serrated groove to expend the surface contact with the Quick Change Heads, for maximum locking rigidity and precise interchangeability. Modular Head Made of heat treated alloy steel and TiN Coated. Locks onto 60 serrated face of the collar face with three cup screws precisely and rigid, making interchangeability easy and quick. The Thru System enhances boring performance, quality and longer insert life. The insert is kept at constant temperature clean and undamaged cutting edge, and removes chips from the bore while machining. -88 Call: Fax: Visit: sales@doriantool.com

89 Solution Tool! The NO! Vibration Re-Tunable Bars Thru Jet-Stream Modular Body & 17 Heads For Multi and ing Applications on Large iameter Holes 1 ACLN R/L Modular Bar Head With Thru 2 AQN R/L Modular Bar Head With Thru 3 AUN R/L Modular Bar Head With Thru 4 ATUN R/L Modular Bar Head With Thru 5 AVUN R/L Modular Bar Head With Thru 10 ASTUC R/L Modular Bar Head With Thru 11 ASVUC R/L Modular Bar Head With Thru 12 ALN R/L Modular ing Bar Head With Thru 13 ANE R/L Modular ing Bar Head With Thru 6 AWLN R/L Modular Bar Head With Thru Modular Solution Tool! Integral Steel & Carbide Body 7 ASCLC R/L Modular Bar Head With Thru 8 ASQC R/L Modular Bar Head With Thru 9 ASUC R/L Modular Bar Head With Thru 9 ASXC R/L Modular Bar Head With Thru 14 ATHO R/L Modular ing Bar Head With Thru 15 ANRR R/L Modular Bar Head With Thru 16 AXNR R/L Modular Bar Head With Thru Call: Fax: Visit: sales@doriantool.com -89

90 Solution Tool! The NO! Vibration Re-Tunable Bars Thru Jet-Stream Modular Bar Body 8 x ia. Ratio C1 L ( Max. epth of Bore) C C2 (Holding Area) 1. Micrometer Re-Tuning H F1 F1* = F + H B = F1x 2 B 2. 1/4" NPT Reducer 3. 1/4" NPT Inlet 4. For blind boring bar holder remove Reducer and Tuning Note: Steel Body Bar: 1 piece construction Carbide Body Bar: 3 pieces construction UPC No. Inch Steel Bar escription Neutral Ratio B** F1* C C1 L C2 H Modular Head* CBBB Bore ia. Attachment ASI24X-8-VI-MBBB-18-SB ASI28X-8-VI-MBBB-21-SB /4"-18 NPT ASI32X-8-VI-MBBB-24-SB x ia. B = F1x2 F1 = F+H BOMH24/40_A_R/L ASI40X-8-VI-MBBB-30-SB ASI48X-8-VI-MBBB-36-SB /4"-18 NPT ASI64X-8-VI-MBBB-48-SB UPC No. Metric Steel Bar escription Neutral Ratio B** F1* C C1 L C2 H Modular Head* CBBB Bore ia. Attachment ASM40X-8-VI-MBBB-0480-SB ASM50X-8-VI-MBBB-0600-SB /4"-18 NPT ASM60X-8-VI-MBBB-0720-SB x ia. 60 B = F1x2 F1 = F+H BOMH24/40_A_R/L 8 ASM80X-8-VI-MBBB-0960-SB ASM100X-8-VI-MBBB-1200-SB One high pressure coolant connection kit supplied, see Page -104 for details. 1/4"-18 NPT -90 Call: Fax: Visit: sales@doriantool.com

91 Solution Tool! The NO! Vibration Re-Tunable Bars Thru Jet-Stream Modular Bar Body 10 x ia. Ratio C1 L ( Max. epth of Bore) C C2 (Holding Area) 1. Micrometer Re-Tuning H F1 F1* = F + H B = F1x 2 B 2. 1/4" NPT Reducer 3. 1/4" NPT Inlet 4. For blind boring bar holder remove Reducer and Tuning Note: Steel Body Bar: 1 piece construction Carbide Body Bar: 3 pieces construction UPC No. Inch Steel Bar escription Neutral Ratio B** F1* C C1 L C2 H Modular Head* CBBB Bore ia. Attachment ASI24X-10-VI-MBBB-21-SB ASI28X-10-VI-MBBB-25-SB /4"-18 NPT ASI32X-10-VI-MBBB-28-SB x ia. B = F1x2 F1=F+H BOMH24/40_A_R/L ASI40X-10-VI-MBBB-35-SB ASI48X-10-VI-MBBB-42-SB /4"-18 NPT ASI64X-10-VI-MBBB-56-SB UPC No. Metric Steel Bar escription Neutral Ratio B** F1* C C1 L C2 H Modular Head* CBBB Bore ia. Attachment ASM40X-10-VI-MBBB-0560-SB ASM50X-10-VI-MBBB-0700-SB /4"-18 NPT ASM60X-10-VI-MBBB-0840-SB x ia. 60 MB+B+(Hx2) F1=F+H BOMH24/40_A_R/L 8 ASM80X-10-VI-MBBB-1120-SB ASM100X-10-VI-MBBB-1400-SB One high pressure coolant connection kit supplied, see Page -104 for details. 1/4"-18 NPT Call: Fax: Visit: sales@doriantool.com -91

