PARTS LIST MANUAL OPEN FRAME AIR COMPRESSOR 750XHH[A] XH[A] XHH=500 PSIG, XH=350 PSIG [A]=AFTERCOOLED MODELS CATERPILLAR HP

Transcription

1 PARS LIS MANUAL OPEN FRAME AIR COMPRESSOR 750XHH[A] XH[A] XHH=500 PSIG, XH=350 PSIG [A]=AFERCOOLED MODELS CAERPILLAR HP WARRAN NOICE Failure to follow the instructions and procedures in this manual or, misuse of this equipement will VOID its warranty! PAR NUMBER: R00 KEEP FOR FUURE REFERENCE SULLAIR CORPORAION he information in this manual is current as of its publication date, and applies to compressor serial number: and all subsequent serial numbers.

2 AIR CARE SEMINAR RAINING Sullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance, and servicing of Sullair products. Individual seminars on portable compressors and compressor electrical systems are offered at regular intervals throughout the year at Sullair s corporate headquarters training facility located at Michigan City, Indiana. Instruction includes training on the function and installation of Sullair service parts, troubleshooting common faults and malfunctions, and actual equipment operation. hese seminars are recommended for maintenance, contractor maintenance, and service personnel. For detailed course outlines, schedule, and cost information contact: SULLAIR CUSOMER CARE RAINING DEPARMEN SULLAIR or (ext. 5623) - Or Write - Sullair Corporation 3700 E. Michigan Blvd. Michigan City, IN Attn: Service raining Department.

3 ABLE OF CONENS PAGE SECION DESCRIPION PAGE SECION DESCRIPION PROCEDURE FOR ORDERING PARS RECOMMENDED SERVICE PARS LIS COMPRESSOR SSEM 750XHH XH ENGINE SSEM 750XHH XH FRAME ASSEMBL ENGINE AND COMPRESSOR SSEM 750XHH XH ENGINE EXHAUS SSEM 750XHH XH ENGINE EXHAUS SSEM 1525XH ONL INLE VALVE ASSEMBL AIR INLE VALVE SUB-ASSEMBL RECEIVER ANK ASSEMBL RECEIVER ANK SUB-ASSEMBL COOLING SSEM 750XHH XH COOLING SSEM 1525XH ONL COOLING SSEM 1525XH ONL COOLING SSEM DRAIN LINES COOLING SSEM ASSEMBL LIF BAIL ASSEMBL 750XHH XH LIF BAIL ASSEMBL 1525XH ONL AIR INLE SSEM 750XHH XH AIR INLE SSEM 1525XH ONL ELECRICAL SSEM HIGH PRESSURE ELECRICAL AND PNEUMAIC CONROL SSEM HIGH PRESSURE ELECRICAL AND PNEUMAIC CONROL SSEM HIGH PRESSURE ELECRICAL AND PNEUMAIC CONROL SSEM INSRUMEN PANEL DISCHARGE SSEM, NON- AFERCOOLED CONROL LINES CONROL LINES CONROL LINES FUEL SSEM, OPIONAL-EXPOR ONL FUEL SSEM, OPIONAL-EXPOR ONL DISCHARGE SSEM-AFERCOOLED ONL, OPIONAL

4 ABLE OF CONENS (CONINUED) PAGE SECION DESCRIPION PAGE SECION DESCRIPION WAER SEPARAOR-AFERCOOLED ONL, OPIONAL AIR SAR SSEM, OPIONAL CAPACI CONROL, OPIONAL

