SWITCH BLADE PART'S MANUAL. 5 ft. & 6 ft. Sickle Bar Mower Model With Mechanical Break-A-Way

Transcription

1 Published 06/04 SWITCH BLADE 5 ft. & 6 ft. Sickle Bar Mower Model With Mechanical Break-A-Way PART'S MANUAL P/N P An Operator's Manual was shipped with the equipment in the Manual Canister. This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. If the Operator's Manual is not with the equipment, contact your dealer or Alamo Industrial ( ) to obtain a Free copy before operating the equipment. ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas Alamo Group Inc.

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3 TO THE OWNER/OPERATOR/DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START!! Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense! WARRANTY INFORMATION: Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain.

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5 PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this section. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required. 2. The Purchase Order must include the name and address of the person or organization ordering the parts, who should be charged, and if possible, the serial number of the machine for which the parts are ordered. 3. The Purchase Order must clearly list the quantity of each part, the complete and correct part number (be sure to include all periods), and the basic name of the part. 4. The Manufacturer reserves the right to substitute parts where applicable. 5. Some parts are unlisted items which are special production items not normally stocked and are subject to special handling. Request a quotation for such parts before sending a Purchase Order. 6. The Manufacturer reserves the right to change prices without prior notice. NOTE: Please refer to The Safety Section in the front of this Manual for the proper Part Number when ordering Replacement Safety Decals. For maximum safety and to guarantee optimum product reliability, always use genuine Servis-Rhino Parts. The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death. Direct any questions regarding parts to: ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas Alamo Group Inc. Parts Section - 1

6 Parts Section - 2 PARTS SECTION

7 PART NAME INDEX CARRIAGE ARM ASY - P/N COMMON COMPONENT BOX CONTROL VALVE ASY - P/N CYLINDER ASY - BAR TILT - P/N A CYLINDER ASY - CURB LIFT - P/N A FILTER ASY - P/N HYDRAULIC TANK ASY - P/N KNIFE DRIVE ASY - P/N MOTOR ASY - P/N PUMP ASY - P/N S/N SWB (09-04) & DOWN PUMP ASY - P/N A - S/N SWB (10-04) & UP PUMP ASY - P/N S/N SWB (09-04) & DOWN PUMP ASY - P/N A - S/N SWB (10-04) & UP SERRATED KNIFE BAR ASY - 5 FT - P/N SERRATED KNIFE BAR ASY - 6 FT - P/N SERRATED SICKLE BAR ASY - 5 FT - P/N SERRATED SICKLE BAR ASY - 6 FT - P/N SHOE & BREAK-A-WAY ASY - P/N SHOE & BREAK-A-WAY PRE-ASY - P/N VALVE SOLENOID ASY - P/N Alamo Group Inc. Parts Section 3

8 SERRATED SICKLE BAR ASY - 5 FT - P/N SICKLE BAR ASY, 5 FT NUT, HEX 1/2"-NC PL LOCKWASHER, 1/2" HEAVY LOCKWASHER, 7/16" STD PL CARRIAGE BOLT, 1/2"-NC X 1-3/4" KNIFE CLIP, HIGH PLOW BOLT, #3-7/16"-NC X 1-1/2" PL GR NUT, HEX 7/16"-NC PL OUTER SHOE SOLE CARRIAGE BOLT, 7/16"-NC X 1-3/4" PL GR KNIFE CLIP, LOW CUTTER BAR, 5 FT PLATE OUTER SHOE ASY PLOW BOLT #3-7/16"-NC X 2" PL GR WEAR PLATE OUTER ROCK GUARD CENTER ROCK GUARD INNER ROCK GUARD, RH CARRIAGE BOLT, 7/16"-NC X 1-1/2" PL GR Alamo Group Inc. Parts Section 4

9 SERRATED KNIFE BAR ASY - 5 FT - P/N CUTTER BAR ASY 5 FT, W/SERRATED KN KNIFE SECTION, 3" KNIFE PROTECTOR, CARDBOARD 63" LONG INSERT, NYLON DRIVE BRG CLAMP KNIFE HEAD WELDMENT BOLT, HEX HEAD 10M-P1.5 X 45MM SECTION BOLT, 5/8" LONG HEAD BOLT, 1-1/64" LONG SECTION LOCKNUT, (CONE) M 1 BACKING STRIP, 5 FT 2006 Alamo Group Inc. Parts Section 5

10 SERRATED SICKLE BAR ASY - 6 FT - P/N SICKLE BAR ASY, 6 FT W/ SERRATED KNIVES NUT, HEX 1/2"-NC PL LOCKWASHER, 1/2" HEAVY LOCKWASHER, 7/16" STD PL CARRIAGE BOLT, 1/2"-NC X 1-3/4" KNIFE CLIP, HIGH PLOW BOLT, #3-7/16"-NC X 1-1/2" PL GR NUT, HEX 7/16"-NC PL OUTER SHOE SOLE CARRIAGE BOLT, 7/16"-NC X 1-3/4" PL GR KNIFE CLIP, LOW CUTTER BAR, 5 FT PLATE OUTER SHOE ASY PLOW BOLT, #3-7/16"-NC X 2" PL GR WEAR PLATE OUTER ROCK GUARD CENTER ROCK GUARD INNER ROCK GUARD, RH CARRIAGE BOLT, 7/16"-NC X 1-1/2" PL GR Alamo Group Inc. Parts Section 6

11 SERRATED KNIFE BAR ASY - 6 FT - P/N CUTTER BAR ASY 6FT, W/SERRATED KN KNIFE SECTION, 6 FT KNIFE PROTECTOR, CARDBOARD 63"LONG INSERT, NYLON DRIVE BRG CLAMP WELDMENT KNIFE HEAD BOLT, HEX HEAD 10M-P1.5 X 45MM SECTION BOLT, 5/8" LONG HEAD BOLT, 1-1/64" LONG SECTION LOCKNUT (CONE) BACKING STRIP 6 FT 2006 Alamo Group Inc. Parts Section 7

12 CARRIAGE ARM ASY - P/N CARRIAGE ARM ASY RED LUBRICAP GREASE FITTING, 1/4"-28 BOLT THD COTTER PIN, 3/16" X 1-1/2" PLATED CARRIAGE PIN ROLL PIN, 3/8" X 2-1/2" ADAPTER, HYD ELBOW HOSE, #4-4FJX - 4FJX - 18"LG ADAPTER, HYD TEE SWIVEL CARRIAGE ARM WELDMENT PIVOT MOUNT WELDMENT CYLINDER LUG PIN A 1 CURB STOP CYLINDER A 1 BAR LIFT CYLINDER 2006 Alamo Group Inc. Parts Section 8

13 COMMON COMPONENT BOX COMMON COMPONENT BOX, SINGLE RH WING DECAL, PELIGRO SWITCH, PUSH PULL W/KNOB KNOB, F/ PUSH PULL SWITCH DECAL, PROPER ENGINE OPERATING DECAL, KNIFE CLEARANCE FILTER ELEMENT, 10-MICRON WIRE HARNESS, F/SINGLE RH WING DECAL, INSTRUCT VALVE & SWITCH SWITCH, TOGGLE (3-POSITION) TANK ASY, HYD VALVE ASY, 2-SPOOL W/FTGS BOOT, TOGGLE SWITCH COVER DECAL, INST REVERSING SWITCH DECAL, WARNING SIGN 2006 Alamo Group Inc. Parts Section 9

14 CONTROL VALVE ASY - P/N Alamo Group Inc. Parts Section 10

15 CONTROL VALVE ASY - P/N VALVE ASY, 2-SPOOL W/FITTINGS VALVE ASY, 2-SPOOL W/O FITTINGS UNLOAD, PLUNGER POPPET ASY POPPET ASY SPOOL SEAT ASY PLUG ASY, HEX W/5/16"-NF THDS PORT ADAPTER PLUG ASY BUSHING LOCKOUT SPRING CAP ASY PLUG ASY BODY POPPET SEAT O-RING RETAINING RING A/R WASHER A/R WASHER A/R WASHER WASHER CAP, ASY SPRING SPRING PLUG ASSY WASHER WASHER BALL SPRING SPRING CONE SPACER ADAPTOR CAP A/R WASHER WIPER SEAL HANDLE KIT 2006 Alamo Group Inc. Parts Section 11

16 FILTER ASY - P/N FILTER ASY. W/ AIR BREATHER ELEMENT BOWL FILTER GUAGE SPRING AIR BREATHER ELEMENT AIR BREATHER KIT FILTER ELEMENT SEAL KIT COVER 2006 Alamo Group Inc. Parts Section 12

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18 HYDRAULIC TANK ASY - P/N Alamo Group Inc. Parts Section 13

19 HYDRAULIC TANK ASY - P/N TANK ASY, HYD LOCKWASHER, 1/4" PL STD ADAPTER, HYD ELBOW 4MP - 6MJ ADAPTER, HYD STRAIGHT BOLT, HEX HEAD 5/16"-NC X 1-1/4" PL GR DRAIN PLUG, MAGNETIC LOCKNUT, TOPLOCK 1/4"-NC PLB ADAPTER, HYD ELBOW GAUGE, SIGHT/TEMPERATURE VALVE, SOLENOID CONTROL FILTER ASY W/INT FILLR/BREATHR SUCTION STRAINER, 100 MESH HOSE, #8-8FJX - 8FJX - 14"LG HYDRAULIC TANK WELDMENT TANK ACCESS COVER ADAPTER, HYD ELBOW 12MB - 8MJ 90DEG D 1 COVER GASKET BOLT, HEX HEAD 1/4"-NC X 1" PL GR BOLT, HEX HEAD 1/4"-NC X 3" PL GR ELBOW, STREET 1/8"-90 DEG WASHER, SEALING 1/4" LOCKWASHER, 5/16" PL STD INSERT, KNURLED & THREADED INSERT, KNURLED & THREADED 2006 Alamo Group Inc. Parts Section 14

20 KNIFE DRIVE ASY - P/N HORIZONTAL KNIFE DRIVE ASY FLYWHEEL, HORIZONTAL KNIFE DRIVE ADAPTER, HUB STUD, KNIFE DRIVE BEARING BOLT, SOCKET HEAD 10M-P1.50 X 35MM PL GR8.8 (TORQUE TO 35 FT. LBS.) 2006 Alamo Group Inc. Parts Section 15

21 MOTOR ASY - P/N MOTOR ASY, GEROTOR 2.8 CID 1" SHAFT SHAFT, GEROTOR INTERNAL DRIVE SET, GEROTOR STAR & HOUSING SCREW, GEROTOR HOUSING TIE SCREW, FLANGE FLANGE, MOTOR SAE 2-BOLT A RACE, THRUST BEARING BEARING, THRUST SHAFT, OUTPUT 1" STRAIGHT HOUSING, GEROTOR MOTOR PLUG PLATE, SPACER CAP, END 13 MA KEY 5/16" SQ. X 1" LG SEAL KIT, GEROTOR MOTOR (ALL ITEMS MARKED ITEM 14) 2006 Alamo Group Inc. Parts Section 16

22 SHOE & BREAK-A-WAY ASY - P/N Alamo Group Inc. Parts Section 17

23 SHOE & BREAK-A-WAY ASY - P/N SHOE & BREAK-A-WAY ASY NUT, HEX 3/4"-NC PL NUT, HEX 1/2"-NC PL LOCKNUT, TOPLOCK 1/2"-NC PLB FLATWASHER, 3/4" TYPE AW ZP FLATWASHER, 3/8" PL STD LOCKNUT, TOPLOCK 3/8"-NC PLB 8 5C NUT, HEX JAM 1/2" ZP RED LUBRICAP TUBE, 1-1/4" OD X 9/16" ID X 3-3/4" LONG BOLT, HEX HEAD 1/2"-13NC X 1-3/4" PL GR SOLE SKID SHOE GREASE FITTING, 1/4-28 BOLT THD BOLT, HEX HEAD 3/8"-NC X 1-1/4" ZP GR SPACER, CUTTER BAR ROD, DEFLECTOR ADAPTER, HYD STRAIGHT BOLT, HEX HEAD 3/4"-NC X 2" ZP GR LOCKWASHER, 3/4" PL STD HORIZONTAL KNIFE DRIVE ASY MOTOR GEROTOR, 2.8 CID 1" SHAFT PLOW BOLT, #3-1/2"-NC X 2-1/2" PL GR PLOW BOLT, #3-1/2"-NC X 7" PL GR BRACKET, HYD MOTOR ADAPTER TUBE, 1-1/4" OD X 9/16" ID X 4-5/8" LONG SHOE & BREAKAWAY PRE-ASY 2006 Alamo Group Inc. Parts Section 18

24 SHOE & BREAK-A-WAY PRE-ASY - P/N SKIDSHOE & BREAK-A-WAY PRE-ASY FLATWASHER, 3/8" PL STD LOCKWASHER, 3/8 MEDIUM ZP BOLT, HEX HEAD 3/8"-16 X 3/4" GR GR5 ZP RUBBER BUMPER PAD WASHER, 17/32" ID X 2" OD X.1345" LOCKWASHER, 1/2" HEAVY BOLT, HEX HEAD 1/2"-NF X 1-1/2" PL GR5 NOTE: Items 4, 9, 10, 11 & 12 can only be shipped as a preloaded assembly and are not available as replacement components. DO NOT attempt to remove any parts of this pre-assembly that are spring loaded Alamo Group Inc. Parts Section 19

25 VALVE SOLENOID ASY - P/N VALVE, SOLENOID CONTROL BODY, SICKLE MOWER CARTRIDGE, RELIEF BOLT KIT SOLENOID, SELECTOR VALVE ASY, STEM TUBE COIL COIL NUT 2006 Alamo Group Inc. Parts Section 20

