CrazyDrill TM Cool. The Mikron Tool drilling concept
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1 CrazyDrill TM Cool The Mikron Tool drilling concept
2 2 Usable length x d 25 coated Item number uncoated d (k5) l (± 0.1) D (h) L D Powerchamber L effective length l Shank with Coolant Powerchamber for small drill diameters up to 2.95 guarantees: - sufficiently large flow of coolant even at a lower pressure - three times greater coolant flow at identical pressure - higher drilling speed - improved tool life and chip evacuation Helix - Special flute form for optimized chip removal Cuting edge - Cooling, lubrication and chip evacuation - High performance CrazyDrill cutting geometry d 10 CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD.0010.CS CD.0015.CS CD.0010.CS CD.0015.CS CD CS CD CS CD.0010.CS CD.0015.CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD.0020.CS CD.0025.CS CD.0020.CS CD.0025.CS CD CS CD CS CD.0020.CS CD.0025.CS CD CS CD CS CD CS CD CS CD CS CD CS CD.0000.CS CD.0005.CS CD.0010.CS CD.0015.CS CD.0020.CS CD.0025.CS CD.000.CS CD.005.CS CD.000.CS CD.005.CS CD.0050.CS CD.0055.CS CD.000.CS CD.005.CS CD.0070.CS CD.0075.CS CD.0080.CS CD.0085.CS CD.0090.CS CD.0095.CS CD.0000.CS CD.0010.CS CD.0020.CS CD.000.CS CD.000.CS CD.0050.CS CD.000.CS CD.0070.CS CD.0080.CS CD.0090.CS CD CS CD CS CD CS CD.0050.CS CD.0050.CS CD CS CD.0050.CS CD CS CD CS CD CS CD.0000.CS CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD.0010.CA CD.0015.CA CD.0010.CA CD.0015.CA CD CA CD CA CD.0010.CA CD.0015.CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD.0020.CA CD.0025.CA CD.0020.CA CD.0025.CA CD CA CD CA CD.0020.CA CD.0025.CA CD CA CD CA CD CA CD CA CD CA CD CA CD.0000.CA CD.0005.CA CD.0010.CA CD.0015.CA CD.0020.CA CD.0025.CA CD.000.CA CD.005.CA CD.000.CA CD.005.CA CD.0050.CA CD.0055.CA CD.000.CA CD.005.CA CD.0070.CA CD.0075.CA CD.0080.CA CD.0085.CA CD.0090.CA CD.0095.CA CD.0000.CA CD.0010.CA CD.0020.CA CD.000.CA CD.000.CA CD.0050.CA CD.000.CA CD.0070.CA CD.0080.CA CD.0090.CA CD CA CD CA CD CA CD.0050.CA CD.0050.CA CD CA CD.0050.CA CD CA CD CA CD CA
3 CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD.1500.CS CD.1505.CS CD.1500.CS CD.1505.CS CD CS CD CS CD.1500.CS CD.1505.CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD.1500.CS CD.1500.CS CD CS CD.1500.CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD.1500.CA CD.1505.CA CD.1500.CA CD.1505.CA CD CA CD CA CD.1500.CA CD.1505.CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD.1500.CA CD.1500.CA CD CA CD.1500.CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA l (± 0.1) D (h) L d (k5) CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD.1000.CS CD.1005.CS CD.1000.CS CD.1005.CS CD CS CD CS CD.1000.CS CD.1005.CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD.1000.CS CD.1000.CS CD CS CD.1000.CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CS CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD.1000.CS CD.1005.CA CD.1000.CA CD.1005.CA CD CA CD CA CD.1000.CA CD.1005.CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD.1000.CA CD.1000.CA CD CA CD.1000.CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA CD CA l (± 0.1) D (h) L d (k5) Usable length 15 x d Item number coated uncoated Usable length 10 x d Item number coated uncoated
4 The winning team for deep-hole drilling Mikron Tool drilling concept 90 Step 1 CrazyDrill Pilot Step 2a Drill guided in pilot hole Step 2b Drilling of deep holes without noticeable diameter differenze between pilot hole and bore The advantage The drilling concept from Mikron Tool is specially designed for deep holes and is based on a two-stage principle. With CrazyDrill Pilot or CrazyDrill Crosspilot centering and pilot hole is carried out in one step. The CrazyDrill Cool then reaches the maximum depth with minimum pecking. This combination enables direct drilling with an inclination angle of up to 0 and guarantees optimum guidance of the subsequent drill with a negligibly small diameter difference. This drilling concept can be used as a substitute for deep hole drilling down to a depth of max. 15 x Ø in the diameter range Without investing in expensive manufacturing systems and finish reaming operations a greater productivity is achieved. Characteristics Solid Carbide alloy Coated or uncoated Standard lengths up to 15 x Ø Special lengths and special executions upon request Step 1 Inclined pilot hole with CrazyDrill Crosspilot Step 2 Drilling of inclined holes with CrazyDrill Cool Five benefits Maximum drilling speeds and feeds Minimal run out Increased tool life thanks to pilot drilling Can replace deep-hole drilling Suitable for difficult to machine materials
5 5 Guidelines for cutting parameters Materials to be machined Examples Cutting speed vc m/min Feed f in /revolution in relation to diameter (indicative) Low-alloy steels Ck5, 1MnCr5, 20MnCr Low-alloy tool steels 100Cr, 90MnCrV High-alloy steels G-X 100 CrMoV 5 1, X210CrW12, S Steels with hardness >50HRC 90MnCrV8, X0CrV Ferritic Inox steels X17CrNi1-2, XCrMo 17-1, X20Cr1, G-X10CrSi Austenitic Inox steels X5CrNi Titanium and Titanium alloys Ti.Gr2, Ti.Gr This data is indicative. Different conditions due to machine, spindle, coolant, etc. can influence the performance. In case of difficult conditions the feed rates should be reduced up to 0%. In the case of drill diameters be low 1.0 and depths over x d, Mikron Tool recoeds centering or a pilot hole. It can be drilled using the CrazyDrill Pilot. Important criteria: For best results, Mikron Tool recoends the use of cutting oil as lubricant. The use of water based coolant with high pressure additives, or minimum quantity lubrication is also possible as an alternative. In this case, the cutting parameters have to be adjusted accordingly. The CrazyDrill family Pilot Crosspilot Twicenter
6 Recoendations for optimum results Cooling lubricant Type For optimum results Mikron Tool recoends the use of cutting oil as a coolant. Alternatively emulsion can also be used (with EP additives). Clamping equipment High-precision collet systems for minimal run out (T.I.R). Length presetting and axial protection with stop screw. Filter quality A good filter quality is particularly important for small diameters: Filter quality of 10 microns for diameters < 1 Filter quality of 20 microns for diameters range Pressure and Quantity Pressure P in bar Quantity l/min. Hydraulic expansion chuck with intermediate bushing for force-closed clamping. Guaranteeing minimal run out (T.I.R). 10 Recoended pressure range Cutting oil quantity 0,75 1 1,5 2,0 2,5,0,5,0,5 5,0 5,5,0 Drill diameter Chip removal We recoend the following general procedure: Depths up to x ø ; No pecking Depths up to 10 x ø ; 0-2 pecks Depths up to 15 x ø ; 0 - pecks Shrink-fit chucks guarantee minimal run out (T.I.R.) with secure friction-type locking and provides an optimum connection between tool and holder. The number of pecks depends on the material. Certain materials need more pecks, for others no pecks are required. The CrazyDrill should be withdrawn completely from the drill hole for pecking
7 Services that complete the concept Engineering and Consulting Mikron Tool advises its customers on the selection of suitable tools with respect to material and geometry, necessary tolerances and ideal operating parameters, and partners with them from the initial trials through mass production. Star-Service With the Star Service (Standard Tool Adjustment & Record Service), Mikron Tool also offers high-performance drills in dimensions outside the standard range. Regrinding CrazyDrills with a diameter of 1. or more can be reground and recoated which considerably increases the cost-effectiveness of this drill. Mikron Tool offers this service in Agno (Switzerland) as well as in Rottweil (Germany). Packaging A practical individual packaging provides optimum protection for the tool and allows easier, safer handling without the risk of personal injury or tool damage. Recycling Worn tools (CrazyDrill and special tools) are taken back by Mikron Tool, and the material is recycled holding true our statement in our environmental certificate. Certifications Mikron Tool is certified to: ISO 9001:2008 for quality ISO 1001:200 for environment OHSAS 18001:2007 for occupational health and safety management. CrazyDrill products are supplied with a Quality Certificate and an instruction for safe handling.
8 Your contacts Headquarter and Production: Mikron Tool SA Agno PO Box 0 9 Bioggio Switzerland Tel Fax mto@mikron.com Production for Germany and Regrinding EU: Mikron GmbH Rottweil Abteilung Werkzeuge Berner Feld Rottweil Germany Tel Fax info.mtr@mikron.com North and South America Sales Mikron Corp. Monroe P.O. Box Pepper Street Monroe, CT 08 USA Tel Fax o@mikron.com Italy Japan Mikron Ltd. SAS Tokyo Nerviano Shin-Yokohama, Via S. Ambrogio Kohoku-Ku Yokohama Parabiago City (MI) Italy Japan Tel Fax info@mikronitalia.it mfe@mikron.com Japan North and South America Sales Mikron Ltd. Corp. Tokyo Monroe Shin-Yokohama, P.O. Box 28 Kohoku-Ku Yokohama 200 Main Street City Japan Monroe, CT 08 Tel. USA Fax Tel mfe@mikron.com Fax o@mikron.com 1110/ / Information and technical data are liable to changes, without prior notification. Mikron, Mikron Tool, CrazyDrill TM are trademarks of Mikron Holding AG, Biel (Switzerland)
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