PARTS MANUAL E60-MT Triple Stage E Series Mast

Transcription

1 PARTS MANUAL E60-MT Triple Stage E Series Mast Manual Number: 708 E60-MT-XXX Lift Technologies, Inc. LTI # 708

2 Parts and Service Tel : (864) Fax : (864) Lift Technologies, Inc South Highway Westminster, SC 969 USA Tel : (864) Fax : (864) Toll Free : (888) Website : E60-MT-XXX Lift Technologies, Inc. LTI # 708

3 About This Manual Introduction This manual shows the parts breakdown for the mast product ID numbers. Locate the product ID number (PID number) stamped on the left hand side of the outer upright channel. This number must be used when ordering replacement parts for this product. PRODUCT I.D. NUMBER E60 MT XYZ Ordering Parts EXAMPLE MA4.eps Customers - Parts and service literature is available through authorized lift truck dealers. To place an order, contact the lift truck dealer of your choice. Lift Truck Dealers - To order parts and service literature contact:

4 Contents Cover... Introduction... Free Lift Cylinders... 4 Main Lift Cylinders... 6 Weldments... 8 Hoist Chains and Free Lift Hose... 0 Hydraulic Group... Lowering Control Valve... Load Backrest... 4 Roller Carriages Roller Carriages... 5 Internal Hose Reeving Single Function... 7 Internal Hose Reeving Double Function... 9 Recommended Spare Parts List... 0 Safety Decals 708 R4 04//04 Page

5 Free Lift Cylinders MA47.eps 4 Page 4 04// R4

6 Free Lift Cylinders FL-- OCL MFH FL OCL MFH FL OCL MFH FL CYLINDER CYLINDER CYLINDER (in) (in) REF "E" (in) (in) REF "E" (in) (in) REF "E" OCL - Outer Channel Length FL-- Item # QTY Part # Description Item # QTY Part # Description N/A Rod/Plunger Check Valve Pull Wire O-Ring Fuse Spring Guide Washer Fuse Piston 4 Retaining Ring Fuse Spring 5 N/A Stand Tube 6 N/A Shell Assembly Retainer 7 N/A Piston 7 Back Up Ring 8 Wear Ring 8 O-Ring 9 Nylon Ring 9 Rod Seal 0 Piston Seal 0 Wiper - Items included in Seal Kit P/N Items included in Check Valve Kit P/N R4 04//04 Page 5

7 Main Lift Cylinders External Hydraulic Fuse ( RIGHT HAND SIDE ONLY ) Part Number MA.eps Page 6 04// R4

8 Main Lift Cylinders ML-- OCL MFH ML OCL MFH ML OCL MFH ML CYLINDER CYLINDER CYLINDER (in) (in) REF "D" (in) (in) REF "D" (in) (in) REF "D" OCL - Outer Channel Length ML- Item # QTY Part # Description Item # QTY Part # Description N/A Rod/Plunger Retaining Ring N/A Spacer Check Valve Back Up Ring O-Ring 4 Pull In Wire 4 Washer Roll Pin 5 Retaining Ring 6 N/A Shell 6 Wear Ring 7 Wiper 7 Nylon Ring 8 Rod Seal 8 Piston Seal 9 N/A Piston 9 O-Ring 0 N/A Sleeve Retainer - Items included in Seal Kit P/N Items included in Check Valve Kit P/N R4 04//04 Page 7

9 Weldments Chain Anchors Ref X and Y A 7 *Denotes hidden part D B C NOTES:. ACCEPTABLE WEAR PLUG SUBSTITUES ARE: 70 OR 7.. DECAL KIT NOT SOWN.. LOAD ROLLER 9 USED IN ALL PLACES EXCEPT ON THE LOWER INTERMEDIATE WHICH USES MA7.eps SEE NOTE 9 7 E 8 Page 8 04// R4

10 Weldment Common Parts WLD- Item # QTY Part # Description Item # QTY Part # Description A n Outer Weldment Hose Clamp B n Intermediate Weldment Hose Guard C n Inner Weldment M0 Lockwasher D n Main Lift Cylinder M Lockwasher E n Free Lift Cylinder 87 Main Lift Cylinder Shim Kit 645 Bolt Nut 4006 Bolt Stubshaft 4868 Flange Head Capscrew Chain Anchor Pin Capscrew M0 X Wear Plug Kit Capscrew M X 0 LG Roll Pin Capscrew M X Load Roller Cotter Pin Load Roller Chain Anchor Freelift Hose Sheave Chain Anchor 4 47 Chain Sheave Chain Guard 40 Snap Ring 7555 Clamp Kit *0 688 Load Roller Shim 6508 Cotter Pin Freelift Cylinder Shim Plate 058 Crosshead 5 Snap Ring Decal Kit M0 Nut M Flatwasher Hose Clamp 6 60 Flatwasher M0 X 5 Capscrew 7 40 Chain Guard n See specific page for part numbers - Included in Crosshead Guard Kit P/N 468. * Quantity will vary WLD-- OCL OUTER UPRIGHT INTERMEDIATE UPRIGHT INNER UPRIGHT OCL OUTER UPRIGHT INTERMEDIATE UPRIGHT INNER UPRIGHT (IN) QTY (IN) QTY REF A REF B REF C REF A REF B REF C OCL - Outer Channel Length 708 R4 04//04 Page 9