92 Solution Tool! The NO! Vibration Re-Tunable Bars Thru Jet-Stream Modular Bar Body 12 x ia. Ratio C1 L ( Max. epth of Bore) C C2 (Holding Area) 1. Micrometer Re-Tuning H 2. 1/4" NPT Reducer F1 B 3. 1/4" NPT Inlet F1* = F + H B = F1x 2 Note: Steel Body Bar: 1 piece construction Carbide Body Bar: 3 pieces construction 4. For blind boring bar holder remove Reducer and Tuning Inch Steel Bar escription UPC No. Neutral Ratio B** F1* C C1 L C2 H ASI24X-12-VI-MBBB-24-SB Modular Head* CBBB ASI28X-12-VI-MBBB-28-SB ASI32X-12-VI-MBBB-32-SB x ia. B = F1x2 F1=F+H BOMH24/40_A_R/L ASI40X-12-VI-MBBB-40-SB ASI48X-12-VI-MBBB-48-SB ASI64X-12-VI-MBBB-64-SB Metric Steel Bar escription UPC No. Neutral Ratio B** F1* C C1 L C2 H ASM40X-12-VI-MBBB-0640-SB Modular Head* CBBB ASM50X-12-VI-MBBB-0800-SB ASM60X-12-VI-MBBB-0960-SB x ia. 60 B = F1x2 F1=F+H BOMH24/40_A_R/L 8 ASM80X-12-VI-MBBB-1280-SB ASM100X-12-VI-MBBB-1600-SB Inch Carbide Bar escription UPC No. Neutral Ratio B** F1* C C1 L C2 H ASI24X-12-VI-MBBB-24-CB Modular Head* CBBB ASI28X-12-VI-MBBB-28-CB ASI32X-12-VI-MBBB-32-CB x ia. B = F1x2 F1=F+H BOMH24/40_A_R/L ASI40X-12-VI-MBBB-40-CB ASI48X-12-VI-MBBB-48-CB ASI64X-12-VI-MBBB-64-CB Metric Carbide Bar escription UPC No. Neutral Ratio B** F1* C C1 L C2 H ASM40X-12-VI-MBBB-0640-CB Modular Head* CBBB ASM50X-12-VI-MBBB-0800-CB ASM60X-12-VI-MBBB-0960-CB x ia. 60 B = F1x2 F1=F+H BOMH24/40_A_R/L 8 ASM80X-12-VI-MBBB-1280-CB ASM100X-12-VI-MBBB-1600-CB One high pressure coolant connection kit supplied, see Page -104 for details. Bore ia Bore ia. 6 Bore ia Bore ia. 6 Attachment 1/4"-18 NPT 1/4"-18 NPT Attachment 1/4"-18 NPT 1/4"-18 NPT Attachment 1/4"-18 NPT 1/4"-18 NPT Attachment 1/4"-18 NPT 1/4"-18 NPT -92 Call: Fax: Visit: sales@doriantool.com

93 Solution Tool! The NO! Vibration Re-Tunable Bars Thru Jet-Stream Modular Bar Body 14 x ia. Ratio C1 L ( Max. epth of Bore) C C2 (Holding Area) 1. Micrometer Re-Tuning H 2. 1/4" NPT Reducer F1 B 3. 1/4" NPT Inlet F1* = F + H B = F1x 2 Note: Steel Body Bar: 1 piece construction Carbide Body Bar: 3 pieces construction 4. For blind boring bar holder remove Reducer and Tuning UPC No. Inch Carbide Bar escription Neutral Ratio B* C C1 L C2 H Modular Head CBBB Bore ia. Attachment ASI24X-14-VI-MBBB-27-CB ASI28X-14-VI-MBBB-32-CB /4"-18 NPT ASI32X-14-VI-MBBB-36-CB x ia. B = F1x2 F1=F+H BOMH24/40_A_R/L ASI40X-14-VI-MBBB-45-CB ASI48X-14-VI-MBBB-54-CB /4"-18 NPT ASI64X-14-VI-MBBB-72-CB UPC No. Metric Carbide Bar escription Neutral Ratio B* C C1 L C2 H Modular Head CBBB Bore ia. Attachment ASM40X-14-VI-MBBB-0720-CB ASM50X-14-VI-MBBB-0900-CB ASM60X-14-VI-MBBB-1080-CB x ia. 60 B = F1x2 F1=F+H BOMH24/40_A_R/L 6 1/4"-18 NPT ASM80X-14-VI-MBBB-1440-CB ASM100X-14-VI-MBBB-1800-CB /4"-18 NPT One high pressure coolant connection kit supplied, see Page -104 for details. Call: Fax: Visit: sales@doriantool.com -93

