This manual contains standard production Product Identification Numbers. 35DV MQ Full Freelift 4-Stage Opti-Vis Quad Mast

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1 PARTS MANUAL This manual contains standard production Product Identification Numbers. 35DV MQ Full Freelift 4-Stage Opti-Vis Quad Mast FOR PARTS AND SERVICE CALL: Manual Number: R South Highway 11 Westminster, SC Toll Free (888) (864) FAX (864)

2 About This Manual Introduction This manual shows the parts breakdown for the mast product ID numbers. Locate the product ID number (PID) stamped plate on the left hand side of the outer upright channel. This number must be used when ordering replacement parts for this product. PRODUCT I.D. NUMBER XXX-XX-XXXX 35DV-MQ-XYZ XXX-XX-XXX EXAMPLE Ordering Parts Customers - Parts and service literature is available through authorized lift truck dealers. To place an order, contact the lift truck dealer of your choice. Lift Truck Dealers - To order parts and service literature contact: MA2380.eps Parts and Service Toll Free: (877) Direct: (864) Fax: (864) parts@lift-tek.com

3 Contents Cover... 1 Introduction... 2 Safety Decals... 3 Free Lift Cylinder... 4 Right Hand Main Lift Cylinder... 6 Left Hand Main Lift Cylinder... 8 Weldments Hoist Chains and Free Lift Hoses Lowering Control Valve Load Backrest Roller Carriages Roller Carriages Standard Single Function OPTI-VIS IHR Standard Double Function OPTI-VIS IHR Recommended Spare Parts List Safety Decals R8 11/08/11 Page 3

4 Free Lift Cylinder MA2965.eps Page 4 11/08/ R8

5 Free Lift Cylinder FL-7 OCL (in) Part # OCL = Outer Channel Length FL-8 Item # Qty Part # Description 1 1 j BACK-UP k CHECK VALVE 3 1 j, k CIRCLIP FUSE PISTON SNAP RING 6 1 j NYLON RING 7 1 j O-RING 8 1 j O-RING 9 1 N/A PISTON FITTING RETAINER 12 1 N/A ROD/PLUNGER 13 1 j ROD SEAL ROLL PIN 15 1 j PISTON SEAL 16 1 N/A SHELL SPRING SPRING GUIDE 19 1 N/A HYD TUBE 20 1 k WASHER 21 1 j WEAR RING 22 1 j WIPER 23 1 N/A WIRE RING j - Included in Seal Kit P/N k - Included in Check Valve Kit P/N R8 11/08/11 Page 5

6 Right Hand Main Lift Cylinder MA2966.eps Page 6 11/08/ R8

7 Right Hand Main Lift Cylinder RML-7 OCL (in) Part # OCL = Outer Channel Length RML-8 Item # Qty Part # Description Item # Qty Part # Description 1 1 j BACK-UP RING 14 1 N/A PISTON 2 2 j BACK-UP RING 15 1 j PISTON SAL 3 1 j BACK-UP RING FITTING CHECK VALVE FITTING 5 1 N/A CIRCLIP RETAINER 6 1 N/A CUSHION SLEEVE 19 1 N/A ROD 7 1 N/A WIRE RING 20 1 N/A ROD END 8 1 j NYLON RING 21 1 j ROD SEAL 9 2 j O-RING 22 1 N/A SHELL 10 1 j O-RING 23 1 N/A SPACER 11 1 j O-RING 24 1 N/A SPRING 12 1 N/A O-RING 25 1 j WEAR RING 13 1 N/A PIPE 26 1 j WIPER j - Included in Seal Kit R8 11/08/11 Page 7

8 Left Hand Main Lift Cylinder MA2967.eps Page 8 11/08/ R8

9 Left Hand Main Lift Cylinder LML-7 OCL (in) Part # OCL = Outer Channel Length LML-8 Item # Qty Part # Description Item # Qty Part # Description 1 1 j BACK-UP RING 12 1 j PISTON SEAL 2 1 k CHECK VALVE FUSE ASSEMBLY 3 1 j, k CIRCLIP RETAINER 4 1 j CIRCLIP 15 1 N/A ROD 5 1 N/A CUSHION SLEEVE 16 1 j U-CUP SEAL SNAP RING 17 1 N/A SHELL 7 1 j NYLON RING 18 1 N/A SPACER 8 1 j O-RING 19 1 k WASHER 9 1 j O-RING 20 1 j WEAR RING 10 1 N/A O-RING 21 1 j WIPER 11 1 N/A PISTON 22 2 N/A WIRE RING j - Included in Seal Kit P/N k - Included in Check Valve Kit R8 11/08/11 Page 9

10 Page 10 11/08/ R8 Weldments B C C B B C MA3147.eps A A A A

11 WLD-1 Common Parts Group CPG-1 Item # Qty Part # Description Item # Qty Part # Description A - j Upright Weldments FTG. 8T X 8 SAE STR. B - k Cylinders Hose Clamp #8 Tube C - l Hydraulic Components Jam Nut Band Lockwasher M Bar Stop 29 * Washer ID Bar Stop Lockwasher M Bumper Nut UNF Capscrew Hex Head Pad Capscrew M10 X 16 LG Pin FL Chain Capscrew M10 X 12 BH Pin ML Chain Capscrew m12 X 35 LG Tube Assembly 9 * Washer Hardened Plug Wear Capscrew M8 X 20 BH Plug Wear Capscrew Socket Head Roller Assembly Chain Anchor Roller Assembly Tube Assembly Shaft Chain Anchor Shaft Assembly Clamp Sheave Cotter Pin Sheave Cotter Pin Sheave Crosshead Weldment Sheave Decal Kit ( not Shown) 46 m Shim Dowel Pin 47 * Shim, Roller GPM Ext Fuse Valve Snap Ring 1.00 DIA Fitting 90Deg Snap Ring 29mm Shaft Fitting STR 8T X 10 SAE Snap Ring 40mm Shaft Flat Washer M Socket Screw * - Quantity will vary. j - See WLD-1 for specific part numbers. k - See cylinder charts for specific part numbers. l - Contact Lift-Tek for specific part numbers. m - Included Wear Plug Service Kit P/N WELDMENTS OCL (in) Outer Outer (MACHINED) Outer Intermediate Inner Intermediate Inner OCL (in) Outer Outer (MACHINED) Outer Intermediate Inner Intermediate OCL = Outer Channel Length R8 11/08/11 Page 11

12 Hoist Chains and Free Lift Hoses Hoist Chains 2 3 Free Lift Hose 4 1 MA0063.eps MA2354.eps CHN-1 OCL (in) Freelift Chain Qty 2 Inner Bootstrap Chain Qty 2 Outer Bootstap Chain Qty 2 Freelift Hose Qty 1 REF# 1 REF# 2 REF# 3 REF# OCL = Outer Channel Length Page 12 11/08/ R8

13 Lowering Control Valve 1 2 LCV-1 Item # Qty Part # DESCRIPTION Lowering Control Valve Assembly17 GPM Valve Body Valve Cartridge, 12 GPM * - Item 1 includes items 2 and 3. 3 Load Backrest Backrest-2.eps LBR-1 ALL Class II Load Backrests Item # Qty Part # Description *Backrest, 31" x 36" *Backrest, 31" x 48" *Backrest, 31" x 60" *Backrest, 37" x 36" *Backrest, 37" x 40" *Backrest, 37" x 42" *Backrest, 37" x 48" *Backrest, 37" x 52" *Backrest, 37" x 60" *Backrest, 37" x 65" *Backrest, 37" x 72" *Backrest, 41" x 36" *Backrest, 41" x 48" *Backrest, 41" x 60" *Backrest, 46" x 48" *Backrest, 49" x 36" *Backrest, 49" x 48" *Backrest, 49" x 60" *Backrest, 52" x 48" *Backrest, 61" x 36" *Backrest, 61" x 48" *Backrest, 61" x 60" Capscrew, M16x2,0x Lockwasher, M16 * - Item 1 inlcudes items 2 and R8 11/08/11 Page 13

14 4 Roller Carriages A MA2030.eps C-1 Carriage drawing is for reference only, specific carriage may look different. Carriage Assemblies Common Parts Item # Qty Part # Description Item # Qty Part # Description " Hi-Vis Cushion Carriage Weldment Capscrew " Hi-Vis Cushion Carriage Weldment Lockwasher A " Hi-Vis Cushion Carriage Weldment Thrust Roller Assembly " Hi-Vis Pneumatic Carriage Weldment Cotter Pin " Hi-Vis Pneumatic Carriage Weldment Nut, Hex full " Hi-Vis Pneumatic Carriage Weldment Nut, Hex Jam Chain Anchor Cotter Pin Pin 10 * Shim Roller Assembly Fork Stop Kit * - Quanitiy will vary. Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed). Page 14 11/08/ R8

15 6 Roller Carriages A MA2031.eps C-2 Carriage drawing is for reference only, specific carriage may look different. Carriage Assemblies Common Parts Item # Qty Part # Description Item # Qty Part # Description " Cushion Carriage Weldment Capscrew " Cushion Carriage Weldment Lockwasher A " Cushion Carriage Weldment Thrust Roller Assembly " Pneumatic Carriage Weldment Cotter Pin " Pneumatic Carriage Weldment Nut, Hex full " Pneumatic Carriage Weldment Nut, Hex Jam Chain Anchor Cotter Pin Pin 10 * Shim Roller Assembly Roller Assembly Capscrew Retainer Plate Fork Stop Kit * - Quantity will vary. Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed) R8 11/08/11 Page 15

16 Standard Single Function OPTI-VIS IHR UPPER GUIDE LOWER GUIDE MA3432.eps Page 16 11/08/ R8

17 Common Parts Group P/N r2 Item # Qty Part # Description Item # Qty Part # Description CABLE TIE RESTRAINT BULKHEAD UNION 90 DEG LOCKWASHER M NUT #6 CAP CAPSCREW M10X25 LG BAR, HOSE CLAMP (2) HOSE CLAMP SHEAVE BAR, HOSE CLAMP LOCKWASHER M CAPSCREW M6X25 LG CAPSCREW M6 X 16LG HOSE GUARD HEX NUT M CAPSCREW M12 X 65 LG WASHER 1.5D-1.0ID LOCKWASHER M SNAP RING 1.00 DIA SHAFT HEX NUT M CAPSCREW M12X STUBSHAFT SINGLE FUN LOWER IHR BRACKET I.H.R. BRACKET CARRIAGE LOWER IHR FITTING BULKHEAD U SOCKET HEAD CAPSCREW FITTING MODEL ONLY CAPSCREW M10 X 16 LG SHEAVE I.H.R (4) HOSE CLAMP BAR ASSY IHR BLOCK Kits and Components s-16417r2 OCL I.H.R. Right Hand Right Hand Rear Hose Rear Hose Freelift (in) (Single) Guide Upper Guide Lower Inside Outside #6 Hose Kit Qty 1 Qty 1 Qty 1 Qty 1 Qty OCL - Outer Channel Length R8 11/08/11 Page 17

18 Single Function OPTI-VIS IHR With High Pressure Rear Hoses Kits and Components s-16422r2 OCL I.H.R. Common Right Hand Right Hand Rear Hose Rear Hose FL Hose (in) Kit Parts Group Guide Upper Guide Lower Inside Outside #6 Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty OCL - Outer Channel Length. (Reference to page 16 for assembly) Page 18 11/08/ R8

19 Single Function OPTI-VIS IHR With ORFS Fittings Kits and Components s-16424r1 OCL I.H.R. Common Right Hand Right Hand Rear Hose Rear Hose FL Hose (in) Kit Parts Group Guide Upper Guide Lower Inside Outside #6 Qty1 Qty1 Qty1 Qty1 Qty1 Qty OCL - Outer Channel Length. (Reference to page 16 for assembly) R8 11/08/11 Page 19

20 Single Function OPTI-VIS IHR With ORFS Fittings and Female Termination s r2.xls OCL (in) I.H.R. Kit Common Parts Group Kits and Components Right Hand Guide Upper Qty 1 Right Hand Guide Lower Qty 1 Rear Hose, Inside Qty 1 Rear Hose, Outside Qty 1 Freelift Hose #6 Qty OCL - Outer Channel Length. (Reference to page 16 for assembly) Page 20 11/08/ R8

21 This page is intentionally blank R8 11/08/11 Page 21

22 Standard Double Function OPTI-VIS IHR LH UPPER GUIDE RH UPPER GUIDE MA3433.eps 9 RH LOWER GUIDE 6 LH LOWER GUIDE Page 22 11/08/ R8

23 Common Parts Group P/N s-16312cpg.xls Item # Qty Part # Description Item # Qty Part # Description CABLE TIE RESTRAINT SHEAVE I.H.R LOCKWASHER M (4) HOSE CLAMP CAPSCREW M10X25 LG IHR BLOCK (2) HOSE CLAMP BRACKET FORMED BAR, HOSE CLAMP BULKHEAD UNION 90 DEG CAPSCREW M6X25 LG NUT #6 CAP STUBSHAFT BAR, HOSE CLAMP HOSE GUARD SHEAVE CAPSCREW M12X100 LG LOCKWASHER M LOCKWASHER M CAPSCREW M6 X 16LG SHAFT HEX NUT M CAPSCREW M12X WASHER 1.5D-1.0ID LOWER IHR BRACKET SNAP RING 1.00 DIA LOWER IHR HEX NUT M SOCKET HEAD CAPSCREW BAR ASSY CAPSCREW M10 X 16 LG Kits and Components s-16312r4 OCL I.H.R. Common Right Hand Left Hand Right Hand Left Hand Rear Hose Rear Hose FL Hose FL Hose (in) Kit Parts Group Guide Upper Guide Upper Guide Lower Guide Lower Inside Outside #6 #4 Qty1 Qty 1 Qty 1 Qty 1 Qty 1 Qty 2 Qty 2 Qty 2 Qty OCL - Outer Channel Length R8 11/08/11 Page 23

24 Double Function OPTI-VIS IHR With High Pressure Rear Hoses Kits and Components s-16423r2 OCL I.H.R. Common Right Hand Left Hand Right Hand Left Hand Rear Hose Rear Hose FL Hose FL Hose (in) Kit Parts Group Guide Upper Guide Upper Guide Lower Guide Lower Inside Outside #6 #4 Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty 2 Qty 2 Qty 2 Qty OCL - Outer Channel Length. (Reference to page 22 for assembly) Page 24 11/08/ R8

25 Double Function OPTI-VIS IHR With ORFS Fittings Kits and Components s-16425r2 OCL I.H.R. Common Right Hand Left Hand Right Hand Left Hand Rear Hose Rear Hose FL Hose FL Hose (in) Kit Parts Group Guide Upper Guide Upper Guide Lower Guide Lower Inside Outside #6 #4 Qty1 Qty 1 Qty 1 Qty 1 Qty 1 Qty 2 Qty 2 Qty 2 Qty OCL - Out Channel Length. (Reference to page 22 for assembly) R8 11/08/11 Page 25

26 Double Function OPTI-VIS IHR With ORFS Fittings and Female Termination Kits and Components s r2 OCL (in) I.H.R. Kit Common Parts Group Right Hand Guide Upper Qty 1 Left Hand Guide Upper Qty 1 Right Hand Guide Lower Qty 1 Left Hand Guide Lower Qty 1 Rear Hose, Inside Qty 2 Rear Hose, Outside Qty 2 FL Hose #6 Qty 2 FL Hose #4 Qty OCL - Outer Channel Length. (Reference to page 22 for assembly) Page 26 11/08/ R8

27 PART # Recommended Spare Parts List 35DV MQ Opti-Vis Quad Mast DESCRIPTION MASTS SERVICED MAIN LIFT CYLINDERS n Main Lift Cylinder Assembly n Right Hand Mainlift Cylinder Seal Kit n Left Hand Mainlift Cylinder Seal Kit FREE LIFT CYLINDERS n Free Lift Cylinder Assembly n Freelift Cylinder Seal Kit INTERNAL REEVING n Hose R.H. and L. H Fitting IHR Sheave, Single IHR IHR Sheave, Double IHR Sheave, Single IHR Snap Ring UPRIGHTS 6508 Cotter Pin Chain Anchor Chain Anchor Chain Anchor Jam Nut Nut Cotter Pin Shim,.03 in Load Roller Load Roller Wear Plug Service Kit CROSSHEAD Chain Sheave Snap Ring Snap Ring CARRIAGE AND CHAINS n Free Lift Chains Carriage Side Thrust Roller n Main Lift Chains Load Roller Load Roller Chain Anchor Cotter Pin Chain Pin Cotter Pin Jam Nut Nut n - See specific charts for part numbers R8 11/08/11 Page 27

28 DATE PURCHASE ORDER PARTS ORDERING LOG SERIAL NUMBER PAGE # REF # PART # CUSTOMER PART # DESCRIPTION PRICE Page 28 11/08/ R8

29 Manual Change Summary R0-11/17/08 Release. R1-11/19/08 Add EO fitting option to IHR charts. R2-11/20/08 Add front mounted backrest carriages. Add 590 rear hose option to IHR pages. R3-12/15/08 Add ORFS fitting IHR to IHR pages. Remove front mount backrest options. R4-08/17/09 Revise item 10 p/n - was on page 11. Revision FL hose p/n on page 12. R5-03/23/10 Reverse item 14 and 35 on page 11. Revise item 11 call out on illustration on page 14 - was 9. Revise part number for 84 rear hose inside on SIHR-1 page 17. Correct spelling for Reference on pages 18 and 22. Correct assembly page reference on page 18, 19, 22 and 21. R6-09/13/2010 Revise WLD-1 on page 11 to show missing information. R7-10/14/11 Revise chain lengths for 80 and 86 OCL. Revise all IHR pages. R8-11/08/11 Add Female ORFS IHR option R8 11/08/11 Page 29

30 Do you have any questions that need to be answered right now? Lift Technologies, Inc South Highway 11 Westminster, SC USA Tel: (864) Fax: (864) Toll Free: (888) North America Only Website: Parts and Service Toll Free: (877) Direct: (864) Fax: (864) parts@lift-tek.com Other Lift Technologies Locations Lift -Tek Elecar S.p.A Castel. S. Giovanni (PC) Via G. Galilei Italy Lift Technologies Inc

This manual contains standard production Product Identification Numbers. Special Engineered Options not included.

P ARTS MANUAL This manual contains standard production Product Identification Numbers. Special Engineered Options not included. 45DV-MQ Full Freelift 4-Stage Opti-Vis Quad Mast FOR PARTS AND SERVICE: TELEPHONE: