50D MS Standard Mast

Transcription

1 P ARTS MANUAL This manual contains standard production Product Identification Numbers. Special Engineered Options not included. 0D MS Standard Mast For PIDs 0D-MS-00 Through Present FOR PARTS AND SERVICE: TELEPHONE: (888) Manual Number: 89 R South Highway Westminster, SC 969 Toll Free (888) (864) FAX (864)

2 About This Manual Introduction This manual shows the parts breakdown for the mast product ID numbers. Locate the product ID (PID) number stamped on the upper left hand side of the outer upright channel. This number must be used when ordering replacement parts for this product. PRODUCT I.D. NUMBER 0D MS XYZ XXX-XX-XXX EXAMPLE MA6.eps Ordering Parts Customers - Parts and service literature is available through authorized lift truck dealers. To place an order, contact the lift truck dealer of your choice. Lift Truck Dealers - To order parts and service literature contact: LIFT TEK / ELECAR CUSTOMER SERVICE 7040 S HWY WESTMINSTER, S.C. 969 TELEPHONE: (888) FAX: (864)

3 Contents Cover... Introduction... Safety Decals... Mainlift Cylinders... 4 Weldments... 8 Lowering Control Valve... 0 Load Backrest Roller Carriages... 6 Roller Hi-Vis Carriages... 4 Single Function Internal Hose Reeving... 6 Double Function Internal Hose Reeving... 8 Recommended Spare Parts List... 0 Safety Decals 89 R4 /04/0 Page

4 Mainlift Cylinders MA089.eps Page 4 /04/0 89 R4

5 Mainlift Cylinders For PIDs 0D-MS-00 Through 0D-MS-97 ML- OCL ML CYL (in) QTY() REF "C" OCL - Outer Channel Length ML- ITEM # QTY PART # DESCRITPION ITEM # QTY PART # DESCRITPION N/A Shell Piston Seal N/A Rod 9 Snap Ring N/A Spacer Piston Retainer, O-Ring O-Ring Pull-Wire 6 Back-Up Ring 7 Check Valve 7 Rod Seal 8 Nylon Ring 8 Wiper 9 Washer Fitting 0 Retaining Ring Spring Guide 6847 Fuse Spring Wear Ring 6849 Fuse - Piston - Included in Seal Service Kit P/N Included in Check Valve kit P/N R4 /04/0 Page

6 Mainlift Cylinders MA99.eps Page 6 /04/0 89 R4

7 Mainlift Cylinders For PIDs 0D-MS-98 Through Present ML- OCL ML CYL (in) QTY() REF "C" OCL - Outer Channel Length ML-4 ITEM QTY Part # Description ITEM QTY Part # Description Back-Up Ring N/A Rod Check Valve 4 Rod Seal Circlip N/A Shell Assembly 4 4 Circlip 6 Spring 4 Cushion Sleeve 7 Spring Guide 6 Fuse Piston 8 N/A Stop Ring 7 Nylon Ring 9 Washer 8 O-Ring 0 Wear Ring 9 O-Ring Wiper 0 N/A Piston N/A Wire Ring Piston Seal 660 Fitting Retainer 4 9 Snap Ring OCL = Outer Channel Length - Included in Seal Kit P/N 4. - Included in Retainer Kit P/N 4969-SUB. - Included in Check Valve Kit P/N Included in Cushion Sleeve Kit P/N Included in Fuse Valve Kit P/N R4 /04/0 Page 7

8 Weldments A C B 8 a 7 MA.eps 7 0 Page 8 /04/0 89 R4

9 Weldment Common Parts For PIDs 0D-MS-00 Through Present WLD- Reference Common Parts Group 070 REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION A Outer Upright 688 M Lockwasher B Inner Upright Nut C See Mainlift Cylinders 4 06 Spherical Nut D See Carriages Chain Anchor Pin 688 Capscrew M0 X 0 LG 6 70 Wear Plug 076 Capscrew M X LG Load Roller 044 Chain Anchor Chain Sheave 4 68 Cotter Pin 9 * 7 Wear Plug Shim Cotter Pin 0 *6 688 Load Roller Shim 6 08 Decal Kit (not shown) * 008 Cylinder Shim Straight Fitting 9 Snap Ring Straight Fitting * 0086 Cylinder Shim 9 60 Hose Guard 4 * 004 Cylinder Shim Jam Nut * 00 Cylinder Shim 688 M0 Lockwasher - See chart below. - See Mainlift Cylinders. - See Carriages. * - Quantity will vary Weldment Parts (Outer Channel Length Dependent) WLD- OCL OUTER INNER ML CHAIN (in) UPRIGHT UPRIGHT QTY () QTY () QTY() OCL - Outer Channel Length Hoist Chains 89 R4 /04/0 Page 9

10 Lowering Control Valve Lowering Control Valve REF QTY PART# DESCRIPTION * PSI Lowering Control Valve, 7 GPM 0678 Valve Body PSI Valve Cartridge, 7 GPM * - Includes items and. Lowering Control Valve REF QTY PART# DESCRIPTION PSI Lowering Control Valve, 7 GPM 684 Valve Body PSI Valve Cartridge, 7 GPM * - Includes items and. Load Backrest Backrest-.eps LBR- Class II Load Backrests REF QTY PART # DESCRIPTION *Backrest, 7" x 6" *Backrest, 7" x 48" *Backrest, 7" x 60" *Backrest, 4" x 6" *Backrest, 4" x 48" *Backrest, 4" x 60" Capscrew, M6x,0x Lockwasher, M6 * - Item includes items and. Page 0 /04/0 89 R4

11 4 Roller Carriages For PIDs 0D-MS-00 Through Present MA04.eps CARR- Carriage drawing is for reference only, specific carriage may look different. 0D MS 4 Roller Carriages REF QTY Part # Description REF QTY Part # Description " Cushion Carriage Weldment Snap Ring " Cushion Carriage Weldment Pin " Pneumatic Carriage Weldment Cotter Pin " Pneumatic Carriage Weldment Chain Anchor Capscrew 9 * 688 Shim Lockwasher Roller Assembly Thrust Roller Assembly 6974 Stop 4 Roller Carriage Service Kit Part Number 86 * - Quantity will vary. Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed). 89 R4 /04/0 Page

12 4 Roller Hi-Vis Carriages For PIDs 0D-MS-00 Through Present MA069.eps Carriage drawing is for reference only, specific carriage may look different. CARR- 0D MS 4 Roller Carriages REF QTY Part # Description REF QTY Part # Description 8 7" Cushion Carriage Weldment Snap Ring 8 4" Cushion Carriage Weldment Pin 8 7" Pneumatic Carriage Weldment Cotter Pin 84 4" Pneumatic Carriage Weldment Chain Anchor Capscrew 9 * 688 Shim Lockwasher Roller Assembly Thrust Roller Assembly 6974 Stop 4 Roller Carriage Service Kit Part Number 86 * - Quantity will vary. Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed). Page /04/0 89 R4

13 4 Roller Carriages For PIDs 0D-MS-00 Through Present MA00.eps Carriage drawing is for reference only, specific carriage may look different. CARR- 0D MS 4 Roller Carriages REFQTY Part # Description REFQTY Part # Description 048 7" Cushion Carriage Weldment Snap Ring 048 4" Cushion Carriage Weldment Pin 048 7" Pneumatic Carriage Weldment Cotter Pin " Pneumatic Carriage Weldment Chain Anchor Capscrew 9 * 688 Shim Lockwasher Roller Assembly Thrust Roller Assembly 6974 Stop 4 Roller Carriage Service Kit Part Number 86 * - Quantity will vary. Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed). 89 R4 /04/0 Page

14 6 Roller Hi-Vis Carriages For PIDs 0D-MS-00 Through Present MA069.eps Carriage drawing is for reference only, specific carriage may look different. 4 CARR- 0D MS 6 Roller Carriages REF QTY Part # Description REF QTY Part # Description 8 7" Cushion Carriage Weldment Pin 86 4" Cushion Carriage Weldment Cotter Pin 87 7" Pneumatic Carriage Weldment Chain Anchor 88 4" Pneumatic Carriage Weldment 9 * 688 Shim Roller Assembly Capscrew 6878 Retainer Plate Lockwasher Capscrew Thrust Roller Assembly Roller Assembly Snap Ring Stop 6 Roller Carriage Service Kit Part Number 87 * - Quantity will vary. Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed). Page 4 /04/0 89 R4

15 6 Roller Carriages For PIDs 0D-MS-00 Through Present MA0.eps Carriage drawing is for reference only, specific carriage may look different. 4 CARR-4 0D MS 6 Roller Carriages REF QTY Part # Description REF QTY Part # Description 070 7" Cushion Carriage Weldment Pin 070 4" Cushion Carriage Weldment Cotter Pin 070 7" Pneumatic Carriage Weldment Chain Anchor " Pneumatic Carriage Weldment 9 * 688 Shim Roller Assembly Capscrew 6878 Retainer Plate Lockwasher Capscrew Thrust Roller Assembly Roller Assembly Snap Ring Stop 6 Roller Carriage Service Kit Part Number 87 * - Quantity will vary. Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed). 89 R4 /04/0 Page

16 6 4 7 Internal Hose Reeving Single Function A 6 4 NOTES: A IF REQUIRED, GUARD KIT (9706). POSITION BRACKET TO REST AGAINST TOP RETAINER BAR MA0.eps Page 6 /04/0 89 R4

17 Internal Hose Reeving Single Function For PIDs 0D-MS-00 Through Present SINGLE IHR COMMON PARTS REF: COMMON PARTS GROUP 074 IHR- REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION 49 Layout Dwg - Ref. Only Upper Outer Bracket Molded Hose Clamp 9704 Upper Inner Bracket 788 Hose Clamp Bar 079 Spacer 0086 Washer *0744 Installation Instructions Lower Outer IHR Bracket M0 Lockwasher 4 Bulkhead Union, M8 Lockwasher Capscrew M0 X LG 6 64 #6 Cap Capscrew M6 X LG Sheave 8 76 Capscrew M8 X 0 LG Snap Ring Carriage Bracket * - Installation Instructions required for field installation only. IHR- OCL (IN) SINGLE IHR PART NUMBERS IHR KIT HOSE IHR GUARD KIT QTY QTY QTY * * * * * * * * * * * * OCL - Outer channel length. * IHR Guard Kit is not required. IHR- COLD STORAGE SINGLE IHR PART NUMBERS IHR OCL (IN) IHR KIT HOSE GUARD KIT QTY QTY QTY * * * * * * OCL - Outer channel length. * IHR Guard Kit is not required. 89 R4 /04/0 Page 7

18 6 Internal Hose Reeving Double Function NOTES: A A IF REQUIRED, GUARD KIT (9706). POSITION BRACKET TO REST AGAINST TOP RETAINER BAR MA.eps Page 8 /04/0 89 R4

19 Internal Hose Reeving Double Function For PIDs 0D-MS-00 Through Present DOUBLE IHR COMMON PARTS REF: COMMON PARTS GROUP 074 IHR-4 REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION 494 Layout Dwg - Reference Upper Inner Bracket (4) Molded Hose Clamp 079 Spacer 788 Hose Clamp Bar *0744 Installation Instructions 064 Lower Outer Bracket M0 Lockwasher Bulkhead Union, M8 Lockwasher Capscrew M0 X LG 4 64 #6 Cap Capscrew M6 X LG Sheave 7 76 Capscrew M8 X 0 LG Snap Ring Carriage Bracket Washer Upper Outer Bracket * - Installation instructions required for field installation only. IHR- OCL (IN) DOUBLE IHR PART NUMBERS IHR KIT HOSE (REF #) IHR GUARD KIT QTY QTY4 QTY * * * * * * * OCL - Outer Channel Length. *IHR Guard Kit not Required. IHR-6 COLD STORAGE DOUBLE IHR PART NUMBERS IHR HOSE OCL IHR KIT GUARD (REF #) (IN) KIT QTY QTY4 QTY * * * * * * OCL - Outer Channel Length. *IHR Guard Kit not Required. 89 R4 /04/0 Page 9

20 Recommended Spare Parts List PART # DESCRIPTION MASTS SERVICED MAIN LIFT CYLINDERS n Main Lift Cylinder Assembly Snap Ring Shim Shim Valve Kit Seal Kit 4 8 INTERNAL REEVING n Hose R.H. and L. H Fitting, Hose Sheave, Single IHR Hose Sheave, Double IHR 4 8 UPRIGHTS n Chain Pin Cotter Pin 8 6 n Chain Anchor Jam Nut Nut 06 Sperical Nut 68 Cotter Pin Shim,.0 in Roller Wear Plug Service Kit 4 8 CARRIAGE AND CHAINS n Free Lift Chains Carriage Side Thrust Roller n Main Lift Chains Carriage Roller n Chain Anchor 4 68 Cotter Pin Chain Pin Cotter Pin Jam Nut Nut n See Specific pages for part numbers 0D MS Mast Page 0 /04/0 89 R4

21 DATE PURCHASE ORDER PARTS ORDERING LOG SERIAL NUMBER Page # REF # PART # CUSTOMER PART # DESCRIPTION PRICE 89 R4 /04/0 Page

22 Manual Change Summary R0 - Release R - Update format, Update Decals. R - Add date, reformat cylinder charts. 0/6/04 R - 08/04/06 Reverse the LCV illustrations so that they matched the charts below - page 8. R4 - /04/0 Add new cylinder pages.

23 Do you have any questions that need to be answered right now? Lift Technologies, Inc South Highway Westminster, SC 969 USA Tel: (864) Fax: (864) Toll Free: (888) North America Only Website: Parts and Service Toll Free: (877) Direct: (864) Fax: (864) parts@lift-tekelecar.com Other Lift Technologies Locations Lift -Tek Elecar Srl 90 Castel. San. Giovanni (PC) Via G. Galilei Italy Lift Technologies Inc