94 Solution Tool! The NO! Vibration Re-Tunable Bars Clamp Upper O-Ring Jet-Stream Clamp Clamp Upper O-Ring Jet-Stream Clamp ACLN R/L Solution Tool! Thru Jet-Stream Modular Head Style L - Negative 5 End & Side Cutting Edge Angle for negative 80º diamond CN inserts Right Hand Shown Left Opposite Right Hand Shown Left Hand Opposite Kº 7º 5º Kº 7º 5º E ,1mm Thru Thru E ,1mm Lower O-Ring Clamp Clamp Upper O-Ring Jet-Stream Upper O-Ring Clamp Jet-Stream Clamp Lower O-Ring Lower O-Ring Lower O-Ring Head escription CN UPC No. Bars ia. B E F K R.H. L.H. Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric BOMH-24/40M-ACLNR/L "/4.0" 40/ C-432 TS M1 JetStream Clamp Clamp Locking Head (3 Piece Set) 2.0" to 4.0" 1.5" & 40mm UPC UPC 50mm to 100mm Bar Bar JSLC- HPCTW-4N JSCS-04 MHLS-5MCS MHLS-6MCS BOMH-24/40M-ACLNR/L "/4.0" 40/ C-533 TS M1 JSLC-HPC5 JSCS-04 "B" Minimum Bore ia. shown in the chart is a nominal dimension for the boring bar clearance and chip evacuation. The actual dimension is F1+Half of the bar size. s used: all CN series (CNMG, CNGG, CNMX, CNMM, CNMA). Clamp Clamp AQN R/L Solution Tool! Thru Jet-Stream Modular Head Style Q-Negative End Cutting Edge Angle for 7 positive 55 diamond N_inserts 17.50º Upper O-Ring Jet-Stream Clamp Lower O-Ring Upper O-Ring Jet-Stream Clamp Lower O-Ring Right Hand Shown Left Hand Opposite Kº 7º Thru E 38,1mm Clamp Upper O-Ring Jet-Stream Clamp Lower O-Ring Clamp Upper O-Ring Jet-Stream Clamp Lower O-Ring ANSI Head escription UPC No. Bars ia. B E F K N R.H. L.H. Inch Inch Inch Inch Inch Jet-Stream Clamp Clamp Clamp Locking Head (3 Piece Set) 1.5" Upper & O-Ring 40mm Jet-Stream Bar Clamp UPC 2.0" to 4.0" 50mm to 100mm Bar BOMH-24/40M-AQNR/L "/4.0" TS M1 JSLC-HP4 JSCS-04 MHLS-5MCS MHLS-6MCS Lower O-Ring ISO UPC No. N Locking Head (3 Piece Set) Bars ia. B E F Head escription Jet-Stream Clamp K 2.0" to 4.0" Clamp 1.5" & 40mm UPC UPC 50mm to 100mm R.H. L.H. Metric Metric Metric Metric Metric Bar Bar BOMH-24/40M-AQNR/L / TS M2 JSLC-HP4 JSCS-04 MHLS-5MCS MHLS-6MCS s used: all N series (NMG, NMG, NMX, NMA, NGG). UPC -94 Call: Fax: Visit: sales@doriantool.com