26 PUMP ASY - P/N S/N SWB (09-04) & DOWN PUMP ASY, 1.16/0.49 CID/REV (STEEL MOUNTING FLANGE & END CAP) CONNECTING SHAFT GEAR SET GEAR SET END CAP (STEEL END CAP) MOUNTING FLANGE (STEEL MOUNTING FLANGE) GEAR HOUSING GEAR HOUSING HOUSING TIE BOLT DOWEL PIN DOWEL PIN MID SPACER PLATE THRUST BLOCK WASHER * REF SEAL KIT ( INCLUDES ITEMS W / * ) 2006 Alamo Group Inc. Parts Section 21

27 PUMP ASY - P/N A - S/N SWB (10-04) & UP A -- PUMP ASY, 1.16/0.49 CID/REV (ALUMINUM MOUNTING FLANGE & END CAP) MOUNTING FLANGE, (ALUMINUM MOUNTING FLANGE) END CAP, (ALUMINUM END CAP) HOUSING, (F/ LARGE GEAR SECTION) MID SECTION SPACER PLATE HOUSING, (F/ SMALL GEAR SECTION) SEAL, BACK UP (INCLUDED N SEAL KIT) DRIVE GEAR, (LARGE GEAR) DRIVEN GEAR, (LARGE GEAR) DRIVE GEAR, (SMALL GEAR) DRIVEN GEAR, (SMALL GEAR) SHAFT SEAL, (INCLUDED IN SEAL KIT) SNAP RING THRUST BLOCK, (F/ LARGE OR SMALL GEAR SECTION) CHANNEL SEAL, (INCLUDED IN SEAL KIT) WASHER FASTENER, (173MM) NUT SECTIONAL SEAL, (INCLUDED IN SEAL KIT) PIN, DOWEL, (SHORT PIN) PIN, DOWEL, (LONG PIN) CONNECTING, SHAFT SEAL KIT, (F/ LARGE GEAR SECTION) SEAL KIT, (F/ SMALL GEAR SECTION) 2006 Alamo Group Inc. Parts Section 22

28 PUMP ASY - P/N S/N SWB (09-04) & DOWN PUMP ASY, 0.98/0.37 CID/REV (STEEL END CAP & MOUNTING FLANGE) CONNECTING SHAFT GEAR SET, (SMALL GEARS) GEAR SET, (LARGE GEARS) END CAP (STEEL END CAP) MOUNTING FLANGE (STEEL MOUNTING FLANGE) GEAR HOUSING (F/ SMALL GEAR END) GEAR HOUSING (F/ LARGE GEAR END) HOUSING TIE BOLT DOWEL PIN, (F/ MOUNTING FLANGE) DOWEL PIN, (F/ GEAR HOUSINGS) MID SPACER PLATE THRUST BLOCK (F/ SMALL OR LARGE GEAR SECTION) WASHER (F/ HOUSING TIE BOLTS) REF SEAL KIT NOTE: Seal Kit Item 18 includes input seal (1), backup seals (2), channel seals (2) and section seal o-rings (2)or first pump section. NOTE: Seal Kit Item 19 includes backup seals (2), channel seals (2) and section seal o-rings (2)or second pump section Alamo Group Inc. Parts Section 23

29 PUMP ASY - P/N A - S/N SWB (10-04) & UP A -- PUMP ASY, 0.98/0.37 CID/REV (ALUMINUM MOUNTING FLANGE & END CAP) WASHER MID SPACER PLATE PIN, DOWEL PIN, DOWEL CONNECTING, SHAFT MOUNTING FLANGE (ALUMINUM MOUNTING FLANGE) END CAP ( ALUMINUM END CAP ) GEAR HOUSING, ( F/ LARGE GEAR SET ) GEAR HOUSING, ( F/ SMALL GEAR SET ) DRIVE GEAR & INPUT SHAFT ( F/ LARGE GEAR ) DRIVEN GEAR ( F/ LARGE GEAR ) DRIVE GEAR ( F/ SMALL GEAR ) DRIVEN GEAR ( F/ SMALL GEAR ) HOUSING TIE BOLT MM SNAP RING THRUST BLOCK, (F/ LARGE OR SMALL GEAR SECTION) INPUT SEAL, (INCLUDED IN SEAL KIT) SEAL KIT, (F/ LARGE GEAR SECTION) SEAL KIT, (F/ SMALL GEAR SECTION) NOTE: Seal Kit Item 18 includes input seal (1), backup seals (2), channel seals (2) and section seal o-rings (2)or first pump section. NOTE: Seal Kit Item 19 includes backup seals (2), channel seals (2) and section seal o-rings (2)or second pump section Alamo Group Inc. Parts Section 24

