Collet chucks KSZ-MB KSZ-NZ KSZ-AZL NEW NEW SMW-AUTOBLOK 147. Группа компаний "Штрай" Москва, ул. Островитянова, 13

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1 Collet chucks KSZ-MB Collet chuck Power operated collet chucks for bar machining quick collet change Page 148 KSZ-DZ Draw collet chuck for bars KSZ-AZ Draw collet chuck with workstop Page 152 Page 155 Page 158 Power operated collet chucks for bar machining with axal workstop (KSZ-AZ) quick collet change KSZ-NZ Power operated collet chuck for neutral axial positioning Power operated collet chucks for bar or shaft machining to push actuation neutral axial position of the workpiece during clamping NEW KSZ-AZL Draw collet chuck for bar and shaft machining/including preparation for air sensing Power operated collet chucks for bar or shaft machining quick change collets with built-in air sensing NEW 6 SMW-AUTOBLOK 147

2 KSZ-MB Collet chuck Power operated collet chuck for bar machining Bars Ø 3-80 Collets DIN 6343 Application/customer s benefit Efficient machining of bar material on automatic bar machines with bar feed Less deformation of thin-walled components during clamping Quick set-up by means of bayonet locking cap For highest speeds Clamping/unclamping of chuck during spindle rotation is possible Profitability Quick and simple installation to all lathes (alternately with 3-jaw chucks). Simply by changing collets, round, square and hexagonal material can be clamped. Cost effective by using standard collets DIN 6343 as well as standard Rubberflex and Multirange collets. Collets for highest concentricity for special profiles, vulcanized, coated or ground to size are available on request. Case hardened and ground chuck parts ensure long service life Finish-machining of all parts in one set-up guarantees perfect concentricity Direct mounting to the machine spindle ensures high concentricity High operating reliability due to a minimum of parts High axial positioning accuracy of the components by means of push type collet system 148 SMW-AUTOBLOK

3 Main dimensions and technical details KSZ-MB Collet chuck Attention: Chuck position open (left end position) is with end stop in actuating cylinder. Do not actuate chuck without cap nut mounted! Remove pin dia. 3 for rotating ring nut or direct connection in thread dimension T. Subject to technical changes SMW-AUTOBLOK Type Mounting Center mounting Short taper mounting to DIN Pressure sleeve thread/thread depth KSZ-MB 40 KSZ-MB 60 KSZ-MB 80 Z140 A5 A6 Z170 Z220 A6 A8 Z/A A h A1 h B B C C D D1 A5 A6 A6 A8 A8 E F G 3 x M10 6 x M12 6 x M16 G1 4 x M10 4 x M12 4 x M12 4 x M16 6 x M16 Kmax L L M N N P P R S T M66 x 1.5/8 M90 x 1.5/8 M114 x 2/11 U W max. speed r.p.m max. actuating force dan max. gripping force dan Weight without collets kg rec. actuating cylinders Type VNK VNK VNK speed r.p.m Page 169 SMW-AUTOBLOK 149

4 KSZ-MB Collet chuck Ordering review Supply range: Chuck and mounting bolts Size Spindle mounting Centering rim standard Centering rim large A 05 A 06 A 08 KSZ-MB KSZ-MB KSZ-MB E Z 140 Z 170 Z Z Attention: KSZ-MB E with standard centering rim (Id.-No ) has outside centering 220 mm (and also inside taper A8) Accessories for KSZ-MB Accessories Size Blank adapter Reduction for smaller collets (comprising pressure sleeve and cap nut) KSZ-MB KSZ-MB KSZ-MB KSZ-MB size 40 KSZ-MB size 60 KSZ-MB size 80 to size 26 to size 40 to size / / / KSZ-MB size 80 to size / Collets for KSZ-MB 40 Steel collets DIN 6343 series 173 E ROUND* Ø Ø Ø Ø Ø Ø Ø HEXAGONAL** SQUARE** Rubberflex collets series 36 (recommended for raw part clamping) ROUND Ø Ø * concentricity according to DIN 6343 ** concentricity has to be agreed 150 SMW-AUTOBLOK

5 Collets DIN 6343 Collets for KSZ-MB 60 Steel collets DIN 6343 series 185 E ROUND* KSZ-MB Collet chuck Ø Ø Ø Ø Ø HEXAGONAL** SQUARE** Rubberflex collets series 52 (recommended for raw part clamping) ROUND Ø Collets for KSZ-MB 80 Steel collets DIN 6343 series 193 E ROUND Ø Ø Ø Ø Ø Further collets are available on request. * concentricity according to DIN 6343 ** concentricity has to be agreed SMW-AUTOBLOK 151

6 KSZ-DZ/ KSZ-AZ Draw collet chucks Draw collet chuck for bar and shaft machining Application/customer s benefit Safe clamping of bars and shafts Quick change of collets with changing unit Changing unit manual or pneumatic Direct mounting of the collets into the body ensures highest concentricity Collets available round, square, hexagonal or as blanks to be machined on the chuck Available for stationary use KSZ-DZ Safe clamping of bars No pressure forces onto the machine spindle during clamping Highest axial and radial rigidity with draw collet system Parallel clamping of the collets Flexible use because of large range of the collets KSZ-AZ Rigid axial workstop for shafts High axial positioning accuracy of the shafts because of pull down effect onto the workstop Full through hole available because of quick change of axial workstop Special workstops available on request KSZ-NZ Collet in axial fixed position = no axial movement and axial forces when clamping. Rigid axial workstop for shafts Full through hole available because of quick change of axial workstop Special workstops available on request 152 SMW-AUTOBLOK

7 Draw collet chuck for bar and shaft machining KSZ-DZ Draw collet chucks Chuck in open position Subject to technical changes SMW-AUTOBLOK Type Mounting max. speed max. actuating force max. gripping force Weight without collets KSZ-DZ 42 KSZ-DZ 65 Z140 A5 A6 Z170 A5 A6 A A / B C D M 66 x 1.5 M66 x 1.5 M66 x 1.5 M 78 x 1.5 M78 x 1.5 M78 x 1.5 M78 x 1.5 E F G H I I K P H R x120 M10 4x90 /M10 4x90 /M x60 M12 4x90 /M10 4x90 /M12 4x90 /M16 r.p.m dan dan kg rec. actuating cylinders Speed Type r.p.m. VNK VNK VN VNK VNK VNK VNK Ordering review Supply range: Chuck and mounting bolts Spindle mounting A 05 A 06 A 08 Size KSZ-DZ 42 KSZ-DZ Changing unit Accessories manual pneumatic Size KSZ-DZ 42 KSZ-DZ Page 169 SMW-AUTOBLOK 153

8 KSZ-AZ Draw collet chuck for bar and shaft machining Draw collet chucks Chuck in open position Subject to technical changes SMW-AUTOBLOK Type Mounting max. speed max. actuating force max. gripping force Mass without collets KSZ-AZ 42 KSZ-AZ 65 Z140 A5 A6 Z170 A5 A6 A A B C D M78 x 1.5 M78 x 1.5 M78 x 1.5 M78 x 1.5 M78 x 1.5 M78 x 1.5 M78 x 1.5 E F G H I I K L Mg N O M12 M12 M12 M12 M12 M12 M12 P H R x 120 M x 60 M r.p.m dan dan kg rec. actuating cylinders Speed Type r.p.m. VNK VNK VNK VNK VNK VNK VNK Ordering review Supply range: Chuck and mounting bolts Changing unit Spindle mounting Z 140 Z 170 A 05 A 06 A 08 Accessories manual pneumatic Size Size KSZ-AZ 42 KSZ-AZ KSZ-AZ 42 KSZ-AZ SMW-AUTOBLOK

9 Draw collet chuck for bar and shaft machining KSZ-NZ Draw collet chucks Chuck in open position KK-Gr F I L A P R D I1 K E N O M T Subject to technical changes SMW-AUTOBLOK Type Mounting Id.No. 6 NEW KSZ-NZ 42 KSZ-NZ 65 Z 120 A5 Z 170 A6 A D M54 x 1.5 M54 x 1.5 M78 x 1.5 M78 x 1.5 E F I I K L M M50 x 1.5 M50 x 1.5 M72 x 1.5 M72 x 1.5 N O M12 M12 M12 M12 P H R x 90 M x 90 M x 60 M x 90 M12 T x 120 M x 120 M x 120 M x 120 M5 6 max. speed max. actuating force max. gripping force Mass without collets r.p.m dan dan kg rec. actuating cylinders Speed Type r.p.m. VNK VNK VNK VNK Ordering review Supply range: Chuck and mounting bolts Spindle mounting Size KSZ-NZ 42 KSZ-NZ 65 Z A A Changing unit Accessories manual pneumatic Size KSZ-NZ 42 KSZ-NZ Page 169 SMW-AUTOBLOK 155

10 KSZ-DZ / KSZ-AZ / KSZ-NZ Draw collet chucks Collets Collets for KSZ-DZ 42/KSZ-AZ 42/KSZ-NZ 42 Steel collets with axial and radial grooves ( smooth, radial grooves) ROUND* Ø Ø Ø Collets in 0.5 mm increments on request Steel collets with smooth clamping surface ROUND* Ø Ø Ø Collets in 0.5 mm increments on request Группа компаний "Штрай" SQUARE** HEXAGONAL** Soft steel collets (pre-bored) Round Ø Boring ring 42 for soft steel collets * concentricity similar DIN 6343 ** concentricity has to be agreed 156 SMW-AUTOBLOK

11 Collets KSZ-DZ / KSZ-AZ / KSZ-NZ Draw collet chucks Collets for KSZ-DZ 65/KSZ-AZ 65/KSZ-NZ 65 Steel collets with axial and radial grooves ( smooth, radial grooves) ROUND* Ø Ø Ø Ø Ø Collets in 0.5 mm increments on request Steel collets with smooth clamping surface ROUND* Ø Ø Ø Ø Ø Collets in 0.5 mm increments on request SQUARE** HEXAGONAL** Soft steel collets (pre-bored) ROUND Ø Boring ring 65 for soft steel collets * concentricity similar DIN 6343 ** concentricity has to be agreed SMW-AUTOBLOK 157

12 T o Группа компаний "Штрай" KSZ-AZ L Draw collet chucks Draw collet chuck for bar and shaft machining/ including preparation for air sensing Chuck in open position 1 3,8 6 x 60 M8 6 Subject to technical changes SMW-AUTOBLOK Type KSZ-AZL 100 Mounting Z170 Z220 A6 A8 Id.No A B C D M95 x 2 M115x2 M95x2 M115x2 E F G H I I K L M N O M12 M12 M12 M12 P H R x 60 M x 60 M x 60 M x 60 M16 S T U V M12 M12 M12 M12 W X Y max. speed max. actuating force max. gripping force Mass without collets rec. actuating cylinder Speed r.p.m dan dan kg Type r.p.m. VNK VNK / VNK VNK VNK / VNK / / SMW-AUTOBLOK

13 Ordering review KSZ-AZL Supply range: Chuck and mounting bolts Spindle mounting Size KSZ-AZL 100 Z A Z A Changing unit Accessories pneumatic Size KSZ-AZL Collets for KSZ-AZL Steel collets with axial and radial grooves ROUND Ø Ø Ø Ø Id.No Ø Id.No Steel collets with smooth clamping surface ROUND Ø Ø Ø Ø Id.No Ø Id.No Page 169 SMW-AUTOBLOK 159

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15 EM-A Hand or power operated expanding mandrels Manual or power operated expanding mandrels Adapter flanges Page 162 Page 164 Expanding mandrels Ø mm Size 1-11 Large expansibility 1-2 mm depending on size Flange mounting Very rigid design EM-B Hand or power operated expanding mandrels Expanding mandrels Ø mm Size 0-4 Large expansibility mm depending on size Flange mounting Very rigid design Adapter flanges ISO-A for expanding mandrels Page 166 Special expanding mandrels Page SMW-AUTOBLOK 161

16 EM-A Expanding mandrel Manual or power operated expanding mandrels Ø mm Main dimensions and technical details Application/customer s benefit For turning, milling, grinding and gear cutting operations. High accuracy and torque transmission because of fixed arbor. Axial pulldown by axial movement of the clamping sleeve during actuation. Quick set-up. Technical features Large expansibility 1-2 mm depending on size Hand or power operated Flange mounting Very rigid design Tapped holes at the front face to mount axial stops Clamping sleeves are also available in vulcanized version Standard equipment Basic mandrel with draw bolt for power operation Mounting bolts U T S L B C A B C D M16 P Ø N 30 R Z* 1 Subject to technical changes X Stroke K Y M SMW-Autoblok Type EM-A-1 EM-A-2 EM-A-3 EM-A-4 EM-A-5 EM-A-6 EM-A-7 EM-A-8 EM-A-9 EM-A-10 EM-A-11 Id.No. (power operated) Id.No. (manual operated) A B C g D K L M N Ø mm P SW R h S (3x120 ) M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 T (3x120 ) M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 U X Y Z* Insert for manual operation Id.No Draw bolt power operation Id.No * No clamping only on area Z Technical details Stroke mm Max. actuating force kn Max. transmittable torque Nm Actuating cylinder (rec.) SIN-S 70 SIN-S 70 SIN-S 85 SIN-S 85 SIN-S 85 SIN-S 100 SIN-S 100 SIN-S100 SIN-S-100 SIN-S-100 SIN-S 125 All dimensions in unclamped position 162 SMW-AUTOBLOK Page 169 Page 166

17 Manual or power operated expanding mandrels Ø mm Main dimensions and technical details L EM-A Expanding mandrel L Ø F Z Basic mandrel Clamping sleeve complete with actuating screw Actuating screw Type Id.No. F Id.No. Ø L Expansibility Z Id.No. L EM-A EM-A EM-A EM-A EM-A EM-A EM-A EM-A EM-A EM-A EM-A SMW-AUTOBLOK 163

18 EM-B Expanding mandrel Manual or power operated expanding mandrels Ø mm Main dimensions and technical details Application/customer s benefit For turning, milling, grinding and gear cutting operations. High flexibility by means of modular system. High torque transmission and concentricity. No axial movement of clamping sleeve during operation. Clamping of very short workpieces on the front section of the sleeve possible. Technical features Large expansibility 1.5 mm in diameter Hand or power operated Flange mounting. Very rigid design Tapped holes at the front face to mount axial stops Clamping sleeves are also available in vulcanized version Standard equipment Basic mandrel with draw bolt for power operation Mounting bolts C2 Insert supplied washer for manual frontal operation Hole for centering adjustment ØC ØB ØF C1 ØD ØM1 ØA M2 C1 Stroke G1 11 H 7 Ø10 Use of master strongly recommended for centering control - supplied on request - I L E Subject to technical changes SMW-Autoblok Type EM-B 0 EM-B 1 EM-B 2 EM-B 3 EM-B 4 A mm B g5 mm C mm C1 mm 3 x M10 3 x M10 3 x M10 3 x M10 3 x M12 C2 mm D mm see tables E mm F mm G mm M16 M16 M16 M16 M16 G1 mm H mm I mm L mm M1 mm M2 mm 3 x M8 3 x M8 3 x M8 6 x M8 6 x M8 N mm M8 M10 M14 M14 M18 Centering adjustment hole yes yes yes from D55 to D66 from D80 to D108.5 Axial stroke Sleeve expansion on Ø Clamping range Ø Max. axial force Recommended cylinders mm 2.5 2, mm mm kn CSN SIN-S SMW-AUTOBLOK Page 169 Page 166

19 Manual or power operated expanding mandrels Ø mm Basic mandrel + sleeve + taper + disc EM-B Expanding mandrel EM-B N M(N.m) Disc Taper N M Expanding sleeve Basic mandrel Subject to technical changes EM-B-0 EM-B-1 EM-B-2 EM-B-3 EM-B-4 Basic mandrel Expanding sleeve Ø D16 Ø D25 Basic mandrel Expanding sleeve Ø D20 Ø D40 Basic mandrel Expanding sleeve Ø D35 Ø D60 Basic mandrel Expanding sleeve Ø D55 Ø D80 Basic mandrel Expanding sleeve Ø D80 Ø D129.5 Taper Disc D D D D D D D D D Taper Disc D D D D D D D D D D Taper Disc D D D D D D D D D D D Taper Disc D D D D D D D D D D D D D D D D D D D D Taper Disc D D D D D D D D D D Taper Disc D D D D D D D D D D D Taper Disc D D D D D D D D D D D D D D D D D D D D Taper Disc D D D D D D D D D D D D D D D D D D D D Taper Disc D D D D D D Taper Disc D D D D D D D D D D Taper Disc D D D D D D D D D D Taper Disc D D D D D D D D Taper Disc D D D D D D D D Taper Disc D D D D D D D D Taper Disc D D D D D D D D D D Without hole for centering adjustment Ordering example: Component ID = Ø 30 Basic mandrel EM-B Expanding sleeve ID Taper Disc SMW-AUTOBLOK 165 7