95 ANN R/L Solution Tool! Thru Jet-Stream Modular Head Style Upper O-Ring Jet-Stream Clamp Lower O-Ring Upper O-Ring Jet-Stream Clamp Solution Tool! The NO! Vibration Re-Tunable Bars Lower O-Ring Right Hand Shown Left Hand Opposite F 27.5º ,1mm Clamp Upper O-Ring Jet-Stream Clamp Clamp Upper O-Ring Jet-Stream Clamp B Kº E Lower O-Ring Lower O-Ring Thru Head escription Clamp UPC No. N Locking Head (3 Piece Set) Bars ia. B E F JetStream Clamp K Upper O-Ring 2.0" to 4.0" Clamp 1.5" Jet-Stream & 40mm Clamp UPC 50mm to UPC R.H. Inch Inch Inch Inch Inch Bar 100mm ANSI Lower O-Ring Bar BOMH-24/40M-ANNR "/4.0" BOMH-24/40M-ANNR "/4.0" TS M1 JSLC-HP4 JSCS-04 MHLS-5MCS MHLS-6MCS BOMH-24/40M-ANNR "/4.0" UPC No. N Locking Head (3 Piece Set) Bars ia. B E F Head escription JetStream Clamp 2.0" to 4.0" K Clamp 1.5" & 40mm UPC 50mm to UPC R.H. Metric Metric Metric Metric Metric Bar 100mm ISO Bar BOMH-24/40M-ANNR / BOMH-24/40M-ANNR / TS M2 JSLC-HP4Clamp JSCS-04 MHLS-5MCS Clamp MHLS-6MCS BOMH-24/40M-ANNR / Upper O-Ring Upper O-Ring s used: all N series (NMG, NMG, NMX, NMA, NGG). Jet-Stream Clamp Jet-Stream Clamp AXN R/L Solution Tool! Thru Jet-Stream Modular Head Style Lower O-Ring Lower O-Ring F 38,1mm Clamp Clamp B Right Hand Shown Left Hand Opposite Kº 7º 5º Thru E Upper O-Ring Jet-Stream Clamp Lower O-Ring Upper O-Ring Jet-Stream Clamp Lower O-Ring ANSI Head escription Bars ia. B E F K N R.H. Inch Inch Inch Inch Inch BOMH-24/40M-AXNR "/4.0" BOMH-24/40M-AXNR "/4.0" BOMH-24/40M-AXNR "/4.0" ISO Head escription UPC No. N Bars ia. B E F K R.H. Metric Metric Metric Metric Metric BOMH-24/40M-AXNR / BOMH-24/40M-AXNR / BOMH-24/40M-AXNR / s used: all N series (NMG, NMG, NMX, NMA, NGG). JetStream Clamp Clamp Clamp Locking Head (3 Piece Set) UPC No. 1.5" Upper & 40mm O-Ring UPC Jet-Stream BarClamp 2.0" to 4.0" 50mm to 100mm Bar UPC Lower O-Ring TS M1 JSLC-HP4 JSCS-04 MHLS-5MCS MHLS-6MCS JetStream Clamp Clamp 1.5" & 40mm Bar Locking Head (3 Piece Set) UPC 2.0" to 4.0" 50mm to 100mm Bar UPC TS M2 JSLC-HP4 JSCS-04 MHLS-5MCS MHLS-6MCS Call: Fax: Visit: sales@doriantool.com -95

96 Solution Tool! The NO! Vibration Re-Tunable Bars Clamp Upper O-Ring Jet-Stream Clamp Clamp Upper O-Ring Jet-Stream Clamp AUN R/L Solution Tool! Thru Jet-Stream Modular Head Style U - Negative 3 End Cutting Edge Angle for negative 55º diamond N inserts Lower O-Ring Lower O-Ring 3º ,1mm Clamp Clamp Right Hand Shown Left Hand Opposite Kº 7º E Upper O-Ring Jet-Stream Clamp Lower O-Ring Upper O-Ring Jet-Stream Clamp Lower O-Ring Thru ANSI UPC No. N Locking Head (3 Piece Set) Bars ia. B E F Upper O-Ring Jet-Stream Clamp K Head escription Clamp Jet-Stream 2.0" to 4.0" 50mm 1.5" & 40mm Clamp UPC UPC to 100mm R.H. L.H. Inch Inch Inch Inch Inch Bar Lower O-Ring Bar BOMH-24/40M-AUNR/L TS M1 JSLC-HP4 JSCS-04 MHLS-5MCS MHLS-6MCS Clamp ISO Head escription UPC No. Bars ia. B E F K N R.H. L.H. Metric Metric Metric Metric Metric Jet-Stream Clamp Clamp 1.5" & 40mm Bar Locking Head (3 Piece Set) UPC 2.0" to 4.0" 50mm to 100mm Bar UPC BOMH-24/40M-AUNR/L TS M2 JSLC-HP4 JSCS-04 MHLS-5MCS MHLS-6MCS s used: all N series (NMG, NMG, NMX, NMA, NGG). Clamp ATUN R/L Solution Tool! Thru Jet-Stream Modular Head Style U - Negative 3 End & Side Cutting Edge Angle for negative 60º triangle TN inserts Upper O-Ring Jet-Stream Clamp Lower O-Ring Je 3º Right Hand Shown Left Hand Opposite Kº 7º E 38,1mm Clamp Upper O-Ring Jet-Stream Clamp Lower O-Ring C U Jet L Jet-Stream Clamp UPC No. TN Bars ia. B E F K R.H. L.H. Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric Head escription 2.0" to 4.0" 1.5" & 40mm UPC UPC 50mm to 100mm Bar Lower O-Ring Bar JSLC- BOMH-24/40M-ATUNR/L "/4.0" 40/ T-322 TS M1 HPT3-BR/L JSCS-03 MHLS-5MCS MHLS-6MCS JSLC- BOMH-24/40M-ATUNR/L "/4.0" 40/ T-432 TS M1 HPTW-4R/L JSCS-04 s used: all TN series (TNMG, TNMC, TNMX, TNMA). Thru Clamp Clamp Locking Head (3 Pcs Upper Set) O-Ring Jet-Stream Clamp -96 Call: Fax: Visit: sales@doriantool.com

