EFFICIENT OPTIMIZED ROUGHING NIAGARA CUTTER MULTI FLUTE SOLID CARBIDE END MILLS

Transcription

1 FFICINT OPTIMIZD ROUGHING NIAGARA CUTTR MULTI FLUT SOLID CARBID ND MILLS

2 UNSURPASSD CHIP CONTROL

3 A NW LVL OF PRFORMANC The Niagara Cutter Multi Flute family of products is taking Optimized Roughing to a new level of performance. Reducing cycle times, increasing throughput and extending tool life have never been easier. This product series now offers smaller diameters down to 1/8, necked versions with extended reaches and even a new ball nose option for those demanding 3D applications that require optimal performance and tool life. The most unique addition to the Multi Flute family of products is a new advanced chip splitter design which takes chip control to a whole new level. This advanced design allows for unsurpassed chip control in applications requiring depths of cut up to 3 times the diameter of the tool. Thanks to the introduction of over 80 new tools, this extensive product range is not only proving itself to the world of manufacturing it is also mastering its own game in the art of Optimized Roughing. INTRO Optimized Roughing Tips FLUT SRIS S638/S638R SB638/SBN SN638/SN638R SCS638/SCS638R FLUT SRIS S738/S738R & SCS FLUT SRIS S938/S938R & SCS CUTTING DATA RANG OVRVIW S638/S638R - Square & Radius 2 and 2.5 x D flute length ( ) Cylindrical shank, dead sharp and radius (0.010, 0.015, 0.030, 0.060, 0.090, & ) SN638/SN638R - Necked Series 2 x D flute length and 4 x D reach length ( ) Cylindrical shank, standard aerospace radii (0.015, 0.030, 0.060, & ) SB638/SBN638 - Ball Nose Series 1 and approx 2.5 x D flute length ( ) Necked version - 1 x D flute length and 3 x D reach length Cylindrical shank S738/S738R - Chamfer & Radius 1.5, 2.5 and 4 x D flute length ( ) Cylindrical shank, chamfer and radius (0.015, & ) S938/S938R - Chamfer & Radius 1.5, 2.5 and 4 x D flute length ( ) Cylindrical shank, chamfer and radius (0.015, & ) SCS638/SCS638R, SCS738R, SCS938R - NW CHIP SPLITTR DSIGN Approx. 3.2 x D flute length Cylindrical shank ( ) KY BNFITS Increased chip evacuation in deep pocket applications AlTiN coating increases tool life Smoother cutting for an improved surface finish High heat abrasion resistance Stronger cutting edge 3