5 PARS LIS R PROCEDURE FOR ORDERING PARS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the compressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the address, phone numbers or fax numbers below. When ordering parts always indicate the Serial Number of the compressor. his can be obtained from the Bill of Lading for the compressor or from the Serial Number Plate located on the compressor. See Figure 1-1: Serial Plate / Serial Number Location. he genuine Sullair service parts listed meet or exceed the demands of this compressor. Use of replacement parts other than those approved by Sullair Corporation may lead to hazardous conditions over which Sullair Corporation has no control. Such conditions include, but are not limited to, bodily injury and compressor failure. SULLAIR CORPORAION SULLAIR ASIA, LD. SULLAIR EUROPE, S.A. CHAMPION COMPRESSORS, LD East Michigan Boulevard Michigan City, Indiana U.S.A elephone: SULLAIR (U.S.A. only) Fax: CUSOMER CARE for PARS and SERVICE SULLAIR ( ) Sullair Road, No. 1 Chiwan, Shekuo Shenzhen, Guangdong PRV. PRC POS CODE elephone: Fax: Zone Des Granges BP Montbrison, France elephone: Fax: Princess Highway Hallam, Victoria 3803 Austrailia elephone: Fax: Figure 1-1: Serial Plate / Serial Number Location xxxxxxx xxxx-xxxxx 2007XXXXXXXX xxxx/xxxxxxx xxx/xx xxxx-xxxxx xxxx/xxxxxxx 2007XXXXXXXX xxxxxxx 5

6 RECOMMENDED SERVICE PARS LIS 1.2 RECOMMENDED SERVICE PARS LIS KE ORDER PAR DESCRIPION NOE ELEMENS replacement for air filter element - primary replacement for air filter element - secondary (safety) replacement air filter element - primary 1525XH[A] only replacement air filter element - secondary 1525XH[A] only replacement for compressor oil filter replacement for engine (CA) oil filter - 1R1808 (I) replacement for engine (CA) fuel filter - primary: replacement for engine (CA) fuel filter - secondary: 1R replacement kit for receiver tank separator elements (3 element pack) KIS replacement for starter solenoid repair kit for inlet valve (springs included) repair kit for inlet valve (no springs included) repair kit for start/run solenoid - coil only replacement for high/low solenoid (coil only) repair kit for blowdown valve repair kit for pressure differential valve repair kit for control pressure reducing regulator 6

7 PARS LIS R00 KE ORDER PAR DESCRIPION NOE repair kit for back pressure regulator - high repair kit for back pressure regulator - low repair kit for compressor oil thermostat (230 F [110 C]) rebuild kit for compressor oil stop valve master maintenance kit - 50 Hour filter element filter 1 master maintenance kit Hour replacement for engine (CA) oil filter - 1R1808 replacement for engine (CA) fuel filter - primary: replacement for engine (CA) fuel filter - secondary: 1R0749 filter element replacement for air filter element - primary replacement for air filter element - secondary (safety) filter 1 master maintenance kit Hour replacement for engine (CA) oil filter - 1R1808 replacement for engine (CA) fuel filter - primary: replacement for engine (CA) fuel filter - secondary: 1R0749 filter element replacement for air filter element - primary replacement for air filter element - secondary (safety) filter MISCELLANEOUS 1525XH[A] Only 25 Call Customer Care 1 replacement for engine/compressor drive coupling replacement for 2" SAE split-flange w/viton o-ring replacement for 3" SAE split-flange w/viton o-ring 7

8 RECOMMENDED SERVICE PARS LIS KE ORDER PAR DESCRIPION NOE replacement for compressor intake filter restriction switch replacement for engine intake filter restriction switch replacement for exhaust muffler replacement for exhaust muffler 1525XH[A] only replacement for engine coolant radiator replacement for compressor oil cooler - primary replacement for compressor oil cooler - secondary replacement for engine charge air cooler replacement for compressor discharge aftercooler (AC machines only) replacement for fuel level sender (if equipped with on board fuel tank) replacement for compressor interstage temperature (I) switch replacement for receiver tank temperature (R) switch replacement for Compass Controller replacement for Compass Controller enclosure access key replacement for containment frame adjustable drain plug replacement for fuel supply quick disconnect - male replacement for fuel return quick disconnect - male replacement for battery disconnect switch replacement for ambient temperature sensor replacement for compressor discharge temperature sensor replacement for fuel tank vent (if equipped with on board fuel tank) 8

9 PARS LIS R00 KE ORDER PAR DESCRIPION NOE replacement for fuel tank filler cap replacement for engine coolant level sensor replacement for compressor lubricant - AWF (5 gallons/18.9 liters) replacement for psi transducer (XH and XHH machines only) replacement for receiver tank lid o-ring LUBRICAION replacement for compressor lubricant - AWF (55 gallons/208 liters) replacement for compressor lubricant - AWF (5 gallons/18.9 liters) (I) CA C-18 requires 2 oil filters CAUION Mixing of other lubricants within the compressor unit will void all warranties. 9

10 COMPRESSOR SSEM 750XHH XH 1.3 COMPRESSOR SSEM 750XHH XH R

11 PARS LIS R COMPRESSOR SSEM 750XHH XH KE PAR DESCRIPION 1 1 FILER, AIR 2 1 GAUGE, AIR FILER RESRICION 3 1 INLE VALVE 4 1 COMPRESSOR 5 2 VALVE, RELIEF 6 2 SWICH, EMPERAURE 7 1 SENSOR, EMPERAURE 8 2 SENSOR, PRESSURE 9 1 VALVE, DISCHARGE CHECK 10 1 RECEIVER, AIR/OIL 11 1 GLASS, SIGH OIL LEVEL 12 1 VALVE, MINIMUM PRESSURE 13 2 VALVE, BALL 14 1 COOLER, AIR (OPIONAL) 15 2 SEPARAOR, MOISURE 16 1 RAP, DRAIN 17 5 ORIFICE 18 2 VALVE, BLOWDOWN (RUNNING, N.C.) 19 2 SRAINER 20 1 SIGHGLASS, ORIFICE BLOCK 21 2 VALVE, HERMAL BPASS 22 2 COOLER, OIL 23 1 FILER, OIL 24 1 VALVE, OIL SOP 25 3 VALVE, REGULAOR BACKPRESS 26 1 VLAVE, SHULE (DOUBLE CHECK) 27 2 GAUGE, PRESSURE 28 1 VALVE, PRESSURE REGULAOR 29 2 VALVE, CHECK 30 3 VALVE, SOLENOID 3-WA ELEC KE 31 1 VALVE, SOLENOID 2-WA ELEC 32 3 SEPARAOR ELEMEN 33 1 VALVE, SHULE (DOUBLE CHECK) 34 1 VEN, AIR 35 1 CLINDER, AIR (OPIONAL) 36 2 VALVE, PRESSURE DIFF. BPASS 37 1 VALVE, BUERFL 8 (OPIONAL) 38 1 MANIFOLD, OIL CONROL 39 1 VALVE, BLOWDOWN (SHUDOWN N.O.) 40 1 RAP, SEAM RAP Notes: A1 OPIONAL: CAPACI CONROL A2 OPIONAL: COLD AIR LOUVERS A3 SANDARD AIR A4 AFERCOOLED AIR A5 MOISURE DRAIN A6 OPIONAL: DISCHARGE AIR COOLER COMPONEN DESCRIPION P1 P2 P PAR DESCRIPION DR SIDE PRESSURE CONROL PRESSURE WE SIDE PRESSURE COMPRESSOR DISCHARGE EMPERAURE SENSOR INERSAGE EMPERAURE SWICH RECEIVER ANK EMPERAURE SWICH (R) 11

12 ENGINE SSEM 750XHH XH 1.4 ENGINE SSEM 750XHH XH A9 A1 A4 A2 A3 A10 A5 A6 A11 A7 A12 A R01 12

13 PARS LIS R ENGINE SSEM 750XHH XH KE PAR DESCRIPION 1 1 turbocharger, engine 2 1 cooler, charge air 3 1 muffler, engine 4 1 sender, fuel level 5 1 rain cap, exhaust system 6 1 filter, fuel w/ water separator 7 1 pump, fuel (internal to engine) 8 1 pump, fuel hand operated priming 9 1 filter, fuel 10 1 vent, fuel tank 11 1 cap, fuel tank fill 12 1 thermostat, thermocord (optional) 13 1 kit, ether assembly 14 1 pump, oil (integral to engine) 15 1 by-pass valve (internal to engine) 16 1 cooler, oil (internal to engine) 17 1 filter, oil 18 1 pump, water (integral to engine) 19 1 radiator, engine 20 1 engine thermo (integral to engine) 21 1 sensor, inlet air press (turbo boost) 22 1 switch, coolant level 23 1 sensor, fuel pressure 24 1 sensor, fuel temperature 25 1 sensor, coolant temperature 26 1 sensor, engine oil pressure 27 1 sensor, cam speed timing 28 1 sensor, crank speed timing 29 1 heater, water jacket (optional) 30 1 oil level (dipstick) 31 1 filter, air 32 1 tank, fuel (optional) KE PAR DESCRIPION 33 1 pan, engine oil 34 1 gauge, filter restriction 35 1 sensor, inlet air temperature 36 1 valve, relief (integral to engine) 37 1 valve, air stop (optional) 38 1 valve, ball 3-way (dual port) 39 1 coupling, quick connect 1/2 supply 40 1 coupling, quick connect 3/8 return A1 Compressor A2 Intake manifold A3 urbine A4 Optional: air stop system A5 Injector A6 ECM A7 Heads and cylinders A8 Engine lube system/block and turbo A9 Air intake and exhaust system A10 Fuel system A11 Cooling system A12 Lubrication system L1 Coolant level L2 Fuel level L3 Oil level (dipstick) P5 Inlet manifold air pressure P6 Fuel pressure P7 Oil pressure 7 Compressor discharge temperature sensor 8 Interstage temperature switch 9 Receiver tank temperature switch (R) S1 Cam speed S2 Crank speed 13

14 FRAME ASSEMBL 1.5 FRAME ASSEMBL R02 14

15 PARS LIS R FRAME ASSEMBL KE PAR support plug eye eye support chain guard guard guard guard support plate fastener plug valve nut nut capscrew capscrew bolt screw screw washer DESCRIPION KE PAR washer washer washer elbow nipple connector plug 31 CALL CUSOMER CARE 1 frame assembly 32 SEE Section 1.18 OR Section sub assembly A1: FOR USE W/O FUEL ANK ONL FRAME ASSEMBL FRM ASS, 1600E W/O F FRM ASS, 1600E W/FUEL ANK LIF-BAIL SUB-ASSEMBL SA, LIF BAIL 1600E SA, LIF BAIL 1500EXH FRM ASS, 1600E W/O F FRM ASS, 1600E W/FUEL ANK LIF-BAIL SUB-ASSEMBL SA, LIF BAIL 1600E SA, LIF BAIL 1500EXH FRM ASS, 1600E W/O F DESCRIPION 15

16 ENGINE AND COMPRESSOR SSEM 750XHH XH 1.6 ENGINE AND COMPRESSOR SSEM 750XHH XH R

17 PARS LIS R ENGINE AND COMPRESSOR SSEM 750XHH XH KE PAR support bushing spacer fan support switch cord heater hose valve guard cover shield sub assembly gasket gauge washer adapter isolator valve nut washer nut DESCRIPION KE PAR DESCRIPION nut capscrew capscrew capscrew capscrew capscrew capscrew capscrew capscrew capscrew screw screw screw washer washer washer washer washer washer washer elbow tee Continued on page 19 17

18 ENGINE AND COMPRESSOR SSEM 750XHH XH 1.6 ENGINE AND COMPRESSOR SSEM 1525XH ONL (CONINUED) R

19 PARS LIS R ENGINE AND COMPRESSOR SSEM 1525XH ONL KE PAR nut tee nipple connector connector connector stud plug washer elbow 56 CALL CUSOMER CARE 1 coupling 57 CALL CUSOMER CARE 58 CALL CUSOMER CARE 1 engine 1 compressor DESCRIPION KE PAR A4: FUEL REURN FROM ENGINE A5: SANDARD ON 1525XH MACHINES, OPIONAL ON ALL OHERS. B1: ENGINE OIL DRAIN B2: ENGINE COOLAN DRAIN B3: SARER POSIIVE C1: MAKE SURE HREADS ARE CLEAN AND FREE OF OIL, APPL LOCIE 2440 SULLAIR P/N O HREADS OF SCREW AND ORUE O 77 F-LBS. C2: INSALL APER LOCK PER MANUFACURER S INSRUCIONS PROVIDED WIH PAR. SCREWS ARE SUPPLIED WIH APER LOCK. KE SUPPLIED WIH COMPRESSOR UNI. 1: SEE ASSEMBL DRAWING DESCRIPION NOES: A1: REMOVE FILERS FROM ENGINE AND MOUN O SUPS AND ON LIFING BAIL. A2: CONNEC O ENGINE FUEL PUMP A3: FUEL SUPPL O ENGINE 19

20 ENGINE EXHAUS SSEM 750XHH XH 1.7 ENGINE EXHAUS SSEM 750XHH XH R04 20

21 PARS LIS R ENGINE EXHAUS SSEM 750XHH XH KE PAR rain-cap muffler pipe support support clamp wrap wrap clamp capscrew capscrew washer washer DESCRIPION 21

22 ENGINE EXHAUS SSEM 1525XH ONL 1.8 ENGINE EXHAUS SSEM 1525XH ONL R02 22

23 PARS LIS R ENGINE EXHAUS SSEM 1525XH ONL KE PAR aid muffler elbow cap pipe support support support wrap wrap wrap gasket gasket clamp clamp nut nut nut nut nut capscrew capscrew capscrew DESCRIPION KE capscrew screw screw washer washer washer washer washer washer washer NOES PAR A1: CONNEC O ENGINE A2: CONNEC O UNI DESCRIPION 23

24 INLE VALVE ASSEMBL 1.9 INLE VALVE ASSEMBL R01 24

25 PARS LIS R INLE VALVE ASSEMBL KE PAR valve orifice valve hose clamp plug sub assembly hose orifice nut washer screw elbow elbow elbow tee tee nipple union tee nipple bushing DESCRIPION KE PAR EXPLODED VIEW NOES A1: FLOW DIRECION 1: SEE ASS DRAWING DESCRIPION 25

26 AIR INLE VALVE SUB-ASSEMBL 1.10 AIR INLE VALVE SUB-ASSEMBL R01 26

27 PARS LIS R AIR INLE VALVE SUB-ASSEMBL KE PAR DESCRIPION HOUSING, BOD 8 INLE VALVE COVER, ASSEMBL 8 INLE VALVE PLAE, FLOW CONROL 8 INLE VALVE COVER, INER 8 INLE VALVE PISON, 8 INLE VALVE SPRING, COMP. 144 LBS INER SHAF, 8 INLE VALVE SPRING, COMP. 109 LBS OUER SPRING, COMP LBS CAPSCR, HX GR5 1/4-20 X 3/ WASHER, SPRLOCK REG PLD 1/ O-RING, VION 4 5/8 X 1/ O-RING, VION 1 X 1/ SCREW, FERR HD, 3/8-16 X 1 3/4 LG PLUG, PIPE 1/2 SL PLD ORIFICE,.063 X.125M X.125F 27

28 RECEIVER ANK ASSEMBL 1.11 RECEIVER ANK ASSEMBL R03 28

29 PARS LIS R RECEIVER ANK ASSEMBL KE PAR plug flange valve filter orifice sightglass valve valve switch spacer tank transducer valve plug nut o-ring capscrew capscrew washer washer connector elbow elbow DESCRIPION KE elbow tee nipple nipple bushing tee nipple connector connector connector NOES: PAR A1: CE APPROVED ANK = A2: RECIEVER ANK POR DESCRIPION 29

30 RECEIVER ANK SUB-ASSEMBL 1.12 RECEIVER ANK SUB-ASSEMBL r00 30

31 PARS LIS R RECEIVER ANK SUB-ASSEMBL KE PAR element plate baffle support coupling coupling coupling coupling coupling coupling elbow nut o-ring pin pin capscrew capscrew capscrew washer washer washer washer capscrew DESCRIPION 31

32 COOLING SSEM 750XHH XH 1.13 COOLING SSEM 750XHH XH R

33 PARS LIS R COOLING SSEM 750XHH XH KE PAR clamp hose plug flange clamp clamp clamp support support element bowl hose pipe manifold sensor guard pipe hose hose support support sensor hose DESCRIPION KE PAR DESCRIPION pipe support seal support handle wrap guard guard support pipe valve cooler shroud hose cntr hose sub assembly gauge tube tube hose cap Continued on page 35 33

34 COOLING SSEM 750XHH XH 1.13 COOLING SSEM 750XHH XH R

35 PARS LIS R COOLING SSEM 750XHH XH KE PAR hose clamp clamp hose connector elbow nut nut nut nut nut capscrew capscrew capscrew capscrew screw screw screw screw screw washer washer washer washer washer DESCRIPION KE PAR hose u-bolt connector connector washer connector hose elbow tee elbow A1: O RECEIVER ANK A2: O COMPRESSOR A3: O ENGINE URBO A4: O ENGINE COOLAN CONN. A5: O CONAINMEN DESCRIPION B1: MOUN O FRAME B2: OIL MANF SUPPOR B3: ENGINE COOLAN SENSOR B4: SENSOR INSALLED IN AC FOR AC MACHINES B5: IS BULK PACKAGED FOR FACOR. FOR REPLACEMEN ELEMEN USE: : REFERENCE SUBASSEMBL DRAWING

36 COOLING SSEM 1525XH ONL 1.14 COOLING SSEM 1525XH ONL R

37 PARS LIS R COOLING SSEM 1525XH ONL KE PAR clamp hose plug flange clamp clamp clamp element bowl hose manifold sensor pipe hose hose support support sensor hose pipe support seal support DESCRIPION KE PAR DESCRIPION handle guard guard support pipe valve cooler shroud hose cntr hose sub assembly gauge tube tube pipe pipe hose clamp clamp hose connector Continued on page 39 37

38 COOLING SSEM 1525XH ONL 1.15 COOLING SSEM 1525XH ONL R

39 PARS LIS R COOLING SSEM 1525XH ONL KE PAR elbow nut nut nut capscrew capscrew screw screw screw screw washer washer washer hose u-bolt connector connector washer connector hose elbow tee elbow DESCRIPION KE PAR A1: O RECEIVER ANK A2: O COMPRESSOR A3: O ENGINE URBO A4: O ENGINE COOLAN CONN. A5: O CONAINMEN DESCRIPION B1: MOUN O FRAME B2: OIL MANF SUPPOR B3: ENGINE COOLAN SENSOR B4: SENSOR INSALLED IN AC FOR AC MACHINES B5: IS BULK PACKAGED FOR FACOR. FOR REPLACEMEN ELEMEN USE: : REFERENCE SUBASSEMBL DRAWING