11 CHN- Hoist Chains and Free Lift Hose OCL (IN) MAIN LIFT CHAIN REF # QTY FREE LIFT CHAIN REF # Hoist Chains FREE LIFT HOSE REF # MAIN LIFT CHAIN REF # FREE LIFT CHAIN REF # FREE LIFT HOSE REF # QTY QTY QTY OCL - Outer Channel Length. OCL (IN) Free Lift Hose MA06.eps MA06.eps Page 0 04// R4

12 Hydraulic Group MA474.eps VIEW FROM BACK OF MAST HYD- Typical Hydraulic Group ITEM QTY PART # DESCRIPTION 8570 GPM EXT. FUSE FITTING # TEE FITTING # ELBOW 4 MAINLIFT HOSE 5 F.L. JUMPER HOSE STRAIGHT FITTING FITTING STR #8-# LOCKWASHER CAPSCREW - Item is truck mounting dependent, Contact Lift-Tek for P/Ns. 708 R4 04//04 Page

13 Lowering Control Valve LCV- REF QTY PART# DESCRIPTION 006 Lowering Control Valve Assembly8 GPM 4794 Lowering Control Valve Assembly7 GPM 479 Valve Body 0069 Valve Cartridge, 8 GPM 6840 Valve Cartridge, 7 GPM * - Item includes items and. Page 04// R4

14 Load Backrest Backrest-.eps LBR- All Class III Load Backrests REF QTY PART # DESCRIPTION *Backrest, 7" x 6" *Backrest, 7" x 48" 68 *Backrest, 7" x 54" *Backrest, 7" x 60" *Backrest, 4" x 6" *Backrest, 4" x 48" *Backrest, 4" x 60" 6796 *Backrest, 4" x 7" 4696 *Backrest, 4." x 48" *Backrest, 49" x 6" *Backrest, 49" x 48" *Backrest, 49" x 60" 68 *Backrest, 5" x 48" *Backrest, 5" x 0" 60 *Backrest, 5" x 6" 5767 *Backrest, 5" x 48" 490 *Backrest, 55." x 48" 70 *Backrest, 60" x 48" *Backrest, 6" x 6" 684 *Backrest, 6" x 40" *Backrest, 6" x 48" *Backrest, 6" x 60" 688 *Backrest, 6" x 48" 576 *Backrest, 7" x 48" Capscrew, M6x,0x Lockwasher, M6 * - Item includes items and. Other Backrest sizes are available, contact Lift Tek for details. 708 R4 04//04 Page

15 4 Roller Carriages A 4 MA0.eps C-- E60 MT 4 Roller Carriages REF QTY Part # Description 807 7" Cushion Carriage Weldment A 807 4" Cushion Carriage Weldment 80 7" Pneumatic Carriage Weldment 8 4 Pneumatic Carriage Weldment 4 9 Roller *6 688 Shim 400 Chain Anchor Cotter Pin Chain Anchor Pin Nut Cotter Pin * - Quantity will vary. Contact Lift Tek Customer Service if your carriage does not match any of those listed. (Mast PID number needed, see Introduction on page ). Page 4 04// R4

16 6 Roller Carriages A MA.eps 6 0 C-- REF QTY Part # Description 808 7" Cushion Carriage Weldment " Cushion Carriage Weldment A E60 MT 6 Roller Carriages 805 5" Cushion Carriage Weldment " Pneumatic Carriage Weldment " Pneumatic Carriage Weldment 804 5" Pneumatic Carriage Weldment 4 9 Roller *4 688 Shim 400 Chain Anchor Cotter Pin Chain Anchor Pin Nut 7 46 Roller Retainer Capscrew Cotter Pin * - Quantity will vary. Contact Lift Tek Customer Service if your carriage does not match any of those listed. (Mast PID number needed, see Introduction on page ) 708 R4 04//04 Page 5

17 6 8 Internal Hose Reeving Single Function MA7.eps NOTES:. ALL TORQUES M6 - N*M M8-5 N*M M - 88 N*M 4. INSTALLATION INSTRUCTIONS REQUIRED FOR FIELD KITS ONLY Page 6 04// R4

18 Internal Hose Reeving Single Function IHR-- Item # QTY Part # Description Item # QTY Part # Description Hose Clamp I.H.R. Bracket 7884 Hose Clamp Bar I.H.R. Bracket 45 Bulkhead Union 90 Deg Lockwasher M Capscrew M0 X LG Lockwasher M Capscrew M X 65 LG Lockwasher M Capscrew M X 80 LG 0 84 Lower Bracket Capscrew M6 X 6 LG 645 Nut #6 Cap Capscrew M6 X LG 760 Nut M Chain Guard 066 Nut M 0 40 I.H.R. Guard Sheave 605 Hose Guard 558 I.H.R. Sheave 746 Hose Guard 6 87 Stubshaft 0846 I.H.R. Bracket Carriage 7 07 Stubshaft 4 40 I.H.R. Bracket Weldment Washer IHR- HOSE HOSE HOSE OCL OCL OCL IHR KIT PART # IHR KIT PART # IHR KIT PART # (in) (in) (in) ( QTY ) ( QTY ) ( QTY ) OCL - Outer Channel length 708 R4 04//04 Page 7

19 Internal Hose Reeving Double Function MA74.eps NOTES:. ALL TORQUES M6 - N*M M8-5 N*M M - 88 N*M 4. INSTALLATION INSTRUCTIONS REQUIRED FOR FIELD KITS ONLY. 8 Page 8 04// R4

20 Internal Hose Reeving Double Function COMMON PARTS GROUP: 48 IHR- Item# QTY Part # Description Item# QTY Part # Description 7855 Hose Clamp IHR Bracket Assembly 098 Bar Assembly 744 IHR Bracket Hose Clamp Bar 760 IHR Bracket Bulkhead Union 90 Deg. 776 IHR Bracket Capscrew M0 X IHR Guard Assembly Capscrew M0 X LG Lockwasher M Capscrew M X 65 LG Lockwasher M Capscrew M X 55 LG Lockwasher M Capscrew M X 80 LG 8 84 Lower Bracket Capscrew M6 X 6 LG Nut #6 Cap Capscrew M6 X LG Nut M0 400 Chain Guard 066 Nut M 768 Double IHR Stubshaft Shaft 4 40 IHR Guard 096 Sheave Hose Clamp Sheave Hose Guard Sheave Hose Guard 6 87 Stubshaft IHR Bracket Carriage 7 07 Single Function Stubshaft 9 40 IHR Bracket Weldment Washer IHR-4 OCL IHR HOSE HOSE HOSE HOSE HOSE HOSE OCL IHR PART # PART # PART # PART # PART # PART # (in) KIT MID RH MID LH OUTER (in) KIT MID RH MID LH OUTER QTY QTY QTY QTY OCL - Outer Channel Length. 708 R4 04//04 Page 9

21 Recommended Spare Parts List PART # MASTS SERVICED MAIN LIFT CYLINDERS n Main Lift Cylinder Assembly Seal Kit 4 8 FREE LIFT CYLINDERS n Free Lift Cylinder Assembly Seal Kit 4 8 INTERNAL REEVING n Hose Fitting IHR Sheave, Single IHR 4 69 IHR Sheave, Double IHR Sheave, Single & Double IHR Sheave, Double IHR 4 8 UPRIGHTS 044 Chain Anchor Chain Anchor Nut Cotter Pin Shim,.0 in Roller Wear Plug Service Kit 4 8 CROSSHEAD 47 Chain Sheave Retainer Clip Snap Ring 4 8 CARRIAGE AND CHAINS n Free Lift Chains n Main Lift Chains Carriage Roller Load Roller - 6 ROLLER Carriage only Chain Anchor Cotter Pin Chain Pin Nut n - See Specific Charts For Part Numbers. E60 MT Mast DESCRIPTION Page 0 04// R4

22 DATE PURCHASE ORDER PARTS ORDERING LOG SERIAL NUMBER Page # REF # PART # CUSTOMER PART # DESCRIPTION PRICE 708 R4 04//04 Page

23 Manual Change Summary R0 - Release R - Add cylinder illustrations, add hydraulic group. Reformat. R - Add date, reformat cylinder charts, add description for DIHR hoses, replace CLII chart with CLIII LBRs. 0//04 R - 04//04 Revise check valve kit on chart FL-- page 5 - was R4-05/6/6 Reviseed page 9 DIHR chart per TED 546. Page 04// R4