Parts Manual. cascade

Transcription

1 c Parts Manual Model Layer Picker Device Serial Number 0A-LP-009 corporation For Technical Assistance call: , Fax: OR Write: Cascade Corporation, P.O. Box 087, Portland, OR 970 Internet:

2 Cascade is a Registered Trademark of Cascade Corporation Safety Decals On Front Side of Inner Upright On Front Side 4 LP0064.ill No Hand Hold No Step WARNING WARNING-Trapped Air Publications OOL CATALOG T P ARTS MANUAL S ERVICE MANUAL I NSTALLATION INSTR Service Literature Index and Order Form Ordering Information Parts, Service and Operator Guide literature is sold through the Cascade Parts Depot. All dealerships with an open account, please indicate quantity desired and purchase order number. All others please enclose a check payable to Cascade Corporation. FAX: Mail: Phone: Cascade Corporation P.O. Box 60 Springfield, Ohio 4550 Master Service Manual Part No Includes all Service manuals listed in a -ring binder for $ O PERATOR S GUIDE GA0006.eps PART NO. DESCRIPTION Parts Manual Service Manual 964 Installation Instructions 5 Operators Guide Tool Catalog Literature Index Order Form For Technical Assistance call: , Fax:

3 Layer Picker Assembly 7( ( % ^ * # $ LP0048.ill Layer Picker Hydraulic Group 078 Tube 078 Tube 0784 Tube Tube Revolving Connection Bracket Capscrew, M0x Nut, M Shock Absorber See Revolving Connection page for parts breakdown Bracket 978 Bearing 4 Retaining Ring 979 Clevis Pin Cotter Pin Bracket Fitting, Capscrew, M8x Lockwasher, M Washer, M0 For Technical Assistance call: , Fax: cascade

4 Revolving Connection C LP005.ill 0780 Revolving Connection 078 Body 74 Shaft 9 Retaining Ring Back-Up Ring O-Ring Fitting, Fitting, Capscrew, M8x5 For Technical Assistance call: , Fax:

5 Layer Picker Assembly fl ) * * & fi * ( % ^ $ # LP0065.ill For Technical Assistance call: , Fax: cascade

6 Layer Picker Assembly 080 Layer Picker Assembly 4 47 Fitting, Actuator 0774 Spacer Capscrew, 7/8NCx.75 in Washer Shaft Capscrew, /NCx.75 in Washer Fitting, Fitting, Capscrew, 5/8NCx.00 in Washer 980 Bumper Capscrew, M6x0 5 0 Tube 6 0 Tube 7 64 Valve Fitting, Capscrew, /8NCx.00 in Capscrew 6 Capscrew, /8NCx.00 in Bracket Clamp Capscrew, /4NCx.00 in Nut Clamp Nut Washer Tube 0 09 Tube 0 00 Tube For Technical Assistance call: , Fax: cascade

7 Clamp Assembly ) fl (! fi $ 8 & % *^ * # 5 4 # & LP044.ill For Technical Assistance call: , Fax: cascade

8 Clamp Assembly 095 Clamp Assembly 08 Frame 005 Cylinder Short Arm 00 Cylinder Long Arm Arm Long Arm Arm Short Arm 6 05 Contact Pad, 6x Contact Pad, x Capscrew, Mx Washer, M Nut, M 9694 Valve Washer Nut Fitting, Roll Pin Inner Roll Pin Outer Retainer Cotter Pin Capscrew, M8x Eye Pin 869 Pin Washer, M Capscrew, M8x Jam Nut, M Capscrew, Mx Shim Molded Insert Bar 9 06 Lockwasher, M Capscrew, M6x Retaining Ring Bushing Bushing See Cylinder page for parts breakdown. See Valve page for parts breakdown. Reference: Common Parts Group 708, Arm Group 005, Contact Pad Group 005. For Technical Assistance call: , Fax: cascade

9 Clamp Cylinder $ 6 4 % & ^ * 8 ( # CL08.ill! 00 Cylinder Assembly 650 Cotter Pin Nut Retainer Nut Shell Fitting Piston 7 76 O-Ring Seal 9 7 O-Ring Back-Up Ring 4799 Retainer Seal 6685 Wiper Nut Rod Washer 7 Spacer Seal Loader, Piston Seal Loader, Retainer Service Kit Included in Service Kit Included in Nut Service Kit Reference: ST-08, ST-084. For Technical Assistance call: , Fax:

10 Clamp Cylinder $ 6 4 % & 5@ ^ * 8 ( # CL08.ill! 005 Cylinder Assembly 650 Cotter Pin Nut Retainer Nut Shell Fitting Piston 7 76 O-Ring Seal 9 7 O-Ring Back-Up Ring 4799 Retainer Seal 6685 Wiper Nut Rod Washer Spacer Seal Loader, Piston Seal Loader, Retainer Service Kit Included in Service Kit Included in Nut Service Kit Reference: ST-08, ST-084. For Technical Assistance call: , Fax:

11 Clamp Valve LP005.ill 9694 Valve Assembly 969 Body Fitting, Fitting, Check Valve - PO Service Kit Fitting, Fitting, Fitting, Nut, 8 Not included in Valve Assembly. Reference: Hydraulic Group 080. For Technical Assistance call: , Fax:

12 Hose Group LP05.ill Hose Group 65 Hose, Twinline 74.0 in Hose, 9.6 in. 65 Hose, 0.0 in Hose, 4.5 in Hose,.0 in Hose, 5.5 in Hose, 4.5 in Hose, 5.5 in. For Technical Assistance call: , Fax:

13 Boom Arm Assembly * & ^ ( 4 LP006.ill 9 0!7! # $ % 079 Boom Arm Assembly Frame 0778 Bushing 90 Retaining Rng 4 Bar Cylinder Roll Pin Inner Roll Pin Outer Washer Nut See Cylinder page for parts breakdown. Reference: Common Parts Group Retainer 650 Cotter Pin 688 Fitting, Sheave Washer Snap Ring Bar Lockwasher, M Capscrew, M6x Molded Insert For Technical Assistance call: , Fax: cascade

14 Boom Cylinder $ 6 4 % & ^ * 8 ( # CL08.ill! Cylinder Assembly 650 Cotter Pin Nut Retainer Nut Shell Fitting Piston 7 76 O-Ring Seal 9 7 O-Ring Back-Up Ring 4799 Retainer Seal 6685 Wiper Nut Rod Washer Spacer Seal Loader, Piston Seal Loader, Retainer Service Kit Included in Service Kit Included in Nut Service Kit Reference: ST-08, ST-084. For Technical Assistance call: , Fax:

15 Link LP046.ill REF QTY PART NO. 090 Link, Tilt Control DESCRIPTION For Technical Assistance call: , Fax:

16 Tilt Cylinder Lock-Out Kit LP045.ill REF QTY PART NO. DESCRIPTION Tilt Cylinder Lock-Out Kit Spacer, Internal Spacer, External 4 70 O-Ring 4 49 Fitting, 6 (not shown) Cap, 4 (not shown) For Technical Assistance call: , Fax:

17 *!& ( Mast Assembly ) 5 4 % ^ 6 9 fi fl 8 0 $ 4 #! LP0066.ill 5 For Technical Assistance call: , Fax: cascade xxxxxx Rev. 0

18 Mast Assembly 89 Outer Upright 0484 Inner Upright 688 Shim,.0 in. (0,7 mm) Roller Wear Plug Service Kit Chain Anchor Nut,.65 NF GR Jam Nut,.65 NF GR Cotter Pin Bar Lockwasher, M Capscrew, M0x5 688 Capscrew, M0x Fitting, Pin Cotter Pin Pin Capscrew, M0x Sheave Shim,.06 in. (,5 mm) 0055 Shim,.09 in. (, mm) Shim,.0 in. (0, mm) Shim,.0 in. (0,7 mm) Snap Ring Plate Capscrew Thrust Roller Capscrew Lockwasher Chain Quantity as Required. Reference: Common Parts Group , S-799, Mast Assembly For Technical Assistance call: , Fax: cascade xxxxxx Rev. 0 5

19 WARNING: Replacing the cylinder with a different part number cylinder may cause mast to malfunction., Main Lift Cylinder-600 PSI # 4 5,, 6 7 8,,,, $ % ^ & 9 * MA045.ill,,,, For Technical Assistance call: , Fax: ,, Retracted Cylinder Length

20 Main Lift Cylinder-600 PSI Cylinder Assembly 54-7 Shell Plunger Spacer Plunger Wiper Retainer Plunger Seal Back-Up Ring O-Ring Piston-Lowering Fuse Spring Spring Guide 689 Fitting, Snap Ring Pull-In Wire Piston Back-Up Ring Piston Seal Wear Ring Included in Service Kit Not included in Cylinder Assembly. Reference: S-6079, S For Technical Assistance call: , Fax:

21 Lowering Control Valve 600 PSI System Pressure MA06.ill Lowering Control Valve 6845 Valve Body 6840 Valve Cartridge This part must not be substituted. Check part number on side of cartridge when replacing. For Technical Assistance call: , Fax:

