HSK TOOLING N1 - N16 N2 - N10 HSK TOOLING N11 - N12 QUICK CHANGE SYSTEM N13 - N16 CARTRIDGE R38 LEVER LOCK PARTS COMPATIBILITY

Transcription

1 HSK OOLIG 1-16 HSK OOLIG 2-10 HSK- OOLIG (ICM Standard) 2 QUICK CHGE SYSEM KQC Flower Petal dapter 11 CRRIDGE LEVER LOCK PS / P 14 OP CLMP C 15 SCREW CLMP S 16 LEVER LOCK PRS COMPIILIY R38 1

2 HSK OOLIG SUMMRY HSK ooling he turning mill is a machine that combines turning and milling functions. ow an interface (between workpiece and toolholder - similar to a milling arbor) is available for the turning mill that fulfils the ICM standard. ICM standard was developed by 16 companies in Japan, as the interface between turning mill machines. It is based on the two-face restraint type standard ISO :2001 HSK Standard Shank his standard became an International Standard as ISO Standard ISO :2008 in Description is indicated as HSK-. Features Compatible with HSK- type for Machining Centers Machining precision for turning is improved by minimizing the gap between the drive key slot on the toolholder side and the drive key on the toolpost side. HSK OOLIG able 1: Gap Comparison of a Key and Key Slot able 2: Gap Effect

3 HSK OOLIG Identification System (for External) Interface Size 63 : HSK : HSK-100 Manual Clamping Hole H Yes o Code o Shank Size 25mm Square (Height / Width) Hand of ool R Right-hand L Left-hand oolholder Length Length from Gauge Line GRDES 63 H S2525 R (oolholder for Square Shank) ISERS 63 ( Description) P C L R DX (Solid ype) C & PCD C Clamping System P : Lever Lock M : Multi-Lock W : Wedge Lock S : Screw Clamp Insert Shape C : 80 Diamond D : 55 Diamond : 60 riangle V : 35 Diamond W : 80 rigon Cutting Edge ngle Insert Relief ngle : 0 : 5 Hand of ool R Right-hand L Left-hand eutral oolholder Length Length from Gauge Line DX : 65 H : 100 L : 140 Insert Size OOLHOLDERS SMLL OOLS D E Coolant Pipe is uilt into oolholder ORIG F Coolant Pipe GROOVIG G oolholder for Square Shank (for External / Facing) CU-OFF H ØD 6 25mm 32mm oolholder 32mm 31mm Coolant Outlet Fig.1 M12 L2 L Ød1 ØD 25mm 37mm Fig.2 Ød1 ØD L L2 F2 48mm 43mm Coolant Outlet F2 M12 Drawing 35 L2 L Ød1 Clamp Screw Coolant Pipe HREDIG HSK OOLIG SPRE PRS ECHICL IDEX J P R 63H- S2525R WH- S2525R-105 ß S2525L-105 S2525L-105 ß 100H- S2525R-150 S2525L-150 Coolant Outlet Direction is djustable For 25mm Square Shank Fig.1 HS12X25 CL63-1 LW Fig.2 HS12X30 C00-1 : Made to Order ß : World Express (Shipping: 7-10 usiness Days) 3

4 HSK OOLIG oolholder for Square Shank (for External / Facing) L Ød1 ØD 120 L2 H oolholder ttachment oolholder Shank Dimension Ød1 ØD H L L2 Clamp Screw Coolant Pipe 63H- S2020R-105 (20mm Square) HS12X30 CL63-1 LW-6 100H- S2525R-150 (25mm Square) HS12X35 C00-1 Coolant Outlet Direction is djustable oolholder for Square Shank (for Facing / External) HSK OOLIG ØD 32mm 25mm L2 Ød1 oolholder ttachment oolholder Shank Dimension Ød1 ØD L2 Clamp Screw Coolant Pipe 4 63H- 100H- S F 90 S F (25mm Square) S F 105 S F (25mm Square) Coolant Outlet Direction is djustable 81 HS12X30 LW-6 CL C00-1 Made to Order : World Express (Shipping: 7-10 usiness Days) : ß