20 EM-A/EM-B ISO-A Группа компаний "Штрай" Adapter flanges Main dimensions and technical details EM-A EM-B D Lk1 D1 Lk2 D2 D3 M D Lk1 D1 Lk2 D2 D3 M L L Subject to technical changes Technical details Adapter flange Spindle nose ISO D D1 D2 D3 LK1 LK2 L M mm A H x M mm A H x M mm A H x M mm A H x M mm A H x M mm A H x M10 Appropriate adapter flanges EM-A EM-B ISO-A ISO-A ISO-A ISO-A ISO-A ISO-A8 166 SMW-AUTOBLOK

21 Besisdes our standard range, we offer special solutions for your applications Special mandrels Example: Special expanding mandrel, sleeve design, on spindle and tailstock side for screw rotors MK5 Example: Special mandrel segment design for tubes 7 Example: Special expanding mandrel, double taper design with retractable stop, for clamping of stators SMW-AUTOBLOK 167

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23 Closed center cylinders Double piston cylinders SIN-S Closed center rotating hydraulic cylinders up to 70 bar central through-hole for air or coolant stroke control via proximity switch or LPS Open center cylinders LPS-NT Linear stroke control for cylinders analog or digital output signal monitoring of the entire cylinder stroke Page 170 VNK Open center rotating hydraulic cylinders Page 183 RU-1-10 RU-1-16 RU-2-22 Rotary union for media supply for rotating cylinders NEW up to 45 bar through-hole Ø mm extra short overall dimensions stroke control via proximity switch or LPS universal for air, oil or coolant RU-1-10/RU-1-16 = 1 medium RU-2-22 = 2 media Page 172 VSG Open center rotating hydraulic cylinders Page 184 up to 30 bar EXTRA LARGE THROUGH-HOLE Ø mm Page 175 SIN-HL Closed center rotating hydraulic cylinders up to 70 bar central through-hole for air, coolant or oil high-low gripping force clamping stroke control via proximity switch or LPS Page 176 SIN-L Closed center rotating hydraulic cylinders up to 70 bar central through-hole for air, coolant or oil LONG STROKE Page 177 Page 178 DCN DCU DCR Double piston rotating hydraulic cylinders modular system for different piston strokes up to 70 bar central through-hole for air, coolant or oil stroke control via proximity switch or LPS ZHVD-SZ Double piston rotating hydraulic cylinders up to 50 bar central through-hole for air, coolant or oil stroke control via proximity switch or LPS NEW 8 Page 180 CSN Closed center rotating pneumatic cylinders up to 7 bar stroke control optional safety valve Page 182 SMW-AUTOBLOK 169

24 SIN-S Closed center rotating hydraulic cylinder Closed center rotating hydraulic cylinder up to 70 bar central through-hole for media supply Application/customer s benefit Actuation of power chucks / Closed or partial open center mounting applications Technical features Large pressure regulation range = 7 70 bar Through-hole for coolant, oil or air with thread for rotary union Quick movement through large oil feeding channels/chrome plated piston rod Smooth rotation due to axial non moving manifold and long piston guide, Mounting from the rear or from the front side A 10 μm filter in pressure line is requested Use oil HM32 ISO SMW-AUTOBLOK type SIN-S SIN-PXP SIN-LPS Bracket for proximity switch Through-hole and thread for rotary union Mounting kit PXP for sensor ø 30 mm Mouting kit LPS-NT Note: SIN cylinders are proximity switch/lps-nt/sensor PXP/ mounting bolts Standard equipment SIN-S standard version Through-hole and thread for rotary union is standard RU-2-22 No RU-1-16 No SIN-PXP with linear positioning system Through-hole and thread for rotary union is standard SIN-LPS-NT with linear positioning system Through-hole and thread for rotary union is standard Linear positioning system see page 183 Technical data SMW-AUTOBLOK Type SIN-S standard version SIN prepared for PXP/LPS Mounting kit PXP Mounting kit LPS-NT Piston area Max. pressure Draw pull at 40 bar Oil leakage 1 Max. speed Mass Moment of inertia 170 SMW-AUTOBLOK SIN-S 70 SIN-S 85 SIN-S 100 SIN-S 125 SIN-S 150 SIN-S 175 SIN-S 200 SIN-S cm bar kn dm 3 /min r.p.m kg kg. m Total at 30 bar and 50 C

25 Closed center rotating hydraulic cylinder up to 70 bar central though-hole for media supply SIN-S closed center rotating cylinder Oil pressure connections Oil leakage outlet Subject to technical changes SMW-AUTOBLOK Type SIN-S 70 SIN-S 85 SIN-S 100 SIN-S 125 SIN-S 150 SIN-S 175 SIN-S 200 SIN-S 250 A mm B h6 mm C1 mm C3 mm D1 mm 3 x M10 3 x M10 4 x M12 4 x M16 4 x M16 6 x M16 6 x M16 6 x M20 D3 mm 6 x 9 6 x 9 6 x 11 6 x 13 6 x 13 6 x 13 6 x 17 6 x 17 E mm F mm M20 x 1.5 M20 x 1.5 M24 M30 M30 M36 M42 x 3 M42 x 3 F1 lefthand for rotary union mm M16 x 1.5 M16 x 1.5 M16 x 1.5 M16 x 1.5 M16 x 1.5 M16 x 1.5 M16 x 1.5 M16 x 1.5 G mm G1 h7 mm H mm I mm K mm K1 mm K2 J6 mm K3 H8 mm M mm O inch G 3/8 G 3/8 G 3/8 G 3/8 G 3/8 G 3/8 G 1/2 G 1/2 P mm P1 mm P2 mm Q mm R mm 158,5 150, S max./min. mm 55/15 47/15 47/15 70/30 70/30 70/25 80/30 85/25 T mm U piston stroke mm V1 mm V2 mm W mm X mm Y mm Z mm p1 mm p2 mm q mm r mm M5 M5 M5 M5 M5 M5 M5 M5 s H8 mm t mm SMW-AUTOBLOK 171

26 VNK Open center rotating hydraulic cylinder Open center rotating hydraulic cylinder up to 45 bar through-hole Ø mm Applications Actuation of open center jaw and collet power chucks Machining of bars and tubes Technical features Short design/low mass Large through-hole Two safety valves, two max. pressure valves Low power consumption Mounting from the rear side with bolts A 10 μm filter in pressure line is requested Use oil HM32 ISO SMW-AUTOBLOK type VNK VNK-PXP VNK-LPS Cylinder with coolant collector Bracket for proximity Mounting kit PXP for sensor ø 30 mm Mouting kit LPS-NT Note: VNK Cylinders are supplied without proximity switch/ LPS-NT/Sensor PXP/ mounting bolts Standard equipment VNK standard version mounting for bar guides standard VNK-PXP with linear positioning system mounting for bar guides standard VNK-LPS with linear positioning system mounting for bar guides standard Linear positioning system see page 183 bar guide bar guide bar guide Technical data SMW-AUTOBLOK type VNK Standard version VNK prepared for PXP/LPS Mounting Kit PXP Mounting Kit LPS-NT VNK VNK VNK VNK VNK VNK VNK VNK VNK Piston area cm Through-hole mm Max. pressure bar Draw pull at 45 bar kn Oil leakage* dm 3 /min Max. speed r.p.m Mass Moment of inertia Power absorption** kg kg. m kw *Total at 30 bar and 50 C **At max. speed 172 SMW-AUTOBLOK

27 Open center rotating hydraulic cylinder up to 45 bar through-hole Ø mm VNK Open center rotating hydraulic cylinder T P P V1 U S D O O V2 e M F3 H2 K G B2 C E1 E P1 P2 N ør2 f ø32 H a L I W2 W1 K2 F2 K1 F1 X X Subject to technical changes SMW-AUTOBLOK Type VNK VNK VNK VNK VNK VNK VNK VNK VNK A mm B 2 h6 mm C mm D mm n.6 x Ø 9 n.6 x Ø 9 n.6 x Ø 9 n.6 x Ø 11 n.6 x Ø 11 n.6 x Ø 11 n.6 x Ø 11 n.6 x Ø 11 n.6 x Ø 13 E mm E 1 mm F 1 mm M44 x 1.5 M55 x 2 M60 x 1.5 M75 x 2 M85 x 2 M95 x 2 M105 x 2 M120 x 2 M135 x 2 F 2 mm M42 x 1.5 M50 x 1.5 M55 x 2 M72 x 1.5 M80 x 2 M90 x 2 M100 x 2 M115 x 2 - F 3 mm M42 x 1.5 M52 x 1.5 M60 x 1.5 M74 x 1.5 M84 x 1.5 M94 x 2 M104 x 2 M120 x 2 M138 x 2 G mm H mm H 2 mm I mm K through-hole mm K 1 H9 mm , K 2 H9 mm L mm M mm Ø 53 Ø 68 Ø 76 Ø 91 Ø 91 Ø 116 Ø 120 Ø N mm M6 (2x) M6 (2x) M6 (2x) M6 (2x) M6 (2x) M6 (2x) M6 (2x) M6 (2x) - O oil connections inch G 3/8 G 3/8 G 3/8 G 3/8 G 3/8 G 3/8 G 3/8 G 3/8 G 3/8 P mm P 1 mm P 2 mm R 2 * standard mm S max. mm T mm U piston stroke mm V1 mm V2 mm W 1 mm W 2 mm X mm a mm e mm f standard mm *R 2 also Ø 40 or Ø 60 (optional) 8 SMW-AUTOBLOK 173

28 VNK Kits for VNK cylinders Open center rotating hydraulic cylinder up to 45 bar THROUGH HOLE Ø mm CP3 kits for VNK standard CP3-kit rotary union 1 medium CP3-kit for rotary union 2 media CP3-kit for workstop axial adjustment 200 mm CP3 kits for VNK-PXP CP3-kit rotary union 1 medium CP3-kit for rotary union 2 media CP3-kit for workstop axial adjustment 200 mm CP3 kits for VNK-LPS CP3-kit rotary union 1 medium CP3-kit for rotary unon 2 media CP3-kit for workstop axial adjustment 200 mm 174 SMW-AUTOBLOK

29 Open center rotating hydraulic cylinder up to 30 bar EXTRA LARGE THROUGH-HOLE Ø mm VSG Open center rotating hydraulic cylinder Application/customer s benefit Actuation of extra-large through-hole power chucks Clamping of very big and long components Machining of bars and tubes Technical features Extra large through-hole Small overall dimensions Max pressure 30 bar Mounting from the front side into tapped holes A 10 μm filter is needed on the hydraulic power unit to comply with the SMW-AUTOBLOK warranty. Oil viscosity: E at 50 C Standard equipment Ordering example Open center hydraulic cylinder with Open center hydraulic cylinder coolant collector CP1 VSG Proximity switch for stroke control or Without proximity switch and mounting bolts open center hydraulic cylinder VSG G 1/2 Subject to technical changes Dimensions 8 Type A B C D E F G H I K S T U W f Stroke mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm VSG x M M175 x VSG x M M215 x Technical data Type Piston area Max. Draw pull Oil * Max. Mass Moment of Pull Push pressure (at 25 bar) leakage speed inertia cm 2 cm 2 bar kn dm 3 /min. r.p.m. kg kg. m 2 VSG VSG *Total at 25 bar and 50 C SMW-AUTOBLOK 175

30 SIN-HL Closed center rotating hydraulic cylinder Application/customer s benefit Actuation of power chucks used for high-low clamping of thin-walled components in combination with SMW-AUTOBLOK chucks type KNCS-N, KNCS-NB, HFK-N or TS Closed or partial open center mounting applications Technical features Large pressure regulation range = 8-70 bar Two safety valves and piston stroke control Through-hole for coolant, oil or air with thread for rotary union Vibration free rotation by non axial moving oil manifold Mounting from the rear side with bolts Chrome-plated piston rod A 10 μm filter in pressure line is requested. Use oil HM32 ISO Standard equipment Closed center rotating hydraulic cylinders central through-hole for media supply HIGH-LOW CLAMPING Ordering example Closed center hydraulic cylinder with Closed center cylinder SIN-HL 100 stroke control and mounting bolts or closed center cylinder SIN-HL 150 Proximity bracket (without proximity switch) with rotary union (optional) SIN-HL SIN-HL 125, 150, M M5 K2 F1 30 O 48 F K1 G1 GBC3 E 59 O G 3 /8 65 G 1 /2 Subject to technical changes Dimensions and technical data A B C3 D3 E F F1 G G1 H I K1 K2 K3 M O Q Type h6 (6x60 ) g6 H7 J6 H8 mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm inch mm SIN-HL M24 M16x1.5 LH x G3/8 77 SIN-HL M24 M16x1.5 LH x G3/8 77 SIN-HL M30 M16x1.5 LH x G1/2 97 SIN-HL M36 M16x1.5 LH x G1/2 97 SIN-HL M36 M16x1.5 LH x G1/2 97 R S T U V1 W X Y Z p1 Piston Max. Draw Oil* Max. Mass Moment Type max. Stroke min. area pressure (at 40 bar) leakage speed of inertia mm mm mm mm mm mm mm mm mm mm cm 2 bar kn dm 3 /min. r.p.m. kg kg. m 2 SIN-HL SIN-HL SIN-HL SIN-HL SIN-HL *Total at 30 bar and 50 C High-low clamping for thin-walled components roughing operation high gripping force For easily deformed components SMW-AUTO- BLOK offers high-low clamping. The gripping force of the chuck can be reduced from a large amount of gripping force used in roughing, to a smaller amount of gripping force for a finishing cut. 176 SMW-AUTOBLOK finishing operation low gripping force chuck gripping force roughing cycle 2 s finish machining The combination between the SIN-HL cylinder and a SMW-AUTOBLOK high-low suitable chuck allows a monitored reduction in the gripping force. The component remains clamped in the chuck safely, however, the stress of the component can be released. without high-low clamping Result with high-low clamping The result are round components with a minimum of deformation. The high-low cycle is programmable and is finished completely within 2-4 sec. For additional information please ask our engineers.

31 Closed center rotating hydraulic cylinders central through-hole for air, coolant or oil EXTRA LONG STROKE Application/customer s benefit Actuation of power chucks or clamping devices requesting a very long stroke, for example the SMW-AUTOBLOK retractable jaw chuck KRS-NZ or finger chucks Closed or partial open center mounting applications, also suitable for high-low clamping Technical features Large pressure regulation range = 8-70 bar Two safety valves and piston stroke control (high-low) Through-hole for coolant, oil or air with thread for rotary union Vibration free rotation by non axial moving oil manifold Mounting from the rear side with bolts Chrome-plated piston rod A 10 μm filter in pressure line is requested. Use oil HM32 ISO Standard equipment SIN-L Closed center rotating cylinder Ordering example Closed center cylinder with stroke Closed center cylinder SIN-L 125 control and mounting bolts or closed center cylinder SIN-L 150 Proximity bracket (without proximity switch) with rotary union (optional) M5 59 O 36 F K1G1 G B C1C3 E G 1 /2 Subject to technical changes Dimensions and technical data Type A B C3 D3 E F F1 G G1 H I K1 K2 K3 M O Q R S h6 (6x60 ) with flats H7 j6 H8 max. mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm inch mm mm mm SIN-L M M30 M16 x1.5 LH G1/ SIN-L M M36 M16 x1.5 LH G1/ SIN-L M M36 M16 x1.5 LH G1/ Type T U W X Y Z p1 Piston area Max. Pull/push Oil* Max. Mass Moment of mm mm mm mm mm min. pull push pressure (at 70 bar) leakage speed inertia mm mm cm 2 cm 2 bar kn dm/min. r.p.m. kg kg. m 2 SIN-L / SIN-L / SIN-L / *Total at 30 bar and 50 C SIN-L cylinder with KRS-NZ or GSA retractable jaw chuck with spring loaded face driver SMW-AUTOBLOK 177

32 DCN/DCU/DCR Double piston rotating cylinder Double piston rotating hydraulic cylinders modular System for different piston strokes central through-hole for air, coolant or oil LONG STROKE Application/customer s benefit Actuation of retractable jaw chuck with power operated face drivers/power chuck with part-ejector/power chucks with retractable axial stop/finger chucks with power operated centering fixture/chucks typ TPT-C with 2 piston actuation Technical features Double piston cylinder with 4 way oil manifold for separate actuation of the cylinders Stroke control on each cylinder, safety valves on the big cylinder Through-hole for coolant, oil or air with thread for rotary union Mounting from the rear side with bolts A 10 μm filter in pressure line is requested. Use oil HM32 ISO Standard equipment Ordering example Double piston cylinder Double piston cylinder DCN Mounting screws or Stroke control on each cylinder Double piston cylinder DCN Proximity bracket (without proximity switch) with rotary union (optional) Technical data SMW-AUTOBLOK Type Piston stroke Piston area A piston force Piston area B piston force Piston area C piston force Piston area D piston force Max. speed Mass Moment of inertia J Operating pressure Operating pressure 125/30 170/40 170/60 170/40 DCN DCN DCU DCR DCN DCU DCR cm 2 /kn 111/77 111/77 111/77 111/77 146/ /02 146/02 cm 2 /kn 125/87 125/87 125/87 125/87 168/ / /118 cm 2 /kn 27/19 27/19 27/19 27/19 36/25 56/39 36/25 cm 2 /kn 30/21 30/21 30/21 30/21 40/28 60/42 40/28 r.p.m kg kgm bar bar Cylinder DCN/DCU/DCR for retractable jaw chucks typ KRS-NZ or GSA with face drivers with fixed center D C B A Piston 2 for actuation of the driving pins in the face driver Piston 1 for chuck actuation 178 SMW-AUTOBLOK

33 Double piston rotating hydraulic cylinders modular System for different piston strokes central through-hole for air, coolant or oil LONG STROKE DCN/DCU/DCR Double piston rotating cylinder M16 x 1,5LH Subject to technical changes SMW-AUTOBLOK Piston diameter 1 Piston diameter 2 Centering rim Fixing bolt circle Fixing bolts Piston rod thread 1 Piston rod thread 2 Type 125/30 170/40 170/60 170/40 DCN DCN DCU DCR DCN DCU DCR A1 mm A2 mm h6 B mm C mm D mm 6 x M10 6 x M10 6 x M10 6 x M10 6 x M12 6 x M12 6 x M12 E mm F1 mm M42 x 1.5 M42 x 1.5 M42 x 1.5 M42 x 1.5 M45 x 1.5 M45 x 1.5 M45 x 1.5 F2 mm M16 M16 M16 M16 M20 M20 M20 G1 mm G2 mm H mm I mm K1 mm K2 mm max. M mm P mm Q mm R mm min. S1 mm min. S2 mm T mm U1 mm U2 mm W1 mm W2 mm X1 mm X2 mm DCN DCU DCR Piston 1: long stroke Piston 2: short stroke Piston 1: mid. stroke Piston 2: mid. stroke Piston 1: short stroke Piston 2: long stroke SMW-AUTOBLOK 179

34 ZHVD-SZ Double piston rotating cylinder Double piston rotating hydraulic cylinders central through-hole for air, coolant or oil LONG STROKE Application/customer s benefit Actuation of retractable jaw chuck with power operated face drivers/ power chuck with part-ejector/power chucks with retractable axial stop/ finger chucks with power operated centering fixture Technical features Double piston cylinder with 4 way oil manifold for separate actuation of the cylinders Stroke control on each cylinder, safety valves on the big cylinder Through-hole for coolant, oil or air with thread for rotary union Mounting from the rear side with bolts A 10 μm filter in pressure line is requested. Use oil HM32 ISO Standard equipment Ordering example Double piston cylinder Double piston cylinder ZHVD-SZ Mounting screws or Stroke control on each cylinder Double piston cylinder ZHVD-SZ Proximity bracket (without proximity switch) with rotary union (optional) Technical data SMW-AUTOBLOK Type Piston stroke Piston area A/piston force Piston area B/piston force Piston area C/piston force Piston area D/piston force Speed Mass Moment of inertia J Operating pressure Operating pressure ZHVD-SZ ZHVD-SZ ZHVD-SZ /12 88/15 98/20 max. cm 2 /kn 113/55 175/86 241/119 max. cm 2 /kn 105/51 158/77 222/110 max. cm 2 /kn 25/12 40/20 40/20 max. cm 2 /kn 23/11 36/18 36/18 max. r.p.m kg kgm max. bar min. bar ZHVD-SZ cylinder with KRS-NZ retractable jaw chuck with power operated face driver LPS-NT Linear stroke control (option) 2 1 Rotary union (option) Piston 2 for actuation of the driving pins in the face driver Piston 1 for actuation of the chuck and clamping jaws 180 SMW-AUTOBLOK

35 Double piston rotating hydraulic cylinders central through-hole for air, coolant or oil LONG STROKE ZHVD-SZ Double piston rotating cylinder Piston area D Piston area B A B C D Piston area C Piston area A Subject to technical changes SMW-AUTOBLOK Type Fixing bolts circle Centering rim Piston rod thread 1 Piston rod thread 2 Fixing bolts/number Option: LPS-NT Linear stroke control Rotary union for oil/coolant/air ZHVD-SZ ZHVD-SZ ZHVD-SZ B mm C mm h6 D mm E1 mm E2 mm F1 mm F2 mm G1 mm M36 x 1.5 M45 x 1.5 M50 x 1.5 G2 mm M16 M20 M20 H mm K mm L mm M10 / 6x M12 / 6x M12 / 6x max./min. M1 mm 82/15 103/15 106/8 max./min. M2 mm 30/18 33/18 67/47 N mm O mm P mm R mm S1 mm S2 mm max./min. T mm 54/42 61/46 49/29 V mm G3/8 G3/8 G3/8 W mm M10 x 1 M10 x 1 M10 x 1 8 SMW-AUTOBLOK 181

36 CSN Closed center pneumatic cylinders Technical data SMW-AUTOBLOK Type Piston area Max. pressure Traction at 6 bar Max. speed Mass Moment of inertia Closed center rotating pneumatic cylinders up to 7 bar optional safety valve stroke control Application/customer s benefit Actuation of power chucks and special automatic clamping equipments. Use on machines not equipped with hydraulic power unit as traditional lathes or special CNC machines. Closed or partial open center mounting applications. Technical features Push and pull operations. Air-manifold mounted on precision bearings. High resistance aluminium body and front flange. Piston stroke control and optional double safety valve (for both chambers), mounted on the pneumatic circuit before the air-manifold. The pneumatic operating circuit must have a service unit, placed before the cylinder, to clean the air from any impurity and lubricate it with oil. Maximum operating pressure: 7 bar. Standard equipment Ordering example Closed center pneumatic cylinder Cylinder type CSN 100 No with stroke control and proximity switch or support (without proximity switch) Cylinder type CSN 150 No with safety valve (optional) CSN 100 CSN 150 CSN 200 CSN cm bar kn r.p.m kg kg. m CSN CSN Subject to technical changes External safety valve assembly SMW-AUTOBLOK Type Piston diameter Fixing bolts circle Fixing bolts diameter Threaded fixing holes Piston stroke 182 SMW-AUTOBLOK CSN 100 CSN 150 CSN 200 CSN 250 A mm B mm C mm D1 mm 6 x Ø7 6 x Ø7 - - D2 mm x M12 3 x M12 E mm F mm M16 M16 M18 M18 G mm H mm I mm max. S mm T mm U mm W mm X mm

37 Linear Position Sensor for SMW-Autoblok hydraulic clamping cylinders analog or binary output LPS-NT Linear Position Sensor Application/customer s benefit Monitoring of the entire cylinder stroke/safe controlling of any clamping position. No repositioning of prox. switches when changing chucks. Technical features Inductive measuring principle (no magnet!) No interference from magnetic fields Measuring range 50/100 mm Compact design/simple installation Analog or binary output Standard equipment LPS-NT without cable Ordering example LPS-NT with analog output 0-10 V Cable with elbow plug 5 m or LPS-NT with analog output 4-20 ma Cable with straight plug 10 m LPS-NT mounted on cylinder SIN LPS-NT mounted on cylinder VNK Technical data Measuring head LPS-NT A 50 mm LPS-NT A 100 mm Binary Interface Box for LPS-NT Power supply 24VDC ±10%@ 70mA 24VDC ±10%@ 120mA inverse-polarity and overvoltage protection inverse-polarity and overvoltage protection Signal V out, short-circuit-proof binary, 10 bits, pnp open collector 0/4..20 ma, (load <75 ohms) Function monitoring Separate strobe signal Resolution approx. 5 mv 0.05 mm = 1 digit for 50 mm 0.1 mm = 1 digit for 100 mm Reproducibility 0.1 mm 0.2 mm Linearity 0.2 mm 0.4 mm Temperature drift T 0.25 mm over the entire operating temperature range Case dimensions L x W x H 71.5 x 40 x 16 mm 125 x 40 x 16 mm 125 x 80 x 58 mm Protection class IP 67 IP 67 Operating temperature 0 to 70 C 0 to 70 C Connections 5-pin connector M12x1 16-pin Zylin R, style A, code N Weight 100 g 150 g 650 g 8 Cables for LPS-NT A length Sensor connection cable straight plug 5 m m Sensor connection cable elbow plug 5 m m SMW-AUTOBLOK 183

38 RU-1-10 RU-1-16 Rotary union for 1 medium For closed and open center cylinders Medium: air, oil or coolant Application/customer s benefit Rotary union for media supply for rotating cylinders. Technical features RU-1-10: Medium: oil/coolant (cannot rotate dry) through-hole approx. Ø 3 mm RU-1-16: Medium: air/oil/coolant (can rotate dry) through-hole approx. Ø 6 mm note: The medium must be free of contamination. Filter 25 μm requested Standard Equipment: RU RU M6 (3x120 ) RU-1-16 ø44 ø18 h7 M16x1,5 LH ~Ø6 G1/ ,5 Subject to technical changes Technical data Type Id. No max. speed max. pressure Mass Filter requested RU bar 0.15 kg 25 μm RU bar 0.40 kg 25 μm 184 SMW-AUTOBLOK

39 Rotary union for 2 media For closed or open center cylinders (not for ZHVD-DFR) Medium: air + oil/air + coolant RU-2-22 Application/customer s benefit Rotary union for media supply for rotating cylinders. Universal for air + oil/air + coolant. Can also rotate dry (without medium applied). Technical features: Rotating joint for 2 Media. Port A for air, oil and coolant, Port B for air. note: The medium must be free of contamination Filter 25 μm requested Standard equipment: Rotary union R-2-22 Anti rotation pinblok Adapter for tube Ø 12 mm (ID =10mm) Option: Adapter for tube Ø 10 mm (ID = 8 mm) Id.No Adapter for tube Ø 8 mm (ID = 6 mm) Id.No Standard adapter Ø12 (ID 10) 101,8 channel B = 90,5 channel A = 83,0 optional: adapter Ø 10 (ID 8) : adapter Ø 8 (ID 6) : Ø12* (ID10) 33 Ø62 A Ø20,8 H7 M22x1 Ø22 H6 Ø72 B SW 30 G1/4" A = G1/4" B = 33 Subject to technical changes Technical data 11,3 18,7 29,9 8 Type Id. No max. speed max. pressure max. pressure Mass Requested r.p.m. port A/media port B/media filter RU bar (580 psi) 10 bar (145 psi) 0.94 kg 25 μm for air, oil, coolant air only SMW-AUTOBLOK 185

40

41 Pneumatic/hydraulic front-end chucks Control units SP + SP -ES INCH serration Front-end power chucks Ø mm large through-hole self contained pneumatic cylinder 3 jaws Page 188 Page 192 Page 196 Page 200 BIG BORE INCH serration Front-end pneumatic power chucks with extra large through-hole Ø mm standard jaw stroke 3 jaws BIG BORE ES INCH serration Front-end pneumatic power chucks with extra large through-hole Ø mm extended jaw stroke 3 jaws BIG BORE BBU-AZ-ES INCH serration Front-end pneumatic power chucks with extra large through-hole Ø mm self centering or compensating clamping extended jaw stroke 3 jaws AC-BB 1/2 design NEW Electronic safety control unit for pneumatic chucks basic version Page 202 Page 204 Page 206 Page 207 AC-NT 1/2 design Electronic safety control unit for pneumatic chucks modular extensible HYND-S INCH serration Power chucks with built-in hydraulic cylinder Ø mm hydraulic oil supplied through the machine 3 or 4 jaws HYD-S HYDL-S HYDLL-S Standard stroke Long stroke Extra long stroke INCH serration INCH serration INCH serration Power chucks with built-in hydraulic cylinder Ø mm hydraulic oil supplied through the machine spindle wall 3 jaws 9 SMW-AUTOBLOK 187

42 SP + SP -ES INCH serration Front-end power chucks Ø mm large through-hole - self contained pneumatic cylinder 3 jaws Extended stroke on ES version Application/customer s benefit Universally used in turning machines, rotary tables, handling equipment, welding etc. For machines without hydraulic cylinder Easy exchange for manual chucks Technical features Power chuck with built-in pneumatic cylinder. Force transmission via wedge hook. Mounting of the distributor ring on the headstock or with the centering ring on the chuck with anti-rotation bracket. Open and close only at stopped spindle. Air transmission via distributor ring and SMW-profile seals (monitoring by SMW control cabinet). Easy installation with no additional adapters required. Standard equipment Ordering example 3 jaw chuck 3 jaw chuck SP 160/Z155 1 set T-nuts with bolts 1 set soft top jaws 2 elbow unions G1/4 (G1/8 on SP 125) Accessories Spacer ring and centering ring, without Control units distributor ring bracket/anti-rotation bracket (see page 202) The principle invented by SMW: air supply via distributor ring and SMW-profile seal rings Two ways of mounting the distributor ring: spacer ring and distributor ring bracket centering ring and anti rotation bracket Distributor ring Spacer ring Anti-rotation bracket Centering ring Fig. 1 Open/close movement (only possible at stopped spindle). The profile seals deform radially under the pneumatic pressure, sealing on the chuck body and filling the cylinder chamber. When the clamping pressure is reached, the air feed is stopped, closing the twin nonreturn valve. Fig. 2 The SMW-profile seals lift to the expanded position, not touching the chuck body anymore. The clamping pressure is maintained by the twin non-return valve. The chuck can start to rotate. Fig. 3 Distributor ring bracket fixed (stationary) on the headstock to support the distributor ring mounted with the spacer ring. No contact between the static distribution ring and the rotating chuck. Fig. 4 Distributor ring mounted on the outer diameter of the chuck with the centering ring (teflon part subject to wear). Need of an anti-rotation bracket fixed to the machine headstock. Technical data SMW-AUTOBLOK Type Stroke per jaw Operating pressure min./max. Piston area max. Gripping force at 6 bar Max. speed (distribution ring with centering ring) Max. speed (distribution ring fixed stationary) Air consumption/jaw stroke at 6 bar Mass (without jaws) Moment of inertia *10 mm extended stroke (must not be used for clamping) + 5 mm clamping stroke NEW SP SP SP SP SP SP ES mm (10) + 5* bar 2/10 2/10 2/10 2/10 2/10 2/10 cm kn r.p.m r.p.m l kg kg. m SMW-AUTOBLOK Page 191 Page 190

43 Front-end power chucks Ø mm large through-hole - self contained pneumatic cylinder 3 jaws Fsp Gripping force (total on 3 jaws) (kn) Группа компаний "Штрай" Speed (r.pm.) SP + SP -ES INCH serration Actual gripping force diagram The diagram refers to a chuck operated at 6 bar. The data refer to a chuck in good conditions, using SMW-AUTOBLOK K05 grease. The speeds shown are for the spacer ring version of the distributor ring supported by a static bracket. The dynamic gripping forces have been measured using the standard MHB hard top jaws placed in the most external position, but not exceeding the outer diameter of the chuck. Using larger and heavier jaws and/or in a more external position, it is necessary to reduce the rotation speed. Jaw position: Open for external clamping * Subject to technical changes *All hoses must be min. Ø 9 mm i.d. SMW-AUTOBLOK Type Mounting SP SP SP SP SP SP ES Z120 Z155 Z195 Z235 Z235 Z235 A mm B mm C mm /380 D H6 mm E mm Fixing bolts circle (6 x 60 ) F mm Stud screw with nut G mm M8 M12 M12 M12 M12 M12 G1 mm H mm H1 mm J mm Fixing bolts circle 6 x 60 /M6 K mm L mm M mm Pneumatic connection N inch G 1/8" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4" O mm P mm R mm Anti-rotation pin S mm a mm b mm Serration c inch 1/16" x 90 1/16" x 90 1/16" x 90 1/16" x 90 1/16" x 90 1/16" x 90 Bolt DIN d mm M8 x 30 M10 x 35 M12 x 35 M16 x 35 M16 x 35 M16 x 35 min. e mm T-nuts distance min./max. f mm 17/25 21/31 22/ /51 25/72 25/72 Serration length g mm min./max. h mm 25/ / / /65 79/84 85/100 α deg β deg SMW-AUTOBLOK 189 9

44 SP + SP -ES INCH serration TOP JAWS - T-NUTS MHB-D Hard reversible top jaws Chuck type SP SP SP SP SP (+ ES) Jaw type MHB-D 130 MHB-D 160 MHB-D 200 MHB-D 251 MHB-D 315 Jaw (set ) B H L T N Serration 1/16" x 90 1/16" x 90 1/16" x 90 1/16" x 90 1/16" x 90 a b c kg/set AWB-D Soft top jaws Chuck type Jaw type SP SP SP SP SP (+ ES) WBSA-D 125 AWB-D 165 AWB-D 200 AWB-D 250 AWB-D 315 Jaw (set) B H L N Serration 1/16" x 90 1/16" x 90 1/16" x 90 1/16" x 90 1/16" x 90 a b kg/set NST T-nuts Chuck type T-nut type T-nut SP SP SP SP SP (+ ES) NST 12 NST 14 NST 17-4 NST 21-5 NST N H h G M8 M10 M12 M16 M16 Bolt DIN M8 x 30 M10 x 35 M12 x 35 M16 x 35 M16 x 35 Tighten torque Md max. (Nm) For further jaws and accessories please ask for our 150 pages special catalogue! 190 SMW-AUTOBLOK

45 ISO-A DIN mounting adapters Группа компаний "Штрай" ADAPTERS GREASE Adapters for SP chucks Chuck type Nose dim. SP + SP -ES INCH serration SP SP SP SP SP (+ ES) A5 A5 A6 A5 A6 A8 A6 A8 A11 A6 A8 A A mm B mm C mm DIN bayonet mounting adapters type C Chuck type SP SP SP SP SP (+ ES) Nose dim. C5 C5 C6 C5 C6 C8 C6 C8 C11 C6 C8 C A mm B mm C mm DIN camlock mounting adapters type S Chuck type SP SP SP SP SP (+ ES) Nose dim. S5 S5 S6 S5 S6 S8 S6 S8 S11 S6 S8 S A mm B mm C mm Important for maintenance and safe operation, to be ordered with the chuck Grease K05 Special grease for manual and power chucks Cartridge 14 Oz. (DIN 1284) Grease content 500 g Grease gun Grease gun (DIN 1283) for cartridges 14 Oz. (DIN 1284). Also refillable from grease can 1000 g. Can 1000 g High adhesion High resistance against coolant High load bearing capacity Low friction coefficient High gripping force Avoids tribocorrosion Lubrication set Supply range Grease gun 1 Adapter flexible for high pressure grease nipple 1 Adapter for cone grease nipple SMW-AUTOBLOK 191

46 BIG BORE INCH serration Front-end pneumatic power chucks with extra large through-hole Ø mm 3 jaws - standard jaw stroke Application/customer s benefit End machining of long tubes with high clamping force at very short clamping cycles Complete machine spindle bore can be used Technical features Power chuck with built-in pneumatic cylinder. Force transmission via wedge hook. Air feed via distributor ring and SMW-profile seals, at stopped spindle. A twin non-return valve in the chuck maintains the air pressure during machining. Clamping pressure level constantly checked by a safety control system (only for external clamping) Standard equipment Ordering example 3 jaw chuck BIG BORE BB-N /Z310 2 elbow unions G 3/8 12 mounting screws (9 for the BB-N 400) Accessories 1 lifting eye bolt Control unit AC-BB/AC-NT 1 set T-nuts with bolts (see page 202) 1 set soft top jaws without distributor ring bracket The principle invented by SMW: air supply via distributor ring and SMW-profile seal rings Pressure control prox. sensor Fig. 1 Open/close movement (only possible at stopped spindle). The profile seals deform radially under the pneumatic pressure, sealing on the chuck body and filling the cylinder chamber. When the clamping pressure is reached, the air feed is stopped, closing the twin non-return valve. Fig. 2 The SMW-profile seals lift to the expanded position, not touching the chuck body anymore. The clamping pressure is maintained by the twin non-return valve. The chuck can start to rotate. Fig. 3 Safety pressure control: if the pressure is less than a pre-set safety level, the switch ring moves into the proximity-switch field, sending an alarm signal. Technical data SMW-AUTOBLOK BB-N Type Through-hole Stroke per jaw Operating pressure min./max. Piston area Gripping force at 6 bar Max. speed Air consumption/jaw stroke at 6 bar Weight (without top jaws) Moment of inertia End machining of tubes with front and rear chucks mm/inch 140/ / / / / / / / mm bar 2/10 2/10 2/10 2/10 2/10 2/10 2/10 3/10 cm kn r.p.m l kg kg. m SMW-AUTOBLOK Page 195 Page 194

47 Dimensions and Technical Data BIG BORE INCH serration Jaw position: Open for external clamping a H g a b b J c d e f g h * * C K E F D B A G *all hoses must be min. Ø 14 mm i.d. BB-N 1000 needs 2 hoses per function open/close (see installation manual) G1 L O P N H1 Pressure control (o.d. clamping only) M R Subject to technical changes S enlarged illustration SMW-AUTOBLOK BB-N Type Mounting Fixing bolts circle Thread circle 6x M8/6x UNC Pneumatic connection Serration Bolt DIN T-nuts distance Serration length Z310 Z310 Z415 Z415 Z450 Z510 Z700 Z700 A mm B mm C mm D H6 mm E mm F mm G mm M12 M12 M12 M12 M12 M16 M16 M16 G1 mm H mm H1 mm J mm K mm L mm M mm N inch R 3/8" R 3/8" R 3/8" R 3/8" R 3/8" R 3/8" R 3/8" R 3/8" O mm P mm R mm S mm a mm b mm c inch 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 d mm M20 M20 M20 M20 M20 M24 M24 M24 min. e mm min./max. f mm 38/85 38/85 38/102 38/102 38/94 47/103 47/130 47/148 g mm min./max. h mm 94.5/ / / / / / / /323.5 α β 9 x 40 9 x x x x x x x 30 γ SMW-AUTOBLOK 193

48 BIG BORE INCH serration TOP JAWS T-NUTS GUB Hard reversible top jaws Gripping ranges Chuck BB-N BB-N BB-N BB-N BB-N BB-N BB-N BB-N Jaw type GUB 500 GUB 500 GUB 500 GUB 500 GUB 630 GUB 800 GUB B H L T N Serration 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 a b c kg/set A A A J J S GAB Hard top jaws Gripping range Chuck BB-N BB-N BB-N BB-N BB-N BB-N BB-N BB-N Jaw type GAB 500 GAB 500 GAB 500 GAB 500 GAB 630 GAB 800 GAB B H L N Serration 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 a b c kg/set A S WBSA-D/WBC-D Soft top jaws Gripping range Chuck BB-N BB-N BB-N BB-N BB-N BB-N BB-N BB-N Jaw type WBSA-D 500 WBSA-D 500 WBSA-D 500 WBSA-D 500 WBC-D 630 WBC-D 800 WBC-D B H L N Serration 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 a b kg A S For further jaws and accessories please ask for our 150 pages special catalogue! 194 SMW-AUTOBLOK

49 TOP JAWS T-NUTS ADAPTERS BIG BORE INCH serration WBCL Soft top jaws long version N c Gripping range b L a B H Chuck BB-N BB-N BB-N BB-N BB-N BB-N BB-N BB-N Jaw type WBC-D 502 WBC-D 502 WBC-D 502 WBC-D 502 WBC-D 800 WBCL-D 800 WBCL-D B H L N Serration 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 a b c kg A S NST T-nuts Chuck BB-N BB-N BB-N BB-N BB-N BB-N BB-N BB-N Jaw type NST NST NST NST NST NST NST N H h G M20 M20 M20 M20 M24 M24 M24 Bolt DIN M20 x 40 M20 x 40 M20 x 40 M20 x 40 M24 x 60 M24 x 60 M24 x 60 Tighten torque Md max (Nm) Adapters for BIG BORE chucks ISO-A DIN mounting adapters BB-N / / Spindle nose No. A8 A11 A15 A11 A15 A20 A11 A15 A20 A11 A15 A20 A15 A20 A15 A A mm B mm C mm Bayonet and camlock flanges are available on request For further jaws and accessories please ask for our 150 pages special catalogue! SMW-AUTOBLOK 195

50 BIG BORE ES INCH serration Front-end pneumatic power chucks with extra large through-hole Ø mm 3 jaws - extended jaw stroke Application/customer s benefit End machining of long tubes with collars at high clamping force and very short clamping cycles, thanks to the rapid and the clamping stroke Complete machine spindle bore can be used. For outside clamping only. Technical features Power chuck with built-in pneumatic cylinder. Force transmission via wedge hook with 2 inclinations (for rapid and clamping stroke). Air feed via distributor ring and SMW-profile seals, at stopped spindle. A twin non-return valve in the chuck maintains the air pressure during machining. Clamping pressure level constantly checked by a safety control system (only for external clamping). Clamping stroke control (no clamping in rapid stroke) is monitored. Standard equipment Ordering example 3 jaw chuck BIG BORE ES 400/Z310 2 elbow unions G 3/8 12 mounting screws (9 for the BB-N ES 400) Accessories 1 lifting eye bolt Control unit AC-BB, AC-NT 1 set T-nuts with bolts (see page 202) 1 set soft top jaws without distributor ring bracket The principle invented by SMW: air supply via distributor ring and SMW-profile seal rings Pressure control prox. sensor Fig. 1 Open/close movement (only possible at stopped spindle). The profile seals deform radially under the pneumatic pressure, sealing on the chuck body and filling the cylinder chamber. When the clamping pressure is reached, the air feed is stopped, closing the twin non-return valve. Fig. 2 The SMW-profile seals lift to the expanded position, not touching the chuck body anymore. The clamping pressure is maintained by the twin non-return valve. The chuck can start to rotate. Rapid and clamping stroke control prox. sensor Fig. 3 Safety pressure control: if the pressure is less than a pre-set safety level, the switch ring moves into the proximity-switch field, sending an alarm signal. Clamping stroke control: if the part is clamped during the rapid stroke, the proximity-switch sends an alarm signal. Rapid stroke/jaw Clamping stroke/jaw End machining of tubes with front and rear chucks Rapid stroke Clamping stroke Technical data SMW-AUTOBLOK BB-N ES Type Through-hole Total stroke per jaw Rapid stroke per jaw* Clamping stroke per jaw Operating pressure min./max. Piston area Gripping force at 6 bar Max. speed Air consumption/jaw stroke at 6 bar Weight (without top jaws) Moment of inertia *must be used for clamping only mm/inch 140/ / / / / / / / mm mm mm bar 2/10 2/10 2/10 2/10 2/10 2/10 2/10 3/10 cm kn r.p.m l kg kg. m SMW-AUTOBLOK Page 199 Page 198

51 Dimensions and Technical Data BIG BORE ES INCH serration g b Jaw position: Open for external clamping H c J d e f g h * * C K E F D B A G G1 L O P N M *all hoses must be min. Ø 14 mm i.d. BB-N 1000 needs 2 hoses per function open/close (see installation manual) Rapid stroke safety control H1 Pressure control (o.d. clamping only) T R U S Subject to technical changes SMW-AUTOBLOK BB-N ES Type Mounting Fixing bolts circle Thread circle 6x M8/6x UNC Pneumatic connection Serration Bolt DIN T-nuts distance Serration length enlarged illustration NEW Z310 Z310 Z415 Z415 Z450 Z510 Z700 Z700 A mm B mm C mm D H6 mm E mm F mm G mm M12 M12 M12 M12 M12 M16 M16 M16 G1 mm H mm H1 mm J mm K mm L mm M mm N inch R 3/8" R 3/8" R 3/8" R 3/8" R 3/8" R 3/8" R 3/8" R 3/8" O mm P mm R mm S mm T mm U mm a mm b mm c inch 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 d mm M20 M20 M20 M20 M20 M24 M24 M24 min. e mm min./max. f mm 38/90 38/75 38/104 38/92 38/79 47/100 47/140 47/125 g mm min./max. h mm / α β 9 x 40 9 x x x x x x x 30 γ SMW-AUTOBLOK 197

52 BIG BORE ES INCH serration TOP JAWS T-NUTS GUB Hard reversible top jaws Gripping ranges Chuck Jaw type BB-N ES BB-NES BB-NES BB-NES BB-NES BB-NES BB-NES BB-NES GUB 500 GUB 500 GUB 500 GUB 500 GUB 630 GUB 800 GUB B H L T N Serration 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 a b c kg/set A A A J J S GAB Hard top jaws Gripping range Chuck BB-N ES BB-NES BB-NES BB-NES BB-NES BB-NES BB-NES BB-NES Jaw type GAB 500 GAB 500 GAB 500 GAB 500 GAB 630 GAB 800 GAB B H L N Serration 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 a b c kg/set A S WBSA-D/WBC-D Soft top jaws Gripping range Chuck BB-N ES BB-NES BB-NES BB-NES BB-NES BB-NES BB-NES BB-NES Jaw type WBSA-D 500 WBSA-D 500 WBSA-D 500 WBSA-D 500 WBC-D 630 WBC 800 WBC-D B H L N Serration 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 a b kg A S For further jaws and accessories please ask for our 150 pages special catalogue! 198 SMW-AUTOBLOK

53 TOP JAWS T-NUTS ADAPTERS BIG BORE ES INCH serration WBCL Soft top jaws long version N c Gripping range b L a B H Chuck BB-NES BB-NES BB-NES BB-NES BB-NES BB-NES BB-NES BB-NES Jaw type WBC-D 502 WBC-D 502 WBC-D 502 WBC-D 502 WBC-D 800 WBCL-D 800 WBCL-D B H L N Serration 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 3/32" x 90 a b c kg A S NST T-nuts Chuck BB-NES BB-NES BB-NES BB-NES BB-NES BB-NES BB-NES BB-NES Type NST NST NST NST NST NST NST N H h G M 20 M 20 M 20 M 20 M 24 M24 M 24 Bolt DIN M20 x 40 M20 x 40 M20 x 40 M20 x 40 M24 x 60 M24 x 60 M24 x 60 Tighten Torque Md max (Nm) Adapters for BIG BORE chucks ISO-A DIN mounting adapters BB-N ES / / Spindle nose A8 A11 A15 A11 A15 A20 A11 A15 A20 A11 A15 A20 A15 A20 A15 A A mm B mm C mm Bayonet and camlock flanges are available on request For further jaws and accessories please ask for our 150 pages special catalogue! SMW-AUTOBLOK 199

54 BIG BORE BBU-AZ-ES INCH serration NEW Front-end pneumatic combination power chucks with extra large through-hole for self centering or compensating clamping Application/customer s benefit End machining of straight or bent tubes. Tubes can be clamped selfcentering or with radial jaw compensation at bent tubes, using a centering chuck. No reduction of spindle bore due to selfcontained chuck design. Technical features Built-in pneumatic cylinder for selfcentering or compensating clamping mode. Air feed for both functions via air distributor ring at stopped spindle. Built-in safety valve. Standard equipment Chuck with mounting bolts 1 set of T-nuts with bolts Ordering example Big Bore BBU-AZ-ES A15 Z A Z E Z Z A Z E A retractable centering chuck Z Self centering clamping Compensating clamping Technical data SMW-AUTOBLOK Type Through-hole Total stroke per jaw Rapid stroke per jaw* Clamping stroke per jaw Operating pressure min./max. Piston area Gripping force at 6 bar self contained Gripping force at 6 bar compensating Max. speed Weight (without top jaws) Moment of inertia *must be used for clamping only BBU-AZ-ES BBU-AZ-ES mm/inch 270/ /14.37 mm/inch 25.4/1 25.4/1 mm/inch 16.2/ /0.637 mm/inch 9.2/ /0.363 bar 2/10 2/10 cm kn kn r.p.m kg kgm SMW-AUTOBLOK Page 198

55 . r Группа компаний "Штрай" Dimensions and Technical Data BIG BORE BBU-AZ-ES INCH serration a b J H2 H c ng i Oper t a P es r 14 s ure max. 5 ps i S BBU- AZ E 2 SMW-A Be UT t r eb O i B LO K s dr u ck max 1 0 b a C K E F D d e f B g h A 1 rpm 1000 x a R E m BO de. SMWBG I OR GNAL. I I wwwsmwautoblok 1000 min 1 - x m a 3 G All hoses must be min. Ø 14 mm i.d. H 1 M A 1 E Z 1 A 2 Z 2 = Compensating clamp = Chuck open = Self centering clamp = Compensating clamp (optional port) = Self centering clamp (optional port) Subject to technical changes Spindle face N L P P1 SMW-AUTOBLOK Type A15 mounting A20 mounting Mounting Fixing bolts circle Thread circle 6 x M8 Pneumatic connection Serration Bolt DIN T-nuts distance Serration length BBU-AZ-ES BBU-AZ-ES A15 A20 A20 A mm B mm C mm D H6 mm E mm F mm G mm M20 M20 G1 mm H mm H1 mm H2 mm J mm 8 8 K mm L mm M mm N inch G 3/8 G 3/8 P mm P1 mm a mm b mm c inch 3/32 x 90 3/32 x 90 d mm M24 M24 min. e mm min./max. f mm 50/89 50/89 g mm min./max. h mm 185.3/ / SMW-AUTOBLOK 201

56 AC-BB Control unit for SP and Big Bore chucks Electropneumatic control unit for SP and Big Bore chucks Electronic safety control unit for SP and Big Bore chucks (without pressure control) 1/2 design for SP and Big Bore chucks Actuation via foot pedal or push botton (not included in the supply range) Clamping control via air flow sensors Quick chuck actuation via diaphragm valves with quick exhaust Airflow control with LED for ready and air flow. Adjustable air flow sensor sensitivity. Pressure switch (optional pressure transducer) Pressure adjustment with gage for clamping pressure Air flow control for air flow sensor Relais Solenoid valves Air flow sensor Accessories: Foot pedal F2 with 4 m cable Push button with 5 m cable Standard equipment: as shown, without hoses and fittings Approx. dimensions (w x h x d) 180 x 210 x 140 mm Type Voltage Size AC-BB 24 V 1/ AC-BB 110 V 1/ AC-BB 220 V 1/ SMW-AUTOBLOK

