This Manual contains standard Production Product Identification Numbers. Special Engineered Options not Included. 110D MT Triple Mast

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1 P ARTS MANUAL This Manual contains standard Production Product Identification Numbers. Special Engineered Options not Included 0D MT Triple Mast For 0D-MT-00 Through Present FOR PARTS AND SERVICE: TELEPHONE: (888) Manual Number: 980 R South Highway Westminster, SC 9693 Toll Free (888) (864) FAX (864)

2 About This Manual Introduction This manual shows the parts breakdown for the mast product ID numbers. Locate the product ID number (PID) stamped on the upper left hand side of the outer upright channel. This number must be used when ordering replacement parts for this product. PRODUCT I.D. NUMBER 0D-MT-XYZ XXX-XX-XXX EXAMPLE Ordering Parts Customers - Parts and service literature is available through authorized lift truck dealers. To place an order, contact the lift truck dealer of your choice. Lift Truck Dealers - To order parts and service literature contact: MA5356.eps LIFT-TEK / ELECAR CUSTOMER SERVICE 7040 S HWY WESTMINSTER, SC 9693 TELEPHONE: (888) FAX: (864) Page 0/03/ R8

3 0850 Contents Cover... Introduction... Safety Decals... 3 Free Lift Cylinders... 4 Main Lift Cylinders... 8 Weldments... Weldment Common Parts... 3 Hoist Chains and Free Lift Hose Roller Carriages... 6 Load Backrest... 7 Lowering Control Valve... 7 Single Function STD-VIS IHR... 8 Double Function STD-VIS IHR... Single Function HI-VIS IHR... 6 Double Function HI-VIS IHR Recommended Spare Parts List Safety Decals "HANDS OFF" 4 On Front Side of Inner Upright "NO STEP" "WARNING" 5 On Front Side "NO STEP" 4 6 WARNING Do not operate this truck if fork stops at end of top or bottom carriage bar are missing. Replace missing fork stops with kit Fork Stop Part No Both Sides "WARNING" MA038.eps "FORK STOP" 980 R8 0/03/08 Page 3

4 Free Lift Cylinders For 0D-MT-00 Through 0D-MT HYDRAULIC OIL External Hydraulic Fuse Part Number FREE FLOW 3 MA039.eps Page 4 0/03/ R8

5 Free Lift Cylinders For 0D-MT-00 Through 0D-MT-06 FL- OCL (IN) FREE LIFT FREE LIFT FREE LIFT CYLINDER OCL CYLINDER OCL CYLINDER QTY (IN) QTY (IN) QTY REF E REF E REF E OCL - Outer Channel Length. OCLs based on 4 underclearance for cushion mast. K- Item # QTY Part # Description Item # QTY Part # Description N/A Shell 0 Wear Ring Retainer Check Valve 3 N/A Roll Pin Snap Ring 4 N/A Piston 3 Washer 5 N/A Tube 4 O-Ring 6 N/A Rod 5 O-Ring 7 Wiper 6 O-Ring 8 U-Cup 7 Back Up 9 Piston Seal - Included in Seal Kit P/N Included in Check Valve Kit P/N R8 0/03/08 Page 5

6 Free Lift Cylinders For 0D-MT-07 Through Present External Hydraulic Fuse Part Number PSI 3 0 MA4.eps 4 Page 6 0/03/ R8

7 FL- OCL (IN) Free Lift Cylinders For 0D-MT-07 Through Present FREE LIFT FREE LIFT FREE LIFT CYLINDER OCL CYLINDER OCL CYLINDER QTY (IN) QTY (IN) QTY REF E REF E REF E OCL - Outer Channel Length. OCLs based on 4 underclearance for cushion mast. K- Item # QTY Part # Description Item # QTY Part # Description N/A Rod Washer Pull Wire Check Valve Retainer 3, O-Ring 4 N/A Roll Pin 4 Nylon Ring 5 N/A Shell 5 Piston Seal 6 O-Ring 6 Wear Ring 7 Back-Up Ring 8 Bushing 8 N/A Stand Tube 9 Rod Seal 9 N/A Piston 0 Wiper 0, Circlip - Included in Seal Kit P/N Included in Check Kit P/N Service Kit P/N R8 0/03/08 Page 7

8 Main Lift Cylinders For 0D-MT-00 Through 0D-MT External Hydraulic Fuse ( RIGHT HAND SIDE ONLY ) Part Number FREE FLOW <<< MA034.eps Page 8 0/03/ R8

