This manual contains standard production Product Identification Numbers. Special Engineered Options not included.

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1 P ARTS MANUAL This manual contains standard production Product Identification Numbers. Special Engineered Options not included. 45DV-MQ Full Freelift 4-Stage Opti-Vis Quad Mast FOR PARTS AND SERVICE: TELEPHONE: (888) Manual Number: 2698 R 7040 South Highway Westminster, SC 2969 Toll Free (888) (864) FAX (864)

2 About This Manual Introduction This manual shows the parts breakdown for the mast product ID numbers. Locate the product ID number stamped on the left hand side of the outer upright channel. This number must be used when ordering replacement parts for this product. PRODUCT I.D. NUMBER XXX-XX-XXXX 45DV-MQ-XYZ XXX-XX-XXX Ordering Parts EXAMPLE MA280.eps Customers - Parts and service literature is available through authorized lift truck dealers. To place an order, contact the lift truck dealer of your choice. Lift Truck Dealers - To order parts and service literature contact: LIFT-TEK / ELECAR CUSTOMER SERVICE 7040 S HWY WESTMINSTER, S.C TELEPHONE: (888) FAX: (864)

3 Contents Cover... Introduction... 2 Safety Decals... Weldments... 0 Lowering Control Valve... 4 Load Backrest Roller Carriages Roller Carriages... 7 Single Opti-Vis IHR... 8 Single Opti-Vis IHR With High Pressure Rear Hose Double Opti-Vis IHR With High Pressure Rear Hose... 2 Double Opti-Vis IHR Replacement Parts Safety Decals 2698 R 08/8/09 Page

4 Free Lift Cylinder MA2977.eps Page 4 08/8/ R

5 Free Lift Cylinder Cylinder Part Numbers FL-0 OCL MFH Part Number OCL MFH Part Number (in) (in) (in) (in) OCL-Outer Channel Length. Common Parts FL- Item # QTY Part # Description Item # QTY Part # Description Back-Up Ring N/A Rod 2 2 Check Valve 4 Rod Seal, 2 Circlip Roll Pin Spring Guide 6 N/A Shell 5 Snap Ring Spring 6 2 Nylon Ring Fuse Piston 7, 2 O-Ring 9 N/A Stand Tube 8 O-Ring 20 2 Washer 9 N/A Piston 2 Wear Ring 0 Piston Seal 22 Wiper 6299 Fitting 2 Pull-In Wire Retainer - Included in Cylinder Service Kit Included in Check Valve Kit This is a non-serviceable item and cannot be replaced - DO NOT REMOVE R 08/8/09 Page 5

6 Right Hand Main Lift Cylinder MA2979.eps Page 6 08/8/ R

7 Right Hand Main Lift Cylinder Cylinder Part Numbers ML-4 OCL MFH MAINLIFT OCL MFH MAINLIFT (in) (in) RH (in) (in) RH OCL-Outer channel length Common Parts ML-5 Item # QTY Part # Description Item # QTY Part # Description Backup Ring 4 Piston Seal 2 Backup Ring Fitting 2 Backup Ring Retainer Check Valve 7 N/A Retaining Ring 5 N/A Cushion Sleeve 8 N/A Rod Fitting 9 N/A Rod End 7 Nylon Ring 20 Rod Seal 8 O-Ring 2 N/A Shell 9 O-Ring 22 N/A Spacer 0 O-Ring 2 N/A Spring N/A O-Ring 24 Wear Ring 2 N/A Pipe 25 Wiper N/A Piston 26 N/A Wire Ring - Included in Cylinder Kit R 08/8/09 Page 7

8 Left Hand Main Lift Cylinder MA2980.eps Page 8 08/8/ R

9 Left Hand Main Lift Cylinder Cylinder Part Number ML-6 OCL MFH MAINLIFT OCL MFH MAINLIFT (in) (in) LH (in) (in) LH OCL-Outer channel length Common Parts ML-7 Item # QTY Part # Description Item # QTY Part # Description Backup Ring External Fuse 2 2 Check Valve Retainer 2 Circlip Retaining Ring 4 N/A Cushion Sleeve 4 N/A Rod 5 N/A Wire Ring 5 Rod Seal 6 Nylon Ring 6 N/A Shell 7 2 O-Ring 7 2 Washer 8 O-Ring 8 Wear Ring 9 N/A Piston 9 Wiper 0 Piston Seal 20 5 Snap Ring - Included in Cylinder Service Kit Inluded in Check Valve kit R 08/8/09 Page 9

10 Page 0 08/8/ R Weldments C C B B 55 C C B A A A A

11 Common Parts Group 260 CPG- ITEM # QTY Part # PART DESCRIPTION ITEM # QTY Part # PART DESCRIPTION A - UPRIGHTS CAPSCREW M2 X 5 LG B - 2 CYLINDERS PAD C - HYDRAULIC COMPONENTS CAPSCREW HEX HEAD ROLLER ASSY SHAFT 2 *2 688 SHIM, ROLLER 2 47 RETAINER CLIP CHAIN ANCHOR 4 5 SNAP RING.25" DIA CHAIN ANCHOR WASHER HARDENED ROLLER ASSY WASHER HARDENED SHIM WASHER HARDENED PLUG BAR STOP NUT HEX FULL FITTING NUT HEX JAM CHAIN ANCHOR COTTER PIN FTG. 90 EL 0T X 0 SAE PIN CAPSCREW SOCKET HEAD COTTER PIN SHIM NUT.625-8UNF 44 * WASHER SHIM JAM NUT * WASHER SHIM PIN 46 * WASHER SHIM CHAIN ANCHOR 47 * WASHER SHIM SHAFT ASSEMBLY TUBE ASSEMBLY HOSE CLAMP BAND SHEAVE SOCKET SCREW CROSSHEAD WELDMENT PLUG, WEAR 2 SNAP RING 29MM SHAFT CAPSCREW M0 X 20 LG SHEAVE ASSY SHEAVE SNAP RING 40MM SHAFT EXT FUSE VALVE-4 GPM LOCKWASHER M FITTING STR 8T X 0 SAE CAPSCREW M0 X 6 LG TUBE ASSEMBLY SHEAVE FLAT WASHER M BAR STOP LOCKWASHER M DOWEL PIN CAPSCREW M8 X 20 BH * - Quantity will vary. - See WLD- for specific part numbers. 2 - See cylinder charts for specific part numbers. - Contact Lift-Tek for specific part numbers. 4 - Included Wear Plug Service Kit P/N WLD- OCL (in) OUTER UPRIGHT OUTER INTER UPRIGHT INNER INTER UPRIGHT WELDMENTS INNER UPRIGHT 2698 R 08/8/09 Page OCL (in) OUTER UPRIGHT OUTER INTER UPRIGHT INNER INTER UPRIGHT INNER UPRIGHT OCL = Outer Channel Length

12 CHN- OCL (in) CHAIN and HOSES FREELIFT CHAIN QTY 2 ITEM INNER CHAIN QTY 2 ITEM 4 OUTER CHAIN QTY 2 ITEM FL HOSE QTY ITEM Page 2 08/8/ R

13 Free Lift Hose Routing 4 SEE CHN- MA254.eps Hoist Chain Routing 2 SEE CHN- MA006.eps 2698 R 08/8/09 Page

14 Lowering Control Valve Hi-Vis Bracket Standard Bracket MA202.eps Parts vary by PID #, Contact Lift Technologies for specific part numbers. LCV Mounting Part Numbers REF QTY PART# DESCRIPTION 688 Standard Mounting Bar Fitting Lockwasher, M M0 Capscrew Fitting M0 Capscrew Hi Vis Mounting Bar M0 Capscrew 2 LCV2port REF QTY PART# DESCRIPTION Lowering Control Valve Valve Assembly * PSI Lowering Control Valve, 8 GPM * PSI Lowering Control Valve, 24 GPM * PSI Lowering Control Valve, 7 GPM Valve Body Valve Body Valve Cartridge PSI Valve Cartridge, 8 GPM PSI Valve Cartridge, 24 GPM PSI Valve Cartridge, 7 GPM * - Valve Assembly consists of - Valve Body and - Valve Cartridge. 2 LCV- REF QTY PART# DESCRIPTION Lowering Control Valve Assembly7 GPM Valve Body Valve Cartridge, 7 GPM * - Item includes items 2 and. Page 4 08/8/ R

15 Load Backrest Backrest-2.eps 2 45D MQ LBR- REF QTY PART # DESCRIPTION *Backrest, " x 6" *Backrest, " x 48" *Backrest, " x 60" *Backrest, 7" x 0" 2406 *Backrest, 7" x " *Backrest, 7" x 4" *Backrest, 7" x 6" *Backrest, 7" x 8" *Backrest, 7" x 40" 2468 *Backrest, 7" x 4" *Backrest, 7" x 48" *Backrest, 7" x 54" *Backrest, 7" x 55" *Backrest, 7" x 60" *Backrest, 7" x 64" *Backrest, 7" x 72" *Backrest, 7" x 74" *Backrest, 4" x 0" *Backrest, 4" x 2" *Backrest, 4" x 6" *Backrest, 4" x 48" *Backrest, 4" x 54" *Backrest, 4" x 60" *Backrest, 47" x 0" *Backrest, 49" x 6" *Backrest, 49" x 48" *Backrest, 49" x 60" *Backrest, 58" x 48" *Backrest, 6" x 6" *Backrest, 6" x 48" *Backrest, 6" x 60" *Backrest, 4" x 62" Capscrew, M6x2,0x Lockwasher, M6 * includes Ref 2 and Class II Load Backrests Other Backrest sizes are available, contact Lift Technologies for details R 08/8/09 Page 5

16 4 Roller Carriages A MA2096.eps CARR 45D MQ 4 Roller Carriages Common Parts REF QTY Part # Description REF QTY Part # Description A 202 7" Cushion Carriage Weldment Cotter Pin " Cushion Carriage Weldment Chain Anchor 2985 " Pneumatic Carriage Weldment Cotter Pin " Pneumatic Carriage Weldment Pin " Pneumatic Carriage Weldment Nut, " Pneumatic Carriage Weldment Nut Jam Capscrew, M2x Lockwasher, M Roller Assembly 0 *6 688 Shim Thrust Roller Assembly Forkstop Kit * Quantity as required Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed). Page 6 08/8/ R

17 6 Roller Carriages (Standard and Heavy Duty) A MA2097.eps Heavy Duty Carriage required in all 6000# truck and Roll Clamp Applications 6CARR 45D MQ 6 Roller Carriages Common Parts REF QTY Part # Description REF QTY Part # Description A Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed) R 08/8/09 Page " Standard Cushion Carriage Weldment Cotter Pin 209 7" Standard Cushion Carriage Weldment Chain Anchor " Heavy Duty Cushion Carriage Weldment Cotter Pin " Standard Cushion Carriage Weldment Pin " Heavy Duty Cushion Carriage Weldment Nut, " Heavy Duty Cushion Carriage Weldment Nut Jam " Standard Cushion Carriage Weldment Capscrew, M2x " Standard Cushion Carriage Weldment Lockwasher, M " Heavy Duty Cushion Carriage Weldment Thrust Roller Assembly " Standard Cushion Carriage Weldment Load Roller " Heavy Duty Cushion Carriage Weldment Retainer Plate 24 62" Heavy Duty Cushion Carriage Weldment Hex Head, M6x2 long 209 7" Standard Pneumatic Carriage Weldment Load Roller " Heavy Duty Pneumatic Carriage Weldment 4 *6 688 Load Roller Shim " Standard Pneumatic Carriage Weldment Fork Stop Kit " Heavy Duty Pneumatic Carriage Weldment * Quantity as required " Standard Pneumatic Carriage Weldment Top Roller Kit P/N " Heavy Duty Pneumatic Carriage Weldment " Standard Pneumatic Carriage Weldment " Standard Pneumatic Carriage Weldment " Heavy Duty Pneumatic Carriage Weldment 5

18 Single Opti-Vis IHR MA5.eps Page 8 08/8/ R

19 Single Opti-Vis IHR COMMON PARTS 2682 SIHRCPG- ITEM # QTY PART # DESCRIPTION ITEM # QTY PART # DESCRIPTION (2) HOSE CLAMP I.H.R. BRACKET CARRIAGE (4) HOSE CLAMP IHR BLOCK BAR, HOSE CLAMP LOCKWASHER M BAR, HOSE CLAMP LOCKWASHER M BULKHEAD UNION 90 DEG LOCKWASHER M CABLE TIE RESTRAINT LOWER IHR BRACKET CAPSCREW M0 X 6 LG LOWER IHR BRACKET CAPSCREW M0X25 LG NUT #6 CAP CAPSCREW M2 X 65 LG 26 SEE SIHR- LOWER GUIDE CAPSCREW M2X50 27 SEE SIHR- UPPER GUIDE CAPSCREW M6 X 6LG SHAFT CAPSCREW M6X25 LG SHEAVE 275 FITTING BULKHEAD U SHEAVE I.H.R. CROSSHEAD FITTING SNAP RING.00 DIA HEX NUT M SOCKET HEAD CAPSCREW HEX NUT M STUBSHAFT SINGLE FUNCTION HOSE GUARD WASHER.5D-.0 ID SIHR- OCL (in) IHR KIT KITS and COMPONENTS COMMON PARTS GROUP RH GUIDE UPPER QTY RH GUIDE LOWER QTY 2698 R 08/8/09 Page 9 REAR HOSE, INSIDE QTY REAR HOSE, OUTSIDE QTY FL HOSE #6 QTY OCL = Outer Channel Length

20 Single Opti-Vis IHR With High Pressure Rear Hose RH Single Function Opti-Vis with High Pressure Rear Hose SIHR-2 CUSHION I.H.R. CPG RH GUIDE RH GUIDE REAR HOSE REAR HOSE FL HOSE (SINGLE) QTY UPPER LOWER INSIDE OUTSIDE #6 OCL (in) KIT QTY QTY QTY QTY QTY OCL = Outer Channel Length. Page 20 08/8/ R

21 Double Opti-Vis IHR With High Pressure Rear Hose Double Function Opti-Vis with High Pressure Rear Hoses DIHR-2 CUSHION I.H.R. CPG RH GUIDE LH GUIDE RH GUIDE LH GUIDE REAR HOSE REAR HOSE FL HOSE (DOUBLE) QTY UPPER UPPER LOWER LOWER INSIDE OUTSIDE #6 OCL (in) KIT QTY QTY QTY QTY QTY 2 QTY 2 QTY OCL = Outer Channel Length R 08/8/09 Page 2

22 Double Opti-Vis IHR MA52.eps Page 22 08/8/ R

23 Double Opti-Vis IHR COMMON PARTS 2602 DIHRCPG- ITEM # QTY PART # DESCRIPTION ITEM # QTY PART # DESCRIPTION (2) HOSE CLAMP LOCKWASHER M (4) HOSE CLAMP LOCKWASHER M BAR, HOSE CLAMP LOCKWASHER M BAR, HOSE CLAMP LOWER IHR BRACKET BRACKET FORMED LOWER IHR BRACKET BULKHEAD UNION 90 DEG NUT #6 CAP CABLE TIE RESTRAINT 24 SEE DIHR- LOWER GUIDE CAPSCREW M0 X 6 LG 25 SEE DIHR- LOWER GUIDE CAPSCREW M0X25 LG 26 SEE DIHR- UPPER GUIDE CAPSCREW M2X00 LG 27 SEE DIHR- UPPER GUIDE CAPSCREW M2X SHAFT CAPSCREW M6 X 6LG SHEAVE CAPSCREW M6X25 LG SHEAVE I.H.R HEX NUT M SNAP RING.00 DIA HEX NUT M SOCKET HEAD CAPSCREW HOSE GUARD STUBSHAFT IHR BLOCK WASHER.5D-.0 ID DIHR- OCL (in) IHR KITS COMMON PARTS KITS and COMPONENTS RH GUIDE UPPER QTY LH GUIDE UPPER QTY RH GUIDE LOWER QTY LH GUIDE LOWER QTY REAR HOSE, INSIDE QTY 2 REAR HOSE, OUTSIDE QTY 2 FL HOSE #6 QTY OCL = Outer Channel Length 2698 R 08/8/09 Page 2

24 RPL- PART # MAIN LIFT CYLINDERS n Main Lift Cylinder Assembly (See Cylinder Pages) 0 0 n Seal Kit (See Cylinder Pages) n Check Valve Kit (See Cylinder Pages) FREE LIFT CYLINDERS n Free Lift Cylinder Assembly (See Cylinder Pages) 0 2 n Seal Kit (See Cylinder Pages) n Check Valve Kit (See Cylinder Pages) UPRIGHTS 6508 Cotter Pin Chain Anchor Chain Anchor Chain Anchor Pin Chain Anchor Chain Anchor Pin Jam Nut Nut Cotter Pin Shim,.0 in Load Roller Load Roller outer Wear Plug Service Kit n Free Lift Chains (See Weldment Pages) n Main Lift Chains (See Weldment Pages) CROSSHEAD Chain Sheave Snap Ring Snap Ring CARRIAGE 6889 Carriage Side Thrust Roller Load Roller Load Roller Chain Anchor Cotter Pin Chain Pin Cotter Pin Jam Nut Nut INTERNAL REEVING n Hose R.H. and L. H. (See IHR Pages) Fitting Crosshead IHR Sheave, Single IHR Crosshead IHR Sheave, Double IHR STD IHR - Sheave, Single IHR STD IHR - Sheave, Double IHR Hi-Vis - Sheave, Single IHR Hi-Vis - Sheave, Double IHR n - See specific pages for part numbers. Replacement Parts 45DV MQ Opti-Vis Quad Mast DESCRIPTION MASTS SERVICED Page 24 08/8/ R

25 PURCHASE ORDER PARTS ORDERING LOG SERIAL NUMBER Page # REF # DATE PART # CUSTOMER PART # DESCRIPTION PRICE 2698 R 08/8/09 Page 25

26 Manual Changes R0-2/2/08 Release. R - 08/8/09 Revise P/N of item 59 on page - was Revise FL Hose P/Ns on page 2. Revise CGP and Guide P/Ns on page 9. Add pages 20 and 2. Revise P/N of 74 IHR Kit on page 22. Page 26 08/8/ R

27 Do you have any questions that need to be answered right now? Lift Technologies, Inc South Highway Westminster, SC 2969 USA Tel: (864) Fax: (864) Toll Free: (888) North America Only Website: Parts and Service Toll Free: (877) Direct: (864) Fax: (864) parts@lift-tekelecar.com Other Lift Technologies Locations Lift -Tek Elecar Srl 2905 Castel. San. Giovanni (PC) Via G. Galilei Italy Lift Technologies Inc