Parts Manual. cascade

Transcription

1 c Parts Manual Model Serial Number 0A Layer Picker SELP-474 corporation OR Write: Cascade Corporation, P.O. Box 087, Portland, OR 970 Internet:

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3 Cascade is a Registered Trademark of Cascade Corporation Safety Decals On Front Side of Inner Upright On Front Side 4 LP0064.ill No Hand Hold No Step WARNING WARNING-Trapped Air Publications OOL CATALOG T P ARTS MANUAL S ERVICE MANUAL I NSTALLATION INSTR Service Literature Index and Order Form Ordering Information Parts, Service and Operator Guide literature is sold through the Cascade Parts Depot. All dealerships with an open account, please indicate quantity desired and purchase order number. All others please enclose a check payable to Cascade Corporation. FAX: Mail: Phone: Cascade Corporation P.O. Box 60 Springfield, Ohio 4550 Master Service Manual Part No Includes all Service manuals listed in a -ring binder for $ O PERATOR S GUIDE GA0006.eps PART NO. DESCRIPTION Parts Manual Service Manual 964 Installation Instructions 5 Operators Guide Tool Catalog Literature Index Order Form

4 Hydraulic Group 6 & * ( 8 0 * 9 $ # LP055.eps 5 4 7

5 Hydraulic Group 0A 664 Hydraulic Group Actuator 09 Tube 00 Tube Capscrew, 7/8 x Washer 6 6 Capscrew, /8 x Capscrew,.65 x Nut Fitting, Capscrew Capscrew, /4 x Washer 980 Bumper Capscrew, M6 x Tube Tube 7 64 Valve l Fitting, Capscrew, /8 x.00 l See Valve page for parts breakdown. Reference: SK-07.

6 Hydraulic Group 7# 6 8# LP06.ill 664 Hydraulic Group (cont) 6685 Tube 6686 Tube 6687 Tube Tube Revolving Connection u Bracket u See Revolving Connection page for parts breakdown. Reference: SK Capscrew, M0 x Nut, M Bracket Fitting, Capscrew, M8 x Lockwasher, M Washer, M0

7 Valve 4 LP06.ill REF QTY PART NO. DESCRIPTION 64 Valve Group 76 Relief Cartridge RPEC-LAN Service Kit 6747 Counter Balance Valve CBCA-LAN Service Kit

8 Revolving Connection C LP005.ill 0780 Revolving Connection 078 Body 74 Shaft 9 Retaining Ring Back-Up Ring O-Ring Fitting, Fitting, Capscrew, M8x5

9 Clamp Assembly fl $ * & % ^ ( ) 8 9 fi # 6 fi LP08.eps

10 Clamp Assembly 0A 657 Clamp Assembly 656 Frame (8) 6958 Cylinder - LA s Bushing Fitting, Plug 6 65 Arm Short (075) 7 65 Arm Long (075) Contact Pad, 4 x 8 in. (0) Contact Pad, 4 x 8 in. (0) Capscrew, M x Washer, M Nut, M 6958 Cylinder - SA s 4 75 Fitting, Tube Tube Valve l Capscrew, M8 x Roll Pin Inner Roll Pin Outer 6 99 Bracket Lockwasher, M Capscrew, M x Fitting, Fitting, Jam Nut, M Capscrew, M x Capscrew, M8 x Washer, M Eye Pin 869 Pin Shim 8 90 Retaining Ring Bushing s See Cylinder page(s) for parts breakdown. l See Valve page for parts breakdown. Reference: Common Parts Group 6646-R, S-80.

11 Clamp Valve LP005.ill 9694 Valve Assembly 969 Body Fitting, Fitting, Check Valve - PO Service Kit Fitting, Fitting, Fitting, Nut, 8 Not included in Valve Assembly. Reference: Hydraulic Group 080.

12 Clamp Cylinder $ 6 4 % & ^ * 8 ( # CL08.ill! 6958 Cylinder Assembly 650 Cotter Pin Nut Retainer Nut Shell Fitting Piston 7 76 O-Ring Seal 9 7 O-Ring Back-Up Ring 4799 Retainer Seal 6685 Wiper Nut Rod Washer Spacer Seal Loader, Piston Seal Loader, Retainer Service Kit Included in Service Kit Included in Nut Service Kit Reference: ST-08, ST-084.

13 Clamp Cylinder $ 6 4 % & ^ * 8 ( # CL08.ill! 6958 Cylinder Assembly 650 Cotter Pin Nut Retainer Nut Shell Fitting Piston 7 76 O-Ring Seal 9 7 O-Ring Back-Up Ring 4799 Retainer Seal 6685 Wiper Nut Rod Washer Spacer Seal Loader, Piston Seal Loader, Retainer Service Kit Included in Service Kit Included in Nut Service Kit Reference: ST-08, ST-084.

14 Boom Arm Assembly * & ^ $ % ( # 0!76 9! ) LP058.eps 0A Boom Arm Assembly Frame Bushing 90 Retaining Ring Arm Bar Cylinder u 6 Roll Pin - Inner 7 Roll Pin - Outer Washer Nut Retainer u See Cylinder page for parts breakdown. 650 Cotter Pin 688 Fitting, Fitting, Tube Tube Bar 7 06 Lockwasher, M Capscrew, M6 x Molded Insert Restrictor Fitting l l See Restrictor Fitting page for parts breakdown.

15 Boom Cylinder $ 6 4 % & ^ * 8 ( # CL08.ill! Cylinder Assembly 650 Cotter Pin Nut Retainer Nut Shell Fitting Piston 7 76 O-Ring Seal 9 7 O-Ring Back-Up Ring 4799 Retainer Seal 6685 Wiper Nut Rod Washer Spacer Seal Loader, Piston Seal Loader, Retainer Service Kit Included in Service Kit Included in Nut Service Kit Reference: ST-08, ST-084.

16 Restrictor Cartridge 4 5 CL040.ill REF QTY PART NO. DESCRIPTION Restrictor Cartridge 70 O-Ring 6676 Plunger 84 O-Ring Plug Special Jam Nut Order Parts call: , Fax:

17 Basic Mast Assembly % * )!& 5 fi ( ^ fl 8 0 $ 4 #! LP054.eps

18 Basic Mast Assembly 0A 6584 Basic Mast Assembly 89 Outer Upright 0484 Inner Upright l 688 Shim (.0 in.) (0,7 mm) Roller Wear Plug Chain Anchor Nut, Jam Nut, Cotter Pin Bar Lockwasher, M Capscrew, M0 x Capscrew, M0 x Fitting, Pin Cotter Pin Pin Capscrew, M0 x Sheave Shim (.06 in.) (,5 mm) 0055 Shim (.06 in.) (, mm) Shim (.0 in.) (0, mm) Shim (.0 in.) (0,7 mm) Snap Ring 5 57 Shim Capscrew, M0 x Thrust Roller Capscrew, M8 x Lockwasher Chain Cylinder s Lowering Control Valve n 6886 Internal Hose Reeving u l Quantity as required. s See Cylinder page for parts breakdown. n See Valve page for parts breakdown. u See Internal Hose Reeving page for parts breakdown. Reference: Common Parts Group , Mast Assembly 658.

19 Lowering Control Valve 600 PSI System Pressure MA06.ill Lowering Control Valve 6845 Valve Body 6840 Valve Cartridge This part must not be substituted. Check part number on side of cartridge when replacing.

20 ;; Main ;; Lift Cylinder-600 PSI # ;; 7 8 ;; ; ;; WARNING: Replacing the cylinder with a different part number cylinder may cause mast to malfunction. ;; ; 9 MA045.ill ;; ; ;; ; ;; ; ;; ;; $ % ^ & * Retracted Cylinder Length

21 Main Lift Cylinder-600 PSI Cylinder Assembly 54-7 Shell Plunger Spacer Plunger Wiper Retainer Plunger Seal Back-Up Ring O-Ring Piston-Lowering Fuse Spring Spring Guide 689 Fitting, Snap Ring Pull-In Wire Piston Back-Up Ring Piston Seal Wear Ring Included in Service Kit Not included in Cylinder Assembly. Reference: S-6079, S-6080.