5 HSK OOLIG PCL (External / Facing) 5 C CG CM 43.. GRDES 31mm 5 ISERS oolholder F2 Lever Lock Screw Shim Shim Pin Punch Coolant Pipe C & PCD OOLHOLDERS C D 63H- PCLR-DX12 63-WH- PCLR-DX12 PCLL-DX12 PCLL-DX12 PCM (External / Facing) LL-2 LS-2 LC-42 LSP-2 PC-2 LW-3 CL63-1 SMLL OOLS E C CG CM 43.. ORIG GROOVIG F G oolholder PDJ (External / Copying) oolholder 63H- PCM-H12 63-WH- PCM-H12 ß 100 PCM-2 PCM Lever Lock Screw Shim Shim Pin Punch Coolant Pipe LL-2 LS-2 LC-42 LSP-2 PC-2 LW-3 CL mm 7 3 D DG DM Lever Lock Screw Shim Shim Pin Punch Coolant Pipe 43.. CU-OFF HREDIG HSK OOLIG SPRE PRS ECHICL IDEX H J P R 63H- PDJR-DX15 63-WH- PDJR-DX15 ß PDJL-DX15 PDJL-DX LL-3 LS-2 LD-42 *LD LSP-2 PC-2 LW-3 CL63-1 When using inserts whose corner-r(r) is greater than 1.6mm, please purchase shim with * mark and use it in order to prevent workpiece and shim from interfering with each other. : Made to Order ß : World Express (Shipping: 7-10 usiness Days) 5

6 HSK OOLIG PD (External / Copying) D DG DM 43.. oolholder Lever Lock Screw Shim Shim Pin Punch Coolant Pipe 63H- PD-H15 63-WH- PD-H PD-5 PD When using inserts whose corner-r(r) is greater than 1.6mm, please purchase shim with * mark and use it in order to prevent workpiece and shim from interfering with each other. PG (External) LL-3 LS-2 LD-42 *LD LSP-2 PC-2 LW-3 CL63-1 G M mm 91 oolholder Lever Lock Screw Shim Shim Pin Punch Coolant Pipe HSK OOLIG 63H- PGR-DX16 63-WH- PGR-DX16 65 PGL-DX16 PGL-DX16 45 When using inserts whose corner-r(r) is greater than 1.6mm, please purchase shim with * mark and use it in order to prevent workpiece and shim from interfering each other. WE (External) LL-1 LS-1 L-32 *L LSP-1 PC-1 FH-2.5 CL G M oolholder Clamp Set Shim Shim Pin Shim ut Spear Coolant Pipe 63H- WE-H16 63-WH- WE-H WE-6 WE WCS-1 W-33 WP-1S W-1 LW-3 WSP-1 CL Made to Order : World Express (Shipping: 7-10 usiness Days) : ß

7 HSK OOLIG PWL (External / Facing) W WG WM 43.. GRDES 31mm ISERS C & PCD C oolholder 63H- PWLR-DX08 63-WH- PWLR-DX08 PWLL-DX08 PWLL-DX08 Lever Lock Screw Shim Shim Pin Punch Coolant Pipe LL-2 LS-2 LW-42 LSP-2 PC-2 LW-3 CL63-1 OOLHOLDERS SMLL OOLS ORIG D E F WWM (External / Facing) GROOVIG G 50 W WG WM 43.. CU-OFF H oolholder 63H- WWM-H08 63-WH- WWM-H WWM-L08 WWM-L Clamp Set Shim Shim Pin Shim ut Coolant Pipe WCS-8 WW-42 WP5X15 W-1 LW-3 CL63-1 HREDIG HSK OOLIG SPRE PRS ECHICL IDEX J P R : Made to Order ß : World Express (Shipping: 7-10 usiness Days) 7

8 HSK OOLIG SVL (External / Copying) 42mm V VGW VCG 33.. oolholder Clamp Screw Shim Shim Screw Coolant Pipe 63H- SVLR-DX16 SVLL-DX S-40125R F-15 SV-32 SS-4 LW-4 CL63-1 SVV (External / Copying) V VGW VCG HSK OOLIG 0 oolholder Clamp Screw Shim Shim Screw Coolant Pipe 63H- SVV-H S-40125R F-15 SV-32 SS-4 LW-4 CL63-1 SVV-6 ß ngle shows the interference angle from the line of cutting edge point and toolholder. 8 Made to Order : World Express (Shipping: 7-10 usiness Days) : ß

9 HSK OOLIG KG (External Grooving) GRDES ISERS 2 2 C & PCD C OOLHOLDERS D oolholder 63H- KGR WH- KGR LG-16RS Clamp Set Coolant Pipe pplicable Inserts G11 G32R ype SMLL OOLS ORIG E F KGR KGR KGR KGR KGR KGR Dimension shows the distance from the toolholder to the cuttting edge. 4 LG-22RS 63H- KGL WH- KGL LG-16LS KGL KGL KGL KGL KGL KGL LG-22LS F-15 F-15 CL63-1 CL63-1 G43R ype G32L ype G43L ype GROOVIG CU-OFF G H K (hreading) oolholder Clamp Set Shim Shim Screw Coolant Pipe pplicable Inserts J11 HREDIG HSK OOLIG SPRE PRS ECHICL IDEX J P R 63H- KR WH- KR-16 CPS-5S F ER ype SP3X8 CL63-1 KR-22 KR-22 CPS-6S LW ER ype : Made to Order ß : World Express (Shipping: 7-10 usiness Days) 9