22 Carriage Heavy Duty 6 4! # 9 % LP006.ill Carriage 6889 Roller Capscrew, Mx Nut, M Capscrew, Mx Lockwasher, M Shim,.0 in. (0,7 mm) Roller Chain Anchor 0 5 Snap Ring Chain Pin Cotter Pin Retainer Capscrew, Mx Roller Quantity as required. Included in Roller Kit For Technical Assistance call: , Fax: cascade

23 Mast Installation! 9 0! ^ # % LP0067.ill 6894 Washer Capscrew, M0x5 688 Lockwasher, M Grease Fitting Bushing Cap Lockwasher, M Capscrew, Mx Hose, in, Hose, 4.00 in Fitting, Fitting 6077 Fitting, Fitting, Hose, 8 in Hose Reference: Mounting Control Doc: S-40. Mounting Group: 89. Installation Kit: Hydraulic Group: For Technical Assistance call: , Fax:

24 Carriage Ballast LP04.ill Carriage Ballast Assembly 0959 Carriage Ballast Plate 096 Rubber Washer Retainer Capscrew Roller Shim 8 00 Bar Capscrew, M x 50 Quantity as needed. Reference: 0958 Carriage Assembly, items through 7. For Technical Assistance call: , Fax: cascade

25 Internal Hose Reeving % $ # 9 $ For Technical Assistance call: , Fax: cascade

26 Internal Hose Reeving Internal Hose Reeving 096 Sheave Shaft 0506 Capscrew, Mx Lockwasher, M Fitting, Bracket Capscrew, M8x Lockwasher, M Bracket Bracket 4 75 Fitting, Capscrew, M0x5 760 Nut, M Lockwasher, M0 5 4 Hose Quantity as Required. Determined. Reference: Common Parts Group 68489, S-548. For Technical Assistance call: , Fax: cascade

27 Hydraulic Supply Group 8 4 ( * 6 # $ % ^ & LP0068.ill Hydraulic Supply Group 599 Capscrew, /8 NC x.50 in Carriage Block 6748 Clamp Hose Restraint Assembly Hose Up Connection Assembly Twinline Hose Assembly Fitting, THINLINE Hose Reel, RH Mounting Block Mounting Bracket 67 Capscrew, / NC x.00 in. GR5 690 Lockwasher, / 66 Capscrew, 5/6 NC x.5 in. GR Lockwasher, 5/ Clamp Spacer Bar 8 78 Header Hose Washer See Hose Up Connection Assembly page for parts breakdown. See Hose Reel page for parts breakdown. Ref: 6756 Hose Reel Group, Mounting, Hose Terminal. For Technical Assistance call: , Fax:

28 Hose Reel Assembly ^ 7 & 7 8! 9 0 $ % 7 HR005.ill 6757 Hose Reel, No. 6-, RH 6754 Capscrew, M8x Capscrew, M8x Sleeve Flange, in. (0mm) dia Hose Guide Hub Seal Service Kit Snap Ring Mounting Block Capscrew, M Spring Retainer 6754 Shaft 674 Nameplate, RH Patent Plate Warning Decal Cap Spring Assembly, RH For Technical Assistance call: , Fax:

29 Hydraulic Accessories Hose Terminal Up HR009.ill Up Connection Kit 6747 Tube 555 Capscrew, /4NCx Clamp 4 47 Fitting, Nut, / Bracket For Technical Assistance call: , Fax:

30 c Installation Instructions Four-Position Pressure Relief Valve 6604 Install four-position pressure relief valve 6604 when it is necessary to limit the clamping force of the attachment arms or to vary the clamping force from load to load. Each cartridge can be adjusted to relieve pressure between 500 and 00 psi. The valve maximum flow rate is 5 GPM. Determine a convenient location to mount the valve on the truck cowl, mast or in the driver s compartment. The valve should be mounted as close as possible to the truck valve. See the mounting hole spacing shown below in figure. Install /4 in. capscrews to fasten the valve in position. See Figure. To Truck Tank Mounting Holes To Hose Reel or Internal Reeving To Truck Auxiliary Valve.5 in. 44 in..9 in. Figure AC000.ill.00 in. Pressure Gauge Attachment Valve Clamp Open Figure AC00.ill G No. 8 Hoses and O-Ring Fittings Recommended P Truck Auxiliary Valve Attach hoses and fittings (No. 8 with / in. ID min.) between the Pressure Relief Valve, Truck Auxiliary Valve, Truck Tank and Attachment Valve. See Figure. WARNING: A dedicated hydraulic line is required from the relief valve "T" port to the truck tank for the valve to function properly. CAUTION: The valve handle shaft cannot be removed without permanently damaging the body and shaft. Attempting to remove the shaft will void the warranty. Part No R cascade Figure Pressure Relief Valve Cartridge Adjustment No. 8 Hoses and O-Ring Fittings Required For Technical Assistance... To Order Parts... Call: or Call: OR OR Write: Cascade Corporation, P.O. Box 087, Portland, OR 970 Write: Cascade Corporation, P.O. Box 60, Springfield, OH T AC00.ill Truck Tank WARNING: A dedicated hydraulic line is required to the truck tank.

31 Position the handle stops as shown in Figure 4 to provide the most convenient movement of the valve handle for the installation. WARNING: Relieve truck pressure prior to installing the pressure gauge. Handle Stop 4 To preset the valve relief cartridges, install a 000 psi pressure gauge (Part No ) in the valve gauge port. See Figure. 5 Shift the valve handle pointer to position stamped on the valve body. See Figure 4. 6 Loosen the jam nut on the No. relief cartridge. Adjust the relief cartridge (/6" allen hex wrench) inward to raise pressure or outward to lower the pressure. Pointer Handle Stop X Pointer X AC00.ill Handle Stops 7 Actuate the truck hydraulic system to fully close the attachment arms. Check the pressure adjustment and readjust as required. Tighten the jam nut. Figure 4 8 Shift the valve handle pointer to position stamped on the valve body. Repeat step 6 and 7 for No. relief cartridge. 9 Shift the valve handle pointer to position stamped on the valve body. Repeat step 6 and 7 for No. relief cartridge. 0 When the handle pointer is in the X position, the pressure relief valve has no effect. The pressure to the attachment is determined by truck system pressure. Replacement Parts Relief Cartridge O-Ring Back-up Ring O-Ring Qty Description Part No. Relief Cartridge with Seals Seal Service Kit AC004.ill Cascade Corporation Part No R

32 Do you have questions you need answered right now? Call your nearest Cascade Parts Department. Cascade Corporation 50 Sheridan Avenue Springfield, OH Tel: 888-CASCADE (7-) FAX: Cascade Canada Inc Timberlea Blvd. Mississauga, Ontario Canada L4W-4M6 Tel: FAX: Cascade GmbH D-499 Monchengladbach Klosterhofweg 5 Germany Tel: FAX: Cascade Finland 070 Vantas Finland Tel: FAX: Cascade N.V. European Headquarters P.O. Box El Almere Damsluisweg 56 ED Almere The Netherlands Tel: FAX: Cascade N.V. Benelux Sales and Service P.O. Box El Almere Damsluisweg 56 ED Almere The Netherlands Tel: FAX: Cascade (UK) Ltd. 5, Orgreave Crescent Dore House Industrial Estate Handsworth Sheffield S 9NQ England Tel: FAX: Cascade Scandinavia Hydraulik A.B. Muskötgatan 9, E8-9 S5466 Helsingborg Sweden Tel: 4-55 FAX: Cascade Norway Østerliveien 7A 5 Oslo Norway Tel: FAX: Cascade France S.A.R.L., Rue Jean Charcot Zone Industrielle Sud or B.P. 94 Morangis Cedex France Tel: FAX: Cascade Hispania S.A. Avenida De La Fabregada, 7 Hospitalet De Llobregat Barcelona Spain Tel: FAX: Cascade Japan Ltd , Torikai Kami Settsu, Osaka Japan, 566 Tel: FAX: Cascade Korea Room 508, Pum Yang Bldg , Bang Bac-Dong Se-Cho Ku, Seoul Korea Tel: ext. 5 FAX: HYCO-Cascade Pty. Ltd. 445 Ipswich Road Rocklea, Queensland 407 Australia Tel: FAX: HYCO-Cascade (NZ) Ltd. 5 Ra Ora Drive, East Tamaki P.O. Box Howick, Auckland New Zealand Tel: FAX: Cascade (Africa) Pty. Ltd. P.O. Box 65, Isando A Steel Road Sparton, Kempton Park South Africa Tel: FAX: Cascade-Xiamen Wanshan No. Workshop Huli Road Xiamen 6006 Fujian, PRC Tel: FAX: Cascade (Singapore) Trading Co. Four Seasons Park Autumn Block - Apt. 80 Cascaden Walk Singapore Tel: FAX: c Cascade Corporation 00-00