40 COOLING SSEM DRAIN LINES 1.16 COOLING SSEM DRAIN LINES R03 40

41 PARS LIS R COOLING SSEM DRAIN LINES KE PAR spacer tube tube tube tube tube hose hose hose support tube tube tube plate clamp hose clamp clamp nut screw screw screw washer DESCRIPION KE PAR connector connector connector tee union elbow A1: O ENGINE RADIAOR A2: O ENGINE COOLAN CONN. A3: O ENGINE OIL DRAIN HROUGH FRAME A4: O ENGINE OIL PAN A5: O REC ANK DRAIN A6: O DRAIN POR IN FRAME A7: MOUN O FRAME A8: MOUN O ENGINE SUPPOR A9: MOUN O WELD PLAE A10: O OIL COOLER DRAIN DESCRIPION 41

42 COOLING SSEM ASSEMBL 1.17 COOLING SSEM ASSEMBL R01 42

43 PARS LIS R COOLING SSEM ASSEMBL KE PAR flange cooler cooler cooler support support support support valve hose hose cooler clamp connector DESCRIPION 43

44 LIF BAIL ASSEMBL 750XHH XH 1.18 LIF BAIL ASSEMBL 750XHH XH R01 44

45 PARS LIS R LIF BAIL ASSEMBL 750XHH XH KE PAR bail support support support support support cover shield nut nut capscrew capscrew capscrew screw screw washer washer washer washer u-bolt DESCRIPION 45

46 LIF BAIL ASSEMBL 1525XH ONL 1.19 LIF BAIL ASSEMBL 1525XH ONL R00 46

47 PARS LIS R LIF BAIL ASSEMBL 1525XH ONL KE PAR bail support support support cover support nut capscrew capscrew screw screw washer washer washer washer DESCRIPION 47

48 AIR INLE SSEM 750XHH XH 1.20 AIR INLE SSEM 750XHH XH R01 48

49 PARS LIS R AIR INLE SSEM 750XHH XH KE PAR DESCRIPION tube tube indicator indicator aid filter clamp support support support hose tube tube tube tube support tube support clamp band elbow hose clamp hose KE PAR elbow tube elbow nut nut nut capscrew capscrew screw screw screw washer washer NOES: A1: MOUN O COOLER ASS A2: MOUN O LIFING BAIL A3: MOUN O FRAME A4: USE EXISING HARDWARE DESCRIPION B1: REFERENCE: ENGINE AND COMPRESSOR B2: REFERENCE: ENGINE FLUID RECOVER ANK 49

50 AIR INLE SSEM 1525XH ONL 1.21 AIR INLE SSEM 1525XH ONL R

51 PARS LIS R AIR INLE SSEM 1525XH ONL KE PAR DESCRIPION tube indicator hose filter pipe support support support pipe pipe tube support support guard tube grd grd shield support cntr support support connector band KE PAR DESCRIPION clamp elbow hose clamp elbow clamp elbow nut nut nut nut nut capscrew screw screw screw screw washer washer u-bolt screw Continued on page 53 51

52 AIR INLE SSEM 1525XH ONL 1.21 AIR INLE SSEM 1525XH ONL R

53 PARS LIS R AIR INLE SSEM 1525XH ONL KE PAR DESCRIPION NOES: A1: CONNEC O FRAME A2: CONNEC O LIFING BAIL A3: CONNEC O ENGINE URBO A4: CONNEC O COMPR UNI A5: CONNEC O MOUN OF COOLER B1: REFERENCE

54 ELECRICAL SSEM 1.22 ELECRICAL SSEM R09 54

55 PARS LIS R ELECRICAL SSEM KE PAR DESCRIPION solenoid cable grip washer rod switch switch gasket enclosure plate lock mat battery support cable cable isolator cable cable clamp clamp nut nut nut nut nut screw washer KE PAR washer wrap wrap screw capscrew tubing tubing tubing 37 CALL CUSOMER CARE 1 rt harness A1: ELLOW SIDE OU A2: REFERENCE FUEL ANK A3: SEE WORK-CENER INSRUCIONS FOR LOCAION OF CLAMPS AND IE WRAPS. A4: REFERENCE SUP, RELA AND SWICH (MOUN O LIF- ING BAIL) A: - O DISCONNEC SWICH (SHOWN) B: - CONNECION A SARER C: - CONNEC O FRAME (A LIFING BAIL) D: + CONNEC O SARER DESCRIPION WIRING HARNESS CHAR REF. E-PARS SUB ASSEMBL 1600D E EXH