4 TIPS 6OPTIMIZD ROUGHING Optimized Roughing can be highly effective for machining part features such as pockets with challenging corners as well as any straight walls two times the diameter of your end mill and require long axial depths of cuts. This strategy enables you to machine pockets three to four times faster than conventional methods while also dramatically extending the life of your tools. Achieving the best possible results with today s Optimized Roughing strategy does require adhering to a few specific guidelines. 1. CHOOS AN APPROPRIAT STPOVR Optimized Roughing typically employs end mills with 5- to 9-flutes. nd mills with fewer flutes have more space for chip formation, thus can utilize larger step-overs. Although the step-over of tools with fewer flutes can be higher, the traverse rate of the tool will decrease because of the fewer flutes. Therefore, a balance must be struck where the optimum step-over and feed rate are utilized for each type of tool. The cutting data in this brochure has been specified based on extensive testing and experience and should serve as a good starting point for your application. 2. US STRONG, SCUR TOOLHOLDRS & FIXTURING High-precision holders are crucial when Optimized Roughing to achieve maximum tool life. Run-out needs to be kept to less than to maximize tool life. This type of precision can be achieved by most shrink fit holders, milling chucks, high precision collet chucks and select manufacturer s end mill holders. A precise holder ensures the accuracy of the process, whereas a less secure holder will cause undesirable levels of vibration while Optimized Roughing at high feed rates. 3. MAK SUR YOUR MACHIN IS CAPABL OF PRFORMING Machine tools used for Optimized Roughing not only need to be able to achieve extremely high feed rates, but also need to be able to process thousands of lines of code in a matter of seconds. This requires advanced look-ahead capabilities and processing systems found in newer machine tools. Rigidity throughout the machine tool from the spindle bearings all the way through to the ball screws ensures smooth cutting, consistent tool life and unsurpassed part quality. 4. CHOOS A SUITABL PROGRAMMING MTHOD It is nearly impossible to program an Optimized Roughing strategy manually. Many companies provide state-of-the-art programming software. Careful consideration must be made when choosing the right software or software add on. Not all software is created equal. For example, a programming software designed only for complex 3D high speed milling may not be able to perform the complex radial moves inside of tight corners to maintain a consistent angle of engagement. This is one of the many keys to successful Optimized Roughing strategies. 5. SLCT TH RIGHT DPTH OF CUT Take advantage of the full flute length of the tool selected for the specific application. Maximizing depth of cuts above 2 times the diameter of the tool is common when Optimized Roughing. Smaller radial step-overs make such depths of the cut possible. A larger step-over would increase the amount of heat in the cut, which in-turn will have a negative effect on tool life and performance. Therefore, rpm and feed rates must be reduced. A cut that is too deep, over 3 x D for instance, can create cutting pressures greater than what the tool can bear and possibly cause deflection. In this circumstance, chip splitters can minimize radial cutting pressure reducing deflection and aiding in chip control. 6. FOLLOW RCOMMNDD CUTTING PARAMTRS After meticulous research and years of firsthand experience, we have developed specific recommended cutting parameters. Always to be used as a starting point, cutting data is optimized per tool design, specifications and material groups. Modifications can be made depending on the application. 4

5 MULTI FLUT 6-FLUT SRIS Designed for Optimized and Peripheral Roughing and Finishing applications in Stainless Steel, Titanium and high temperature alloys ccentric O.D. relief creating a stronger cutting edge Variable indexing to reduce harmonics providing smoother cutting and improved surface finish Increased radial depths as compared to the S738 & S938 6-FLUT SRIS S638 & S638R DIMNSIONS IN INCH DP DSCRIPTION FLUT DIA (DC) SHANK DIA (DMM) LOC (APMX) OVRALL LNGTH (OAL) NO. OF FLUTS COATING RADIUS S638 N15378 S F3-S.0-Z6 1/8 1/4 5/ AlTiN - N15380 S F3-S.0-Z6 3/16 1/4 1/2 2 6 AlTiN - N15382 S D3-S.0-Z6 1/4 1/4 5/8 2 6 AlTiN - N15388 S D2-S.0-Z6 5/16 5/16 3/4 2 6 AlTiN - N00524 S D1-S.0-Z6 3/8 3/ /2 6 AlTiN - N00457 S D1-S.0-Z6 1/2 1/2 1-1/4 3 6 AlTiN - N00465 S D1-S.0-Z6 5/8 5/8 1-5/8 3-1/2 6 AlTiN - N00473 S D1-S.0-Z6 3/4 3/4 1-3/4 4 6 AlTiN - N00479 S D1-S.0-Z AlTiN - S638R N15379 S638R F3-R010.0-Z6 1/8 1/4 5/ AlTiN N15381 S638R F3-R010.0-Z6 3/16 1/4 1/2 2 6 AlTiN N15383 S638R D3-R015.0-Z6 1/4 1/4 5/8 2 6 AlTiN N15384 S638R D3-R030.0-Z6 1/4 1/4 5/8 2 6 AlTiN N15389 S638R D2-R015.0-Z6 5/16 5/16 3/4 2 6 AlTiN N15390 S638R D2-R030.0-Z6 5/16 5/16 3/4 2 6 AlTiN N00455 S638R D1-R015.0-Z6 3/8 3/ /2 6 AlTiN N00456 S638R D1-R030.0-Z6 3/8 3/ /2 6 AlTiN N00458 S638R D1-R015.0-Z6 1/2 1/2 1-1/4 3 6 AlTiN N00459 S638R D1-R030.0-Z6 1/2 1/2 1-1/4 3 6 AlTiN N00462 S638R D1-R060.0-Z6 1/2 1/2 1-1/4 3 6 AlTiN N00463 S638R D1-R090.0-Z6 1/2 1/2 1-1/4 3 6 AlTiN N00464 S638R D1-R120.0-Z6 1/2 1/2 1-1/4 3 6 AlTiN N00466 S638R D1-R015.0-Z6 5/8 5/8 1-5/8 3-1/2 6 AlTiN N00467 S638R D1-R030.0-Z6 5/8 5/8 1-5/8 3-1/2 6 AlTiN N00468 S638R D1-R060.0-Z6 5/8 5/8 1-5/8 3-1/2 6 AlTiN N00469 S638R D1-R090.0-Z6 5/8 5/8 1-5/8 3-1/2 6 AlTiN N00472 S638R D1-R120.0-Z6 5/8 5/8 1-5/8 3-1/2 6 AlTiN N00474 S638R D1-R030.0-Z6 3/4 3/4 1-3/4 4 6 AlTiN N00475 S638R D1-R060.0-Z6 3/4 3/4 1-3/4 4 6 AlTiN DISCOUNT COD D43 5