97 AVUN R/L Solution Tool! Thru Jet-Stream Modular Head Style U - Negative 3 End Cutting Edge Angle for negative 35º diamond VN inserts Clamp Solution Tool! The NO! Vibration Re-Tunable Bars Upper O-Ring Jet-Stream Clamp Lower O-Ring U Je L 3º ,1mm Clamp C Right Hand Shown Left Hand Opposite Upper O-Ring Jet-Stream Clamp U Jet- 7º Lower O-Ring Lo Kº E UPC No. VN Bars ia. B E F Locking Head (3 Piece Upper O-Ring Set) Jet-Stream Clamp Jet-Stream Clamp 2.0" to 4.0" Head escription K Clamp 1.5" & 40mm UPC 50mm to UPC R.H. L.H. Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric Lower O-Ring Bar 100mm Bar BOMH-24/40M-AVUNR/L "/4.0" 40/ V-322 TS M1 JSLC-HPV3 JSCS-04 MHLS-5MCS MHLS-6MCS s used: all VN series (VNMG). Thru Clamp AWLN R/L Solution Tool! Thru Jet-Stream Modular Head Style L - Negative 5 End & Side Cutting Edge Angle for negative 80º trigon WN inserts 5º Right Hand Shown Left Hand Opposite 7º 38,1mm Clamp Upper O-Ring Jet-Stream Clamp Lower O-Ring Kº E Thru Head escription Bars ia. B E F WN K R.H. L.H. Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric BOMH-24/40M-AWLNR/L "/4.0" 40/ W-432 TS M1 s used: all WN series (WNMG, WNMA). Jet-Stream Clamp UPC JSLC- HPTW-4R/L Clamp Locking Head (3 Piece Set) 1.5" & 40mm Bar UPC No. UPC 2.0" to 4.0" 50mm to 100mm Bar JSCS-04 MHLS-5MCS MHLS-6MCS Call: Fax: Visit: sales@doriantool.com -97

98 Solution Tool! The NO! Vibration Re-Tunable Bars ASCLC R/L Solution Tool! Thru Jet-Stream Modular Head Style L - Negative 5 End & Side Cutting Edge Angle for 7 positive 80 diamond CC inserts Right Hand Shown Left Hand Opposite 0º 5º ,1mm Kº E Thru Head escription UPC No. Bars ia. B E F CC K R.H. L.H. Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric 1.5" & 40mm Bar Locking Head (3 Piece Set) UPC 2.0" to 4.0" 50mm to 100mm Bar UPC BOMH-24/40M-ASCLCR/L "/4.0" 40/ TS M1 T-20 MHLS-5MCS MHLS-6MCS s used: all CC series (CCGX, CCGT, CCMT, CCGW). ASQC R/L Solution Tool! Thru Jet-Stream Modular Head Style Q - Negative 17.5 End & Side Cutting Edge Angle for 7 positive 55 diamond C inserts 17.50º Right Hand Shown Left Hand Opposite 7º 38,1mm Kº E Thru Head escription UPC No. Bars ia. B E F C K R.H. L.H. Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric Locking Head (3 Piece Set) 1.5" & 40mm Bar UPC 2.0" to 4.0" 50mm to 100mm Bar UPC BOMH-24/40M-ASQCR/L "/4.0" 40/ T308 TS M1 T-15 BOMH-24/40M-ASQCR/L "/4.0" 40/ TS M1 T-20 MHLS-5MCS MHLS-6MCS s used: all C series (CMT, CGW, CMT, CGX, CGT). -98 Call: Fax: Visit: sales@doriantool.com

