PARTS MANUAL 80D-MQ. Four Stage Full Freeli Mast. Manual Number: Li Technologies, Inc D-MQ

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1 PARTS MANUAL Four Stage Full Freeli Mast Manual Number: Li Technologies, Inc

2 Parts and Service Tel : (864) Fax : (864) Toll Free : (877) parts@lift-tek.com Lift Technologies, Inc South Highway 11 Westminster, SC USA Tel : (864) Fax : (864) Toll Free : (888) Website : Li Technologies, Inc

3 Revision /21/2015 Locate the product ID number (PID number) stamped on the back right hand side of the outer upright channel. This number must be used when ordering replacement parts for this product QTY QTY One on each outer rail QTY Front of Cylinder QTY QTY QTY 2 Li Technologies, Inc

4 Outer Weldment PART NUMBER DESCRIPTION QTY * SHIM 2 * WEAR PLUG 5.8MM 2 * ROLLER ASSEMBLY CHAIN ANCHOR 2 * CHAIN PIN 2 *6508 COTTER PIN 4 * HEX HEAD NUT CYLINDER RETAINER 2 NOTES: Shim quan es can vary per manufacturing needs. For Weldment numbers see page 15 Weldment Chart * FLAT WASHER 4 * LOCK WASHER 4 * M12X30 BOLT 4 * RECOMMENDED SPARE PARTS Li Technologies, Inc

5 Intermediate Outer Weldment PART NUMBER DESCRIPTION QTY * SHIM 2 * WEAR PLUG 5.8MM 2 *3135 SNAP RING 2 * LOCK WASHER 2 * CAPSCREW M10 X 16 LG SHEAVE PIN ASSEMBLY CHAIN SHEAVE 2 * FITTING 1 * DEG ELBOW 1 * DEG. FITTING TUBE 1 * ROLLER ASSSEMBLY 4 NOTES: Shim quan es can vary per manufacturing needs. For Weldment numbers see page 15 Weldment Chart * CHAIN PIN 2 *6508 COTTER PIN 4 * RECOMMENDED SPARE PARTS Li Technologies, Inc

6 Intermediate Inner Weldment PART NUMBER DESCRIPTION QTY * CHAIN SHEAVE 2 * WEAR PLUG 5.8MM 2 * SHIM SHEAVE PIN ASSEMBLY 2 * LOCK WASHER 3 * FLAT WASHER 1 * CAPSCREW M10 X 16 LG HOSE SHEAVE SHAFT CAPSCREW CHAIN ANCHOR 2 NOTES: Shim quan es can vary per manufacturing needs. For Weldment numbers see page 15 Weldment Chart * HEX HEAD NUT 2 * ROLLER ASSEMBLY 4 *BL866 LINK MASTERLINK 2 * RECOMMENDED SPARE PARTS Li Technologies, Inc

7 Inner Weldment PART NUMBER DESCRIPTION QTY *6508 COTTER PIN 4 * HEADED CHAIN PIN CHAIN ANCHOR 2 * JAM NUT *5880 LOCK NUT CHAIN ANCHOR 2 * HOSE CLAMP 1 * LOCK WASHER 1 * CAP SCREW M10X20 1 * NUT HEX JAM 2 NOTES: Shim quan es can vary per manufacturing needs. For Weldment numbers see page 15 Weldment Chart * SELF LOCK 3/4 NUT 2 * ROLLER ASSEMBLY 2 * RECOMMENDED SPARE PARTS Li Technologies, Inc

8 Free Lift Cylinder PART NUMBER DESCRIPTION QTY CHAIN SHEAVE ASSY 2 *3147 SNAP RING CROSSHEAD EXTERNAL E-RING 1 * SOCKET SCREW 2 NOTES: For Cylinder numbers see page 15 Cylinder Chart STRAP EXT FUSE VALVE 1 * RECOMMENDED SPARE PARTS Li Technologies, Inc

9 Carriage PART NUMBER DESCRIPTION QTY *6508 COTTER PIN CHAIN ANCHOR HEADED CHAIN PIN 2 *5880 LOCK NUT 2 * JAM NUT * ROLLER ASSEMBLY 6 * RECOMMENDED SPARE PARTS PART NUMBER DESCRIPTION QTY * CAPSCREW 4 * LOCKWASHER 4 * SIDE THRUST ROLLER 4 * SHIM ~ * RETAINER, CARRIAGE ROLLER 2 * CAPSCREW HEX HEAD 4 * RECOMMENDED SPARE PARTS ASSEMBLY NUMBER WELDMENT NUMBER WIDTH IN IN Notes: Shim quan es can vary per manufacturing needs. CUSH/PNEU CUSH PNEU Li Technologies, Inc

10 Single IHR PART NUMBER DESCRIPTION QTY HOSE GUIDE ASSEMBLY CAP SCREW PLASTIC RETAINER M12 LOCKNUT HOSE GUARD FLAT WASHER IHR BRKT MQ ELBOW NUT M ROLLER-HOSE IHR M12 X 65 CAPSCREW CAPSCREW 2 PART NUMBER DESCRIPTION QTY LOCKWASHER M M6 X 25 CAPSCREW SHAFT STRAIGHT BULKHEAD BOLT COVER PLATE HOSE CLAMP CYL MOUNT BRKT RH M12 X 1.75 X SHEAVE, HOSE SHAFT HOSE GUIDE 1 Notes: Only in OCL 80.5 in 88 in Only in OCL 93 in 114 in Li Technologies, Inc

11 Single IHR OCL ASSEMBLY NUMBER HOSE A (QTY 1) HOSE B (QTY 1) HOSE C (QTY 2) OCL = OUTER CHANNEL LENGTH Li Technologies, Inc

12 Double IHR Notes: Only in OCL 80.5 in 88 in Only in OCL 93 in 114 in PART NUMBER DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY BOLT HOSE GUIDE ASSEMBLY M12 X 65 CAPSCREW HOSE GUIDE ASSEMBLY CAPSCREW CAP SCREW HOSE GUIDE PLASTIC RETAINER HOSE GUIDE M12 LOCKNUT LOCKWASHER M HOSE GUARD M6 X 25 CAPSCREW BOLT SHAFT SHEAVE STRAIGHT BULKHEAD STUBSHAFT BOLT FLAT WASHER COVER PLATE IHR BRKT MQ HOSE CLAMP ELBOW CYL MOUNT BRKT LH NUT M CYL MOUNT BRKT RH ROLLER-HOSE IHR 2 Li Technologies, Inc

13 Double IHR OCL ASSEMBLY NUMBER HOSE A (QTY 2) HOSE B (QTY 2) HOSE C (QTY 4) OCL = OUTER CHANNEL LENGTH Li Technologies, Inc

14 Free Lift Hose Reeving OCL FL HOSE (F-8.8) (IN) PART # MM Chain Reeving OCL OUTER ML CHAIN A (QTY 2) INNER ML CHAIN B (QTY 2) FL CHAIN C (QTY 2) (IN) PART # (IN) PART # (IN) PART # (IN) OCL = OUTER CHANNEL LENGTH Li Technologies, Inc

15 Lower Control Valve KIT # DESCRIPTION QTY. PLUG 1 LOWER CONTROL VALVE 1 MANIFOLD 1 Load Backrest KIT # DESCRIPTION QTY. BACKREST WELDMENT 1 BUTTON HEAD 4 LOCKWASHER 4 Li Technologies, Inc

16 Weldment Chart RAIL LENGTH (IN) BASE UNIT OUTER WELDMENT OUTER- INNER-INTER INTER WELDMENT WELDMENT INNER WELDMENT Cylinder Chart Seal Kits OCL MAIN LIFT LH MAIN LIFT RH FREE LIFT (IN) PART # PART # PART # CYLINDER SEAL KIT NUMBER LEFH HAND MAIN LIFT LTI RIGHT HAND MAIN LIFT LTI FREELIFT LTI Check Valve Kit CYLINDER SEAL KIT NUMBER LEFH HAND MAIN LIFT RIGHT HAND MAIN LIFT FREELIFT QTY OCL = OUTER CHANNEL LENGTH Li Technologies, Inc

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