9 Main Lift Cylinders For 0D-MT-00 Through 0D-MT-06 ML- OCL (IN) MAIN LIFT MAIN LIFT MAIN LIFT CYLINDER OCL CYLINDER OCL CYLINDER QTY (IN) QTY (IN) QTY REF D REF D REF D OCL - Outer Channel Length. OCLs based on 4 underclearance for cushion mast. K-3 Item # QTY Part # Description Item # QTY Part # Description N/A Case Assembly 0 N/A Steel Ball N/A Piston N/A Check Plug Retainer O-Ring 4 N/A Shaft 3 Wear Ring 5 Wiper 4 N/A Roll Pin 6 U-Cup 5 Check Valve 7 O-Ring 6 O-Ring 8 Back-Up Ring 7 N/A Set Screw 9 Piston U-Cup Hollow Hex Plug - Included in Seal Kit P/N Included in Check Valve Kit P/N Shim Kit P/N R8 0/03/08 Page 9

10 Main Lift Cylinders For 0D-MT-07 Through Present External Hydraulic Fuse ( RIGHT HAND SIDE ONLY ) Part Number PSI MA43.eps 5 Page 0 0/03/ R8

11 ML-- OCL (IN) Main Lift Cylinders For 0D-MT-07 Through Present MAIN LIFT MAIN LIFT MAIN LIFT CYLINDER OCL CYLINDER OCL CYLINDER QTY (IN) QTY (IN) QTY REF D REF D REF D OCL - Outer Channel Length. OCLs based on 4 underclearance for cushion mast. K-4 Item # QTY Part # Description Item # QTY Part # Description Pull Wire Nylon Ring N/A Spacer Piston Seal 3 N/A Rod 3 Check Valve 4 Wiper 4 Washer 5 N/A Roll Pin 5 Circlip 6 N/A Shell 6 N/A Sleeve Retainer 7, Retaining Ring 8 Rod Seal 8, O-Ring 9 N/A Piston 9 Back-Up Ring 0 Wear Ring 0 O-Ring - Included in Seal Kit P/N Included in Check Valve Kit Shim Kit P/N R8 0/03/08 Page

12 6 0 Weldments See Chart W n MA875 Chain Anchor (Ref 4) n See LCV- for Lowering Control Valve Information. If your LCV does not match this picture, please contact Lift Technologies, Inc. for specific information. Page 0/03/ R8

13 W-- Weldment Common Parts REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION A n Outer Upright Lockwasher M0 B n Intermediate Upright Washer Shim C n Inner Upright Full Hex Nut D n Main Lift Cylinders Jam Hex Nut E n Free Lift Cylinder Pin 343 Free Lift Cylinder Band Pin Assembly Capscrew, M0x Pin Assembly Bumper Wear Plug Chain Anchor Retainer Clip Clamp Roller Assembly Cotter Pin Safety Decal Kit Cotter Pin Sheave Crosshead Weldment Hose Sheave Ext. Fuse Valve 6 * 57 Shim Ext. Fuse Valve 7 * Shim 335 Snap Ring 8 34 Snap Ring 9596 Socket Screw n - See specific charts for part numbers. * - Quantity will vary. - See illustration for exploded view of chain anchor components. W- OCL OUTER UPRIGHT INTERMEDIATE UPRIGHT (IN) QTY INNER UPRIGHT OUTER UPRIGHT INTERMEDIATE UPRIGHT QTY INNER UPRIGHT REF A REF B REF C REF A REF B REF C OCL- Outer Channel Length OCLs based on 4 underclearance for cushion mast. 980 R8 0/03/08 Page 3 OCL (IN)

14 Hoist Chains See Chart HCFL-- Free Lift Hose See Chart HCFL-- 3 Page 4 0/03/ R8

15 Hoist Chains and Free Lift Hose HCFL-- MAINLIFT FREELIFT FREELIFT MAINLIFT FREELIFT FREELIFT OCL CHAIN CHAIN HOSE OCL CHAIN CHAIN HOSE (REF #) (REF #) (REF #3) (REF #) (REF #) (REF #3) (in) QTY () QTY () QTY () (in) QTY () QTY () QTY () OCL - Outer Channel Length - For units producted before 6/6/06 remove the 90 0 and 45 0 fittings (located at the bottom of the free lift cylinder) before installing the new hose. Reference installation instructions part number OCLs based on 4 underclearance for cushion mast. 980 R8 0/03/08 Page 5