10 HSK OOLIG Identification System (oring ar / Drill) 63 H olerance Symbol Manual Clamping Hole oolholder Internal Dia. 63 : HSK : HSK-100 oolholder Length H Yes For oring ar 08 Ø8 Length from Gauge Line o Code o C For Drill 10 Ø10 Coolant Pipe is uilt into oolholder Coolant Pipe oolholder for oring ars and Drills HSK OOLIG 10 oolholder 63H WH Ød Ød1 ØD L2 L3 L4 M M8 Clamp Screw Coolant Pipe HS8X10 HS8X12 LW-4 M10 HS10X16 LW HS12X16 M HS12X12 63H- C WH- C H H- C20-85 C25-85 C HS12X16 63 M12 C32-90 C HS12X12 LW M10 HS10X16 LW-5 C C M16 HS16X12 LW M8 HS8X10 HS8X12 LW-6 LW-4 M10 HS10X16 LW HS12X18 M HS12X20 20 C C LW M10 HS10X16 LW-5 M16 HS16X18 LW-8 C M16 HS16X20 LW-8 * Shorter than boring bar toolholder. CL63-1 CL63-1 C00-1 C00-1 otes For oring ar *For Drill For oring ar *For Drill Made to Order : World Express (Shipping: 7-10 usiness Days) : ß

11 QUICK CHGE SYSEM OF FLOWER PEL DPER KQC Series GRDES ISERS C & PCD C OOLHOLDERS D Features 1. he way to assemble holder is turn the clamping bolt 1 revolution. ool exchange time is less than 1 minute. 2. Junction of adapter and attachment touch both taper part and face part. nd repeatability is less than 2µm. 3. pplicable to Various ools. oring ool (Rough & Fine) Face Milling (Min., Max. Ø160 is possible) Centering ool External urning pplicable to ools with Coolant Hole SMLL OOLS ORIG GROOVIG E F G Clamping System CU-OFF H Counterboring Hole for Setting olt Flower Petal (Convex) Flower Petal (Concave) all for Holder Separation Clamping olt dapter Side How to Use Clamping System Stopper Pin Reference Plane (Face) Reference Plane (aper) Stopper Flute ttachment Side Reference Plane (aper) Reference Plane (Face) HREDIG HSK OOLIG SPRE PRS ECHICL IDEX J P R 1. Combine flower petal of adapter side with that of attachment side and insert the attachment. 2. urn the attachment 45 degrees until stop (clockwise direction). 3. urn the clamping bolt attached to adapter side 1 revolution and tighten by hexagon wrench

12 QUICK CHGE SYSEM OF FLOWER PEL DPER dapter oolholder Part umber aper Size 1 2 ØC1 ØC2 ØC3 ØC4 ØD PCD Size Mounting olt KQC28 Ø Over 15 Over Over 62 Over Over 6 6~8 KQC35 Ø Over 15 Over Over 77 Over Over 8 8~10 KQC45 Ø Over 15 Over Over 92 Over Over 10 8~12 KQC70 Ø Over 15 Over Over 132 Over Over 12 10~16 oolholder (ttachment) Reference Example Centering ool HSK OOLIG Combination ool pplicable to various tooling (also with coolant hole)

13 CRRIDGE Identification System for Cartridge (Square Shank) C : op Clamp GRDES P : Lever Lock S : 90 Square S : Screw Clamp Clamping System : 60 riangle Insert Shape R : Right-hand Insert Shape Edge Height Edge Height C : ISO ype Cartridge ype ISERS P S K R 16 C 12 C & PCD C Cutting Edge ngle Insert Relief ngle Insert Size OOLHOLDERS D E : 20 Positive SMLL OOLS E : 0 egative P : 11 Positive ORIG F Clamping System Series Design Features Series Design Features Rigid Clamping GROOVIG CU-OFF G H op Clamp (C) Screw Clamp (S) egative Insert : Medium to Heavy Machining (Mainly for Ceramic Insert) Positive Insert : Low Cutting Force Simple Mechanism Fewer Parts Finishing to Medium Machining Lever Lock (P) Easy Insert Replacement General Use HREDIG HSK OOLIG SPRE PRS ECHICL IDEX J P R

14 CRRIDGE Lever Lock () Fig.1 Fig.2 Fig.3 oolholder H1 S1 S2 S3 S4 H2 Standard Corner-R(r) Min. ore Dia. ØD1 Drawing Fig.4 Fig.5 Fig.6 pplicable Inserts pplicable Inserts Ref. Page PSKR 16C Fig.1 PSSR 16C Fig.2 PSYR 16C Fig.3 S SG SM C10 PFR 10C G Fig.4 16C C G PGR 16C Fig.5 M PR 16C Fig C11 C23 HSK OOLIG Lever Lock Shim Shim Pin Punch S P FH Radial djustment Screw xial djustment Screw xial Screwdriver Plate Clamp olt PSKR 16C12 PSSR 16C12 PSYR 16C12 LW LSP LL-2 LS-2 LS-42 LSP-2 PC-2 LW-3 HS4X4 JM5F LW-2 SW-1.8 SM0816 SM1016 HH8X25 LW-6 PFR 10C11 LL-03 LS-03 - P-03 - FH-2 HS4X4 LW-2 SM0810 SM1010 HH6X16 LW-5 JM5F 16C16 LL-1 LS-1 L-32 LSP-1 PC-1 FH-2.5 SM0816 SM1016 HH8X25 SW C22 LL-2 LS-2 L-42 LSP-2 PC-2 LW-3 HS5X5 JM6 LW-2.5 SM0820 SM1020 HH8X30 LW-6 PGR 16C16 PR 16C16 LL-1 LS-1 L-32 LSP-1 PC-1 FH-2.5 JM5F SM0816 SM1016 HH8X25 ote) Plate includes a set of two pieces for each toolholder. 14 Made to Order : World Express (Shipping: 7-10 usiness Days) : ß

15 CRRIDGE op Clamp () GRDES ISERS Fig.1 Fig.2 Fig.3 oolholder H1 S1 S2 S3 S4 H2 Standard Corner-R(r) Min. ore Dia. ØD1 Drawing pplicable Inserts CDPR 10C Fig.1 12C CEPR 10C P Fig.2 PR 12C pplicable Inserts Ref. Page C18 C29 C & PCD OOLHOLDERS SMLL OOLS C D E CFPR 10C Fig.3 12C ORIG F Clamp Set Radial djustment Screw xial djustment Screw xial Screwdriver Plate Clamp olt GROOVIG G FH LW CU-OFF H CDPR 10C11 CPS-4V F-10 HS4X4 LW-2 SM0810 SM1010 HH6X16 12C16 CPS-5V F-15 HS5X5 LW-2.5 CEPR 10C11 CPS-4V F-10 HS4X4 LW-2 JM5F 12C16 CPS-5V F-15 HS5X5 LW-2.5 CFPR 10C11 CPS-4V F-10 HS4X4 LW-2 12C16 CPS-5V F-15 HS5X5 LW-2.5 ote) Plate includes a set of two pieces for each toolholder. SW-1.8 SM0812 SM1012 SM0810 SM1010 SM0810 SM1010 SM0810 SM1010 SM0812 SM1012 HH6X20 HH6X16 HH6X20 HH6X16 HH6X20 LW-5 HREDIG HSK OOLIG SPRE PRS ECHICL IDEX J P R : Made to Order ß : World Express (Shipping: 7-10 usiness Days) 15

16 CRRIDGE Screw Clamp () Fig.1 Fig.2 Fig.3 oolholder Fig.4 Fig.5 Fig.6 H1 S1 S2 S3 S4 H2 Standard Corner-R(r) Min. ore Dia. ØD1 Drawing pplicable Inserts pplicable Inserts Ref. Page SDPR 10C Fig.1 12C SEPR 10C PH Fig.2 P 12C PG 32.. SFPR 10C Fig.3 12C SDER 12C13 10 Fig C16 C26-C28 SEER 12C Fig.5 EGW SFER 12C13 18 Fig.6 HSK OOLIG Clamp Set Radial djustment Screw xial djustment Screw xial Screwdriver Plate Clamp olt SDPR 10C11 S-3R F-10 HS4X4 LW-2 SM0810 SM1010 HH6X16 12C16 S-4R F-15 HS5X5 LW-2.5 SM0812 SM1012 HH6X20 SEPR 10C11 S-3R F-10 HS4X4 LW-2 JM5F 12C16 S-4R F-15 HS5X5 LW-2.5 SW-1.8 SM0810 SM1010 SM0812 SM1012 HH6X16 HH6X20 LW-5 SFPR 10C11 S-3R F-10 HS4X4 LW-2 SM0810 SM1010 HH6X16 12C16 S-4R F-15 HS5X5 LW-2.5 SM0812 SM1012 HH6X20 SDER 12C13 SEER 12C13 S-3080R F-10 HS4X4 JM5F LW-2 SW-1.8 SM0812 SM1012 HH6X20 LW-5 SFER 12C13 ote) Plate includes a set of two pieces for each toolholder. 16 Made to Order : World Express (Shipping: 7-10 usiness Days) : ß