57 Pneumatic diagram/wiring diagram AC-BB Control unit for SP and Big Bore chucks Pneumatic diagram AC-BB Recommended size of all pneumatic lines min. 1/2 Clamping chuck G1/2 G1/2 DR1 pressure reducing valve M bar air flow sensor B1 SD1 B2 air flow sensor SD2 Y1 Y1 SV1 Y2 Y2 SV2 pressure converter 0-10 bar (optional) B3 G1/8 G1/8 Pneumatic power supply air connection max. pressure 10 bar valve Y1 valve Y2 Wiring diagram AC-BB 24 V DC constant power 110 V AC 230 V AC 24 V DC 110 V AC voltage at stopped spindle only Finder relay K1 and K2 K1 power ok GREEN airflow active sensitivity RED 230 V AC A1 Bartsch LSWK 17 K1 K2 S1 PE B3 Bosch pressure switch 1-10 bar foot pedal or push button (not included in standard supply range) K2 K1 power ok GREEN airflow active sensitivity RED A2 Bartsch LSWK 17 K2 9 K3 K4 S2 K5 K6 PE PE Y1 at 24 VDC only B1 Bartsch K17 K1 K2 B2 Bartsch K17 PE Y2 at 24 VDC only GND at 110/230 VAC only at 110/230 VAC only period of impulse for clamping/unclamping 1 s SMW-AUTOBLOK 203

58 AC-NT + Options Control unit for pneumatic chucks Electronic safety control unit for Big Bore chucks Universal, electronic micro-processor compact control unit for Big Bore chucks in 1/2 design All safety systems integrated Easy installation - no other devices needed Can be connected to all common voltages LCD display in English/German Quick chuck actuation by 1/2 pneumatic parts 1/2 Air pressure connecting lines to the chuck clamp/unclamp Line pressure entrance LCD display English/German Key switch to select manual operation, foot pedal or automatic cycle Reset Push button clamp/unclamp Internal/external clamping Hysteresis for pressure switch Protection cover Accessories: Electric connections Standard equipment: as shown, without cable, without hoses, without fittings Approx. dimensions (w x h x d) 300 x 420 x 210 mm Foot pedal F2 with 4 m cable Proximity switch for pressure and rapid stroke control signals Air service unit 1/2 (as spare only) Options: Line pressure control Pressure control for chuck external clamping Rapid stroke control (for BB-N ES only) Interface Lubrication unit Second independent ok contact Pressure is shown in the display, minimum pressure pre-selectable, contact for monitoring the pressure. Pressure control of the chuck via proximity switch, contact for monitoring, self diagnostic of proximity switch (incl. proximity switch). Control of rapid/clamping stroke via proximity switch, contact for monitoring, self diagnostic of proximity switch (incl. proximity switch). To show data chuck clamped, unclamped, too long clamping cycle, air supply lines leaking, internal/external clamping, pressure control de-activated on the machine display. Actuation of an external lubrication unit with intervals, oil reservoir control, pressure control. Additional contact for spindle run. 204 SMW-AUTOBLOK

59 Pneumatic diagram/electric diagram Pneumatic diagram AC-NT Clamping chuck AC-NT + Options Control unit for pneumatic chucks Service unit G1/2 G1/2 DR1 M bar FM1 G1/2 airflow sensor B1 B2 airflow sensor SD1 G1/2 Y1 SV1 Y2 SV2 SD2 Y1 Y2 SD3 Line pressure 10 bar valve Y1 valve Y2 optional B3 pressure transducer 0-10 bar Electric diagram AC-NT Control Power supply Internal optional External lubrication internal optional optional Pressure control Stroke control internal 9 optional Interface ok signal additional optional Auto Foot Spindle control ok SMW-AUTOBLOK 205

60 HYND-S INCH serration Application/customer s benefit Machining of bars/shafts. Complete spindle bore can be used. HYND-S: Master jaws with INCH serration (1/16 x 90 ) Technical features Power chuck with big through hole, wedge hook design. Built in cylinder with safty valves. Chuck body case hardened. Special mounting dimensions on request. Standard equipment Hydraulic front end chuck Ø oil feed through spindle wall 3 and 4 jaws Ordering example 3 or 4 jaw chuck 3 jaw chuck HYND-S A06 1 set T-nuts with bolts or 1 set of top jaws 4 jaw chuck HYND-S Z140 Mounting bolts Grease gun Z1 F 120 øtf ISO-A mounting U center mounting R1 U p øg øz e øz m j øc1 øb1 R1 øk e Z2 t øa øg øcf ødf øcz øbf øk øa n g f r 4 jaws available in all diameters TA Subject to technical changes q s A connecting dim. ISO-A TA = drive buttom Z = oil feed TA Z øda A HA Z180 Z 180 F YF TF Z 15 HF connecting dim. center mounting TF = drive buttom Z = oil feed connecting dim. center mounting TF = drive buttom Z = oil feed Z 180 F TF 15 Z Technical data SMW-AUTOBLOK type Max. pressure Max. gripping force Max. speed Moment of inertia Mass (without top jaws) HYND-S 180 HYND-S 210 HYND-S 226 HYND-S 250 HYND-S 315 bar kn r.p.m kg. m kg Dimensions Type A G K R1 U Z e f g j m n p q r s t open stroke mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm HYND-S M HYND-S M M HYND-S M M HYND-S M M HYND-S M M Dimensions of chucks with center mounting Type 206 SMW-AUTOBLOK BF CF CZ DF HF YF TF F Mass H6 mm mm mm mm mm mm mm deg. kg HYND-S HYND-S HYND-S HYND-S HYND-S Dimensions of chucks with ISO-A mounting Type BA CA DA HA A J4 mm mm mm mm deg. HYND-S 180 A HYND-S 180 A HYND-S 210 A HYND-S 210 A HYND-S 226 A HYND-S 250 A HYND-S 250 A HYND-S 315 A HYND-S 315 A

61 Hydraulic front end chuck Ø oil feed through spindle wall 3 jaws HYD-S Standard stroke INCH serration HYDL-S Long stroke INCH serration Application/customer s benefit Machining of bars/shafts. Complete spindle bore can be used. HYD-S: standard stroke INCH serration 3/32 x 90 HYDL-S: long stroke INCH serration 3/32 x 90 HYDLL-S: extra long stroke INCH serration 3/32 x 90 (only diameter 550 and 630) Technical features Power chuck with big through hole, wedge hook design. Built in cylinder with safty valves. Chuck body case hardened. Special mounting dimensions on request. Standard equipment HYDLL-S Extra long stroke INCH serration Ordering example 3 jaw chuck 3 jaw chuck HYDL-S 500 A11 1 set T-nuts with bolts 3 jaw chuck HYDLL-S 630 A15 1 set of top jaws Mounting bolts Grease gun Z1 a F ØTF ISO-A mounting Ø DA Ø A Ø G Ø CA Ø BA HA Ø K UYA e R1 center mounting j p ØCZ Ø A Ø G ØCF Ø DF Ø BF HF Ø K U e R1 m n = = Ø Z t t = = g f TA a A s = = q = = r Z2 Z A Z Ø Z Z a TA TF Subject to technical changes Technical data SMW-AUTOBLOK type Radial jaw stroke Max. pressure Max. gripping force Max. speed Moment of inertia Mass (without top jaws) Dimensions type HYDL-S Type connecting dim. ISO-A size 8-11 TA = drive button Z = oil feed TA a A 180 Z connecting dim. ISO-A size TA = drive button Z = oil feed a HYD-S 400 HYD-S 500 HYDL-S 500 HYDL-S 550 HYDL-S 630 HYDL-S 800 HYDLL-S 550 HYDLL-S 630 mm bar kn r.p.m kg. m kg A G K R1 U e f g j m n Z open stroke mm mm mm mm mm mm mm mm mm mm mm mm HYDL-S M HYDL-S M HYDL-S M HYDL-S M HYDL-S M Z 180 connecting dim. center mounting TA = drive button Z = oil feed HYD-S + HYDLL-S Type Z F R1 open mm U stroke mm HYD-S HYDLL-S HYDLL-S Dimensions of chucks with center mounting All types Size BF CF CZ DF HF YF TF F H6 mm mm mm mm mm mm mm deg. Ø Ø Ø Ø Ø Dimensions of chucks with ISO-A mounting All types Size BA CA DA HA A ZA J4 mm mm mm mm deg. mm Ø 400 A Ø 400 A Ø 500 A Ø A Ø A Ø 630 A Ø 630 A Ø 800 A SMW-AUTOBLOK 207

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63 Self-centering steady rests SLU Self-centering steady rests 9 standard sizes clamping range Ø mm Special sizes on request Diameter measuring system or proximity switches Page 214 SLU-B Self-centering steady rests extra compact with side mounted cylinder 6 standard sizes clamping range Ø mm Special sizes on request Page 215 Page 216 Page 218 Page 220 SLUA Self-centering steady rests additional pivoting upper arm for automatic vertical loading 7 standard sizes clamping range Ø mm Special sizes on request Diameter measuring system or proximity switches SLUA-B Self-centering steady rests Extra compact with side mounted cylinder and additional pivoting upper arm for automatic vertical loading 5 standard sizes clamping range Ø12-460mm Special sizes on request K Self-centering steady rests Compact design Sealed body Integrated coolant flush Diameter measuring system or proximity switches KLU Compact steady rests NEW standard series with narrow arms for crankshafts Diameter measuring system or proximity switches Page SMW-AUTOBLOK 209

64 SMW-AUTOBLOK worldwide leader in steady rests SLU/SLUA/KLU standard equipment Safety valve Stroke control (without proximity switch) Swarf guard 3-piece Connection for compressed air Series SLU/SLUA Connection G 1/8 for centralized lubrication Fixed or travelling application 1 3 Cylinder hydraulically or pneumatically operated 2 1. Tandem steady rest fixed 2. Steady rest fixed for end machining 3. Steady rest travelling Cam hardened and ground Safety non-return valve Safety non-return valve Stroke control (proximity switch not included) Stroke control diameter measuring system (option) 210 SMW-AUTOBLOK

65 SLU/SLUA /KLU SLU/KLU large clamping range SLUA additional pivoting upper arm for automatic vertical loading (worldwide patented) 10 Patented mechanism to open steady rests arms without springs, wear free (worldwide patented) 3-piece swarf guard SMW-AUTOBLOK 211

66 SLU SLU-B Option of manual lubrication SLUA SLUA-B KLU K Low cost solution for medium working conditions and low build up of swarf. The lubrication points and rollers are supplied with lubrication grease via the grease nipples and the grease gun. Lubrication intervals depending on the working conditions normally every 4 to 8 operating hours. Grease: KPE 2R-20 DIN Equipment Manual lubrication 4 cone grease nipples DIN Option of central oil lubrication For heavy working conditions and high build up of swarf For travelling steady rest applications. The use of our separate complete lubrication unit with timer control is recommended. Lubricating intervals 2-5 min Min./max. operating pressure 10 to 45 bar. Oil: HLP 46 DIN Central lubrication Centralized lubrication G 1/8 Lubrication unit oil Option of central lubrication oil + air For heaviest cutting conditions with high built up of swarf, dust or coolant. The SMW-AUTOBLOK oil + air unit for lubrication with builtin timer control is mandatory. This unit injects oil for lubrication into the air hose in adjustable intervals ( min.). The permanent air flow (min. 3 bar) feeds the oil to the rollers and keeps them clean. Oil: HLP 46 DIN Oil + air lubrication Centralized lubrication G 1/8 Lubrication unit oil + air Option of rollers SMW-AUTOBLOK rollers (precision class P05) specially developed for our steady rests. Special sealing ensures highest precision and service life. Standard equipment: 1 set of cilindrical rollers. Option: Spherical rollers for travelling steady rests. Original SMW-Autoblok roller cylindrical spherical narrow Option fine adjustment of center line Eccentric roller pins on the two steady rest arms allow a quick fine adjustment of the center line. This avoids to unlock and adjust the entire steady rest on the bracket for small adjusting movements. Eccentric fine adjustment 212 SMW-AUTOBLOK

67 Equipment Swarf guard spring-loaded SLU SLU-B SLUA SLUA-B Option spring loaded chipguard KLU K Spring loaded, self adjusting chipguard to protect arm rollers against chips. Coolant/air chipguard Option coolant/air chipguard To avoid interference of chips with rollers and workpiece. Optionally built-in channels on the steady rest feed coolant or air from a central connecting port to the steady rest arms. A coolant/air chipguard with integrated nozzles will keep the clamping area of the roller clean. SCU-A/SCU-V diameter measuring system Option linear diameter measuring system SCU-A/SCU-V The position of the clamping arms is monitored by the linear measuring system SCU-A/SCU-V. SCU-A/SCU-V Customer s benefit: Avoids collision with workpieces, turret, loader etc. during production. Reduced cycle time due to position controlled opening of the arms to the requested opening only. Power supply: 24 V signal 4 20 ma (SCU-A) or 0 10 V (SCU-V) Steady rest bracket with adjustment device Steady rest bracket The precision of the steady rest is depending, among other things, on a suitable steady rest bracket. Sufficient rigidity, a flat exactly square 90 angle contact surface to the machine center line are one of the most important conditions. SMW-AUTOBLOK supplies the correct bracket for all applications in turnkey solution. For the fast and easy adjustment of the steady rest to the center line we recommend the SMW-AUTOBLOK adjustment device, which on request will be integrated into the steady rest. 10 SMW-AUTOBLOK 213

68 SLU Self-centering steady rests Standard series with large clamping range Centralized lubrication G 1/8" compressed air G 1/8" Cylinder port G 1/4 from size 4 G 3/8 Option: Linear diameter measuring system SCU-A/SCU-V Stroke control Drain Switch (optional) Cylinder port G 1/4 from size 4 G 3/8 Lift thread Drain and compressed air G 1/8" up to size 3.2 G 1/4 from size 4 Subject to technical changes Type Size Centering range without chip guard Centering range with chip guard 3-piece Roller width Roller diameter Collar diameter Piston area* Operation pressure min./max. Max. clamping force/roller Centering accuracy within the whole range Repeatability accuracy Max. roller surface speed Mass approx. * On request cylinder differing from standard available Subject to technical changes! SLU SLU SLU SLU SLU SLU SLU SLU SLU U U U U A B C D E /640 F G I J K L M N O P P P R S T V cm bar 6/50 8/70 8/60 8/60 8/60 8/60 8/80 8/80 8/70 dan mm mm m/min kg SMW-AUTOBLOK

69 Self-centering steady rests Extra compact with side mounted cylinder SLU-B A Centralized lubrication G 1/8" compressed air G 1/8" 18 C S 63 P3 F E g R U1 U2 P2 Drain D e f Cylinder port close G 1/4 G 3/8 from size 4 3/8 O S D B V C G T Cylinder port open G 1/4 G 3/8 from size 4 3/8 Lift thread N M LK J Drain and compressed air G 1/8" up to size 3.2 G 1/4 from size 4 Subject to technical changes Type Size Centering range without chip guard Centering range with chip guard 3-piece Roller width Roller diameter Collar diameter Piston area* Operation pressure min./max. Max. clamping force/roller Centering accuracy within the whole range Repeatability accuracy Max. roller surface speed Mass approx. * On request cylinder differing from standard available Subject to technical changes! SLU-B SLU-B SLU-B SLU-B SLU-B SLU-B U U U U A B C D E /640 F G I J K L M N O P1 P P R S T V cm e f g bar 8/60 8/60 8/60 8/80 8/80 8/70 dan mm mm m/min kg SMW-AUTOBLOK 215

70 SLUA Self-centering steady rests Standard series with additional pivoting upper arm for vertical loading Centralized lubrication G 1/8" compressed air G 1/8" Cylinder port G 1/4 from size 4 G 3/8 Option: Linear diameter measuring system SCU-A/SCU-V Stroke control Drain Switch (optional) Cylinder port G 1/4 from size 4 G 3/8 Lift thread Drain and compressed air G 1/8" up to size 3.2 G 1/4 from size 4 Subject to technical changes Type Size Centering range Roller width Roller diameter Collar diameter Piston area* Operating pressure min./max. Max. clamping force/roller Centering accuracy within the whole range Repeatability accuracy Max. roller surface speed Mass approx. * On request cylinder differing from standard available ** SLUA-6: Loading dia. U2=460 only under 19 installation SLUA SLUA SLUA SLUA SLUA SLUA SLUA U U ** Z ** Z ** A B C D E /640 F G I J K L M N O P P P R S T V cm , bar 6/50 8/70 8/60 8/60 8/60 8/80 8/70 dan mm mm m/min kg SMW-AUTOBLOK

71 Self-centering steady rests Extra compact with side mounted cylinder and additional pivoting upper arm for vertical loading SLUA-B A Centralized lubrication G 1/8" compressed air G 1/8" 18 C S Z Z P3 F E g R U1 U2 P2 O S D B C V Drain D G T e f Cylinder port close G 1/4 from size 4 G 3/8 Cylinder port open G 1/4 from size 4 G 3/8 Lift thread N M LK J Drain and compressed air G 1/8" up to size 3.2 G 1/4 from size 4 Subject to technical changes Type Size Centering range Roller width Roller diameter Collar diameter Piston area* Operating pressure min/max. Max. clamping force/roller Centering accuracy within the whole range Repeatability accuracy Max. roller surface speed Mass approx. * On request cylinder differing from standard available ** SLUA-B-6: Loading diameter U2 = 460 only under 19 installation SLUA-B SLUA-B SLUA-B SLUA-B SLUA-B U U ** Z ** Z ** A B C D E /640 F G I J K L M N O P1 P P R S T V cm e f g bar 8/60 8/60 8/60 8/80 8/70 dan mm mm m/min kg SMW-AUTOBLOK 217

72 SLU SLU-B SLUA SLUA-B Ordering review Steady rest size SLU-M manual lubrication SLU-Z central lubrication oil SLU-Z-OLD central lubrication oil & air SLU-B-M manual lubrication SLU-B-Z central lubrication oil SLU-B-Z-OLD central lubrication oil & air SLUA-M manual lubrication SLUA-Z central lubrication oil SLUA-Z-OLD central lubrication oil & air SLUA-B-M manual lubrication SLUA-B-Z central lubrication oil SLUA-B-Z-OLD central lubrication oil & air Option: Linear diameter measuring system SCU-A/SCU-V Type SLU, SLUA denotes features included in standard range without extra charge Steady rest size Safety valve Stroke control 1 set swarf guard 3-piece 1 set cylindrical rollers Connection for compressed air Type SLU-B, SLUA-B denotes features included in standard range without extra charge Steady rest size Safety valve Stroke control 1 set swarf guard 3-piece 1 set cylindrical rollers Connection for compressed air SMW-AUTOBLOK

73 Ordering review Accessories and wearing parts SLU SLU-B SLUA SLUA-B Type SLU, SLU-B, SLUA, SLUA-B denotes wearing parts, recommended stock items Steady rest size Compact lubrication system for oil pressure lubrication Container 2.7 l, 110 or 220 V * Compact lubrication system for oil & air lubrication Container 2.7 l, 110 or 220 V * Eccenter fine adjustment compl. at lever arm (2 pcs. per steady rest) manual/central lubrication Inductive limit switch not available Swarf guard spring-loaded Swarf guard 3-piece Roller stripper (2-piece) for middle piece Rollers cylindrical design Rollers on spherical design request for travelling steady rest * When placing an order please advise voltage 10 SMW-AUTOBLOK 219

74 K Compact steady rests NEW Self-centering steady rests Compact design Sealed body Integrated coolant flush Diameter measuring system or proximity switches O W1 W2 A Coolant flush G 1/4 Compressed air G 1/4 Centralized lubrication G 1/8 F E1 E2 P U U 1 2 S R Switch (optional) Option: Linear diameter measuring system SCU-A/SCU-V Stroke control for prox. switch D V C Chip guard with coolant flush (optional) G B Cylinder port close G 3/8 Cylinder port open G 3/8 Lift thread M L K Subject to technical changes Type Centering range Piston area* Operating pressure min./max. Max. clamping force/roller Centering accuracy within the whole range Repeatability accuracy Max. roller surface speed Mass approx. * On request cylinder differing from standard available K 4 K 5 K 5.1 K 6 K 6.1 U U A B C D E E F G K L M O P R S V W W cm bar 8/70 8/80 8/80 8/80 8/80 dan mm mm m/min kg SMW-AUTOBLOK

75 Self-centering steady rests Compact design Sealed body Integrated coolant flush Diameter measuring system or proximity switches K NEW Compact steady rests K steady rest with stroke control via proximity switch Steady rest size K manual lubrication K central lubrication K central lubrication oil + air K steady rest with stroke control via linear stroke control SCU-A, output 4 0 ma Steady rest size K manual lubrication K central lubrication K central lubrication oil + air K steady rest with stroke control via linear stroke control SCU-V, output 1 10 V Steady rest size K manual lubrication K central lubrication K central lubrication oil + air Type K denotes features included in standard range without extra charge Steady rest size Safety valve Stroke control 1 set swarf guard 3-piece 1 set cylindrical rollers Connection for compressed air Connection for coolant flush Type K denotes wearing parts, recommended stock items Steady rest size Compact lubrication system for oil pressure lubrication Container 2.7 l, 110 or 220 V * Compact lubrication system for oil & air lubrication Container 2.7 l, 110 or 220 V * Inductive limit switch Swarf guard coolant Swarf guard 3-piece Roller stripper for middle piece Rollers cylindrical design Rollers spherical design for travelling steady rest * When placing order please advise voltage SMW-AUTOBLOK 221

76 KLU NEW Self-centering steady rests Standard series with narrow arms for crankshafts Centralized lubrication G 1/8 compressed air G 1/8 Cylinder port G 1/4 E Stroke control S Option: Linear diameter measuring system SCU-A/SCU-V Drain Switch (optional) Cylinder port G 1/4 Lift thread Drain and compressed air G 1/8" Subject to technical changes Type Size Centering range without chip guard Max. interfierence diameter Max. axial clearing diameter Centering range with chip guard 3 piece Roller width Roller diameter Piston area Operation pressure min./max. Max. clamping force/roller Centering accuracy within the whole range Repeatability accuracy Max. roller surface speed Mass approx. KLU KLU KLU KLU KLU KLU KLU KLU U U U U U U A B C D E F G I K L M O P P P R S T V cm bar 8/50 8/60 8/65 8/60 8/75 8/70 8/80 8/80 dan mm mm m/min kg SMW-AUTOBLOK

77 Ordering review KLU NEW Steady rest size KLU-Z central lubrication oil KLU-OLD central lubrication oil & air Type KLU denotes features included in standard range without extra charge Steady rest size Safety valve Stroke control 1 set swarf guard 3-piece 1 set cylindrical rollers Connection for compressed air Option: Linear diameter measuring system SCU-A/SCU-V Accessories and wearing parts Type KLU denotes wearing parts, recommended stock items Steady rest size Compact lubrication system for oil pressure lubrication Container 2,7 l, 110 or 220 V* Compact lubrication system for oil & air lubrication Container 2,7 l, 110 or 220 V* Inductive limit switch Swarf guard 3-piece Roller stripper (2 piece) for middle piece Rollers, cylindrical design *When placing an order, please advise voltage 10 SMW-AUTOBLOK 223

78 SLU SLU-B SLUA SLUA-B KLU K Steady rest with pneumatic cylinder Our additional program: Special steady rests Turret steady rests Crankshaft steady rests Grinding steady rests Steady with special clamping range Steady rest KLU narrow design for crankshaft with PKD pads Steady rest with electric drive and gear box Tandem steady rest with hydraulic drive and gear box Steady rest with electro-mechanic drive Turret steady rest Steady rest for grinding machine with diamond pads 224 SMW-AUTOBLOK

79 Static chucks pneumatic/hydraulic Bar pulling chucks US-CL US-A With 2 jaws long With 3 jaws long or stroke chucks normal stroke chucks Static hydraulic gripping units Ø mm with built-in hydraulic cylinder closed center chucks type CL/AN/AL Page 188 Page 190 HB-D HB-C INCH serration tongue & groove 2 or 3 jaws 3 jaws Static hydraulic gripping units Ø mm with built-in hydraulic cylinder 2 and 3 jaws PB-D PB-C INCH serration tongue & groove 2 or 3 jaws 3 jaws Pneumatic chuck fixtures with built-in cylinder Ø mm 2 and 3 jaws Page 192 STP INCH serration 3 jaws Pneumatic chuck fixtures with built-in cylinder Ø mm with through-hole Page 194 M2-PB M4-PB Multiple fixture Multiple fixture with 2 chucks with 2 chucks Pneumatic multiple fixtures for machining centers Ø mm 2 and 3 jaws Page 196 PBI-D PBI-C INCH serration tongue & groove 2 or 3 jaws 3 jaws Rotating pneumatic chuck fixtures for indexing tables Ø mm 2 and 3 jaws Page 198 GF 80 INCH serration bar pulling chuck Spring operated bar pulling chuck spring operated for stationary outside clamping Page SMW-AUTOBLOK 225

80 US-CL With 2 jaw long stroke chuck CL-C Ø CL-D Ø AN-D/AN-M Ø AL-D/AL-M Ø AN-C Ø US-A With 3 jaw long or normal stroke chuck Static hydraulic gripping units Ø static cylinder + chuck units closed center chucks type CL/AN/AL Application/customer s benefit Gripping units designed to suit special purpose machines and transfer lines Also used as loading chucks to handle workpieces Technical features Fully independent static hydraulic gripping unit with the possibility to equip the actuating cylinder with different kinds of chucks, 2 or 3 jaws, long or short stroke, serrated or tongue & groove master jaws Aluminium cylinder housing connected to the closed center power chuck with a steel flange The cylinder needs a constant oil feed during clamping operation Remark: when ordering please specify the position of the oil connectors (on the side or on the back) For chuck details please see technical details of the selected chuck Standard equipment Ordering example Standard chuck with cylinder and connecting parts US 125-CLC with rear oil connection or US 250-AND with side oil connection and chuck 90 revolved US-CL-C = cylinder equipped with a 2 jaw chuck type CL-C (long stroke/tongue & groove). Chuck Ø 80 to 160 mm US-CL-D = cylinder equipped with a 2 jaw chuck type CL-D (long stroke/inch serration). Chuck Ø 200 to 315 mm US-AN-D = cylinder equipped with a 3 jaw chuck type AN-D (normal stroke/inch serration). Chuck Ø 125 to 315 mm US-AN-M = cylinder equipped with a 3 jaw chuck type AN-M (normal stroke/metric serration). Chuck Ø 125 to 315 mm US-AL-D = cylinder equipped with a 3 jaw chuck type AL-D (long stroke/inch serration). Chuck Ø 125 to 315 mm US-AL-M = cylinder equipped with a 3 jaw chuck type AL-M (long stroke/metric serration). Chuck Ø 125 to 315 mm US-AN-C = cylinder equipped with a 3 jaw chuck type AN-C (normal stroke/tongue & groove). Chuck Ø 165 to 315 mm Special units = on request the US cylinder can be equipped with other chucks, for example with a quick jaw change chuck type AN-RM with stationary cylinder available CL chuck in standard position Side oil connections CL chuck 90 revolved Side oil connections Side oil connections Rear oil connections Rear oil connections AN/AL chuck in standard position Side oil connections AN/AL chuck 90 revolved Side oil connections Side oil connections Rear oil connections Rear oil connections The chuck can be mounted on the cylinder 90 revolved if the standard position creates interferences with the working cycle. Please specify in the order, if a revolved position is needed. The oil connections can be on the side or on the back of the cylinder in order to ease the installation of the gripping unit. Please specify in the order, which version is preferred. 226 SMW-AUTOBLOK

81 Static hydraulic gripping units Ø static cylinder + chuck units closed center chucks type CL/AN/AL US-CL With 2 jaw long stroke chuck US-A With 3 jaw long or normal stroke chuck AN/AL CL-C/CL-D CL-C/CL-D 90 revolved Ø D AN/AL Ø 80 CL-C 90 revolved Subject to technical changes US actuating cylinder dimensions SMW-AUTOBLOK cylinder US 80 US 100 US 125 US 160 US 200 US 250 US 315 US B h7 mm C mm D mm E mm M mm O oil connections inch 1/8 BSP 1/8 BSP 1/4 BSP 1/4 BSP 3/8 BSP 3/8 BSP 3/8 BSP T mm U mm V mm V1 mm X mm Y mm β deg Piston area cm Units with CL-C and CL-D chucks (more information at page 38) SMW-AUTOBLOK Type US 80-CL-C US 100-CL-C US 125-CL-C US 160-CL-C US 200-CL-D US 250-CL-D US 315-CL-D A mm H mm Chuck open R1 mm Max pressure bar Max gripping force kn Units with AN-D/AN-M/AN-C chucks (more information at page 20 and 24) SMW-AUTOBLOK Type US 125-AN-D US 165-AN-D US 210-AN-D US 250-AN-D US 315-AN-D US 125-AN-M US 165-AN-M US 210-AN-M US 250-AN-M US 315-AN-M - US 165-AN-C US 210-AN-C US 250-AN-C US 315-AN-C A mm H mm Chuck open R1 mm Max. pressure Max. gripping force α deg bar kn Units with AL-D/AL-M chucks (more information at page 22) SMW-AUTOBLOK Type Chuck open Max. pressure Max. gripping force US 125-AL-D US 165-AL-D US 210-AL-D US 250-AL-D US 315-AL-D US 125-AL-M US 165-AL-M US 210-AL-M US 250-AL-M US 315-AL-M A mm H mm R1 mm α deg bar kn For further jaws and accessories please ask for our 150 pages special catalogue! 11 SMW-AUTOBLOK 227

82 HB-D INCH serration 2 or 3 jaws HB-C Tongue & groove 3 jaws Hydraulic chuck fixtures with built-in cylinder Ø mm 2 and 3 jaws Application/customer s benefit Self centering chuck fixtures used on milling machines, machining centers or special machines HB-D: inch serrated master jaws (1/16 x 90 ) HB-C: tongue & groove master jaws (American standard) HB-M: metric serrated master jaws (1.5 mm x 60 ) on request Technical features Independent units consisting of a 2/3 jaw chuck with an built in hydraulic cylinder Reduced overall dimensions on the machine High gripping force and very high precision Case hardened body to assure highest precision and long chuck life Standard equipment Ordering example Clamping unit 3 jaw chuck fixture HB-C set T-nuts with bolts (HB-C excluded) or Grease gun 2 jaw chuck fixture HBL-D2 165 Technical data SMW-AUTOBLOK Type HB-D 130 HB-D 165 HB-D 210 HB-D 250 HB-D 315 HB-C 130 HB-C 165 HB-C 210 HB-C 250 HB-C 315 Radial jaw stroke mm Radial jaw stroke HBL-D2 (2 jaws)* mm Piston area cm Max. operating pressure bar Gripping force at 25 bar kn Gripping force at 25 bar HBL-D2 (2 jaws)* kn Mass (without top jaws) kg *The 2 jaw fixture is available with serrated master jaws (inch or metric) and long stroke only. For further jaws and accessories please ask for our 150 pages special catalogue! 228 SMW-AUTOBLOK Page 244 Page 248

83 Hydraulic chuck fixtures with built-in cylinder Ø mm 2 and 3 jaws HB-D INCH serration 2 or 3 jaws HB-C Tongue & groove 3 jaws Subject to technical changes Common dimensions SMW-AUTOBLOK Type Fixing holes circle Fixing holes diameter Radial jaw stroke (3 jaws) Radial jaw stroke HBL-D2 (2 jaws) Hydraulic connections HB-D and HBL-D2 fixtures dimensions SMW-AUTOBLOK Type T-nut position min./max. Chuck open (3 jaws) Chuck open HBL-D2 (2 jaws) HB-D 130 HB-D 165 HB-D 210 HB-D 250 HB-D 315 HB-C 130 HB-C 165 HB-C 210 HB-C 250 HB-C 315 A mm B mm C mm D mm G mm H mm Q mm T mm U mm U mm Y mm Z inch R1/4" R1/4" R1/4" R1/4" R1/4" j mm k1 mm p mm q mm r mm M6 M8 M8 M10 M10 s H12 mm t mm HB-D 130 HB-D 165 HB-D 210 HB-D 250 HB-D 315 e1 mm f1 mm g1 mm l1 mm l3 mm 23/30 24/40 33/50 43/62 43/84 m1 mm M8 M10 M12 M16 M16 n1 h8 mm R1 mm R1 mm HB-C fixtures dimensions (available only in 3 jaw chuck version) SMW-AUTOBLOK Type Chuck open Chuck open HB-C 130 HB-C 165 HB-C 210 HB-C 250 HB-C 315 e2 mm f2 mm g2 mm l2 mm , m2 mm - M10 M12 M16 M16 n2 h8 mm o2 H7 mm R1 mm Rmax mm SMW-AUTOBLOK 229

84 PB-D INCH serration 2 or 3 jaws PB-C Tongue & groove 3 jaws Pneumatic chuck fixtures with built-in cylinder Ø mm 2 and 3 jaws Application/customer s benefit Self centering chuck fixtures used on milling machines, machining centers or special machines PB-D: inch serrated master jaws (1/16 x 90 ) PB-C: tongue & groove master jaws (American standard) PB-M: metric serrated master jaws (1.5 mm x 60 ) on request Technical features Independent units consisting of a 2/3 jaw chuck with a built in pneumatic cylinder Reduced overall dimensions on the machine High gripping force and very high precision Case hardened body to assure highest precision and long chuck life Caution! Operating air must be filtered and oiled, to prevent any damage to the seals Standard equipment Ordering example Clamping unit 3 jaw chuck fixture PB-C set of soft blank top jaws (PB-C excluded) or Grease gun 2 jaw chuck fixture PBL-D2 165 Technical data SMW-AUTOBLOK Type Radial jaw stroke Radial jaw stroke PBL-D2 (2 jaws)* Piston area Max. operating pressure Gripping force at 6 bar Gripping force at 6 bar PBL-D2 (2 jaws)* Mass (without top jaws) *The 2 jaw fixture is available with serrated master jaws (inch or metric) and long stroke only. PB-D 130 PB-D 165 PB-D 210 PB-D 250 PB-D 315 PB-C 130 PB-C 165 PB-C 210 PB-C 250 PB-C 315 mm mm cm bar kn kn kg Option for the PB-D and PB-C chuck Safety unit that maintains a constant pressure inside the cylinder which maintains a steady clamping force even in case of a drop or lack of line pressure SAB Safety unit with double non-return valve Fixing holes Connections For further jaws and accessories please ask for our 150 pages special catalogue! 230 SMW-AUTOBLOK Page 244 Page 248

85 Pneumatic chuck fixtures with built-in cylinder Ø mm 2 and 3 jaws PB-D INCH serration 2 or 3 jaws PB-C Tongue & groove 3 jaws Subject to technical changes Common dimensions SMW-AUTOBLOK Type Fixing holes circle Fixing holes diameter Radial jaw stroke (3 jaws) Radial jaw stroke PBL-D2 (2 jaws) Pneumatic connections PB-D and PBL-D2 fixtures dimensions SMW-AUTOBLOK Type T-nut position min./max. Chuck open (3 jaw) Chuck open PBL-D2 (2 jaws) PB-D 130 PB-D 165 PB-D 210 PB-D 250 PB-D 315 PB-C 130 PB-C 165 PB-C 210 PB-C 250 PB-C 315 A mm B mm C mm D mm G mm H mm Q mm T mm U mm U mm Y mm Z inch R1/4" R1/4" R1/4" R1/4" R1/4" j mm k1 mm p mm q mm r mm M6 M8 M8 M10 M10 s H12 mm t mm PB-D 130 PB-D 165 PB-D 210 PB-D 250 PB-D 315 e1 mm f1 mm g1 mm l1 mm l3 mm 23/30 24/40 33/50 43/62 43/84 m1 mm M8 M10 M12 M16 M16 n1 h8 mm R1 mm R1 mm PB-C fixtures dimensions (available only in 3 jaw chuck version) SMW-AUTOBLOK Type Chuck open Chuck open PB-C 130 PB-C 165 PB-C 210 PB-C 250 PB-C 315 e2 mm f2 mm g2 mm l2 mm m2 mm - M10 M12 M16 M16 n2 h8 mm o2 H7 mm R1 mm Rmax mm SMW-AUTOBLOK 231

86 STP INCH serration 3 jaws Pneumatic chuck fixtures with built-in cylinder Ø mm with THROUGH-HOLE Application/customer s benefit Self centering chuck fixtures used on milling machines, machining centers or special machines. Low profile large open center Easy installation on the machine Technical features Independent units consisting of a 3 jaw chuck with a built in pneumatic cylinder Relevant gripping force and very high precision Operating pressure from 2 to 10 bar Caution! Operating air must be filtered and oiled, to prevent any damage to the seals Standard equipment Ordering example 3 jaw chuck 3 jaw chuck fixture STP set T-nuts with bolts or 1 set of soft blank top jaws 3 jaw chuck fixture STP elbow fittings G1/4 (G1/8 on STP 125) Subject to technical changes SMW-AUTOBLOK Type Pneumatic connections Serration Bolt DIN T-nuts distance Serration length Radial jaw stroke Operating pressure Piston area Air consumption at 6 bar Mass (without top jaws) STP 125 STP 160 STP 240 STP A mm B mm C mm D H6 mm E mm F mm G mm H mm H1 mm H2 mm I mm J mm K mm M mm N inch G 1/8" G 1/4 G 1/4 G 1/4 a mm b f7 mm c inch 1/16 x 90 1/16 x 90 1/16 x 90 1/16 x 90 d mm M8 x 30 M10 x 35 M12 x 35 M16 x 40 min. e mm min./max. f mm 17/25 17/31 22/ /51 g mm min./max. h mm 25.9/ / / /65 α mm min./max. bar 2/10 2/10 2/10 2/10 cm l kg SMW-AUTOBLOK

87 TOP JAWS and T-NUTS STP INCH serration 3 jaws MHB-D Hard reversible top jaws Chuck type STP 125 STP 160 STP 240 STP 280 Jaw type MHB-D 125 MHB-D 160 MHB-D 200 MHB-D 251 Jaw (set) B H L T N Serration 1/16" x 90 1/16" x 90 1/16" x 90 1/16" x 90 a b c kg/set AWB-D Soft top jaws Chuck type Jaw type Jaw (set) STP 125 STP 160 STP 240 STP 280 AWB-D 125 AWB-D 165 AWB-D 200 AWB-D B H L N Serration 1/16" x 90 1/16" x 90 1/16" x 90 1/16" x 90 a b kg/set NST T-nuts Chuck type T-nut type T-nut STP 125 STP 160 STP 240 STP 280 NST 12 NST 14 NST 17-4 NST N H h G M8 M10 M12 M16 Bolt DIN M8 x 30 M10 x 35 M12 x 35 M16 x 40 Tighten torque For further jaws and accessories please ask for our 150 pages special catalogue! 11 SMW-AUTOBLOK 233

88 M2-PB Multiple fixture with 2 chucks M4-PB Multiple fixture with 4 chucks Pneumatic multiple fixtures for machining centers Ø mm 2 or 3 jaws (PB-D/PB-M) 3 jaws (PB-C) Application/customer s benefit Multiple self centering chuck fixtures used on milling machines or machining centers to clamp and machine multiple pieces in one set-up M2-PB: Multiple fixture with 2 chucks type PB-D, PB-C or PB-M M4-PB: Multiple fixture with 4 chucks type PB-D, PB-C or PB-M Technical features (more features on chucks see page 178) The basic model needs separate circuits to operate the chucks singularly 1st option: SAB safety unit with non-return valve for every chuck 2nd option: single non-return valve to operate all chucks simultaneously, with coupling unit to repressurize the fixtures after the storage of the pallets 3rd option: every chuck can be equipped with a spring loaded clamping unit (internal or external clamping), to hold the workpieces during the pallet transfer Standard equipment Ordering example Multiple chuck fixture Multiple chuck fixture 1 set of soft blank top jaws M2-PBC 250 (3 jaws) per chuck (PB-C excluded) or Grease gun Multiple chuck fixture M4-PBD 165 (2 jaws) Technical features SMW-AUTOBLOK Type Chucks radial jaw stroke Chucks radial jaw stroke PBL-D2 (2 jaws)* Actuating cylinder piston area Max. operating pressure Chucks gripping force at 6 bar Chucks gripping force at 6 bar PBL-D2 (2 jaws)* M2-PB. mass (without top jaws) *The 2 jaw fixture is available with serrated master jaws (inch or metric) and long stroke only. M2-PB 130 M2-PB 165 M2-PB 210 M2-PB 250 M2-PB 315 M4-PB 130 M4-PB 165 M4-PB 210 M4-PB 250 M4-PB 315 mm mm cm bar kn kn kg Option for the M2-PB and M4-PB fixtures Safety unit that maintains a constant pressure inside the cylinder which maintains a steady clamping force even in case of a drop or lack of line pressure SAB Safety unit with double non-return valve Fixing holes Connections For further jaws and accessories please ask for our 150 pages special catalogue! 234 SMW-AUTOBLOK Page 244 Page 248

89 Pneumatic multiple fixtures for machining centers Ø mm 2 or 3 jaws (PB-D/PB-M) 3 jaws (PB-C) M2-PB Multiple fixture with 2 chucks M4-PB Multiple fixture with 4 chucks Subject to technical changes M4-PB M2-PB dimensions SMW-AUTOBLOK Type Chuck diameter Fixing holes diameter Reference pin holes Pneumatic connections M4-PB dimensions SMW-AUTOBLOK Type Chuck diameter Fixing holes diameter Reference pin holes Pneumatic connections M2-PB 130 M2-PB 165 M2-PB 210 M2-PB 250 M2-PB 315 A mm B mm C mm D mm E mm H mm M mm N H8 mm P1 mm P2 mm P3 mm P5 mm P6 mm R1 mm R2 mm R3 mm R4 mm R5 mm R7 mm S mm T mm V mm Z inch R1/4" R1/4" R1/4" R1/4" R1/4" M4-PB 130 M4-PB 165 M4-PB 210 M4-PB 250 M4-PB 315 A mm B mm C mm D mm E mm F mm H mm M mm N H8 mm P1 mm P2 mm P3 mm P5 mm P6 mm R1 mm R2 mm R3 mm R4 mm R5 mm R7 mm S mm T mm V mm Z inch R1/4" R1/4" R1/4" R1/4" R1/4" SMW-AUTOBLOK

90 PBI-D INCH serration 2 or 3 jaws PBI-C Tongue & groove 3 jaws Rotating pneumatic chuck fixtures for indexing tables Ø mm 2 and 3 jaws Application/customer s benefit Self centering rotating chuck fixtures with a pneumatic manifold used on indexing tables, not designed for constant rotation on turning machines PBI-D: inch serrated master jaws (1/16 x 90 ) PBI-C: tongue & groove master jaws PBI-M: metric serrated master jaws (1.5 mm x 60 ) on request Technical features Independent units consisting of a 2/3 jaw chuck with a built in pneumatic cylinder Reduced dimensions on the machine, high gripping force and very high precision Case hardened body to assure highest precision and long chuck life Important! Due to the friction between fixed manifold and rotating central body, the indexing table must provide a higher rotation torque than the one shown in the schedule below Standard equipment Ordering example Clamping unit 3 jaw chuck fixture PBI-C set of soft blank top jaws (PBI-C excluded) or 1 set T-nuts with bolts (PBI-C excluded) 2 jaw chuck fixture PBI-D 165 Grease gun Technical data SMW-AUTOBLOK Type Radial jaw stroke Radial jaw stroke PBIL-D2 (2 jaws)* Piston area Max. operating pressure Gripping force at 6 bar Gripping force at 6 bar PBIL-D2 (2 jaws)* Torque Md Mass (without top jaws) * The 2 jaw fixture is available with serrated master jaws (inch or metric) and long stroke only. PBI-D 165 PBI-D 210 PBI-D 250 PBI-D 315 PBI-C 165 PBI-C 210 PBI-C 250 PBI-C 315 mm mm cm bar kn kn Nm kg For further jaws and accessories please ask for our 150 pages special catalogue! 236 SMW-AUTOBLOK Page 244 Page 248

91 Rotating pneumatic chuck fixtures for indexing tables Ø mm 2 and 3 jaws PBI-D INCH serration 2 or 3 jaws PBI-C Tongue & groove 3 jaws Subject to technical changes Common dimensions SMW-AUTOBLOK Type Fixing holes circle Fixing holes diameter Radial jaw stroke (3 jaws) Radial jaw stroke PBIL-D2 (2 jaws) Pneumatic connections PBI-D and PBIL-D2 fixture dimensions PBI-D 165 PBI-D 210 PBI-D 250 PBI-D 315 PBI-C 165 PBI-C 210 PBI-C 250 PBI-C 315 A mm B mm C mm D mm G mm H mm Q mm T mm U mm U mm Y mm Z inch R1/4" R1/4" R1/4" R1/4" j mm k1 mm p mm q mm r mm M8 M8 M10 M10 s H12 mm t mm SMW-AUTOBLOK Type PBI-D 165 PBI-D 210 PBI-D 250 PBI-D 315 e1 mm f1 mm g1 mm l1 mm T-nut position min./max. l3 mm 24/40 33/50 43/62 43/84 m1 mm M10 M12 M16 M16 n1 h8 mm Chuck open (3 jaws) Chuck open PBIL-D2 (2 jaws) R1 mm R1 mm PBI-C fixture dimensions (available only in 3 jaw chuck version) SMW-AUTOBLOK Type Chuck open Chuck open PBI-C 165 PBI-C 210 PBI-C 250 PBI-C 315 e2 mm f2 mm g2 mm l2 mm m2 mm M10 M12 M16 M16 n2 h8 mm o2 H7 mm R1 mm Rmax mm SMW-AUTOBLOK 237

92 GF 80 INCH serration Bar pulling chuck Spring operated bar pulling chuck for stationary outside clamping Application/customer s benefit Clamping and positioning of short bar material Positioning of shaft type components in automatic production cycle Profitability Direct mounting to the turret of the lathe - actuation device is not necessary Suitable to all tool mounting systems Only one tool place of turret is required Simple production of special jaws for special bar profiles High flexibility at small quantities Simple set-up Simple, safe spring pre-loading of jaws Hardened/quenched clamping arms ensure long service life Function Move bar pulling chuck GF onto the workpiece with the turret in Z-axis. The bar pulling chuck is clamping self acting via spring pre-loading Open collet chuck Move turret to position workpiece Close collet chuck Remove bar pulling chuck GF in Z-axis 238 SMW-AUTOBLOK

93 Main dimension and technical details GF 80 INCH serration Bar pulling chuck serration 1/16 x 90 mounting shank type ZK mounting shank type ZV Subject to technical changes Chuck type A B C D E F G H J K L GF M Mounting shank M N O P Q R S T U V ZV ZV ZV ZV ZK ZK ZK Stroke per jaw gripping force (dan) Ordering review bar pulling chuck GF 80 Standard supply range: Bar pulling chuck GF 80 with/without shank, mounting bolts, without jaws Type Shank GF 80 GF 80-ZV 20 GF 80-ZV 30 GF 80-ZV 40 GF 80-ZV 50 GF 80-ZK 30 GF 80-ZK 40 GF 80-ZK 50 without shank ZV 20 ZV 30 ZV 40 ZV 50 ZK 30 ZK 40 ZK Separate mounting shanks ZV/ZK Mounting shanks type ZV DIN (serrated)/mounting shanks type ZK (with clamping area) Shank type ZV 20 ZV 30 ZV 40 ZV 50 ZK 30 ZK 40 ZK Top jaws type GFB Standard supply range: 1 set (= 2 pieces) clamping jaws without mounting bolts Type Clamping range (mm) GFB 1 GFB 2 GFB 3 GFB 4 GFB SMW-AUTOBLOK 239

94

95 Chuck adapters Top jaws T-nuts Grippers Gripping force meter Grease Accessories Chuck adapters DIN 55026/ISO-A 702/1 Mounting adapters on short taper spindle noses direct and indirect mounting reduction and increase mounting Page 242 Top jaws, T-nuts Page 244 hard top jaws soft top jaws T-nuts Grippers UGE, FGH + Clamping points MGH Grippers, special steel hardened Grippers, carbide Clamping points For further jaws and accessories please ask for our 150 pages special catalogue! Page 248 Precision gripper insert G12 + G25 Page 250 High precision gripper G12 light duty version G25 heavy duty version Controlled penetration Boring rings ADS NEW For boring of soft top jaws on chucks Page 251 Dress and cleaning plate RPS For dressing and cleaning of top jaw serrations 2 different serrations per plate (upper and lower side) Page 251 Gripping force tester GFT NEW Page 252 dynamic gripping force measuring static gripping force measuring speed measuring display software and connection to a laptop/computer Page 255 Grease K05 for manual and power chucks Grease K67 special grease for sealed chucks included in proofline series Grease gun important for safe operation and maintenance of chucks SMW-AUTOBLOK

96 Chuck adapters DIN / ISO-A 702/1 Mounting adapters on short taper spindle noses direct and indirect mounting reduction and increase mounting Application/customer s benefit Chuck s mounting adapters on short taper spindle noses (DIN 55026/ISO-A 702/1) FF 1 Used for direct mounting, when the spindle dimension is the standard one for the chuck s diameter FF 2 + FF 3 Used for indirect mounting (reduction or increase), when the spindle dimension is not the standard one for the chuck s diameter The flange is included in the chuck s standard equipment if ordered with an ISO-A mounting (for example: 210 BH-D A6) Technical data Case hardened flanges (up to Ø 220) High precision grinding of the taper and all reference dimensions Standard equipment Ordering example Fixing bolts of the indirect Direct adapter FF 1 A mounting adapters on the or spindle nose Reduction adapter FF 2 A Adapter Type FF 1 - direct mounting Adapter mounted onto the chuck. The chuck is directly mounted onto the spindle nose. Adapter Type FF 2 - reduction mounting Used when the spindle nose is smaller than the standard one on the chuck. The adapter is mounted onto the spindle prior to the chuck. Adapter Type FF 3 - increase mounting Used when the spindle nose is bigger than the standard one on the chuck. The adapter is mounted onto the spindle prior to the chuck. The easy way to adapt your SMW-AUTOBLOK chuck to your machine spindle Chuck models Adapter Type 1 Adapter Type 2 Adapter Type 3 Chuck Ø AN-, AL-, AP-, NT- 2CL-, RAN Z Z Z Z / Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z SMW-AUTOBLOK BH-FC, TPT- RC- IN-, IL- BH- BB- KNCS-, HFK-N, DFR TSF-, TSR- Spindle nose A A A A A A A A * A A A A A A A6 A8 Adapter flange Id. number * * Spindle nose Adapterflange Id. number A A A A A A * * A A A A A A A A A A A * A A A A * Suggestion: This flange is thicker than the standard one, to be used only if necessary! Note: For 165 FRC see 165 AN-, for 215 FRC see 210 AN-, 1) Attention: Mounting the GH 400 chuck on A8 spindle nose, use this flange only! for 285 FRC see 250 AN-, for 365 FRC see 400 AN-, Spindle nose Adapter flange Id. number Spindle nose Adapter flange Id. number Spindle nose Adapter flange Id. number

97 Mounting adapters on short taper spindle noses direct and indirect mounting reduction and increase mounting Chuck adapters DIN / ISO-A 702/1 Type FF 1 - direct ISO-A mounting Type FF 2 - reduction ISO-A mounting Type FF 3 - increase ISO-A mounting Subject to technical changes Adapters Type FF 1 Adapter Spindle BF BA C D T Mass nose mm mm mm mm mm kg A A A A * A A A * A A * A A A * A A A * A A * Suggestion: This flange is thicker than the standard one, to be used only if necessary! Adapters Type FF 2 Adapter Spindle BF BA C D C1 D1 E X T Mass nose mm mm mm mm mm mm mm mm mm kg A M A M A M A M A M A M A M A M A M * A M A M A M A M A M A M * Suggestion: This flange is thicker than the standard one, to be used only if necessary! 1) Attention: mounting the GH 400 chuck on A8 spindle nose, use this flange only! Adapters Type FF 3 Adapter Spindle BF BA C D C1 D1 F T Mass nose mm mm mm mm mm mm mm mm kg A M A M A M A M A M A M A M A M A M A M SMW-AUTOBLOK

98 Hard top jaws, soft top jaws, T-nuts Inch serrated Metric serrated Tongue & groove The easy way to mount the right top jaws on your SMW-AUTOBLOK chuck Chuck series Hard top jaws Soft top jaws T-nuts For further jaws and accessories please ask for our 150 pages special catalogue! AN-, AL- AP-, NT- PB-, PBI-, HB- CL- RC- BH- BH-FC TONGUE & GROOVE C METRIC SERRATION M INCH SERRATION D Chuck Ø IN-, IL- BB- RAN HYN-, HYL- Set of 3 hard top jaws Set of 4 hard top jaws Soft top jaws T-nut type T-nuts (see page 208) / / / / / / / / / / / / / SMW-AUTOBLOK

99 Hard top jaws, soft top jaws Inch serrated Metric serrated Tongue & groove Inch serrated hard top jaws D If high concentricity is required jaws have to be ground on the chuck at clamping pressure * Serration B H L N T a b Mass inch mm mm mm mm mm mm mm kg/jaw /16 x /16 x /16 x /16 x /16 x /16 x /32 x /32 x /32 x * The number refers to a set of 3 jaws; for the set of 4 jaws the final number is not 6 but 8 Inch serrated soft blank top jaws D Serration B H L N a b Mass inch mm mm mm mm mm mm kg/jaw /16 x /16 x /16 x /16 x /16 x /16 x /16 x /16 x /32 x /32 x /32 x /32 x Metric serrated hard top jaws M If high concentricity is required jaws have to be ground on the chuck at clamping pressure * Serration B H L N T a b Mass mm mm mm mm mm mm mm mm kg/jaw x x x x x x x x * The number refers to a set of 3 jaws; for the set of 4 jaws the final number is not 7 but 9 Metric serrated soft blank top jaws M Serration B H L N a b Mass mm mm mm mm mm mm mm kg/jaw x x x x x x x x Tongue & groove soft blank top jaws C American Standard Tongue & groove B H L N D E I Mass mm mm mm mm mm mm mm kg/jaw SMW-AUTOBLOK

100 Soft top jaws, T-nuts Tongue & groove Tongue & groove soft blank top jaws C DIN standard tongue & groove For CL-C chucks For further jaws and accessories please ask for our 150 pages special catalogue! B H L N D E I Mass mm mm mm mm mm mm mm kg/jaw NST Single T-nut NST Type 1 (see table at page 244) B H L N G h mm mm mm mm mm mm M * M M ** M ** M *22 mm guide in the top jaw and 25.5 mm guide in the master jaw **25.5 mm guide in the top jaw and 28 mm guide in the master jaw NSTE Double T-nut NSTE Type 2 (see table at page 244) B H L N G a b h mm mm mm mm mm mm mm mm M M M NSTE Double T-nut NSTE Type 3 (see table at page 244) B H L N G a b h mm mm mm mm mm mm mm mm M M M M M M NSTE-M Double T-nut NSTE-M Type 4 (see table at page 244) For metric serrated master jaws to use existing Kitagawa top jaws No. B H L N K G a b h mm mm mm mm mm mm mm mm mm M M M M SMW-AUTOBLOK

101 Clamping ranges with standard stepped hard top jaws Standard chucks Ø mm For further jaws and accessories please ask for our 150 pages special catalogue! 2 step top jaws 1 step top jaws* A1 J3 J2 J1 A4 A3 J3 J1 A1 A2 A4 Chuck Chuck Top jaws diameter type Serr. D Serr. M A1 A2 A3 A4 J1 J2 J3 mm mm mm mm mm mm mm 125 AN-, AL-, AN-, AL-, AP-, NT-, AN-, AL-, AP-, NT-, AN-, AL-, AP-, NT-, AN-, AL-, AP-, NT-, AN-, AL-, AP-, NT-, IN-D, IL-D * IN-D, IL-D * IN-D, IL-D * BH-, BH BB-, BB BH-, BH-FC, RC BB-D, BB-M HYND-S BH-, BH-FC, RC-, HYND-S BB-D, BB-M HYND-S BH-, BH-FC, RC-, HYND-S BB-D, BB-M RC-D, RC-M BH-, BH-FC, HYND-S BB-D, BB-M RC BH-, BH-FC, HYND-S BH BH BH-FC HYDL-S HYDL-S BH BH-FC HYDL-S BH HYDL-S Note: AN means AND, ANM; AL means ALD, ALM; AP means APD, APM; NT means NTD, NTM; BH means BHD, BHM; BH-FC means BHD-FC, BHM-FC; RC means RCD, RCM. SMW-AUTOBLOK

102 Part Ø D Группа компаний "Штрай" Grippers UGE The economical solution: Roughing jaws with exchangeable grippers Features: For further jaws and accessories please ask for our 150 pages special catalogue! Made from standard SMW-AUTOBLOK jaws. Economical, because only the worn out gripper is changed in seconds. Extended life compared to standard roughing jaws. Safe gripping of rough material/forgings/castings made from standard or high tensile strength material. Increased gripping allows heavier cuts. Fast change of worn out grippers. UGE F Hardened Steel The universal gripper with unique features (patented): For flat and round clamping surfaces For external and internal gripping Front mounting of bolts Gripper seat, round or flat, and thread is easy to produce Hardening of gripper seat necessary Torx screw driver Torx screw M4 x Parts included: Gripper with Torx screw Mounting instruction 1. Part Ø D + 6 mm (0.23 inch) + workstop + slot has to be turned or milled. Please note corrected dimensions according to sketch. 2. Drill and tap 3. Harden jaw UGE Hardened Steel The gripper with the unique shape for external gripping (patented): Front mounting of bolt Pull-down effect by wedge shape design Can be used for self-centering or swivelling Gripper seat: Milling, drilling and tapping can easily be machined with the inclined milling tool (033611) No hardening of jaws necessary For external or internal clamping Head socket screw M4 x 12 DIN 912, Parts included: Gripper with head socket screw M4 x 12 DIN 912 Mounting instruction: 1. Part Ø D + 4 mm (0.16 inch) + workstop turning or milling 2. Milling of pocket + drilling and tapping Inclined milling tool , M4 ø 16 ø 12 Clamping Ø D ød+4 ød+11 ød D SMW-AUTOBLOK

103 Grippers UGE + FGH Clamping points MGH UGE Solid Carbide Parts included: Gripper with Torx screw Mounting instruction 1. Drilling 12.7 Ø bottom of seat 120 or flat 2. Tapping of thread Gripper for prism jaws and fixtures (patented): For external and internal gripping of rectangular parts For chuck jaws, fixture jaws and fixtures Front mounting of bolt Gripper seat: drilling and tapping can easily be done. Bottom of seat can be either 120 (standard drill tool) or flat For high production hardening of gripper pocket recommended Torx screw driver For further jaws and accessories please ask for our 150 pages special catalogue! prism jaws vice optional FGH FGH Carbide Tipped Carbide Tipped with 12 points with 4 blades Inclined grippers with pull-down effect: For external clamping Very short and forward-positioned clamping area Rear mounting of bolts Inclined gripper seat are easy to be machined For high production hardening of gripper seat recommended Parts included: Gripper without screw Mounting instruction for FGH grippers: 1. With 15 inclined top-jaw, mill the Ø 14.3 gripper seat. 2. Drill Ø 5.5 as shown on the drawing. 3. Drill Ø 10.5 for the screw s head. Clamping-Ø MGH, Hardened Steel Clamping points for jaws For external and internal gripping Increasing gripping allows for heavier cuts Rear mounting of bolts Point seat can easily be machined: drilling only Parts included: Hardened point without screw Type MGH 6 MGH 10 MGH D mm L mm G M3 M5 M6 SMW-AUTOBLOK

104 Precision gripper inserts G12 + G25 G12 + G25 Stop surface Controlled penetration of the grip tooth G-gripper characteristics Type G grippers have a stop surface for a controlled penetration of the grip tooth. The workpiece is clamped concentric on the stop surface, so that the clamping dia. and the machining dia. are concentric. The high precision of the gripper guarantees concentricity even after replacing worn out grippers. Highest torque transmission is guaranteed with the combination of friction and positive drive. The geometry of the gripper creates a pull down effect on the workpiece. TIN coated high speed steel for long life. You can select the corresponding gripper for all applications according to the grindstock allowance. Gripper with controlled penetration mm are standard. Special grippers are available on request. G12 (light duty version) material: HSS Mounting dimension 14 t Dimension to be within mm to tongue and groove/fine serration 12 6 Measured into sharp corner Gripper G12 fitted without clearance SMW-AUTOBLOK type G G G G G G Controlled penetration t ø11 carbide milling tool ø12 G25 (heavy duty version) material: HSS Mounting dimension Dimension to be within mm to tongue and groove/fine serration t 19,3 15,8 10 Measured into sharp corner Gripper G25 fitted without clearance SMW-AUTOBLOK type G G G G Controlled penetration t ø15,6 carbide milling tool ø SMW-AUTOBLOK

105 Boring rings ADS to bore jaws on the clamping chuck ADS Applications Parts included: Set 36 pieces completely as shown The advantages of the SMW-AUTOBLOK boring rings for jaws: external clamping internal clamping Complete set to bore all dia. from 20 to 150 mm. Set consisting of 36 rings Ø mm each stepped 2 mm. From Ø mm stepped in 5 mm increments. Clearly organized on base plate. Rings from Ø 105 mm and up have 3 tapped holes for clamping bolts to machine jaws for internal gripping. Rigid design. Rings are 10 mm thick, quenched for greater durability. Mounting handle is used for the safe insertion of the smaller rings without danger of injuries. Recommendations: For highest repeatability and accuracy please follow these instructions: Always tighten mounting bolts in the top jaws with a torque wrench. Always position boring rings as close as possible to the clamping area. Always bore top jaws at machining pressure. Dress and cleaning plate RPS With 2 different fine serrations to clean and dress top jaws with fine serration inch/metric Dress and cleaning plate, hardened, precision ground serrations, 2 different serrations, on the upper and lower side of the plate. Just turn it! Rapid cleaning of the top jaws serration. Swarf and dirt is accumulated in the diagonal groove Dressing of light damage on the serration by using the grinding compound Dressing and cleaning of serration Apply grinding compound (corn 320) near the outer edge Put the jaw on the grinding compound and move it back and forth, with a light pressure. SMW-AUTOBLOK Serration kg Type upper side lower side RPS-D /16 x 90 3/32 x RPS-M x 60 3 x RPS-MD x 60 1/16 x Dirty/damaged serration Serration after dressing and cleaning SMW-AUTOBLOK

106 SMW-AUTOBLOK Gripping force tester GFT Gripping force and speed measurement of jaw chucks and collet chucks in dynamic or static measuring mode Measuring heads Measuring head M3 for jaw chucks Measuring head M2 for collet chucks Measuring head M1 for collet chucks 2 jaws clamping Ø mm clamping Ø 42 mm clamping Ø 18 mm M3 Danger of injury: For clamping measuring head M3 always use loading bracket. M2 M1 252 SMW-AUTOBLOK

107 Unique features Wireless data transfer from measuring head to reading unit (Radio MHz, up to 4 m distance) Capacitors are used instead of batteries Driven Menu Display kn or lbf Languages: German, English, Italian, Spanish Software CD for displaying a gripping force curve on the PC Measuring heads for jaw chucks and collet chucks Radio 433,92 MHz Range < 4 m Max. permitted load for the measuring head used (display in kn or lbf) Built-in antenna Automatic detection of the measuring head used Capacitor recharge plug RS 232 interface Capacitor Charge-Level Menu buttons Plug for Power for reading unit SMW-AUTOBLOK

108 Gripping force tester GFT Technical details ordering review Charging cable Charging time = 5 minutes PC/Laptop (not in delivery capacity) Measuring head M2 (option) Connection cable RS232 Measuring head M1 (option) Reading unit CD with display software CHUCK EXPLORER Measuring head M3 plug-in power supply unit 100 V 240 V~ Technical data Reading unit Display/ Grip force F speed Data transfer Power supply/ Transformer Distance hand held unit/ Measuring head Interface Operating temp. Display in kn/lbf rpm Radio 433,92 MHZ 100/240VAC, 50 to 60Hz 1 4 m (appr.) RS232C Protection class IP 54 Dimensions Weight Display software C (32 C-100 F) 210 x 110 x 40 mm 350 g (12 OZ) Measuring heads Measuring head M1 Measuring head M2 Measuring head M3 Application collet ø 18 collet ø 42 chuck 2/3 jaws Clamping diameter 18 mm 42 mm mm (appr.) No. of jaws 3 x slotted 3 x slotted 2 or 3 jaws selectable Power internal rechargeable internal rechargeable internal rechargeable supply capacitor capacitor capacitor Capacity of power supply appr. 1,5h@50% d.c. appr. 1,5h@50% d.c. appr. 1,5h@50% d.c. Data transfer Radio 433,92 MHz Radio 433,92 MHz Radio 433,92 MHz Range/gripping kN (2-jaws) force F max KN KN kN (3-jaws) Speed rpm < rpm < rpm < rpm Accuracy (F/rpm) < 5%/<1% fsr < 5%/<1% fsr <3%/<1% fsr Warning: Machine door must be closed while measuring head is rotating! The data transfer is via an RS 232C interface. The software can be run under all standard windows systems. Input Input Automatic measuring of the data (gripping force - speed) The number of measuring steps can be programmed free. Output Table speed/gripping force Diagram speed/gripping force Output Standard equipment with GFT Case with: Hand-held unit Measuring head M3 for jaw chucks with extensions and loading bracket Torx key T15 and spare screws Bracket with magnet for measuring of speed Transformer Euro plug with 2 m cable Adapter for USA, UK and Southern Europe GFT Software and manual on a CD RS232 cable 2 m Charging cable for measuring heads 1 m Option: Measuring head M1 for collets Measuring head M2 for collets Ordering data: GFT, case incl. measuring head M3 Id. Nr Option: Measuring head M1 Id. Nr Measuring head M2 Id. Nr SMW-AUTOBLOK

109 K05 Special grease for manual and power chucks Cartridge 14 Oz. (DIN 1283) Grease content: 500 g Can 1000 g Grease Grease gun Important for maintenance and safe operation, to be ordered with the chuck K67 Special for fully sealed chucks included in proofline series Cartridge 14 Oz. (DIN 1284) Grease content: 500 g Can 1000 g High adhesion High resistance against coolant = long lubrication intervals Low friction coefficient = high gripping force Avoids tribocorrosion For sealed chucks with constant grease lubrication Basic components: mineral oils and lithium Without solvents Greasing set Grease gun (DIN 1283) for cartridges 14 Oz. (DIN 1284). also refillable from grease can 1000 g Supply range: Grease gun 1 adapter flexible for high pressure grease fitting 1 adapter for cone grease fitting SMW-AUTOBLOK

110 Notes 256 SMW-AUTOBLOK

111 Notes SMW-AUTOBLOK

112 Notes 258 SMW-AUTOBLOK

113 World class clamping technology refers to Registered Trademark in Germany

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