16 6 Roller Carriages A 9 8 MA49.eps C- 0D MT 6 Roller Carriages Common Parts REF QTY Part # Description REF QTY Part # Description A 80 47" CLIV Cushion Carriage Capscrew M6xx Lockwasher M Thrust Roller Cotter Pin Nut Hex Full Nut Hex Jam Chain Anchor Cotter Pin Pin 0 * Shim Roller Capscrew M Retainer Plate Fork Stop Kit * - Quantity will vary. Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed). Page 6 0/03/ R8

17 Load Backrest Backrest-.eps 3 See Chart LBR- LBR- Class IV Load Backrests REF QTY PART # DESCRIPTION *Backrest, 47" x 48" Capscrew, M6x,0x Lockwasher, M6 * - Item includes items and 3. Other Backrest sizes are available, contact Lift Technologies for details. Lowering Control Valve 3 LCV- Lowering Control Valve REF QTY PART# PART# DESCRIPTION Lowering Control Valve Assembly, 8 GPM Valve Body Valve Cartridge, 8 GPM 837 Lowering Control Valve Assembly, 3 GPM Valve Body Valve Cartridge, 3 GPM * - Item includes items and 3. See Chart LCV- 980 R8 0/03/08 Page 7

18 Internal Hose Reeving Single Function STD-VIS IHR 7 #8 Hoses Only OCL to 3 OCL See Chart IHR- #6 Hoses with #8 Fittings Only MA04.eps Page 8 0/03/ R8

19 Internal Hose Reeving Single Function STD-VIS IHR IHR- SINGLE STD-VIS IHR COMMON PARTS REF QTY PART # DESCRIPTION 30 Bar Clamp 379 Bar Clamp Bracket IHR Bracket Lower Bracket Bulkhead Union, *0/~ Capscrew M0 x *09780 *0505 Capscrew M x 80 Capscrew M x 90 ~76844 ~09780 Capscrew M x 65 Capscrew M x Capscrew M6 x Bulkhead Fitting 3084 Hose Guard 3 ~38568 Hose Guard IHR Bracket IHR Bracket 6 ~67767 IHR Sheave 7 8 *377 *335 Insert Hose Insert Hose ~385 ~385 Insert Hose Insert Hose Lockwasher M Lockwasher M Nut M0 066 Nut M 3 *334 IHR Sheave ~38504 IHR Sheave 4 ~06036 Spacer Stubshaft 6 *35 Stubshaft ~073 Stubshaft 7 *380 Stubshaft 8 *334 IHR Sheave 9 *35 Stubshaft * - #8 Hose IHR only. ~ - #6 Hoses with #8 Fittings IHR only. See the follwoing two pages for IHR Kits and Hose Part Numbers. 980 R8 0/03/08 Page 9

20 Internal Hose Reeving Single Function STD-VIS IHR with #8 HOSES OCL IHR #8 HOSE OCL IHR #8 HOSE KIT KIT (in) P/N QTY P/N (in) P/N QTY P/N OCL - Outer Channel Length. Page 0 0/03/ R8

21 Internal Hose Reeving Single Function STD-VIS IHR with #6 HOSES WITH #8 FITTINGS OCL IHR #6 HOSE OCL IHR #6 HOSE KIT With #8 FITTINGS KIT With #8 FITTINGS (in) P/N QTY P/N (in) P/N QTY P/N OCL - Outer Channel Length. 980 R8 0/03/08 Page

22 Internal Hose Reeving Double Function STD-VIS IHR 3 #8 Hoses and #6 hoses OCL to 3 OCL See IHR-3 #6 Hoses With #8 Fittings MA04.eps 7 6 NOTE: HI LIFT CROSSMEMBERS REMOVED FROM OUTER FOR CLARITY Page 0/03/ R8

23 Internal Hose Reeving Double Function STD-VIS IHR IHR-3 DOUBLE STD-VIS IHR COMMON PARTS REF QTY PART # DESCRIPTION 30 Bar Clamp 379 Bar Clamp Bolt M6 x Bracket IHR Bracket Lower Bracket Bulkhead Union, Capscrew M0 x Capscrew M x 65 0 *5555 Capscrew M x 0 ~ Capscrew M x Capscrew M x Capscrew M6 x Clamp, IHR Hose Fitting Flat Washer M Hose Guard 7 ~38568 Hose Guard IHR Bracket IHR Bracket 0 4 *334 IHR Sheave ~67767 IHR Sheave *30486 *377 Insert Hose Insert Hose ~385 ~385 Insert Hose Insert Hose Lockwasher M Lockwasher M Nut M Nut M 7 *304 IHR Sheave ~38505 IHR Sheave 8 ~06036 Spacer Stubshaft Stubshaft 3 *380 Stubshaft 3 4 *334 IHR Sheave 33 3 *35 Stubshaft 34 *0505 Capscrew M X 90 * - #6 and #8 Hose IHR only. ~ - #6 Hoses with #8 Fittings IHR only. See the follwoing two pages for IHR Kits and Hose Part Numbers. 980 R8 0/03/08 Page 3

24 Internal Hose Reeving Double Function STD-VIS IHR with #6 AND #8 HOSES OCL IHR #8 HOSE #6 HOSE OCL IHR #8 HOSE #6 HOSE KIT QTY KIT QTY (in) P/N P/N P/N (in) P/N P/N P/N OCL - Outer Channel Length. Page 4 0/03/ R8

25 Internal Hose Reeving Double Function STD-VIS IHR with #6 HOSES WITH #8 FITTINGS OCL IHR #6 HOSE OCL IHR #6 HOSE KIT With #8 FITTINGS KIT With #8 FITTINGS (in) P/N QTY P/N (in) P/N QTY P/N OCL - Outer Channel Length. 980 R8 0/03/08 Page 5

26 #8 AND #6 HOSE IHR ONLY 4 3 Internal Hose Reeving Single Function HI-VIS IHR 3 6 OCL to 04 OCL ONLY See Chart IHR-5 #6 HOSE WITH #8 FITTING IHR ONLY NOTES: 9 8. WHEN REPLACING OLD STYLE BRACKETS ORDER KIT PART NUMBER MA43.eps SEE NOTE 6 Page 6 0/03/ R8

27 Internal Hose Reeving Single Function HI-VIS IHR IHR-5 ITEM # QTY PART # DESCRIPTION 4 30 Bar Clamp Washer M Nut Bulkhead Union Capscrew M0 X Capscrew M0 X Capscrew M0 X 35 8 *09780 Capscrew M X 80 ~76844 Capscrew M X Capscrew M6 X Hose Guard 306 IHR Bracket 4638 IHR Bracket Assembly IHR Bracket Assembly IHR Bracket Assembly IHR Bracket Assembly IHR Bracket Upper 7 8 *335 Hose Insert ~385 Hose Insert M0 Lockwasher M Lockwasher Capscrew M6 X M0 Nut 3 *334 *333 IHR Sheave IHR Sheave ~38504 ~3850 IHR Sheave IHR Sheave Snap Ring 5 *35 Stubshaft ~073 Stubshaft * - For #8 hoses only. ~ - For #6 hose with #8 fittings. See the follwoing two pages for IHR Kits and Hose Part Numbers. 980 R8 0/03/08 Page 7

28 Internal Hose Reeving Single Function HI-VIS IHR #8 HOSES OCL IHR #8 HOSE OCL IHR #8 HOSE KIT QTY P/N KIT QTY P/N (in) P/N (in) P/N OCL - Outer Channel Length. Page 8 0/03/ R8

29 Internal Hose Reeving Single Function HI-VIS IHR #6 HOSES WITH #8 FITTINGS OCL IHR #6 HOSE OCL IHR #6 HOSE KIT With #8 FITTINGS KIT With #8 FITTINGS (in) P/N QTY P/N (in) P/N QTY P/N OCL - Outer Channel Length. 980 R8 0/03/08 Page 9

30 #8 AND #6 HOSE IHR ONLY #6 HOSE WITH #8 FITTING IHR ONLY Internal Hose Reeving Double Function HI-VIS IHR 4 6 OCL to 04 OCL ONLY See Chart IHR NOTES: 7. WHEN REPLACING OLD STYLE BRACKETS ORDER KIT PART NUMBER MA433.eps SEE NOTE Page 30 0/03/ R8

31 Internal Hose Reeving Double Function HI-VIS IHR IHR-7 ITEM # QTY PART # DESCRIPTION 4 30 Clamp Bar 4638 IHR Bracket Assembly Capscrew M0 X IHR Bracket Assembly 5 *303 Sheave ~38503 Sheave IHR Bracket Assembly 7 8 *30486 Hose Insert ~385 Hose Insert Washer Snap Ring 0 *305 Stubshaft ~06 Stubshaft *304 IHR Sheave ~38505 IHR Sheave 3084 Hose Guard IHR Bracket Assembly IHR Bracket Assembly M0 Lockwasher Capscrew M0 X Capscrew M6 X M Lockwasher M Nut 0 *5555 Capscrew M X 0 ~ Capscrew M X IHR Bracket Assembly M0 Nut Bulkhead Union Capscrew M6 X Capscrew M0 X 0 * #8 HOSES ONLY ~#6 HOSES WITH #8 FITTINGS ONLY See the follwoing two pages for IHR Kits and Hose Part Numbers. 980 R8 0/03/08 Page 3

32 Internal Hose Reeving Double Function HI-VIS IHR #6 AND #8 HOSES OCL IHR #8 HOSE #6 HOSE OCL IHR #8 HOSE #6 HOSE KIT QTY KIT QTY (in) P/N P/N (in) P/N P/N OCL - Outer Channel Length. Page 3 0/03/ R8

33 Internal Hose Reeving Double Function HI-VIS IHR #6 HOSES WITH #8 FITTINGS OCL IHR #6 HOSE OCL IHR #6 HOSE KIT With #8 FITTINGS KIT With #8 FITTINGS (in) P/N QTY P/N (in) P/N QTY P/N OCL - Outer Channel Length. 980 R8 0/03/08 Page 33

34 Recommended Spare Parts List PART # 0D MT Mast DESCRIPTION MASTS SERVICED MAIN LIFT CYLINDERS n Main Lift Cylinder Assembly(ML-) Seal Kit 4 8 FREE LIFT CYLINDERS n Free Lift Cylinder Assembly(FL-) Seal Kit 4 8 INTERNAL REEVING n Hose R.H. and L. H.(HCFL-) Fitting, IHR Sheave, Single IHR IHR Sheave, Double IHR 4 8 UPRIGHTS 308 Chain Pin Cotter Pin Chain Anchor Jam Nut 004 Nut 658 Cotter Pin Shim,.03 in Roller Wear Plug Service Kit Chain Sheave Snap Ring 4 8 CARRIAGE AND CHAINS Carriage Side Thrust Roller n Main Lift Chains (HCFL-) Roller Chain Anchor Cotter Pin Chain Pin Cotter Pin Jam Nut 004 Nut n - See Specific Pages for Part Numbers. Page 34 0/03/ R8

35 DATE PURCHASE ORDER PARTS ORDERING LOG SERIAL NUMBER Page # REF # PART # CUSTOMER PART # DESCRIPTION PRICE 980 R8 0/03/08 Page 35

36 Manual Change Summary R0 - Release R - Correct cylinder charts, chain anchor call-out on common parts and carriage charts, add bumpers to common parts pages, reformat IHR charts. R - Add date, reformat cylinder charts, revise 47 carriage P/N from 90 to 80./03/03 R3 - //04 Add 0 OCL option to pages 7, and 3. R4-07/3/06 Remove 450 and 900 fittings from free lift cylinder pages and 3. Revise free lift hose part numbers page5. R5-06/0/07 Revise QTY of item 4 on page 7 - was. R6-06/05/07 Revise note on page 7. Revise illustration on chart on page and 3 to correlate. R7 - //07 Revise item 0 on page 3 - was R8-0/03/08 Revise QTY of item on page 6 - was 4.

37 Do you have any questions that need to be answered right now? Lift Technologies, Inc South Highway Westminster, SC 9693 USA Tel: +(864) Fax: +(864) Customer Service (North America Toll Free) Other Lift Technologies Locations Lift Technologies Inc. Corporate Head Office 5 Woodlawn Road W., Unit 7 Guelph, ON NH 8J Canada Tel: Lift -Tek Elecar Srl 905 Castel. San. Giovanni (PC) Via G. Galilei Italy Lift Technoloies Inc

50D MD Dual Mast Unlimited Freelift 2-Stage

P ARTS MANUAL This manual contains standard production Product Identification Numbers. Special Engineered Options not included. 50D MD Dual Mast Unlimited Freelift 2-Stage For PIDs FOR PARTS AND SERVICE: