This Manual contains standard Production Product Identification Numbers. Special Engineered Options not Included. ES40 MT Triple E Series Mast

Transcription

1 P ARTS MANUAL This Manual contains standard Production Product Identification Numbers. Special Engineered Options not Included ES40 MT Triple E Series Mast FOR PARTS AND SERVICE: TELEPHONE: (888) Manual Number: R 7040 South Highway Westminster, SC Toll Free (888) (864) FAX (864)

2 Introduction About This Manual This manual shows the parts breakdown for the mast product ID numbers. Locate the product ID number (PID number) stamped on the left hand side of the outer upright channel. This number must be used when ordering replacement parts for this product. PRODUCT I.D. NUMBER ES40 MT XYZ Ordering Parts EXAMPLE MA2059.eps Customers - Parts and service literature is available through authorized lift truck dealers. To place an order, contact the lift truck dealer of your choice. Lift Truck Dealers - To order parts and service literature contact: LIFT TEK / ELECAR CUSTOMER SERVICE 7040 S HWY WESTMINSTER, S.C TELEPHONE: (888) FAX: (864)

3 Contents Cover... Introduction... 2 Safety Decals... 3 Main Lift Cylinder... 4 Free Lift Cylinder... 8 Weldments... 2 Weldment Common Parts... 3 Hoist Chains and Free Lift Hose... 4 Freelift Crosshead Chain Retention Kit... 5 Lowering Control Valve... 6 Load Backrest Roller Carriages Roller Carriages... 9 Single Function Internal Hose Reeving Internal Hose Reeving Internal Hose Reeving Recommended Spare Parts List Safety Decals

4 Main Lift Cylinder For PID Numbers ES40-MT-00 Through ES40-MT PART NUMBER External Hydraulic Fuse ( RIGHT HAND SIDE ONLY ) Part Number MA2886.eps Page 4 05/03/ R

5 Main Lift Cylinder ML-2 ITEM # QTY PART # DESCRIPTION ITEM # QTY PART # DESCRIPTION N/A Rod 0 -K-L- Snap Ring 2 N/A Spacer -K-L- Check Valve 3 N/A Tube Assembly 2 -K-L- O-Ring 4 -S- Wrap-In Wire 3 -S- O-Ring 5 N/A Cushion 4 -S- Backup Ring 6 -L- Piston 5 -S- Piston Seal 7 -S- Locking Insert 6 -S- Head Gland Seal 8 -M- Head Gland 7 -S- Rod Wiper 9 -S- Wearband -S - Included in Seal Kit P/N K- Included in Check Valve Kit P/N L- Included in Piston Kit P/N M- Included in Head Gland Kit P/N ML- OCL ML CYLINDER OCL ML CYLINDER OCL ML CYLINDER PART NUMBER PART NUMBER PART NUMBER (in) REF "D" (in) REF "D" (in) REF "D" OCL = Outer Channel Length R 05/03/ Page 5

6 Main Lift Cylinder For PID Numbers ES40-MT-055 to Present External Hydraulic Fuse ( RIGHT HAND SIDE ONLY ) Part Number MA3063.eps Page 6 05/03/ R

7 Main Lift Cylinder ML-3 ITEM # QTY PART # DESCRIPTION ITEM # QTY PART # DESCRIPTION -S- Backup Ring 790 Roll Pin 2 -S- Backup Ring 2 N/A Piston 3 N/A Wire Ring 3 -S- Piston Seal 4 -K- Check Valve Retainer 5 -S- Circlip 5 N/A Rod 6 -S-K- Circlip 6 -S- Rod Seal 7 N/A Cushion Sleeve 7 N/A Shell Assembly 8 -S- Wiper 8 -K- Washer 9 -S- O-Ring 9 -S- Wear Ring 0 -S-K- O-Ring -S- Included in Seal Kit P/N K- Included in Check Valve Kit P/N ML-4 OCL ML CYLINDER OCL ML CYLINDER OCL ML CYLINDER PART NUMBER PART NUMBER PART NUMBER (in) REF "D" (in) REF "D" (in) REF "D" OCL = Outer Channel Length R 05/03/ Page 7

8 Free Lift Cylinder For PID Numbers ES40-MT-00 Through ES40-MT PART NUMBER MA2887.eps Page 8 05/03/ R

9 Free Lift Cylinder FL-2 ITEM # QTY PART # DESCRIPTION ITEM # QTY PART # DESCRIPTION N/A Rod Fuse Spring 2 N/A Tube 4 -K-M- Snap Ring 3 -K- Cushion Tube 5 -K-M- Check Valve 4 -S- Wipe 6 -S-M- O-Ring Fuse Spring Guide 7 -S-K- O-Ring Fuse Piston 8 -S- O-Ring 7 -K- Piston 9 -S- O-Ring 8 -S- Locking Insert 20 -S-K- Backup Ring 9 -L- Head Gland 2 -S- Backup Ring 0 -S-K- Wearband 22 -S- Rod Seal -S- Wrap-In Wire 23 -S-K- Crown Seal 2 -K-M- Washer -S- Included in Seal Kit P/N K- Included in Piston Kit P/N L- Included in Gland Assembly Kit P/N M- Included in Check Valve Kit P/N FL- OCL FL CYLINDER OCL FL CYLINDER OCL FL CYLINDER PART NUMBER PART NUMBER PART NUMBER (in) REF "E" (in) REF "E" (in) REF "E" OCL = Outer Channel Length R 05/03/ Page 9

10 Free Lift Cylinder For PID Numbers ES40-MT-055 to Present MA3064.eps Page 0 05/03/ R

11 Free Lift Cylinder FL-3 ITEM # QTY PART # DESCRIPTION ITEM # QTY PART # DESCRIPTION -S- Backup Ring N/A Piston 2 N/A Wire Ring 2 -S- Piston Seal 3 -S- Wiper Retainer 4 -K- Check Valve 4 N/A Rod 5 -S-K- Circlip 5 -S- Rod Seal Fuse Piston 6 N/A Shell 7 -S- Wear Ring Fuse Spring 8 -S- Nylon Ring Fuse Spring Guide 9 -S-K- O-Ring 9 N/A Stand Tube 0 -S- O-Ring 20 -K- Washer -S- Included in Seal Kit P/N K- Included in Check Valve Kit P/N FL-4 OCL FL CYLINDER OCL FL CYLINDER OCL FL CYLINDER PART NUMBER PART NUMBER PART NUMBER (in) REF "E" (in) REF "E" (in) REF "E" OCL = Outer Channel Length R 05/03/ Page

12 Weldments SEE W- D A B C E Page 2 05/03/ R

13 Weldment Common Parts W- REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION A X Outer Upright Flatwasher B X Intermediate Upright FL Hose Sleave C X Inner Upright Bolt D 2 X Main Lift Cylinder M0 Hex Nut E X Free Lift Cylinder M2 Lockwasher 2085 DECAL KIT (Not Shown) M2 x 20 Capscrew Wear Plug M0 Lockwasher Cross Head Chain Anchor Pin Clamp Kit Chain Anchor Roler Assembly Cotter Pin Roler Assembly Cotter Pin Hose Guard 3 39* 6388 Shim Wear Plug mm Snap Ring Sheave mm Snap Ring Chain Guard Chain Anchor ML Cylinder Shim Kit 35 4** M6 Lockwasher Shim Plate 36 ** Chain Guard Hose Clamp M2 x 60 Capscrew Sheave Chain Anchor Capscrew M0 x 35 Capscrew Stubshaft M0 x 20 Capscrew Hose Clamp Nut 8 2* Shim 42 4** M6 x 6 Capscrew Bolt * Quantity may vary. ** - Included in Chain Guard Kit P/N for units with no IHR only. X - See specific pages for part numbers. W-2 OCL OUTER INTER INNER OCL OUTER INTER INNER UPRIGHT UPRIGHT UPRIGHT UPRIGHT UPRIGHT UPRIGHT (in) REF "A" REF "B" REF "C" (in) REF "A" REF "B" REF "C" OCL = Outer Channel Length R 05/03/ Page 3

14 Hoist Chains and Free Lift Hose CHN- OCL ML CHAIN FL CHAIN FL HOSE OCL ML CHAIN FL CHAIN FL HOSE QTY(2) QTY(2) QTY () QTY(2) QTY(2) QTY () (in) REF REF 2 REF 3 (in) REF REF 2 REF OCL - Outer channel length Hoist Chains Free Lift Hose 3 2 MA206.eps MA2062.eps Page 4 05/03/ R