6 SOLID ND MILLING - MULTI FLUT 6-FLUT SRIS S638R (CON T), SB638, SBN638 & SN638 DIMNSIONS IN INCH DP DSCRIPTION FLUT DIA (DC) SHANK DIA (DMM) LOC (APMX) OVRALL LNGTH (OAL) NCK DIA (DN) RACH LNGTH (LN) NO. OF FLUTS COATING RADIUS S638R N00476 S638R D1-R090.0-Z6 3/4 3/4 1-3/ AlTiN N00477 S638R D1-R120.0-Z6 3/4 3/4 1-3/ AlTiN N00478 S638R D1-R190.0-Z6 3/4 3/4 1-3/ AlTiN N00482 S638R D1-R030.0-Z AlTiN N00483 S638R D1-R060.0-Z AlTiN N00484 S638R D1-R090.0-Z AlTiN N00485 S638R D1-R120.0-Z AlTiN N00486 S638R D1-R190.0-Z AlTiN N00487 S638R D1-R250.0-Z AlTiN SB638 N15385 SB D1-B.0-Z6 1/4 1/4 1/ AlTiN - N15386 SB D3-B.0-Z6 1/4 1/4 5/ AlTiN - N15391 SB D1-B.0-Z6 5/16 5/16 5/ AlTiN - N15392 SB D2-B.0-Z6 5/16 5/16 3/ AlTiN - N15394 SB D1-B.0-Z6 3/8 3/8 3/ AlTiN - N15395 SB D3-B.0-Z6 3/8 3/ / AlTiN - N15403 SB D1-B.0-Z6 1/2 1/2 1/2 2-1/ AlTiN - N15404 SB D3-B.0-Z6 1/2 1/2 1-1/ AlTiN - N15415 SB D1-B.0-Z6 5/8 5/8 5/ AlTiN - N15416 SB D3-B.0-Z6 5/8 5/8 1-5/ AlTiN - N15427 SB D1-B.0-Z6 3/4 3/4 3/ AlTiN - N15428 SB D2-B.0-Z6 3/4 3/4 1-3/ AlTiN - N15438 SB D1-B.0-Z AlTiN - N15439 SB D2-B.0-Z AlTiN - SBN638 N15387 SBN B.0-Z6 1/4 1/4 1/ AlTiN - N15393 SBN B.0-Z6 5/16 5/16 5/16 2-1/ AlTiN - N15396 SBN B.0-Z6 3/8 3/8 3/8 2-1/ AlTiN - N15405 SBN B.0-Z6 1/2 1/2 1/ AlTiN - N15417 SBN B.0-Z6 5/8 5/8 5/ AlTiN - N15429 SBN B.0-Z6 3/4 3/4 3/ AlTiN - N15440 SBN B.0-Z AlTiN - SN638 N15397 SN S.0-Z6 3/8 3/ AlTiN - N15406 SN S.0-Z6 1/2 1/2 1-1/ AlTiN - N15418 SN S.0-Z6 5/8 5/8 1-3/ AlTiN - N15430 SN S.0-Z6 3/4 3/4 1-3/ AlTiN - DISCOUNT COD D43 6

7 SOLID ND MILLING - MULTI FLUT 6-FLUT SRIS SN638R, SCS638 & SCS638R DIMNSIONS IN INCH DP DSCRIPTION FLUT DIA (DC) SHANK DIA (DMM) LOC (APMX) OVRALL LNGTH (OAL) NCK DIA (DN) RACH LNGTH (LN) NO. OF FLUTS COATING RADIUS SN638R N15398 SN638R R015.0-Z6 3/8 3/ AlTiN N15399 SN638R R030.0-Z6 3/8 3/ AlTiN N15407 SN638R R030.0-Z6 1/2 1/2 1-1/ AlTiN N15408 SN638R R060.0-Z6 1/2 1/2 1-1/ AlTiN N15409 SN638R R120.0-Z6 1/2 1/2 1-1/ AlTiN N15419 SN638R R015.0-Z6 5/8 5/8 1-3/ AlTiN N15420 SN638R R030.0-Z6 5/8 5/8 1-3/ AlTiN N15421 SN638R R060.0-Z6 5/8 5/8 1-3/ AlTiN N15431 SN638R R030.0-Z6 3/4 3/4 1-3/ AlTiN N15432 SN638R R060.0-Z6 3/4 3/4 1-3/ AlTiN N15433 SN638R R120.0-Z6 3/4 3/4 1-3/ AlTiN N15441 SN638R R030.0-Z / AlTiN N15442 SN638R R060.0-Z / AlTiN N15443 SN638R R090.0-Z / AlTiN N15444 SN638R R120.0-Z / AlTiN N15445 SN638R R250.0-Z / AlTiN NW! CHIP SPLITTR DSIGN SCS638 N15400 SCS D3-S.0-Z6 3/8 3/8 1-1/ AlTiN - N15410 SCS D3-S.0-Z6 1/2 1/2 1-5/ AlTiN - N15422 SCS D3-S.0-Z6 5/8 5/ AlTiN - N15434 SCS D3-S.0-Z6 3/4 3/4 2-1/ AlTiN - NW! CHIP SPLITTR DSIGN SCS638R N15401 SCS638R D3-R015.0-Z6 3/8 3/8 1-1/ AlTiN N15402 SCS638R D3-R030.0-Z6 3/8 3/8 1-1/ AlTiN N15411 SCS638R D3-R015.0-Z6 1/2 1/2 1-5/ AlTiN N15412 SCS638R D3-R030.0-Z6 1/2 1/2 1-5/ AlTiN N15413 SCS638R D3-R060.0-Z6 1/2 1/2 1-5/ AlTiN N15414 SCS638R D3-R120.0-Z6 1/2 1/2 1-5/ AlTiN N15423 SCS638R D3-R015.0-Z6 5/8 5/ AlTiN N15424 SCS638R D3-R030.0-Z6 5/8 5/ AlTiN N15425 SCS638R D3-R060.0-Z6 5/8 5/ AlTiN N15426 SCS638R D3-R120.0-Z6 5/8 5/ AlTiN N15435 SCS638R D3-R030.0-Z6 3/4 3/4 2-1/ AlTiN N15436 SCS638R D3-R060.0-Z6 3/4 3/4 2-1/ AlTiN N15437 SCS638R D3-R120.0-Z6 3/4 3/4 2-1/ AlTiN N15446 SCS638R D3-R030.0-Z / AlTiN N15447 SCS638R D3-R120.0-Z / AlTiN N15448 SCS638R D3-R250.0-Z / AlTiN DISCOUNT COD D43 7

8 MULTI FLUT 7-FLUT SRIS Designed for Optimized and Peripheral Roughing and Finishing applications in Stainless Steel, Titanium and high temperature alloys Variable indexing to reduce harmonics providing smoother cutting and improved surface finish ccentric O.D. relief creating a stronger cutting edge Increased feed rates as compared to the S638 7-FLUT SRIS S738, S738R & SCS738R DIMNSIONS IN INCH DP DSCRIPTION FLUT DIA (DC) SHANK DIA (DMM) LOC (APMX) OVRALL LNGTH (OAL) NO. OF FLUTS COATING CHAMFR RADIUS S738 N58244 S D2-C003.0-Z7 1/4 1/4 3/8 2 7 AlTiN N58247 S D3-C003.0-Z7 1/4 1/4 3/4 2-1/2 7 AlTiN N58250 S D5-C003.0-Z7 1/4 1/4 1-1/4 3 7 AlTiN N58253 S D1-C005.0-Z7 3/8 3/8 1/2 2-1/2 7 AlTiN N58256 S D3-C005.0-Z7 3/8 3/ AlTiN N58259 S D4-C005.0-Z7 3/8 3/8 1-1/2 3-1/2 7 AlTiN N58262 S D2-C006.0-Z7 1/2 1/2 3/4 3 7 AlTiN N58266 S D3-C006.0-Z7 1/2 1/2 1-1/4 3 7 AlTiN N58270 S D4-C006.0-Z7 1/2 1/ AlTiN S738R N58245 S738R D2-R015.0-Z7 1/4 1/4 3/8 2 7 AlTiN N58246 S738R D2-R030.0-Z7 1/4 1/4 3/8 2 7 AlTiN N58248 S738R D3-R015.0-Z7 1/4 1/4 3/4 2-1/2 7 AlTiN N58249 S738R D3-R030.0-Z7 1/4 1/4 3/4 2-1/2 7 AlTiN N58251 S738R D5-R015.0-Z7 1/4 1/4 1-1/4 3 7 AlTiN N58252 S738R D5-R030.0-Z7 1/4 1/4 1-1/4 3 7 AlTiN N58254 S738R D1-R015.0-Z7 3/8 3/8 1/2 2-1/2 7 AlTiN N58255 S738R D1-R030.0-Z7 3/8 3/8 1/2 2-1/2 7 AlTiN N58257 S738R D3-R015.0-Z7 3/8 3/ AlTiN N58258 S738R D3-R030.0-Z7 3/8 3/ AlTiN N58260 S738R D4-R015.0-Z7 3/8 3/8 1-1/2 3-1/2 7 AlTiN N58261 S738R D4-R030.0-Z7 3/8 3/8 1-1/2 3-1/2 7 AlTiN N58263 S738R D2-R015.0-Z7 1/2 1/2 3/4 3 7 AlTiN N58264 S738R D2-R030.0-Z7 1/2 1/2 3/4 3 7 AlTiN N58265 S738R D2-R060.0-Z7 1/2 1/2 3/4 3 7 AlTiN N58267 S738R D3-R015.0-Z7 1/2 1/2 1-1/4 3 7 AlTiN N58268 S738R D3-R030.0-Z7 1/2 1/2 1-1/4 3 7 AlTiN N58269 S738R D3-R060.0-Z7 1/2 1/2 1-1/4 3 7 AlTiN N58271 S738R D4-R015.0-Z7 1/2 1/ AlTiN N58272 S738R D4-R030.0-Z7 1/2 1/ AlTiN N58273 S738R D4-R060.0-Z7 1/2 1/ AlTiN NW! CHIP SPLITTR DSIGN SCS738R N15449 SCS738R D3-R015.0-Z7 1/4 1/4 3/4 2-1/2 7 AlTiN N15450 SCS738R D5-R015.0-Z7 1/4 1/4 1-1/4 3 7 AlTiN N15451 SCS738R D3-R015.0-Z7 3/8 3/ AlTiN N15452 SCS738R D4-R015.0-Z7 3/8 3/8 1-1/2 3-1/2 7 AlTiN N15453 SCS738R D3-R030.0-Z7 1/2 1/2 1-1/4 3 7 AlTiN N15454 SCS738R D4-R030.0-Z7 1/2 1/ AlTiN

