EV60 MS Standard E Series Mast

Transcription

1 P ARTS MANUAL This Manual contains standard Production Product Identification Numbers. Special Engineered Options not Included EV60 MS Standard E Series Mast FOR PARTS AND SERVICE: TELEPHONE: (888) Manual Number: R 7040 South Highway Westminster, SC Toll Free (888) (864) FAX (864)

2 Introduction About This Manual This manual shows the parts breakdown for the mast product ID numbers. Locate the product ID number (PID number) stamped on the left hand side of the outer upright channel. This number must be used when ordering replacement parts for this product. PRODUCT I.D. NUMBER EV60 MS XYZ Ordering Parts EXAMPLE MA0876.eps Customers Parts and service literature is available through authorized lift truck dealers. To place an order, contact the lift truck dealer of your choice. Lift Truck Dealers To order parts and service literature contact: LIFT-TEK / ELECAR CUSTOMER SERVICE 7040 S HWY WESTMINSTER, S.C TELEPHONE: (888) FAX: (864)

3 Contents Cover... Introduction... 2 Safety Decals... 3 Main Lift Cylinders... 4 Weldments...6 Hoist Chains...8 Lowering Control Valve... 9 Load Backrest Roller Carriages... Single Internal Hose Reeving... 2 Double Internal Hose Reeving... 4 Recommended Spare Parts List... 6 Safety Decals R 03/30/06 Page 3

4 Main Lift Cylinders External Hydraulic Fuse ( RIGHT HAND SIDE ONLY ) Part Number MA2322.eps Page 4 03/30/ R

5 Main Lift Cylinders CYL- OCL ML OCL ML OCL ML CYLINDER CYLINDER CYLINDER (in) REF "C" (in) REF "C" (in) REF "C" OCL - Outer Channel Length NOTE: THERE IS NOT A 02" OCL BECAUSE A CHANGE IN RAIL OVERLAP CAUSES A 02" OCL TO HAVE THE SAME MFH AS 03" OCL. THERE IS ALSO NO 08", 5", OR 22" OCL BECAUSE OF OVERLAP CHANGE. Common Parts ML-2 Item # QTY Description Part # Item # QTY Description Part # Rod/Plunger N/A Retaining Ring 2 2 Spacer N/A 2 Check Valve 2 3 Back Up Ring 3 O-Ring 2 4 Pull In Wire 4 Washer 2 5 Roll Pin Retaining Ring 6 Shell N/A 6 Wear Ring 7 Wiper 7 Nylon Ring 8 Rod Seal 8 Piston Seal 9 Piston N/A 9 O-Ring 0 Sleeve N/A 20 Retainer Items included in Seal Kit P/N Items included in Check Valve Kit P/N R 03/30/06 Page 5

6 Weldments C 2 A B 0 MA244.eps 4 7 Page 6 03/30/ R

7 COMMON PARTS WLD- Item # QTY Part # Description Item # QTY Part # Description A n Outer Weldment See WLD Decal Kit (not shown) B n Inner Weldment See WLD Flatwasher C 2 n Main Lift Cylinders See CYL M2 Lockwasher Bolt M.L. Cyl. Shim Kit Bolt Nut M2 X 20 LG Capscrew 4 * Load Roller Shim Wear Plug Shim Chain Anchor Pin Chain Anchor Wear Plug Chain Guard Load Roller Cotter Pin Sheave Cotter Pin * - Quantity will vary - Included in Wear Plug Kit part number Weldments WLD-2 OCL OUTER INNER OCL OUTER INNER OCL OUTER INNER UPRIGHT UPRIGHT UPRIGHT UPRIGHT UPRIGHT UPRIGHT (in) REF "A" REF "B" (in) REF "A" REF "B" (in) REF "A" REF "B" OCL - Outer Channel Length R 03/30/06 Page 7

8 Hoist Chains MA0886.eps HCN- OCL ML CHAIN OCL ML CHAIN OCL ML CHAIN QTY(2) QTY(2) QTY(2) (in) REF (in) REF (in) REF OCL - Outer Channel Length, Page 8 03/30/ R

9 Lowering Control Valve 2 3 LCV- *24795 Lowering Control Valve Assembly2 GPM REF QTY PART# DESCRIPTION Valve Body Valve Cartridge, 2 GPM * - Includes items and R 03/30/06 Page 9

10 Load Backrest Backrest-2.eps 3 2 LBR-2 Class III Load Backrests REF QTY PART # DESCRIPTION *Backrest, 37" x 36" *Backrest, 37" x 48" *Backrest, 37" x 60" *Backrest, 4" x 36" *Backrest, 4" x 48" *Backrest, 4" x 60" Capscrew, M6 x 2,0 x Lockwasher, M6 * - Item includes items 2 and 3. Page 0 03/30/ R

11 6 Roller Carriages A MA0879.eps C-2 EV60 MS 6 Roller Carriages Common Parts Item# QTY Part # Description Item# QTY Part # Description " Cushion Carriage Weldment Load Roller A " Cushion Carriage Weldment 2 * 6388 Load Roller Shim " Pneumatic Carriage Weldment Chain Anchor " Pneumatic Carriage Weldment Cotter Pin Chain Anchor Pin Nut Load Roller Retainer M6 Capscrew Cotter Pin * Quantity will vary. Contact Lift Tek Customer Service if your carriage does not match any of those listed. (Mast PID number needed, see Introduction on page 2) R 03/30/06 Page

12 Single Internal Hose Reeving MA245.eps Page 2 03/30/ R

13 Single Internal Hose Reeving Common Parts IHR-3 Item # QTY Part # Description Item # QTY Part # Description (2) Hose Clamp IHR Stub Shaft Hose Clamp Bar M0 Lockwasher Bulkhead Union Fitting M2 Lockwasher M0 X 25LG Capscrew M8 Lockwasher M2 X 60LG Capscrew Cap M6X 20LG Capscrew M0 Nut M6 X 25LG Capscrew Outer IHR Bracket M8 X 40LG Capscrew Sheave Carriage IHR Bracket Washer IHR Bracket Kit and Hose Part Numbers IHR- OCL IHR HOSE OCL IHR HOSE OCL IHR HOSE (in) KIT P/N (in) KIT P/N (in) KIT P/N QTY 2 QTY 2 QTY OCL - Outer channel length R 03/30/06 Page 3

14 Double Internal Hose Reeving MA246.eps Page 4 03/30/ R

15 Double Internal Hose Reeving Common Parts IHR-4 Item # QTY Part # Description Item # QTY Part # Description (2) Hose Clamp IHR Stub Shaft Hose Clamp Bar M0 Lockwasher Bulkhead Union Fitting M2 Lockwasher M0 X 25LG Capscrew M8 Lockwasher M2 X 60LG Capscrew Cap M6X 20LG Capscrew M0 Nut M6 X 25LG Capscrew Outer IHR Bracket M8 X 40LG Capscrew Sheave Carriage IHR Bracket Washer IHR Bracket Kit and Hose Part Numbers IHR-2 OCL IHR HOSE OCL IHR HOSE OCL IHR HOSE (in) KIT P/N (in) KIT P/N (in) KIT P/N QTY 4 QTY 4 QTY OCL - Outer channel length R 03/30/06 Page 5

16 Recommended Spare Parts List RPL- PART # EV60 MS Standard Mast DESCRIPTION MASTS SERVICED MAIN LIFT CYLINDERS n Main Lift Cylinder Assembly n Seal Kit ML Cylinder Shim Kit UPRIGHTS Chain Anchor Chain Anchor Pin Nut Cotter Pin Cotter Pin Shim,.03 in Roller Wear Plug Service Kit CARRIAGE AND CHAINS n Main Lift Chains Carriage Roller Roller - 6 ROLLER Carriage only Chain Anchor Cotter Pin Cotter Pin Chain Pin Nut INTERNAL REEVING n Hose Fitting IHR Sheave, Single IHR IHR Sheave, Double IHR Hose Clamps n - See Specific Charts for Part Numbers. Page 6 03/30/ R

17 DATE PURCHASE ORDER PARTS ORDERING LOG SERIAL NUMBER Page # REF # PART # CUSTOMER PART # DESCRIPTION PRICE R 03/30/06 Page 7

18 Manual Change Summary R0 - Release. 05/24/04 R - 03/30/06 Revise part number of item 3 on C-2 page. Was Replace with on Replacement Parts List.

19 Do you have any questions that need to be answered right now? Lift Technologies, Inc South Highway Westminster, SC USA Tel: +(864) Fax: +(864) Customer Service (North America Toll Free) Other Lift Technologies Locations Lift Technologies Inc. Corporate Head Office 25 Woodlawn Road W., Unit 27 Guelph, ON NH 8J Canada Tel: Lift -Tek Elecar Srl 2905 Castel. San. Giovanni (PC) Via G. Galilei Italy Lift Technoloies Inc