E50 MD Dual E Series Mast

Transcription

1 P ARTS MANUAL This Manual contains standard Production Product Identification Numbers. Special Engineered Options not Included E50 MD Dual E Series Mast FOR PARTS AND SERVICE: TELEPHONE: (888) Manual Number: 4686 R South Highway Westminster, SC 9693 Toll Free (888) (864) FAX (864)

2 Introduction About This Manual This manual shows the parts breakdown for the mast product ID numbers. Locate the product ID number (PID number) stamped on the left hand side of the outer upright channel. This number must be used when ordering replacement parts for this product. PRODUCT I.D. NUMBER E50 MD XYZ Ordering Parts EXAMPLE MA0876.eps Customers Parts and service literature is available through authorized lift truck dealers. To place an order, contact the lift truck dealer of your choice. Lift Truck Dealers To order parts and service literature contact: LIFT-TEK / ELECAR CUSTOMER SERVICE 7040 S HWY WESTMINSTER, SC 9693 TELEPHONE: (888) FAX: (864)

3 Contents Cover... Introduction... Safety Decals... 4 Hydraulic Group... 5 Free Lift Cylinder... 6 Left Hand Main Lift Cylinder... 8 Right Hand Main Lift Cylinder... 0 Weldments... Common Parts... 3 Hoist Chains... 4 Lowering Control Valve... 5 Load Backrest Roller Carriages Roller Carriages... 7 Single Internal Hose Reeving... 8 Double Internal Hose Reeving R4 04/3/04 Page 3

4 Safety Decals Page 4 04/3/ R4

5 Hydraulic Group MA480.eps VIEW FROM BACK OF MAST Typical Application - Contents may vary HYD- Item # QTY Part # Description External Fuse GPM Fitting ML Hose Straight Fitting M0 Lockwasher Capscrew 4686 R4 04/3/04 Page 5

6 Free Lift Cylinder MA437.eps 4 Page 6 04/3/ R4

7 Free Lift Cylinder FL- OCL FL OCL FL OCL FL CYINDER CYINDER CYINDER (in) REF "D" (in) REF "D" (in) REF "D" OCL - Outer channel length FL-- Item # QTY Description Part # Rod/Plunger N/A Pull Wire 3 Fuse Spring Guide Fuse Piston Fuse Spring Shell N/A 7 Piston N/A 8 Wear Ring 9 Nylon Ring 0 Piston Seal Check Valve O-Ring 3 Washer 4 Retaining Ring 5 Stand Tube N/A 6 Retainer Back Up Ring 8 O-Ring 9 Rod Seal 0 Wiper Seal Kit Check Valve Kit - Items included in Seal Kit. - Items included in Check Valve Kit R4 04/3/04 Page 7

8 Left Hand Main Lift Cylinder MA478.eps 5 Page 8 04/3/ R4

9 Left Hand Main Lift Cylinder LHML- OCL LH OCL LH OCL LH MAINLIFT MAINLIFT MAINLIFT (in) CYLINDER (in) CYLINDER (in) CYLINDER REF "C" REF "C" REF "C" OCL - Outer channel length LHML-- Item # QTY Description Part # Spacer N/A Seal Washer N/A 3 Pull Wire * 4 Bleed Screw N/A 5 Pin N/A 6 Shell Assembly N/A 7 Rod N/A 8 Wiper * 9 Piston N/A 0 Wear Ring * Nylon Ring * Piston Seal * 3 Sleeve N/A 4 Circlip N/A 5 Retainer Back Up Ring * 7 O-Ring * 8 Rod Seal * Seal Kit 434 * - Items included in Seal Kit R4 04/3/04 Page 9

10 Right Hand Main Lift Cylinder MA479.eps 5 Page 0 04/3/ R4

11 Right Hand Main Lift Cylinder RHML- OCL RH OCL RH OCL RH MAINLIFT MAINLIFT MAINLIFT (in) CYLINDER (in) CYLINDER (in) CYLINDER REF "C" REF "C" REF "C" OCL - Outer channel length RHML-- Item # QTY Description Part # Spacer N/A Rod N/A 3 Wiper * 4 Pull Wire * 5 Pin N/A 6 Shell Assembly N/A 7 Rod Seal * 8 Piston N/A 9 Wear Ring * 0 Nylon Ring * Piston Seal * Sleeve N/A 3 Retaining Ring N/A 4 Retainer Back Up Ring * 6 O-Ring * Seal Kit 434 * - Items included in Seal Kit R4 04/3/04 Page

12 Weldments A C B E 6 7 MA60.eps D NOTES:. ACCEPTABLE WEAR PLUG SUBSTITUES ARE: 570 OR QUANTITIES OF SHIMS ARE VARIABLE. 3. DECAL KIT NOT SHOWN. Page 04/3/ R4

13 Common Parts WLD- Item # QTY Part # Description Item # QTY Part # Description A Outer Weldment See WLD- 630 Flatwasher B Inner Weldment See WLD Guard C Main Lift Cyl. See Cyl. Pages M Lockwasher D Freelift Cyl - See FL ML Cyl Shim Kit E Freelift Cyl. Tube - See WLD Nut 6435 Bolt Chain Anchor Pin Bolt Wear Plug Capscrew Load Roller Capscrew M X 0 LG Sheave Chain Anchor Wear Plug Shim Cotter Pin * Load Roller Shim Cotter Pin 3 * FL Cyl Shim Crosshead Snap Ring Decal Kit - Not Shown Snap Ring Fitting Roll Pin M Flat Washer * - Quantity will vary - See applicable chart - Included in Wear Plug Kit part number Included in Crosshead Guard Kit P/N 468 for units with no or Single IHR.. WLD- OCL OUTER INNER TUBE OCL OUTER INNER TUBE UPRIGHT UPRIGHT UPRIGHT UPRIGHT (in) REF "A" REF "B" REF "E" (in) REF "A" REF "B" REF "E" OCL - Outer channel length 4686 R4 04/3/04 Page 3

14 Hoist Chains MA59.eps CHN-- OCL FL CHAIN OCL FL CHAIN QTY() QTY() (in) REF (in) REF OCL - Outer Channel Length Page 4 04/3/ R4

15 Lowering Control Valve LCV- REF QTY PART# DESCRIPTION 4794 Lowering Control Valve Assembly7 GPM 4793 Valve Body Valve Cartridge, 7 GPM * - Item includes items and 3. 3 Load Backrest Backrest-.eps 3 LBR- Class II Load Backrests REF QTY PART # DESCRIPTION *Backrest, 37" x 36" *Backrest, 37" x 48" *Backrest, 37" x 60" *Backrest, 4" x 36" *Backrest, 4" x 48" *Backrest, 4" x 60" Capscrew, M6x,0x Lockwasher, M6 * - Item includes items and R4 04/3/04 Page 5

16 4 Roller Carriages MA53.eps E50 MD 4 Roller Carriages C- Item # QTY Part # Description " Cushion Carriage Weldment " Cushion Carriage Weldment " Pneumatic Carriage Weldment " Pneumatic Carriage Weldment Chain Anchor Pin Chain Anchor Cotter Pin Nut Cotter Pin 7 * 6388 Load Roller Shim Load Roller * Quantity will vary Contact Lift Tek Customer Service if your carriage does not match any of those listed. (Mast PID number needed, see Introduction on page ). Page 6 04/3/ R4

17 6 Roller Carriages 8 0 MA54.eps E50 MD 6 Roller Carriages C- Item# QTY Part # Description " Cushion Carriage Weldment " Cushion Carriage Weldment " Pneumatic Carriage Weldment 384 4" Pneumatic Carriage Weldment Chain Anchor Pin Chain Anchor Cotter Pin Nut Cotter Pin 7 * 6388 Load Roller Shim Load Roller Load Roller Retainer M6 X LG Capscrew * Quantity will vary. Contact Lift Tek Customer Service if your carriage does not match any of those listed. (Mast PID number needed, see Introduction on page ) R4 04/3/04 Page 7

18 Single Internal Hose Reeving MA365.eps Page 8 04/3/ R4

19 Single Internal Hose Reeving SIHR-- Item # QTY Part # Description Item # QTY Part # Description Hose Clamp Hose Clamp 7884 Hose Clamp Bar Carriage Bracket Bolt Crosshead Bracket Bulkhead Union Bracket Capscrew M0 X 5 LG #6 Insert Capscrew M X 65 LG M0 Lockwasher Capscrew M6 X 6 LG 6838 M Lockwasher Capscrew M6 X 5 LG M6 Lockwasher Chain Guard #6 Cap Plug #6 Hose Clamp M0 Nut 6886 Hose Clamp M Nut Cover Plate Sheave IHR/Chain Guard Stubshaft 4 n Hose Guides * - Use Installation Instructions part number n - See Chart Below. SIHR- OCL IHR OUTER INNER HOSE OCL IHR OUTER INNER HOSE KIT GUIDE GUIDE KIT GUIDE GUIDE (in) QTY QTY (in) QTY QTY OCL - Outer channel length 4686 R4 04/3/04 Page 9

20 Double Internal Hose Reeving MA366.eps Page 0 04/3/ R4

21 Double Internal Hose Reeving DIHR-- Item # QTY Part # Description Item # QTY Part # Description Hose Clamp Bulkhead Fitting Hose Clamp Bar Fitting Bolt 5 3 n Hose Guides Bulkhead Union Hose Clamp Capscrew M0 X Sheave Capscrew M X Bracket Capscrew M6 X #6 Hose Insert Chain/Hose Guard M0 Lockwasher #6 Clamp 6838 M Lockwasher Hose Clamp #6 Cap Plug Cover Plate M0 Nut 3850 Carriage Bracket Stubshaft * - Use Installation Instructions Part Number n - See Chart Below. DIHR- OCL IHR OUTER INNER HOSE OCL IHR OUTER INNER HOSE KIT GUIDE GUIDE KIT GUIDE GUIDE (in) QTY QTY QTY 4 (in) QTY QTY QTY OCL - Outer channel length 4686 R4 04/3/04 Page

22 Recommended Spare Parts List RPL- PART # E50 Dual Stage Mast DESCRIPTION MASTS SERVICED MAIN LIFT CYLINDERS n Main Lift Cylinder Assembly 0 0 n Free Lift Cylinder Assembly n Seal Kit 4 8 INTERNAL REEVING n Hose Fitting IHR Sheave, Single IHR IHR Sheave, Double IHR 4 8 UPRIGHTS 4889 Chain Anchor Chain Anchor Pin Nut Cotter Pin Cotter Pin Shim,.03 in Roller Wear Plug Service Kit 4 8 CARRIAGE AND CHAINS n Free Lift Chains Carriage Roller Load Roller - 6 ROLLER Carriage only Chain Anchor Cotter Pin Cotter Pin Chain Pin Nut n - See specific pages and charts for part numbers. Page 04/3/ R4

23 DATE PURCHASE ORDER PARTS ORDERING LOG SERIAL NUMBER Page # REF # PART # CUSTOMER PART # DESCRIPTION PRICE 4686 R4 04/3/04 Page 3

24 Manual Change Summary R0 - Release R - Update IHR. R - Update cylinder charts, add crosshead guard kit to CPG. 0/8/03 R3 - Correct cotter pin call-out on 4 roller carriage chart. 0/30/03 R4-04/3/04 Revise Check Valve Kit FL-- page 6 - was

25 Do you have any questions that need to be answered right now? Lift Technologies, Inc South Highway Westminster, SC 9693 USA Tel: +(864) Fax: +(864) Customer Service (North America Toll Free) Other Lift Technologies Locations Lift Technologies Inc. Corporate Head Office 5 Woodlawn Road W., Unit 7 Guelph, ON NH 8J Canada Tel: Lift -Tek Elecar Srl 905 Castel. San. Giovanni (PC) Via G. Galilei Italy Lift Technoloies Inc