66G Paper Roll Clamp ARTS MANUAL. cascade 66G-RC G-RD This manual contains standard production Product Identification Numbers

Transcription

1 P ARTS MANUAL Paper Roll Clamp This manual contains standard production Product Identification Numbers -RC RD Special Engineered Options are not included. Manual Number 9 R-0 Cascade is a Registered Trademark of Cascade Corporation

2 About This Manual Introduction This manual shows the parts breakdown for standard production Paper Roll Clamps. Locate the product nameplate on the faceplate as shown below. If the nameplate is missing all necessary information is stamped into the faceplate at the same location. The serial number must be used when ordering replacement parts for this product. Nameplate SERIAL NUMBER c cascade LIFT TRUCK ATTACHMENT -RC-00 CATALOG WEIGHT NUMBER LBS. ADDITIONAL EQUIPMENT ADDITIONAL EQUIPMENT ADDITIONAL EQUIPMENT ATTACHMENT CAPACITY POUNDS INCH LOAD AT CENTER CAPACITY OF TRUCK AND ATTACHMENT COMBINATION MAY BE LESS THAN ATTACHMENT CAPACITY SHOWN ABOVE. CONSULT TRUCK NAMEPLATE. RECOMMENDED SYSTEM PRESSURE 000 PSI MAXIMUM SYSTEM PRESSURE 00 PSI FOR TECHNICAL ASSISTANCE, PARTS AND SERVICE CONTACT: -00- PORTLAND, OREGON USA corporation RC09.ill -RC-00 Ordering Parts Customers Cascade parts and service literature is available through authorized lift truck dealers. To place an order, contact the lift truck dealer of your choice. Lift Truck Dealers To order parts and service literature contact: Cascade Parts Sales 0 Sheridan Avenue Springfield, OH 0 Telephone: -CASCADE (-) FAX: -9-0 WARNING: For safety of yourself and others, DO NOT install the parts shown in this manual unless you have thoroughly reviewed the appropriate Service Manual. i To Order Parts call: --, Fax: Rev. 0

3 Product Identification Index Serial Number Frame Hosing Revolving Short Arm Long Arm Contact Pad Contact Pad Mounting Group Group Connection Cylinder Group Group Short Arm Long Arm Group Page Page Page Page Page Page Page Page Page -RC-00, 9 0 -RC-00, 9 0 -RC-00, 9 0 -RC-009, 9 0 -RC-00, 9 0 -RC-0, 9 0 -RC-0, 9 0 -RC-0, 9 0 -RC-0, 9 0 -RC-0, 9 0 -RD-00, 9 0 -RD-00, 9 0 -RD-00, 9 0 -RD-00, 9 0 -RD-00, 9 0 -RD-00, 9 0 -RD-00, 9 0 -RD-00, 9 0 -RD-009, 9 0 -RD-00, 9 0 To Order Parts call: --, Fax: Rev. 0 ii

4 Decals cascade C-- RC0.ill cascade C-- SHORT ARM Can Be Moved Only When Clamp Is In Position Disengaged from carriage UNLOCKED POSITION Quick Change Hooks Engaged to carriage LOCKED POSITION 09 CAUTION NO HAND HOLD CAUTION PRESSURE MAY BE TRAPPED BLEED CYLINDER BEFORE DISASSEMBLING cascade cascade C-- Lower Carriage Bar 909 C-- 9 No Hand Hold Decal 09 Short Arm Rotation Position Decal 0 Caution Decal 90 No Step Decal Trapped Pressure Decal 909 Quick-Change Hook Decal Oil Fill Tag (not shown) 9 Decal Kit, (items ) iii To Order Parts call: --, Fax: Rev. 0

5 Cascade is a Registered Trademark of Cascade Corporation Publications OOL CATALOG T P ARTS MANUAL S ERVICE MANUAL I NSTALLATION INSTR Service Literature Index and Order Form Ordering Information Parts, Service and Operator Guide literature is sold through the Cascade Parts Depot. All dealerships with an open account, please indicate quantity desired and purchase order number. All others please enclose a check payable to Cascade Corporation. FAX: Mail: Phone: --90 Cascade Corporation --99 P.O. Box 0 Springfield, Ohio 0 Master Service Manual Part No. 99 Includes all Service manuals listed in a -ring binder for $0.00. O PERATOR S GUIDE GA000.eps PART NO. 9 Parts Manual Service Manual 0 Operator s Guide 0 Installation Instructions - Fixed Frame Driver Training Video - VHS 999 Tool Catalog 9 Literature Index Order Form To Order Parts call: --, Fax: Rev. 0 iv

