AIR CLEANER ASSEMBLY (Figure 3-1)
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1 AIR CLEANER ASSEMBLY (Figure 3-1) KEY: A: Yanmar Diesel and GM LPG Engines B: Mazda LPG Engines QTY ITEM PART NO. DESCRIPTION A B Air Cleaner Assembly Air Cleaner Assembly Cap Valve Filter Filter Liner (with O-Ring) Liner (with O-ring) Cover Cover HYSTER COMPANY
2 AIR INTAKE AND FILTER SYSTEM (Figure 3-2) MAZDA 2.0L AND 2.2L LPG HYSTER COMPANY
3 06/2005 UNIT CODE L177 EUROPE AIR INTAKE AND FILTER SYSTEM MAZDA 2.0L AND 2.2L LPG ITEM PART NO. DESCRIPTION QTY Pre-Cleaner Air Duct Clamp Elbow Retainer (Elbow) Grommet Clamp Hose Sensor (Mass Air Flow) Insert Capscrew Capscrew Bracket Air Cleaner Assembly ( Figure 3-1) Hose Capscrew Washer Grill Insert HYSTER COMPANY 3-5
4 AIR INTAKE AND FILTER SYSTEM (Figure 3-3) GM 2.4L LPG HYSTER COMPANY
5 06/2005 UNIT CODE L177 EUROPE AIR INTAKE AND FILTER SYSTEM GM 2.4L LPG ITEM PART NO. DESCRIPTION QTY Pre-Cleaner Air Duct Elbow Retainer Grommet Clamp Hose Clamp Hose Clamp Insert Screw Capscrew Bracket Air Cleaner Assembly ( Figure 3-1) Strap Elbow Silencer Hose Clamp Capscrew Washer Grill Insert HYSTER COMPANY 3-7
6 AIR INTAKE AND FILTER SYSTEM (Figure 3-4) YANMAR 2.6L AND 3.3L DIESEL HYSTER COMPANY
7 06/2005 UNIT CODE L177 EUROPE AIR INTAKE AND FILTER SYSTEM YANMAR 2.6L AND 3.3L DIESEL ITEM PART NO. DESCRIPTION QTY Pre-Cleaner Air Duct Clamp Elbow Retainer (Elbow) Grommet Hose Clamp Clamp Strap Capscrew Insert Capscrew Capscrew Bracket Air Cleaner Assembly ( Figure 3-1) Clip Nut Silencer Capscrew Washer Grill Insert Hose HYSTER COMPANY 3-9
8 FUEL SYSTEM (Figure 3-5) MAZDA 2.0L AND 2.2L LPG HYSTER COMPANY
9 06/2005 UNIT CODE L177 EUROPE FUEL SYSTEM MAZDA 2.0L AND 2.2L LPG KEY: A: With Cab B: With Overhead Guard QTY ITEM PART NO. DESCRIPTION A B Hose Capscrew Bracket (Regulator) Insert Capscrew Nut (Flange) Regulator Lockout Fitting Fitting Clamp Hose Resonator Clamp Clip Nut Clamp Hose Fitting Fitting Nipple Capscrew Clamp Clamp Hose Clamp Nipple Clamp Clamp Hose Hose Clamp Fitting Fitting Clamp Fitting Hose Nipple Clamp Clamp Hose Hose Hose Clamp (Swivel) Hose Fitting Fitting HYSTER COMPANY 3-11
10 FUEL SYSTEM MAZDA 2.0L AND 2.2L LPG QTY ITEM PART NO. DESCRIPTION A B Hose Fitting Hose Disconnect Sleeve a Bracket Capscrew LPG Bracket Assembly (EZXchange) LPG Bracket Assembly (Swing Out) FOOTNOTES: a For Use With SwingOutBracketOnly HYSTER COMPANY
11 FUEL SYSTEM (Figure 3-6) GM 2.4L LPG HYSTER COMPANY
12 06/2005 UNIT CODE L177 EUROPE FUEL SYSTEM GM 2.4L LPG ITEM PART NO. DESCRIPTION QTY Regulator (LPG) ( Figure 3-7) Capscrew Insert Capscrew Hose Clamp Fuel Filter (LPG) Fuel Filter Kit Capscrew Fitting Fitting Fitting Clamp Clamp Bracket Hose Hose Tube a Clamp b Clamp a Nipple a Hose b Hose a Hose LPG Bracket Assembly (EZXchange) LPG Bracket Assembly (Swing Out) Capscrew Fitting Disconnect Hose Hose c Bracket Sleeve... 1 FOOTNOTES: a For Vehicles With Cab b For Vehicles With Overhead Guard c For Vehicles With Swing Out Bracket 2005 HYSTER COMPANY 3-15
13 LPG REGULATOR (Figure 3-7) GM 2.4L HYSTER COMPANY
14 06/2005 UNIT CODE L177 EUROPE LPG REGULATOR GM 2.4L ITEM PART NO. DESCRIPTION QTY Regulator (LPG) Fitting (Inlet Fitting With O-Ring) Fitting (Outlet Fitting With O-Ring) Drain Plug (With O-Ring) Screw Kit (Includes 5 Connector Screws) O-Ring Kit (Includes 2 Coolant Fitting O-Rings) Lock-Off Kit Filter Replacement Kit O-Ring PlasticCap FoamFilter PaperFilter Rubber Washer Screen HYSTER COMPANY 3-17
15 LPG BRACKET ASSEMBLY (Figure 3-8) EZXCHANGE BRACKET HYSTER COMPANY
16 06/2005 UNIT CODE L177 EUROPE LPG BRACKET ASSEMBLY EZXCHANGE BRACKET ITEM PART NO. DESCRIPTION QTY LPG Bracket Assembly Pivot (Intermediate) Snap Ring Washer (Pivot) Ball Bearing Washer (Thrust) Pin Shaft Bushing Nut Support Latch Capscrew Strap Latch Fork Lever Pin Capscrew Nut Nut (Adjustment) Capscrew Pin Weldment Washer Plate Capscrew Capscew Plug Pin Washer Capscrew Capscrew Block (Anti-Rattle) Relief Valve Retaining Ring Fitting (Bulkhead) Pin (Alignment) Washer Compression Spring Retaining Ring Fitting (Bulkhead) Capscrew Pin Ring Compression Spring Base Pin Nut Gas Spring Capscrew Washer HYSTER COMPANY 3-19
17 LPG BRACKET ASSEMBLY (Figure 3-9) SWING OUT BRACKET HYSTER COMPANY
18 06/2005 UNIT CODE L177 EUROPE LPG BRACKET ASSEMBLY SWING OUT BRACKET ITEM PART NO. DESCRIPTION QTY LPG Bracket Assembly Pin Weldment Washer Capscrew Capscrew Strap Nut (Adjusting) Latch Fork Lever Pin Capscrew Nut Pin Nut Capscew Capscrew Capscrew Washer Pin (Alignment) Relief Valve Washer Compression Spring Retaining Ring Snap Ring Washer (Pivot) Ball Bearing Washer Compression Spring Ring Pin Support (Tank) Base Capscrew Fitting (Bulkhead) Plug Fitting (Bulkhead) Block (Anti-Rattle) Latch Plate Capscrew HYSTER COMPANY 3-21
19 FUEL SYSTEM (Figure 3-10) YANMAR 2.6L AND 3.3L DIESEL HYSTER COMPANY
20 06/2005 UNIT CODE L177 EUROPE FUEL SYSTEM YANMAR 2.6L AND 3.3L DIESEL ITEM PART NO. DESCRIPTION QTY Fuel Pump Assembly Fuel Sender Fitting Valve (Shut-Off) Fitting Fitting O-Ring Capscrew Clamp Quadrant Ring Fuel Filter Hose Hose Clamp (Swivel) Clamp (Swivel) Hose Pipe (Fill) Seal Fuel Cap Gasket Grommet Capscrew HYSTER COMPANY 3-23
21 FUEL INJECTION SYSTEM (Figure 3-11) YANMAR 2.6L AND 3.3L DIESEL HYSTER COMPANY
22 06/2005 UNIT CODE L177 EUROPE FUEL INJECTION SYSTEM YANMAR 2.6L AND 3.3L DIESEL ITEM PART NO. DESCRIPTION QTY Engine Assembly (2.6L) Engine Assembly (3.3L) Fuel Injection Pump (2.6L) Fuel Injection Pump (3.3L) Solenoid (Fuel Shut-Off) (3.3L) O-Ring Solenoid Valve (Cold Start) O-Ring Fuel Injector Assembly Retainer Nozzle Pipe Clamp Nut Gasket Pipe (Fuel Return) Pipe (#4) Pipe (#3) Pipe (#2) Pipe (#1) Retainer Bolt Retainer Bolt Bolt Bracket Bolt Retainer Bolt Bracket Bolt Gasket Set (Includes Item 8) Gasket Set (Includes Item 8) HYSTER COMPANY 3-25
23 FUEL FILTER AND WATER SEPARATOR (Figure 3-12) YANMAR 2.6L AND 3.3L DIESEL HYSTER COMPANY
24 06/2005 UNIT CODE L177 EUROPE FUEL FILTER AND WATER SEPARATOR YANMAR 2.6L AND 3.3L DIESEL ITEM PART NO. DESCRIPTION QTY Engine Assembly (2.6L) Engine Assembly (3.3L) Water Separator Body Sensor Plug O-Ring Element Kit Filter Bolt Pipe Clamp Clamp Fuel Filter HYSTER COMPANY 3-27
25 THROTTLE CABLE ASSEMBLY (Figure 3-13) MAZDA 2.0L AND 2.2L LPG HYSTER COMPANY
26 06/2005 UNIT CODE L177 EUROPE THROTTLE CABLE ASSEMBLY MAZDA 2.0L AND 2.2L LPG ITEM PART NO. DESCRIPTION QTY Bracket (Throttle Cable) Bellcrank Push Rod Assembly Joint Ball Pushrod Jam Nut Locknut Nut (Flange) Rod End Pin Cotter Pin Clip Nut Capscrew Bracket Insert Clip Washer Bolt Cable Capscrew Bracket Bracket (Throttle Cable) HYSTER COMPANY 3-29
27 THROTTLE CABLE ASSEMBLY (Figure 3-14) YANMAR 2.6L AND 3.3L DIESEL HYSTER COMPANY
28 06/2005 UNIT CODE L177 EUROPE THROTTLE CABLE ASSEMBLY YANMAR 2.6L AND 3.3L DIESEL ITEM PART NO. DESCRIPTION QTY Bracket (Throttle Cable) Bellcrank Push Rod Assembly Joint Ball Pushrod Jam Nut Throttle Cable Bracket Bolt Locknut Nut (Flange) Rod End Pin Cotter Pin Pin Clip Nut Capscrew Capscrew Bracket Insert Clip Washer HYSTER COMPANY 3-31
29 THROTTLE BODY AND ATTACHING PARTS (Figure 3-15) GM 2.4L LPG HYSTER COMPANY
30 06/2005 UNIT CODE L177 EUROPE THROTTLE BODY AND ATTACHING PARTS GM 2.4L LPG ITEM PART NO. DESCRIPTION QTY Plate (Throttle Adapter) Fitting Plug Clamp Lockwasher Capscrew Spacer Lockwasher Capscrew Cam Sensor Kit Screw O-Ring Sensor (Camshaft Position) Lockwasher Gasket (Throttle Body) Gasket (Throttle Plate) Bracket Sensor (Oxygen) O-Ring Adapter (Injector) Hose (LPG Vapor) Injector (LPG) Fuel Rail (LPG) Capscrew Throttle Body Capscrew HYSTER COMPANY 3-33
31 THROTTLE POSITION SENSOR AND ATTACHING PARTS (Figure 3-16) YANMAR 2.6L AND 3.3L DIESEL HYSTER COMPANY
32 06/2005 UNIT CODE L177 EUROPE THROTTLE POSITION SENSOR AND ATTACHING PARTS YANMAR 2.6L AND 3.3L DIESEL ITEM PART NO. DESCRIPTION QTY Bracket (Actuator) Bracket Rotor Actuator (Pull) Throttle Position Sensor Electronic Throttle Linkage Assembly Capscrew Nut (Flange) Capscrew Nut Washer Capscrew Lockwasher Capscrew Clip Fastener Capscrew HYSTER COMPANY 3-35
33 THROTTLE PEDAL AND ATTACHING PARTS (Figure 3-17) MAZDA 2.0L AND 2.2L/GM 2.4L LPG HYSTER COMPANY
34 06/2005 UNIT CODE L177 EUROPE THROTTLE PEDAL AND ATTACHING PARTS MAZDA 2.0L AND 2.2L/GM 2.4L LPG ITEM PART NO. DESCRIPTION QTY Base (Throttle) Shaft Retaining Ring Capscrew Screw (Stop) Nut Monotrol Pedal Assembly( Figure 3-18) b Cotter Pin c Pin Pedal (Standard) Screw Throttle Position Sensor Washer Spring (Inner) a Spring (Inner) Spring (Outer) a Spring (Outer)... 1 FOOTNOTES: a For Use With Mazda Engines Only b For Use With Monotrol Pedal Only c For Use With Standard Pedal Only 2005 HYSTER COMPANY 3-37
35 MONOTROL PEDAL ASSEMBLY (Figure 3-18) HYSTER COMPANY
36 06/2005 UNIT CODE L177 EUROPE MONOTROL PEDAL ASSEMBLY ITEM PART NO. DESCRIPTION QTY Monotrol Pedal Assembly Bracket (Pedal) Clip Wire Harness Secondary Lock Connector Terminal Switch Switch Clip Washer Lockwasher Pad Spring Screw Clip HYSTER COMPANY 3-39
UNIT CODE L177 EUROPE SECTION 13 OPTIONS
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