9 MULTI FLUT 9-FLUT SRIS Designed for Optimized and Peripheral Roughing and Finishing applications in Stainless Steel, Titanium and high temperature alloys ccentric O.D. relief creating a stronger cutting edge Variable indexing to reduce harmonics providing smoother cutting and improved surface finish Maximum feed rates 9-FLUT SRIS S938 & S938R DIMNSIONS IN INCH DP DSCRIPTION FLUT DIA (DC) SHANK DIA (DMM) LOC (APMX) OVRALL LNGTH (OAL) NO. OF FLUTS COATING CHAMFR RADIUS S938 N58274 S D1-C008.0-Z9 5/8 5/8 3/4 3 9 AlTiN N58279 S D3-C008.0-Z9 5/8 5/8 1-5/8 4 9 AlTiN N58284 S D4-C008.0-Z9 5/8 5/8 2-1/2 5 9 AlTiN N58289 S D2-C010.0-Z9 3/4 3/4 1-5/8 4 9 AlTiN N58294 S D3-C010.0-Z9 3/4 3/4 2-1/4 5 9 AlTiN N58299 S D4-C010.0-Z9 3/4 3/4 3-1/4 6 9 AlTiN N58304 S D2-C012.0-Z AlTiN N58309 S D3-C012.0-Z /4 6 9 AlTiN N58314 S D4-C012.0-Z /8 7 9 AlTiN S938R N58275 S938R D1-R030.0-Z9 5/8 5/8 3/4 3 9 AlTiN N58276 S938R D1-R060.0-Z9 5/8 5/8 3/4 3 9 AlTiN N58277 S938R D1-R090.0-Z9 5/8 5/8 3/4 3 9 AlTiN N58278 S938R D1-R120.0-Z9 5/8 5/8 3/4 3 9 AlTiN N58280 S938R D3-R030.0-Z9 5/8 5/8 1-5/8 4 9 AlTiN N58281 S938R D3-R060.0-Z9 5/8 5/8 1-5/8 4 9 AlTiN N58282 S938R D3-R090.0-Z9 5/8 5/8 1-5/8 4 9 AlTiN N58283 S938R D3-R120.0-Z9 5/8 5/8 1-5/8 4 9 AlTiN N58285 S938R D4-R030.0-Z9 5/8 5/8 2-1/2 5 9 AlTiN N58286 S938R D4-R060.0-Z9 5/8 5/8 2-1/2 5 9 AlTiN N58287 S938R D4-R090.0-Z9 5/8 5/8 2-1/2 5 9 AlTiN N58288 S938R D4-R120.0-Z9 5/8 5/8 2-1/2 5 9 AlTiN N58290 S938R D2-R030.0-Z9 3/4 3/4 1-5/8 4 9 AlTiN N58291 S938R D2-R060.0-Z9 3/4 3/4 1-5/8 4 9 AlTiN N58292 S938R D2-R090.0-Z9 3/4 3/4 1-5/8 4 9 AlTiN N58293 S938R D2-R120.0-Z9 3/4 3/4 1-5/8 4 9 AlTiN DISCOUNT COD D43 9

10 9-FLUT SRIS S938R (CON T) & SCS938R DIMNSIONS IN INCH DP DSCRIPTION FLUT DIA (DC) SHANK DIA (DMM) LOC (APMX) OVRALL LNGTH (OAL) NO. OF FLUTS COATING RADIUS S938R N58295 S938R D3-R030.0-Z9 3/4 3/4 2-1/4 5 9 AlTiN N58296 S938R D3-R060.0-Z9 3/4 3/4 2-1/4 5 9 AlTiN N58297 S938R D3-R090.0-Z9 3/4 3/4 2-1/4 5 9 AlTiN N58298 S938R D3-R120.0-Z9 3/4 3/4 2-1/4 5 9 AlTiN N58300 S938R D4-R030.0-Z9 3/4 3/4 3-1/4 6 9 AlTiN N58301 S938R D4-R060.0-Z9 3/4 3/4 3-1/4 6 9 AlTiN N58302 S938R D4-R090.0-Z9 3/4 3/4 3-1/4 6 9 AlTiN N58303 S938R D4-R120.0-Z9 3/4 3/4 3-1/4 6 9 AlTiN N58305 S938R D2-R030.0-Z AlTiN N58306 S938R D2-R060.0-Z AlTiN N58307 S938R D2-R090.0-Z AlTiN N58308 S938R D2-R120.0-Z AlTiN N58310 S938R D3-R030.0-Z /4 6 9 AlTiN N58311 S938R D3-R060.0-Z /4 6 9 AlTiN N58312 S938R D3-R090.0-Z /4 6 9 AlTiN N58313 S938R D3-R120.0-Z /4 6 9 AlTiN N58315 S938R D4-R030.0-Z /8 7 9 AlTiN N58316 S938R D4-R060.0-Z /8 7 9 AlTiN N58317 S938R D4-R090.0-Z /8 7 9 AlTiN N58318 S938R D4-R120.0-Z /8 7 9 AlTiN NW! CHIP SPLITTR DSIGN SCS938R N15455 SCS938R D3-R030.0-Z9 5/8 5/8 1-5/8 4 9 AlTiN N15456 SCS938R D4-R030.0-Z9 5/8 5/8 2-1/2 5 9 AlTiN N15457 SCS938R D3-R030.0-Z9 3/4 3/4 2-1/4 5 9 AlTiN N15458 SCS938R D4-R030.0-Z9 3/4 3/4 3-1/4 6 9 AlTiN N15459 SCS938R D3-R030.0-Z /4 6 9 AlTiN N15460 SCS938R D4-R030.0-Z /8 7 9 AlTiN DISCOUNT COD D43 10

11 SOLID ND MILLING - CUTTING DATA S638 / S638R / SB638 / SBN638 - START VALUS SID MILLING - ROUGHING ISO GROUP SMG a p x Dc a e x Dc v c (sf / min) Z n = 6 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/ n [min-1] fz [in] vf [in/min] P n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] M n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] K n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] S n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] SMG = Seco Material Group n [min-1] = RPM fz [in] = Feed/tooth vf [in/min] = Feed rate vc (sf/min) = Surface feet/min a p a e All cutting data are start values All cutting data is in inch values NOT: Optimized Roughing is an excellent strategy for achieving quality parts and extending tool life, but requires use of the right equipment and cutting parameters. If you are having problems implementing the approach or want to learn more about how to use the strategy to process a part, contact the Technical Support Team at TC-TAM ( ). 11

12 SOLID ND MILLING - CUTTING DATA SN638 / SN638R - START VALUS SID MILLING - ROUGHING ISO GROUP SMG a p x Dc a e x Dc v c (sf / min) Z n = 6 3/8 1/2 5/8 3/ n [min-1] fz [in] vf [in/min] P n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] M n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] K n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] S n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] SMG = Seco Material Group n [min-1] = RPM fz [in] = Feed/tooth vf [in/min] = Feed rate vc (sf/min) = Surface feet/min a p a e All cutting data are start values All cutting data is in inch values 12

13 SOLID ND MILLING - CUTTING DATA SCS638 / SCS638R - CHIP SPLITTRS - START VALUS SID MILLING - SMI ROUGHING ISO GROUP SMG a p x Dc a e x Dc v c (sf / min) Z n = 6 3/8 1/2 5/8 3/ n [min-1] fz [in] vf [in/min] P n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] M n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] K n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] S n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] SMG = Seco Material Group n [min-1] = RPM fz [in] = Feed/tooth vf [in/min] = Feed rate vc (sf/min) = Surface feet/min a p a e All cutting data are start values All cutting data is in inch values 13

14 SOLID ND MILLING - CUTTING DATA S638 / S638R / SN638 / SN638R / SB638 / SBN638 - START VALUS SID MILLING - FINISHING ISO GROUP SMG a p x Dc a e x Dc v c (sf / min) Z n = 6 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/ n [min-1] fz [in] vf [in/min] P 3-4 n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] M n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] K n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] S n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] SMG = Seco Material Group n [min-1] = RPM fz [in] = Feed/tooth vf [in/min] = Feed rate vc (sf/min) = Surface feet/min a p a e All cutting data are start values All cutting data is in inch values 14

15 SOLID ND MILLING - CUTTING DATA SB638 / SBN638 - START VALUS COPY MILLING - ROUGHING ISO GROUP SMG a p x Dc a e x Dc v c (sf / min) Z n = 6 1/4 5/16 3/8 1/2 5/8 3/ n [min-1] fz [in] vf [in/min] P n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] M n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] K n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] S n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] SMG = Seco Material Group n [min-1] = RPM fz [in] = Feed/tooth vf [in/min] = Feed rate vc (sf/min) = Surface feet/min a p a e All cutting data are start values All cutting data is in inch values 15

16 SOLID ND MILLING - CUTTING DATA SB638 / SBN638 - START VALUS COPY MILLING - FINISHING ISO GROUP SMG a p x Dc a e x Dc v c (sf / min) Z n = 6 1/4 5/16 3/8 1/2 5/8 3/ n [min-1] fz [in] vf [in/min] P 3-4 n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] M n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] K n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] S n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] SMG = Seco Material Group n [min-1] = RPM fz [in] = Feed/tooth vf [in/min] = Feed rate vc (sf/min) = Surface feet/min a p a e All cutting data are start values All cutting data is in inch values 16

17 SOLID ND MILLING - CUTTING DATA S738 / S938 - START VALUS SID MILLING - ROUGHING ISO GROUP SMG a p x Dc a e x Dc v c (sf / min) Zn=7 Zn=9 1/4 3/8 1/2 5/8 3/ n [rev/min] fz [in] vf [in/min] P n [rev/min] fz [in] vf [in/min] n [rev/min] fz [in] vf [in/min] M n [rev/min] fz [in] vf [in/min] n [rev/min] fz [in] vf [in/min] K n [rev/min] fz [in] vf [in/min] n [rev/min] fz [in] vf [in/min] n [rev/min] fz [in] vf [in/min] S n [rev/min] fz [in] vf [in/min] n [rev/min] fz [in] vf [in/min] n [rev/min] fz [in] vf [in/min] SMG = Seco Material Group n [min-1] = RPM fz [in] = Feed/tooth vf [in/min] = Feed rate vc (sf/min) = Surface feet/min a p a e All cutting data are start values All cutting data is in inch values 17

18 SOLID ND MILLING - CUTTING DATA S738 / S938 - START VALUS SID MILLING - FINISHING ISO GROUP SMG a p x Dc a e x Dc v c (sf / min) Zn=7 Zn=9 1/4 3/8 1/2 5/8 3/ n [min-1] fz [in] vf [in/min] P 3-4 n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] M n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] K n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] S n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] SMG = Seco Material Group n [min-1] = RPM fz [in] = Feed/tooth vf [in/min] = Feed rate vc (sf/min) = Surface feet/min a p a e All cutting data are start values All cutting data is in inch values 18

19 SOLID ND MILLING - CUTTING DATA SCS738R / SCS938R - CHIP SPLITTRS - START VALUS SID MILLING - SMI ROUGHING ISO GROUP SMG a p x Dc a e x Dc v c (sf / min) Zn=7 Zn=9 1/4 3/8 1/2 5/8 3/ n [min-1] fz [in] vf [in/min] P n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] M n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] K n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] S n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] n [min-1] fz [in] vf [in/min] SMG = Seco Material Group n [min-1] = RPM fz [in] = Feed/tooth vf [in/min] = Feed rate vc (sf/min) = Surface feet/min a p a e All cutting data are start values All cutting data is in inch values NOT: Optimized Roughing is an excellent strategy for achieving quality parts and extending tool life, but requires use of the right equipment and cutting parameters. If you are having problems implementing the approach or want to learn more about how to use the strategy to process a part, contact the Technical Support Team at TC-TAM ( ). 19

20 To find an Authorized SCO/Niagara Cutter Distributor near you, please refer to our Distributor Locator: SCOLOCATOR.COM For technical assistance, call: TC-TAM ( ) For customer service, call: SCO TOOLS, LLC North American Headquarters 2805 Bellingham Drive Troy, MI SCOTOOLS.COM P GT Copyright 2017 Seco Tools, LLC Printed in USA. All rights reserved. NIAGARA CUTTR, LLC North American Production Unit 150 South Fifth Street Reynoldsville, PA NIAGARACUTTR.COM Niagara Cutter is a Seco Tools Company. 20