6 Recommended Spare Parts List PART NO. Paper Roll Clamp ATTACHMENTS SERVICED FRAME GROUP Bushing Bushing SHORT AND LONG ARM 099 Shim 099 Pin 099 Pin Dowel Pin 9009 Roll Pin -0 Pin 099 Retaining Ring DRIVE GROUP 0 Worm 0 00 Pinion 0 0 Bearing, Worm Gear 0 Snap Ring 090 Gasket Drive Motor 0 Drive Motor Service Kit Sealant Bearing Service Kit, Worm Bearing Service Kit, Worm Gear 00 Gear Lube ( oz.) REVOLVING CONNECTION 9 Shaft Service Kit SHORT AND LONG ARM CYLINDER 0 Cylinder Service Kit Check Valve Service Kit PAINT oz. Aerosol Can, Gray PUBLICATIONS 9 Parts Manual Service Manual 0 Operator s Guide 0 Installation Instructions 999 Tool Catalog 9 Literature Index Order Form VIDEO Driver Training See specific parts page for part number. v To Order Parts call: --, Fax: Rev. 0

7 Frame Group # ( RC09.ill 0 ^ * # Frame Group w/o Stop in. Frame Group w/o Stop in. 9 Frame Group w/o Stop 0 in. Frame Group w/o Stop in. Frame Group w/o Stop in. Frame w/o Stop in. Frame w/o Stop in. 0 Frame w/o Stop 0 in. Frame w/o Stop in. Frame w/o Stop in. 9 Baseplate w/o Stop Bearing Bearing Hose Guard 099 Spacer 099 Seal 9 Bearing Assembly 9 90 Capscrew, M x Maximum roll handling capicity. See Drive Group page for parts breakdown. Reference: S-9, S-0, S-, S Drive Group. c.i. Motor 99 Drive Group. c.i. Motor 9 Capscrew, M x 0 Lockwasher, M 09 Capscrew, M x 0 0 Fitting, / in. 900 Capscrew, M x 0 0 Fitting, - SAE 00 Fitting, - SAE 0 Fitting, - SAE 9 Fitting, SAE M0 L-Series 9 9 Fitting, SAE M L-Series 90 Fitting, SAE M S-Series 90 Bearing Service Kit (items,, ) 90 Pin Service Kit (items, ) 90 Pin Service Kit (items ) 0 Bearing Service Kit (items,9,,,) 9 Drive Group Kit. (items 0,,) 9 Drive Group Kit. (items 0,,) Reference: Common Parts Group 9, 9. Baseplate Group &. Fitting Group. To Order Parts call: --, Fax: Rev. 0

8 9 Drive Group # & ^ % $ * ( ) fi fl RC0.ill 0 Drive Group with. c.i. Motor 99 Drive Group with. c.i. Motor Capscrew, M x Cover Shim.00 in. (blue) 0 Shim.00 in. (brown) Shim.0 in. (pink) Shim.00 in. (yellow) 09 Bearing 0 Key 9 00 Pinion 0 Housing Gasket 0 Worm Adapter 0 O-Ring 09 Check Valve Lockwasher, / 009 Capscrew, / NC x. GR 0 Gasket Quantity as required. See Drive Motor page for parts breakdown Drive Motor. c.i. 09 Drive Motor. c.i. 0 Capscrew, / NC x. GR 00 Bearing 09 Worm Gear 0 Bearing Snap Ring 090 Gasket Cover 09 Seal 0 Capscrew, M x 9 9 Capscrew, M x Relief Fitting 00 Fitting, 00 Gear Box Lube oz. Sealant 0 Shim Service Kit (items -,, ) Shim Service Kit (items, ) Shim Service Kit (items -) 99 Motor Kit-. (items,,,9,0,) 90 Motor Kit-. (items,,,9,0,) Reference: Common Parts Group 990, SKN-. To Order Parts call: --, Fax: Rev. 0

9 Drive Motor RC00.ill. c.i.. c.i. PART NO Drive Motor Shaft Drive Link 9 Spacer Plate 0 0 Geroler/Gerotor Set End Cap Service Kit Flange Cascade provides service replacement parts for the listed parts only. Due to cost, if other parts need replacement, the Drive Motor should be replaced. Compatible with water glycol based hydraulic fluids. Check Valve CCW CW RC00.ill 09 Check Valve Assembly 09 Fitting, 0 0 Spring 0 Guide 00 Ball 00 Fitting, 99 Spring 00 Body 0 Spool To Order Parts call: --, Fax: Rev. 0

10 Hosing Group Positioned Short Arm Open Close Close Long Arm Cylinders Open Open Short Arm Cylinders RC0.ill Close Close Open in. in. 0 in. in. in. PART NO. PART NO. PART NO. PART NO Hose Group Hose Hose Revolving Connection Maximum roll handling capacity. See Revolving Connection page for part number. Reference: S-9, S-9. To Order Parts call: --, Fax: Rev. 0

11 Hosing Group Fixed Short Arm Open Close Long Arm Cylinders Open RC0.ill Close in. in. 0 in. in. in. PART NO. PART NO. PART NO. PART NO Hose Group Hose Revolving Connection Maximum roll handling capacity. See Revolving Connection page for part number. Reference: S-9, S-9. To Order Parts call: --, Fax: Rev. 0

12 Revolving Connection Standard Long Arm / Without Relief! # % $ 0 RC09.ill 9 9 Rev. Connection Pos. Short Arm 9 Rev. Connection Fixed Short Arm 0990 Body 9 Service Kit Shaft 0 Retaining Ring 9 End Block 00 Fitting, 9 Capscrew, M x 0 Capscrew, M0 x Quantity as required. Reference: S-, SK-. Fitting Group. 9 Lockwasher, M0 0 Fitting, - SAE 0 9 Fitting, SAE M0 L-Series 9 Fitting, SAE M L-Series 90 Fitting, SAE M S-Series 909 End Block Retainer 090 Washer, M0 Spacer 0 Fitting, Pos. Short Arm 00 Fitting, Fixed Short Arm To Order Parts call: --, Fax: Rev. 0

13 Revolving Connection Split Long Arm / Without Relief #! % $ & ^ RC0.ill * 0 ( 9 99 Rev. Connection Pos. Short Arm 9 Rev. Connection Fixed Short Arm 0 Body 9 Service Kit 9 Shaft 0 Retaining Ring 0 End Block 00 Fitting, 9 Capscrew, M x 0 Fitting, - SAE 9 Fitting, SAE M0 L-Series 9 Fitting, SAE M L-Series 90 Fitting, SAE M S-Series Quantity as required. Reference: S-, SK-. Fitting Group. 9 0 Capscrew, M0 x 0 Lockwasher, M0 909 End Block Retainer 090 Washer, M0 Spacer 0 Fitting, Pos. Short Arm 00 Fitting, Fixed Short Arm Relief Cartridge Service Kit Flow Divider Cartridge 9 Service Kit To Order Parts call: --, Fax: Rev. 0

14 0,,,,,,, Short Arm Cylinder 9 0!@#, %^ $* RC0.ill, STAMPED CYLINDER ASSEMBLY PART NUMBER & in. in. 0 in. in. in. PART NO. PART NO. PART NO. PART NO. 9 Cylinder Assembly Shell Rod Maximum roll handling capacity. Common Parts 099 Nut 9 Wear Ring 90 Seal 9 Piston 00 O-Ring O-Ring 9 Back-Up Ring 0 Seal 09 Retainer Included in Service Kit 0. Reference: S-9, LS-, S-0. 9 Link in. 9 Link in. 9 Link 0 in. 9 Link in. 0 Link in. Maximum roll handling capacity. Reference: S-9, S-0. Short Arm Link Wiper 09 Rod End 90 Check Valve 09 Fitting, 0 Fitting, - 0 Fitting, - Check Valve Service Kit 0 Cylinder Service Kit RC0.ill To Order Parts call: --, Fax: Rev. 0

15 0,,,,,,, Long Arm Cylinder 9 0!@#, %^ $* RC0.ill, STAMPED CYLINDER ASSEMBLY PART NUMBER & in. in. 0 in. in. in. PART NO. PART NO. PART NO. PART NO. 0 Cylinder Assembly Shell Rod Maximum roll handling capacity. Common Parts 099 Nut 9 Wear Ring 90 Seal 9 Piston 00 O-Ring O-Ring 9 Back-Up Ring 0 Seal 09 Retainer Included in Service Kit 0. Reference: S-9, LS-, S-0. Wiper 09 Rod End 90 Check Valve 09 Fitting, 0 Fitting, - 0 Fitting, - Check Valve Service Kit 0 Cylinder Service Kit To Order Parts call: --, Fax: Rev. 0 9

16 #! Short Arm 0 9 Arm Tip Service Kit Guard in. in. 0 in. in. in. PART NO. PART NO. PART NO. PART NO. RC00.ill 9 0 Arm Group w/guard Arm Group w/o Guard 0 Arm w/guard 0 Arm w/o Guard Maximum roll handling capacity. Common Parts 9 Common Parts Group 099 Arm Pivot Pin 099 Cylinder Pivot Pin -0 Cylinder Rod Pivot Pin 0 Capscrew, M0x.x 090 Washer, M Roll Pin 099 Cap Bearing Retaining Ring Reference: S-, S-. Dowel Pin, x mm 099 Shim.0 in. Lockwasher 90 Arm Tip Service Kit 90 Bearing Service Kit (items 9, 0) 90 Pin Service Kit (items, 0 ) 90 Pin Service Kit (items,,, ) 90 Pin Service Kit (items, ) 909 Pin Service Kit (items, 9, 0) 0 To Order Parts call: --, Fax: Rev. 0

17 #! # Long Arm 0 9 Arm Tip Service Kit Guard RC00.ill in. in. 0 in. in. in. PART NO. PART NO. PART NO. PART NO Arm Group w/guard Arm Group w/o Guard Arm w/guard 0 0 Arm w/o Guard Maximum roll handling capacity. Common Parts 9 Common Parts Group 099 Arm Pivot Pin 099 Cylinder Pivot Pin -0 Cylinder Rod Pivot Pin 0 Capscrew, M0x.x 090 Washer, M Roll Pin 099 Cap Bearing Retaining Ring Reference: S-, S-0, S-. Dowel Pin, x mm 099 Shim.0 in. Lockwasher 90 Arm Tip Service Kit 90 Bearing Service Kit (items 9, 0) 90 Pin Service Kit (items, 0 ) 90 Pin Service Kit (items,,, ) 90 Pin Service Kit (items, ) 909 Pin Service Kit (items, 9, 0) To Order Parts call: --, Fax: Rev. 0

18 # #! Split Long Arm 0 9 Arm Tip Service Kit Guard RC0.ill in. in. 0 in. in. in. PART NO. PART NO. PART NO. PART NO Arm Group w/guard Arm Group w/o Guard Arm w/guard 0 Arm w/o Guard Maximum roll handling capacity. Common Parts 9 Common Parts Group 099 Arm Pivot Pin 099 Cylinder Pivot Pin -0 Cylinder Rod Pivot Pin 0 Capscrew, M0x.x 090 Washer, M Roll Pin 099 Cap Bearing Retaining Ring Reference: S-, S-0, S-. Dowel Pin, x mm 099 Shim.0 in. Lockwasher 90 Arm Tip Service Kit 90 Bearing Service Kit (items 9, 0) 90 Pin Service Kit (items, 0 ) 90 Pin Service Kit (items,,, ) 90 Pin Service Kit (items, ) 909 Pin Service Kit (items, 9, 0) To Order Parts call: --, Fax: Rev. 0

19 Pad Groups Short Arm 0 9! Standard Bolt-On Rubber RC0.ill in. in. 0 in. in. in. PART NO. PART NO. PART NO. PART NO Standard Pad Group 09 Bolt-On Rubber Pad Group Pad, Standard 9 Pad, Bolt-On Rubber 099 Bolt-On Rubber 0 Capscrew, M Maximum roll handling capacity. Pad Group includes items &. Pad Group includes items. Common Parts 9 Common Parts Group Short Arm 0990 Retainer RH 0990 Retainer LH 0 Capscrew, M Lockwasher, M Driver s view, clamp in horizontal position, Short Arm up. Reference: S-, S Link 0 Clevis Pin Cotter Pin 90 Pad Retainer Service Kit (items ) To Order Parts call: --, Fax: Rev. 0

20 @! Pad Groups Long Arm $ # Standard 9 0 Bolt-On Rubber Split RC0.ill in. in. 0 in. in. in. PART NO. PART NO. PART NO. PART NO Standard Pad Group 09 Bolt-On Rubber Pad Group Split Pad Group Pad, Standard 9 Pad, Bolt-On Rubber Pad, Split RH 9 Pad, Split LH 099 Bolt-On Rubber 0 Capscrew, M Maximum roll handling capacity. Pad Group includes items &. Common Parts Pad Group includes items &. Pad Group includes items, &. 9 Common Parts Group Long Arm 99 Retainer RH 99 Retainer LH 9 0 Capscrew, M 0 Lockwasher, M 099 Link Assembly Driver s view, clamp in horizontal position, Long Arm up. Reference: S-, S Cable in. -00 Cable in. -0 Cable 0 in. -0 Cable in. - Cable in. Clevis Pin Cotter Pin 9 Pad Retainer Service Kit (items 0) To Order Parts call: --, Fax: Rev. 0

21 Mounting Groups 0 RC0.ill 9 Bolt-On Mounting ITA III 099 Mounting Group 099 Upper Hook R.H. 099 Upper Hook L.H. 900 Capscrew, Mxx-. 99 Lower Hook 99 Capscrew, Mxx0-. Lockwasher,. in. I.D. Nut, Mx 099 Spacer 9 Capscrew, Mx,x Stop Kit Reference: S-, S-.! Quick-Change Mounting ITA III RC09.ill 0 cascade C Mounting Group 099 Upper Hook R.H. 099 Upper Hook L.H. 900 Capscrew, Mxx-. 9 Lower Hook Capscrew, Mxx0-. 9 Guide Pin Nut, Mx Spacer 0 Capscrew, Mx,x-. 9 Stop Kit 9 cascade C-- Reference: S-, S-. To Order Parts call: --, Fax: Rev. 0

22 PARTS ORDERING LOG PURCHASE SERIAL REF CASCADE CUSTOMER DATE ORDER NUMBER PAGE NO. QTY PART NO. PART NO. PRICE

23 Do you have questions you need answered right now? Call your nearest Cascade Parts Department. Cascade Corporation 0 Sheridan Avenue Springfield, OH 0 Tel: -CASCADE (-) FAX: -9-0 Cascade Canada Inc. 0 Timberlea Blvd. Mississauga, Ontario Canada LW-M Tel: FAX: Cascade GmbH D-99 Monchengladbach Klosterhofweg Germany Tel: FAX: --09 Cascade Finland 00 Vantas Finland Tel: FAX: Cascade N.V. European Headquarters P.O. Box El Almere Damsluisweg ED Almere The Netherlands Tel: --99 FAX: --99 Cascade N.V. Benelux Sales and Service P.O. Box El Almere Damsluisweg ED Almere The Netherlands Tel: FAX: --99 Cascade (UK) Ltd., Orgreave Crescent Dore House Industrial Estate Handsworth Sheffield S 9NQ England Tel: -9 FAX: -9 Cascade Scandinavia Hydraulik A.B. Muskötgatan 9, E-9 S Helsingborg Sweden Tel: - FAX: -99 Cascade Norway Østerliveien A Oslo Norway Tel: --0 FAX: -- Cascade France S.A.R.L., Rue Jean Charcot Zone Industrielle Sud or B.P. 9 Morangis Cedex France Tel: - 0 FAX: -990 Cascade Hispania S.A. Avenida De La Fabregada, Hospitalet De Llobregat Barcelona Spain Tel: -- FAX: -- Cascade Japan Ltd. --, Torikai Kami Settsu, Osaka Japan, Tel: FAX: ---9 Cascade Korea Room 0, Pum Yang Bldg. 0-, Bang Bac-Dong Se-Cho Ku, Seoul Korea Tel: 99- ext. FAX: -09 HYCO-Cascade Pty. Ltd. Antimony Street Carole Park, Brisbane 00 Australia Tel: --9 FAX: --0 HYCO-Cascade (NZ) Ltd. Ra Ora Drive, East Tamaki P.O. Box -0 Howick, Auckland New Zealand Tel: 9--9 FAX: 9--9 Cascade (Africa) Pty. Ltd. P.O. Box, Isando 00 0A Steel Road Sparton, Kempton Park South Africa Tel: 9-90 FAX: 9- Cascade-Xiamen Wanshan No. Workshop Huli Road Xiamen 00 Fujian, PRC Tel: FAX: 9-- Cascade (Singapore) Trading Co. Four Seasons Park Autumn Block - Apt. 0 Cascaden Walk Singapore Tel: --9 FAX: --9 c Cascade Corporation Part Number 9 R-0