22 Mast Installation LP069.eps Fitting, 8-8 s 748 Grease Fitting n 649 Hose, 7.5 in. s Cap n Lockwasher, M6 n Capscrew, M6 x 65 n Hose, 8.0 in. s n Included in Mounting Group 646. s Included in Hydraulic Group Reference: Basic Mast Assembly 6584, SK-46.

23 Internal Hose Reeving % $ # 9 $

24 Internal Hose Reeving 0A 6886 Internal Hose Reeving 096 Sheave Shaft Capscrew, M x Lockwasher, M 5 45 Fitting, Bracket Capscrew, M8 x Lockwasher, M Bracket Bracket 75 Fitting, Capscrew, M0 x Nut, M Lockwasher, M Hose Reference: Common Parts Group 68489, S-548.

25 Carriage Assembly 7 6 0! 4 # LP057.eps Carriage Assembly 6674 Carriage Stub Shaft Capscrew, M x Bearing 5 n 606 Shim Lockwasher, M Capscrew, M8 x 0 8 n 688 u Shim,.0 in. (0.7mm) u Roller u Chain Anchor 5 u Snap Ring u Chain Pin u Cotter Pin n Quantity as required. u Included in Common Parts Reference: Mast Assembly 658.

26 Carriage Ballast LP040.ill Carriage Ballast Assembly 0959 Carriage Ballast Plate 096 Rubber Washer Retainer Capscrew Roller Shim Quantity as needed. cascade

27 Tilt Lock Assembly LP070.eps 658 Tilt Lock Assembly 66 Truck Mount Weldment 659 Mast Mount Weldment 574 Jam Nut

28 Hose Group LP056.eps 6 8 0A 655 Hose Group 65 Hose, in Hose, 9.60 in. 65 Hose, 0.00 in Hose, 4.5 in Hose,.00 in Hose, 5.50 in Hose, 4.50 in Hose, 5.50 in.

29 0 9 Flow Control Valve Group LP049.eps Flow Control Valve Group 06 Mounting Plate Flow Control Valve Capscrew, M8 x Washer, M u Adapter Tee -.00 in u Hose Clamp 7 74 u Hose Clamp -.00 in u Hose, 7.00 in u Fitting, u FItting, 8-8 u Included in Connector Kit

30 Hydraulic Supply Group 8 4 ( * 6 # $ % ^ & LP0068.ill Hydraulic Supply Group 599 Capscrew, /8 NC x.50 in Carriage Block 6748 Clamp Hose Restraint Assembly Hose Up Connection Assembly Twinline Hose Assembly Fitting, THINLINE Hose Reel, RH Mounting Block Mounting Bracket 67 Capscrew, / NC x.00 in. GR5 690 Lockwasher, / 66 Capscrew, 5/6 NC x.5 in. GR Lockwasher, 5/ Clamp Spacer Bar 8 78 Header Hose Washer See Hose Up Connection Assembly page for parts breakdown. See Hose Reel page for parts breakdown. Reference: 6756 Hose Reel Group, Mounting, Hose Terminal, Hose Reel Kit.

31 Hose Reel Assembly ^ 7 & 7 8! 9 0 $ % 7 HR005.ill 6757 Hose Reel, No. 6-, RH 6754 Capscrew, M8x Capscrew, M8x Sleeve Flange, in. (0mm) dia Hose Guide Hub Seal Service Kit Snap Ring Mounting Block Capscrew, M Spring Retainer 6754 Shaft 674 Nameplate, RH Patent Plate Warning Decal Cap Spring Assembly, RH

32 Hydraulic Accessories Hose Terminal Up HR009.ill Up Connection Kit 6747 Tube 555 Capscrew, /4NCx Clamp 4 47 Fitting, Nut, / Bracket

33 c Installation Instructions Four-Position Pressure Relief Valve 6604 This sheet provides installation instructions for the Four- Position Pressure Relief Valve The valve enables up to four (4) pressure selections, allowing the clamping force to be varied from load to load. Three pressure relief cartridges can be adjusted to relieve pressure between 00 and 000 psi, a fourth position blocks flow to all relief cartridges enabling straight-through truck relief pressure. Maximum flow rate through the valve is 0 GPM. Determine a convenient location on the truck cowl or safety cage upright, within safe reach and view of the driver (see illustration opposite). Use the mounting hole dimensions shown to mount the valve securely..5 in. (6. mm).44 in. ( mm) G.00 in. (5 mm).9 in. (55.6 mm) Four-Position Pressure Relief Valve No. 8 Hoses and Fittings Recommended To Truck Tank Return Line Adapter Pressure Gauge To Hose Reel or Internal Reeving CLAMP OPEN AC087.ill To Truck Auxiliary Valve Drilled for /4-in. (6 mm) dia. Bolts Front (Driver's) View P T AC084.ill OP Attachment Valve CL Four-Position Pressure Relief Valve WARNING: Before removing hydraulic hoses, relieve pressure in the Attachment hydraulic system. Turn the truck off and move the auxiliary control lever several times in both directions. Attach hoses and fittings between the Pressure Relief Valve, truck auxiliary valve, truck tank, and attachment valve using the diagram and hydraulic schematic. No. 8 hoses and fittings with / in. (0 mm) minimum ID. recommended. Truck Main Valve HOIST Hose Reel or IHR Connections Truck Auxiliary Valve CLAMP G P T CAUTION: A dedicated return-to-tank line is required from the relief valve 'TANK' port to the truck tank. Return Line Adapter Kits available: Part No. 406 (.75 in. dia. line) Part No. 745 (.0 in. dia. line) Part No (.5 in. dia. line) corporation For Technical Support... To Order Parts... Truck Pump Truck Relief AC085.ill Truck Tank Adjustable Relief Cartridges () Part No R4 Call: Fax: Call: Fax: Internet: Internet: Write: Cascade Corporation, PO Box 087, Portland, OR 9794 Write: Cascade Corporation, 50 Sheridan Ave., Springfield, OH 45505

34 Four basic stop configurations are shown in the illustration opposite (relief valve mounted as shown in this sheet). Many different configurations are possible by rearranging the stops, or by sliding the lever within the valve spool. Position the stops for desired movement of the lever depending on your specific requirements. IMPORTANT: Numbers stamped around base of lever correspond to relief valve cartridge selected. Positions and are duplicated and can be selected 80 degrees opposite from each other. Position 'X' blocks the flow to all relief valve cartridges so the valve has no effect. Truck relief pressure is then delivered to the attachment. Stop locations for typical selections (top view) Movable Stops () (5/ in. Allen Wrench) X Pressure Selection Lever 4 To preset the Valve relief cartridges, install a 5000 psi (45 bar) pressure gauge (Cascade Part No ) in the Valve gauge port. Sample Settings* -Position 4-Position Pos. X Not Available Pos. X 00 (Truck Pressure) Pos. 400 psi Pos. 800 psi Pos. 600 psi Pos. 600 psi Pos. 800 psi Pos. 400 psi * IMPORTANT: Cartridges are not factory pre-set. Pressures must be adjusted for your application. Four (4) positions not available when Light Bar Switch is mounted on valve. 5 Shift the valve lever index pointer to position '' stamped on the valve body. (Truck Cowl) (Stop location required for Light Bar Switch mounting): X Index Pointer 4-Position: X (truck relief),,, relief selections -Position: X (truck relief),, relief selections -OR-,, relief selections 6 Loosen the jam nut on the No. relief cartridge. Adjust the relief cartridge (/6-in. Allen hex wrench) inward (CW) to raise pressure or outward (CCW) to lower the pressure. X 7 Clamp up on the load and check the pressure. Readjust as required. Tighten the jam nut. 8 Shift the valve lever pointer to position '' stamped on the valve body. Repeat step 6 and 7 for No. relief cartridge. 9 Shift the valve lever pointer to position '' stamped on the valve body. Repeat step 6 and 7 for No. relief cartridge. 0 With the valve lever pointer at position 'X', all ports to the relief valve cartridges are blocked, and the valve has no effect. Pressure to the attachment is determined by truck system relief pressure. The 'X' position selection may be blocked by positioning the stops as shown. X -Position:,, relief selections, X position blocked AC088.ill CAUTION: Do not remove the rotating spool from the valve body. Permanent damage will occur due to the spring-loaded detents and will void the warranty. Replace valve as a complete assembly. Replacement Parts Relief Cartridge O-Ring -Position:, relief selections, X position blocked Back-up Ring O-Ring Qty Description Part No. Relief Cartridge with Seals (RPEC-LAN) Seal Service Kit AC004.ill Cascade Corporation Part No R4

35 PARTS ORDERING LOG PURCHASE SERIAL REF CASCADE CUSTOMER DATE ORDER NUMBER PAGE NO. QTY PART NO. PART NO. DESCRIPTION PRICE

36 Do you have questions you need answered right now? Call your nearest Cascade Parts Department. Visit us online at Cascade Corporation 50 Sheridan Avenue Springfield, OH Tel: 888-CASCADE (7-) FAX: Cascade Canada Inc Timberlea Blvd. Mississauga, Ontario Canada L4W-4M6 Tel: FAX: Cascade GmbH Dahlener Strasse Mönchengladbach Germany Tel: FAX: Cascade Finland A. Petreliuksenkatu 070 Vantaa Finland Tel: FAX: Cascade N.V. Benelux Sales and Service Damsluisweg 56 PO Box El Almere The Netherlands Tel: FAX: Cascade (UK) Ltd. Unit 4, O Clock Court Attercliffe Road Sheffield, S4 7WW England Tel: FAX: Sales Scotland Macade Systems Ltd. 8 Melford Road Righead Ind. Estate Bellshill ML4 LR Scotland Tel: FAX: Cascade (Africa) Pty. Ltd. PO Box 65, Isando A Steel Road Sparton, Kempton Park South Africa Tel: FAX: Cascade Scandinavia AB Hammarvägen 0 PO Box 4 S-567 Vaggeryd Sweden Tel: FAX: Cascade France S.A.R.L. MHP D Rue De Charaintru BP 8, 960 Epinay-Sur-Orge France Tel: FAX: Cascade Hispania S.A. Carrer 5, Sector C Zona Franca Duanera Poligono de la Zona Franca Barcelona, Spain Tel: FAX: Cascade Roncari S.R.L. Via Dell Artigianato 7050 Vago di Lavagno (VR) Italy Tel: FAX: Sales Portugal FAG Santos Lda Rua do Mercado Lte 6, Loja -Tires S. Domingos De Rana Portugal Tel: FAX: Sales Switzerland Fahrzeugbedarf 880, Horgen Switzerland Tel: FAX: Sales Poland Targowa 5/ Warszawa Tel: FAX: Mobile Phone: Sales Russia EMCG Material Handling Equipment Moscow Tel: FAX: emcg@sovintel.ru Cascade Japan Ltd , Torikai Kami Settsu, Osaka Japan, 566 Tel: FAX: Cascade Korea B 9L Namdong Ind. Complex, 69-8 Gojan-Dong Namdong-Ku Inchon, Korea Tel: FAX: Cascade Australia 445 Ipswich Road Rocklea, QLD 407 Australia Tel: FAX: Cascade New Zealand 5 Ra Ora Drive East Tamaki, Auckland New Zealand Tel: FAX: Cascade-Xiamen No. 668 Yangguang Rd. Xinyang Industrial Zone Haicang, Xiamen City Fujian Province P.R. China 606 Tel: FAX: Sunstream Industries Pte Ltd. No. Tuas Link 6 Singapore Tel: FAX: c Cascade Corporation