15 Freelift Crosshead Chain Retention Kit 3 2 MA235.eps 4 5 RET- Chain Retainer Kit P/N 25003* REF QTY PART# DESCRIPTION Chain Retainer M2 Lockwasher Capscrew M2 X 20 LG M2 Flat Washer Roll Pin Crosshead *For Masts without IHR and/or Single IHR only R 05/03/ Page 5

16 Lowering Control Valve 2 3 LCV- Lowering Control Valve REF QTY PART# DESCRIPTION PSI Lowering Control Valve, 2 GPM Valve Body PSI Valve Cartridge, 2 GPM * - Item includes items 2 and 3. Page 6 05/03/ R

17 Load Backrest Backrest-2.eps 3 2 CLII LBR- Class II Load Backrests REF QTY PART # DESCRIPTION *Backrest, 37" x 36" *Backrest, 37" x 40" *Backrest, 37" x 42" *Backrest, 37" x 48" *Backrest, 37" x 52" *Backrest, 37" x 60" 2455 *Backrest, 37" x 65" *Backrest, 37" x 72" *Backrest, 4" x 36" *Backrest, 4" x 48" *Backrest, 4" x 60" Capscrew, M6x2,0x Lockwasher, M6 * - Item inlcudes items 2 and 3. Other Backrest sizes are available, contact Lift Tek for details R 05/03/ Page 7

18 4 Roller Carriages A 4 MA30.eps C- ES40 MT 4 Roller Carriages REF QTY Part # Description " Cushion Carriage Weldment A " Cushion Carriage Weldment " Cushion Carriage Weldment " Pneumatic Carriage Weldment " Pneumatic Carriage Weldment Roller 2 * 6388 Shim Chain Anchor Cotter Pin Chain Anchor Pin Nut Cotter Pin * Quantity will vary. Contact Lift Tek Customer Service if your carriage does not match any of those listed. (Mast PID number needed, see Introduction on page 2). Page 8 05/03/ R

19 6 Roller Carriages A MA3.eps C-2 ES40 MT 6 Roller Carriages REF QTY Part # Description " Cushion Carriage Weldment " Cushion Carriage Weldment A " Cushion Carriage Weldment " Pneumatic Carriage Weldment " Pneumatic Carriage Weldment Roller 2 * 6388 Shim Chain Anchor Cotter Pin Chain Anchor Pin Nut Load Roller Retainer Capscrew Cotter Pin *Quantity will vary. Contact Lift Tek Customer Service if your carriage does not match any of those listed. (Mast PID number needed, see Introduction on page 2) R 05/03/ Page 9

20 Internal Hose Reeving Single Function MA3065.eps NOTES:. Torque all Fasteners: M6 - N*M M8-5 N*M M2-88 N*M 2. Installation instructions required for field kits only Page 20 05/03/ R

21 IHR- Internal Hose Reeving Single Function SINGLE IHR COMMON PARTS P/N REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION (2) Hose Clamp IHR Bracket (4) Hose Clamp IHR Bracket Hose Clamp Bar Lockwasher M Hose Clamp Bar Lockwasher M Bulkhead Union 90 deg Lockwasher M Capscrew M0 X Lower Bracket Capscrew M2 X #6 Cap Capscrew M2 X M0 Nut Capscrew M6 X M2 Nut Capscrew M6 X RH IHR Bracket Chain Guard Sheave IHR & Chain Guard IHR Sheave Hose Guard Stubshaft Carriage Termination Bracket Stubshaft IHR Bracket Washer IHR-2 OCL IHR HOSE OCL IHR HOSE OCL IHR HOSE Kit PART # Kit PART # Kit PART # (in) QTY (2) (in) QTY (2) (in) QTY (2) OCL = Outer Channel Length IHR Kit includes common parts and hoses R 05/03/ Page 2

22 Cold Storage Internal Hose Reeving Single Function *FOR ASSEMBLY REFERENCE PAGE 20* IHR-5 OCL IHR HOSE OCL IHR HOSE OCL IHR HOSE KIT PART KIT PART KIT PART NUMBER NUMBER NUMBER (in) QTY (2) (in) QTY (2) (in) QTY (2) OCL - Outer Channel Length. Note - Use Common Parts Group p/n Page 22 05/03/ R

23 Cold Storage Internal Hose Reeving Double Function *FOR ASSEMBLY REFERENCE PAGE 24* IHR-6 OCL IHR HOSE HOSE HOSE OCL IHR HOSE HOSE HOSE KIT PART # PART # PART # KIT PART # PART # PART # MID RH MID LH OUTER MID RH MID LH OUTER (in) QTY () QTY (2) (in) QTY () QTY (2) OCL - Outer Channel Length. Note - USE Common Parts Group p/n R 05/03/ Page 23

24 Internal Hose Reeving Double Function NOTES: MA3067.eps. Torque all fasteners: M6 - N*M M8-5 N*M M2-88 N*M 2. Installation instructions required for field installation only Page 24 05/03/ R

25 Internal Hose Reeving Double Function IHR-3 DOUBLE IHR COMMON PARTS P/N REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION (2) Hose Clamp IHR Bracket Assembly (4) Hose Clamp LH IHR Bracket Bar Assembly M0 Lock Washer Hose Clamp Bar M2 Lock Washer Hose Clamp Bar M6 Lock Washer Deg Bulkhead Union IHR Bracket Assembly Capscrew M0 X 20L #6 Cap Capscrew M0 X 25L M0 Nut Capscrew M2 X 65L M2 Nut Capscrew M2 X 45L Cap Capscrew M2 X 80L RH IHR Bracket Capscrew M6 X 6L Roll Pin Capscrew M6 X 25L Shaft Chain Guard Sheave IHR Bracket Assembly Sheave IHR & Chain Guard Sheave Single Hose Guard Snap Ring Carriage Termination Bracket Stubshaft IHR Bracket Assembly Stubshaft Single IHR Bracket Assembly Washer IHR Bracket Assembly Washer IHR Bracket Assembly IHR-4 OCL IHR HOSE HOSE HOSE OCL IHR HOSE HOSE HOSE KIT PART # PART # PART # KIT PART # PART # PART # MID RH MID LH OUTER MID RH MID LH OUTER (in) QTY () QTY () QTY (2) (in) QTY () QTY () QTY (2) OCL = Outer Channel Length IHR Kit includes common parts and hoses R 05/03/ Page 25

26 RPL- PART # Recommended Spare Parts List ES40 MT Mast DESCRIPTION MASTS SERVICED MAIN LIFT CYLINDERS n Main Lift Cylinder Assembly 0 0 n Seal Kit FREE LIFT CYLINDERS n Free Lift Cylinder Assembly 0 2 n Seal Kit INTERNAL REEVING n Hose Fitting IHR Sheave, Single IHR IHR Sheave, Double IHR Sheave, Single IHR Sheave, Double IHR Sheave, Double IHR UPRIGHTS Chain Anchor Chain Anchor Chain Anchor Pin Nut Cotter Pin Cotter Pin Shim,.03 in Roller Roller Wear Plug Service Kit CROSSHEAD Chain Sheave Retainer Clip Snap Ring CARRIAGE AND CHAINS n Free Lift Chains n Main Lift Chains Carriage Roller Load Roller - 6 ROLLER Carriage only Chain Anchor Cotter Pin Cotter Pin Chain Anchor Pin Nut n - See Specific Charts For Part Numbers. Page 26 05/03/ R

27 DATE PURCHASE ORDER PARTS ORDERING LOG SERIAL NUMBER PAGE # REF # PART # CUSTOMER PART # DESCRIPTION PRICE R 05/03/ Page 27

28 R0-02/0/200 Release Manual Change Summary R - 05/03/ Add item 3 to illustration on page 8. Add PID info to page 0. Add * to item 8 and 3 QTY so that it calls for note *. Page 3

29 Do you have any questions that need to be answered right now? Lift Technologies, Inc South Highway Westminster, SC USA Tel: (864) Fax: (864) Toll Free: (888) North America Only Website: Parts and Service Toll Free: (877) Direct: (864) Fax: (864) parts@lift-tek.com Other Lift Technologies Locations Lift -Tek Elecar S.p.A 2905 Castel. S. Giovanni (PC) Via G. Galilei Italy Lift Technologies Inc