30 CYLINDER ASY - BAR TILT - P/N A A -- BAR LIFT CYLINDER ASY TUBE WLD MT CYL HEAD ROD WLD MT * O-RING * BACK-UP SEAL RING * ROD SEAL * ROD WIPER * WIRE RING SEAL KIT, ( * INCLUDES ITEMS 4, 5, 6, 7 & 8 ) 2006 Alamo Group Inc. Parts Section 25

31 CYLINDER ASY - CURB LIFT - P/N A A -- CURB STOP CYLINDER ASY TUBE WLD MT CYLINDER HEAD PISTON ROD WLDMT CYLINDER ROD LOCKNUT * PSP SEAL * O-RING * BACK-UP RING * ROD SEAL * NYLON WEAR RING * SNAP IN ROD SEAL * WIRE RING SEAL KIT, ( * INCLUDES ITEMS 7, 8, 9, 10, 11, 12 & 13 ) 2006 Alamo Group Inc. Parts Section 26

32 DECALS - FRAME AND TANK SWITCHBLADE 5 & 6 MECH BRK-A-WAY (06-04) 2006 Alamo Group Inc. Parts Section 27

33 DECALS - FRAME AND TANK ITEM PART NO. QTY. TYPE DESCRIPTION INSTRUCTION DECAL, UNIVERSAL TRACTOR NAME DECAL, NAME SWITCH BLADE SICKLE WARNING DECAL, WARNING HOSE BURST DANGER DECAL, MULTIPLE HAZARD CAUTION DECAL, CAUTION REF S/N PLATE SERIAL NUMBER PLATE INSTRUCTION SHEET, MANUAL CANISTER DECAL PARTS CANISTER, PARTS MANUAL C 1 PARTS MANUAL OPERATORS SWITCH BLADE BOLT LOCKWASHER FLATWASHER LOCKNUT INSTRUCTION DECAL, GREASE FITTING INSIDE PARTS MOTOR / DRIVE ASY. COVER PARTS GAUGE, SIGHT / TEMPERATURE SWITCHBLADE 5 & 6 MECH BRK-A-WAY (06-04) 2006 Alamo Group Inc. Parts Section 28

34 DECALS - CAB & ROPS ITEM PART NO. QTY. TYPE DESCRIPTION INSTRUCTION DECAL, KNIFE CLEARANCE INSTRUCTION DECAL, PROPER ENGINE OPERATING PELIGRO DECAL, PELIGRO WARNING DECAL, WARNING SIGN INSTRUCTION DECAL, REVERSING SWITCH INSTRUCTION DECAL, VALVE & SWITCH INSTRUCTION DECAL, CUTTER BREAK-A-WAY RESET INSTRUCTIONS SWITCH,PUSH PULL (W/ KNOB & HARDWARE) KNOB (HARDWARE F/ ) FACE NUT (HARDWARE F/ ) JAM NUT (HARDWARE F/ ) SWITCHBLADE 5 & 6 MECH BRK-A-WAY (06-04) 2006 Alamo Group Inc. Parts Section 29

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36 TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT ( Subpart C) makes these minimum safety requirements of tractor operators: REQUIRED OF THE OWNER: 1. Provide a Roll-Over-Protective Structure that meets the requirements of this Standard; and 2. Provide Seatbelts that meet the requirements of this paragraph of this Standard and SAE J4C; and 3. Ensure that each employee uses such Seatbelt while the tractor is moving; and 4. Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS. REQUIRED OF THE OPERATOR 1. Securely fasten seatbelt if the tractor has a ROPS. 2. Where possible, avoid operating the tractor near ditches, embankments, and holes. 3. Reduce speed when turning, crossing slopes, and on rough, slick, or muddy surfaces. 4. Stay off slopes too steep for safe operation. 5. Watch where you are going - especially at row ends, on roads, and around trees. 6. Do not permit others to ride. 7. Operate the tractor smoothly - no jerky turns, starts, or stops. 8. Hitch only to the drawbar and hitch points recommended by the tractor manufacturer. 9. When the tractor is stopped, set brakes securely and use park lock, if available. Keep children away from danger all day, every day... Equip tractors with rollover protection (ROPS) and keep all machinery guards in place... Please work, drive, play and live each day with care and concern for your safety and that of your family and fellow citizens.

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38 Switch Blade 5 ft. & 6 ft MECH BRK-A-WAY (06/04) 2006 Alamo Group Inc. Printed U.S.A. Manual P/N P