99 Solution Tool! The NO! Vibration Re-Tunable Bars ASUC R/L Solution Tool! Thru Jet-Stream Modular Head Style U - Negative 3 End Cutting Edge Angle for 7 positive 55 diamond C inserts 3º Right Hand Shown Left Hand Opposite F 38,1mm 0º Kº E Thru Head escription UPC No. C Bars ia. B E F K R.H. L.H. Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric 1.5" & 40mm Bar Locking Head (3 Piece Set) UPC 2.0" to 4.0" 50mm to 100mm Bar UPC BOMH-24/40M-ASUCR/L "/4.0" 40/ T308 TS-4.7-8M1 T-15 BOMH-24/40M-ASUCR/L "/4.0" 40/ TS M1 T-20 MHLS-5MCS MHLS-6MCS s used: all C series (CMT, CGW, CMT, CGX, CGT). ASXC R/L Solution Tool! Thru Jet-Stream Modular Head Style Right Hand Shown Left Hand Opposite F 38.1mm 5º E B Kº 0º Head escription UPC No. C Bars ia. B E F K R.H. L.H. Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric 1.5" & 40mm Bar Locking Head (3 Piece Set) UPC 2.0" to 4.0" 50mm to 100mm Bar UPC BOMH-24/40M-ASXCR/L "/4.0" 40/ T308 TS M1 T-15 MHLS-5MCS MHLS-6MCS Call: Fax: Visit: sales@doriantool.com -99

100 Solution Tool! The NO! Vibration Re-Tunable Bars ASTUC R/L Solution Tool! Thru Jet-Stream Modular Head Style U - Negative 3 End Cutting Edge Angle for 7 positive triangle TC inserts 3º Right Hand Shown Left Hand Opposite F 38,1mm 0º Kº E Thru Head escription UPC No. TC Bars ia. B E F K R.H. L.H. Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric 1.5" & 40mm Bar Locking Head (3 Piece Set) UPC 2.0" to 4.0" 50mm to 100mm Bar UPC BOMH-24/40M-ASTUCR/L "/4.0" 40/ T308 TS-4.7-8M1 T-15 BOMH-24/40M-ASTUCR/L "/4.0" 40/ TS M1 T-20 MHLS-5MCS MHLS-6MCS s used: all TC series (TCMT, TCGW, TCGT, TCGX). ASVUC R/L Solution Tool! Thru Jet-Stream Modular Head Style U - Negative 3 End Cutting Edge Angle for 7 positive 35 diamond VC inserts 3º Right Hand Shown Left Hand Opposite F 38,1mm 0º Kº E Thru Head escription UPC No. Bars ia. B E F VC K R.H. L.H. Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric Locking Head (3 Piece Set) 1.5" & 40mm Bar UPC 2.0" to 4.0" 50mm to 100mm Bar UPC BOMH-24/40M-ASVUCR/L "/4.0" 40/ TS-4.7-8M1 T-15 MHLS-5MCS MHLS-6MCS s used: all VC series (VCMT, VCGT, VCGW, VCGX) Call: Fax: Visit: sales@doriantool.com

101 Solution Tool! The NO! Vibration Re-Tunable Bars ALN R/L Solution Tool! Thru Jet-Stream ing Modular Head Style N for laydown 16-G60 & 22-N60 inserts Right Hand Shown Left Hand Opposite ,1m Clamp Upper O-Ring Jet-Stream Clamp Thru E Lower O-Ring Chip Flush Nozzle Head escription UPC No. Bars ia. B E F R.H. L.H. Inch Metric Inch Metric Inch Metric Inch Metric Laydown Gage Chip Flush Nozzle 1.5" & 40mm Bar Locking Head (3 Piece Set) UPC 2.0" to 4.0" 50mm to 100mm Bar UPC BOMH-24/40M-ALNR/L "/4.0" 40/ A60 GXE/I-16 TS M1 JSPN-M6 BOMH-24/40M-ALNR/L "/4.0" 32/ N60 NXE/I-22 TS M1 JSPN-M6 MHLS-5MCS MHLS-6MCS BOMH-24/40M-ALNR/L Q60 VEX/I-27 TS M1 JSPN-M6 *For right hand tool. **For left hand tool. ANE R/L Solution Tool! Thru Jet-Stream ing Modular Head Style E - for ornotch NG 3 inserts Right Hand Shown Left Hand Opposite ,1mm Clamp Upper O-Ring Jet-Stream Clamp Lower O-Ring E Chip Flush Nozzle Thru Head escription UPC No. Bars ia. B E F R.H. L.H. Inch Metric Inch Metric Inch Metric Inch Metric BOMH-24/40M-ANER/L "/4.0" 40/ *For right hand tool. **For left hand tool. ornotch NG-3L* NG-3R** Jet-Stream Clamp JSLC-HP73* JSLC-HP72** Clamp Chip Flush Nozzle 1.5" & 40mm Bar Locking Head (3 Piece Set) UPC 2.0" to 4.0" 50mm to 100mm Bar UPC JSCS-04 JSPN-M6 MHLS-5MCS MHLS-6MCS Call: Fax: Visit: sales@doriantool.com -101

102 Solution Tool! The NO! Vibration Re-Tunable Bars ATHO R/L Solution Tool! Thru Jet-Stream ing Modular Head Style Head for triangle TNMC 432 inserts Right Hand Shown Left Hand Opposite ,1m Chip Flush Nozzle E Thru Head escription UPC No. Bars ia. B E F TN R.H. L.H. Inch Metric Inch Metric Inch Metric Inch Metric Inch Metric Chip Flush Nozzle 1.5" & 40mm Bar Locking Head (3 Piece Set) UPC 2.0" to 4.0" 50mm to 100mm Bar UPC BOMH-24/40M-ATHOR/L "/4.0" 40/ GTS-2 T-20 JSPN-M6 MHLS-5MCS MHLS-6MCS s used: all TN series (TNMG, TNMX, TNMA). Note: For machines that have turrets with 1/8 NPT tapped coolant holes, you do not need a ball type coolant nozzle. Ball type coolant nozzles are sold separately Call: Fax: Visit: sales@doriantool.com

103 Solution Tool! The NO! Vibration Re-Tunable Bars Solution Tool! Solutions for Common eep Hole Problems Problem Cause Solution Vibrations Surface Finish Chattering Bar over extended, Incorrect Cutting Ratio, Bar not rigid for the cutting pressure Angle Geometry to large Cutting Radius to Large; to large contact area of the insert with the cutting surface Cutting Rake Angle to small; to much cutting pressure Relief Angle to small; cutting pressure pushes the insert down and the bottom will touch the cutting wall, pushing the insert up and down from the center line. Edge Prep. the insert cutting edge has too large of honing surface, this will affect more in small depth of cut and low cutting feed To Low RPM., at low RPM, the cutting edge of the insert moves very slow over the cutting surface, no friction, no heat and little cutting force is developed, resulting in a poor and dull surface finish To High RPM. at to high RPM, the cutting edge of the insert moves very fast over the cutting surface, generating friction, heat and premature wear of the insert cutting edge, resulting in a shine and uneven surface finish o not over extend the Bar above the described cutting ratio; Steel Bar: 4 x ia. cutting ratio Carbide Bar: 6 x ia. cutting ratio Solution Tool! NO! Vibration Re-Tunable Bar; 8 x ia., 10 x ia., 12 x ia., 14 x ia.. cutting ratio Reduce the Angle Geometry; 80 Geometry, for roughing application 60 Geometry, for general application 55 Geometry, for finishing application 35 Geometry, for profiling application Reduce the cutting radius until vibration disappears and or increase cutting feed Change to a large cutting rake angle Change to a large relief angle, and place the insert cutting edge above the center line Change to a sharp cutting edge and or increase cutting feed Increase the RPM ecrease the RPM Bar eflection; under the cutting force the boring bar will deflect radially and axially, dimensions and tolerances are difficult to be held Use a larger diameter boring bar to maximize rigidity & minimize deflection Not Holding imension and Tolerances Whistling Cutting Sound Breaks Chattering Large depth of Cut; with a large depth of cut a lot of cutting force is placed over the boring bar, deflecting radially and axially, and dimensions and tolerances are difficult to be held Wear; if the insert cutting edge is wearing prematurely, dimensions and tolerances are lost. The RPM is too high and or the insert grade is to soft. Cutting Radius to Large; in a small depth of cut a large insert cutting radius will not have enough engagement depth into cutting surface. The insert will be tearing rather than cutting with a poor surface finish, dimensions and tolerances. Cutting Edge ull Cutting Radius to Large To Small depth of Cut To High RPM RPM to Low Feed Rate to Fast epth of Cut to Large to Hard Wrong Wrong Bar Wrong Cutting Parameter 1) Reduce the depth of cut to control and maintain dimensions & tolerances 2) For roughing operation, by trial and error calculate the bar deflection to establish the relation of the finish dimension, boring bar deflection and the depth of cut. 3) For finishing operation, reduce the depth of cut, use an insert with a small angle geometry, and or a small cutting radius and sharp cutting edge. ecrease the RPM and or change to a harder insert grade. Increase the depth of cut; minimum depth of cut should be not less then 1/2 the size of the insert radius, i.c..016" (.4mm) depth of cut.008" (.2mm). Increase the depth of cut and or change to a small insert cutting radius. Replace the insert with a harder grade Replace the insert with a smaller cutting radius Increase the depth of cut Change to low RPM Increase RPM Slow feed rate Change to a small depth of cut Change to a tougher and impact resistant insert The smallest insert angle geometry, high positive with a small cutting radius The largest boring bar possible with shorts overhang The optimum cutting parameter for the specific operation How to Remove Chattering; Slow the RPM, cut under the chattered surface, find the correct feed rate for the operation. Resume in normal cutting condition once chatter is removed. Call: Fax: Visit: sales@doriantool.com -103

104 Solution Tool! The NO! Vibration Re-Tunable Bars 2 Bars and Toolholders-Low Pressure Connection 3 Pcs. Kit 1 Working Pressure 3 up to 400 psi (30 bar) Part Number UPC No escription Bar PSI Item JSPLPCK /6 NPT Low Pressure Quick Release 3 pcs Kit JS-T /4 O, 24 Low High Pressure Long Tubing 2 JS-MC /16 NPT-1/4 Bore, Straight Low Pressure Quick Release Connector 3 JS-MC /8 NPT-1/4 Bore, Straight Low Pressure Quick Release Connector Item JSPLPCK /8 NPT Low Pressure Quick Release 3 pcs Kit JS-T /4" O, 24" Low High Pressure Long Tubing 2 JS-MC /8" NPT-1/4" Bore, Straight Low Pressure Quick Release Connector 3 JS-MC /8" NPT-1/4" Bore, Straight Low Pressure Quick Release Connector Item JSPLPCK /4" NPT Low Pressure Quick Release 3 pcs Kit JS-T /4" O, 24" Low High Pressure Long Tubing 2 JS-MC /8" NPT-1/4" Bore, Straight Low Pressure Quick Release Connector 3 JS-MC /4" NPT-1/4" Bore, Straight Low Pressure Quick Release Connector Bars and Toolholders-High Pressure Connection 5 Pcs. Kit Working Pressure over 400 psi (30 bar) Part Number UPC No escription Bar PSI Item T-1/8 HP-QRCK /8" NPT High Pressure Quick Release 5 pcs Kit T-HPTU-8X mm High Pressure 8mm Tubing Only 2 T-HP90C-1/8x High Pressure Quick Release Straight Intec 3 T-HP90C-1/8x High Pressure Quick Release Straight Intec 4 T-HP90C-1/8x /8" NPT Straight High Pressure Quick Release Connector 5 T-HP90C-1/8x /8" NPT 90 Elbow High Pressure Quick Release Connector Item T-1/4 HP-QRCK /4 NPT High Pressure Quick Release 5 pcs Kit T-HPTU-8X mm High Pressure 8mm Tubing Only 2 T-HP90C-1/8x High Pressure Quick Release Straight Intec 3 T-HP90C-1/8x High Pressure Quick Release Straight Intec 4 T-HPOSC-1/4x /4" NPT Straight High Pressure Quick Release Connector 5 T-HP90C-1/8x /8" NPT 90 Elbow High Pressure Quick Release Connector isconecting Player Part Number UPC No escription Item T-HP-PLIERS High Pressure isconecting Player To isconnect the Hydraulic Hose Follow 2 Safe & Easy Steps: 1. Place the thinner section of the wrench-nose between the coolant hose and the connector. 2. Close the wrench and it will disconnect Notch 1 of the coolant hose. Use the thicker section of the wrench-nose and close again to disconnect Notch 2. Ball-Type Nozzles Sold Separately Acetal Material Brass Material Ball-Type Nozzles Size Acetal Material Brass Material escription UPC NO. escription UPC NO. 12mm O, 1/8NPT I JSCNA JSCNB mm O, 1/8NPT I JSCNA JSCNB mm O, 1/8NPT I JSCNA JSCNB mm O, 1/8NPT I JSCNA JSCNB /2" O, 1/8NPT I JSCNA JSCNB /8" O, 1/8NPT I JSCNA JSCNB NPT Reducer Part Number ST-CA-18NPT ST-CA-14NPT UPC No NPT 1/4 1/8 Note: For machines that have turrets with 1/8 NPT tapped coolant holes, you do not need a ball type coolant nozzle. Ball type coolant nozzles are sold separately Call: Fax: Visit: sales@doriantool.com

105 Solution Tool! The NO! Vibration Re-Tunable Bars Spare Parts Image escription UPC No. Image escription UPC No. Image escription UPC No. or-lock Clamp CM CM GTS TS TS C C JC JSLC-HPCTW-4N JSLC-HPC TS-4.7-8M TS M TS M TS M TS M T T JSLC-HP TS M TS M JT TS M TS M W IWSN JSLC-HPT3-BL T JSLC-HPT3-BR T T T GXE/I NXE/I JSLC-HPTW-4RL T S-310M V JSLC-HPV JT Locking Head (3 Piece Set) JV QCHLS-3MCS MHLS-5MCS MHLS-6MCS Quick Change Head Seal QCHS-7.5x ISN ISN J JSLC-HPTW4L JSLC-HPTW4R JSLC-HP16L-N Clamp JSCS JSCS SM-M SM-M3-T SM-M JSLC-HP16R-N JSLC-HP22N SM-S TS-3.5-7M Chip Flush Nozzle TS M JSLC-HP TS M JSPN-M TS M TS M JSLC-HP TS M TS M Call: Fax: Visit: -105