56 HIGH PRESSURE ELECRICAL AND PNEUMAIC CONROL SSEM 1.23 HIGH PRESSURE ELECRICAL AND PNEUMAIC CONROL SSEM R01 56

57 PARS LIS R HIGH PRESSURE ELECRICAL AND PNEUMAIC CONROL SSEM KE PAR support controller weatherstrip grommet plug enclosure support support sub assembly sub assembly connector clamp hose clamp nut nut screw screw screw screw hose rivet u-bolt DESCRIPION KE u-bolt NOES: PAR A1: USE ON OPEN FRAMES MACHINES ONL. DESCRIPION 57

58 HIGH PRESSURE ELECRICAL AND PNEUMAIC CONROL SSEM 1.24 HIGH PRESSURE ELECRICAL AND PNEUMAIC CONROL SSEM R02 58

59 PARS LIS R HIGH PRESSURE ELECRICAL AND PNEUMAIC CONROL SSEM KE PAR regulator valve valve tube valve valve gauge valve connector connector elbow nipple nipple nipple nipple elbow tee tee nipple bushing elbow DESCRIPION 59

60 HIGH PRESSURE ELECRICAL AND PNEUMAIC CONROL SSEM 1.25 HIGH PRESSURE ELECRICAL AND PNEUMAIC CONROL SSEM R02 60

61 PARS LIS R HIGH PRESSURE ELECRICAL AND PNEUMAIC CONROL SSEM KE PAR valve sensor valve connector elbow cross nipple bushing DESCRIPION 61

62 INSRUMEN PANEL 1.26 INSRUMEN PANEL A2 A R R00 62

63 PARS LIS R INSRUMEN PANEL KE PAR DESCRIPION connector, electrical ecm module cap, receptacle ecm module gasket, elect. conn. ecm module gag, press psi w/lcd (I) gag, temp/tach/fuel instrument, warning bank mod gag, press psi w/lcd (II) swt, start-on-off cntrls swt, reset cntrls swt, hi/lo controls heater,24v w/mntg plt & thermostat connector, deutsch hdp pn connector, deutsch hdp pn panel, sub electrical controls decal, overlay 14x14 encl relay,75vdc socket, relay 18-20ga wire breaker, cir50a auto restart controls gasket, neoprene cl cell enclosure, compass n4x screw, mach-rd hd 1/4-20 x ½ screw, pan hd ph #4-40 x ½ ss nut, hex #4-40 ss N O E KE A1 Attached to A2 Included with gauges (I) (II) PAR DESCRIPION Gauge is for machines from 300 to 600 PSI. (Gauge is for machines less than 300 PSI. N O E 63

64 DISCHARGE SSEM, NON-AFERCOOLED 1.27 DISCHARGE SSEM, NON-AFERCOOLED R03 64

65 PARS LIS R DISCHARGE SSEM, NON-AFERCOOLED KE PAR flange sensor support hose hose valve adapter nut pipe sub assembly transducer gasket nut o-ring capscrew capscrew washer washer washer u-bolt u-bolt DESCRIPION KE NOES: PAR A1) MOUN O FRAME A2) O UNI DISCHARGE POR 1) SEE ASS DWG CE MACHINES REPLACE WIH REPLACE WIH REPLACE WIH REPLACE WIH REPLACE WIH DESCRIPION 65

66 CONROL LINES 1.28 CONROL LINES R

67 PARS LIS R CONROL LINES KE PAR hose hose clamp tube tube hose hose hose hose hose hose trap hose hose hose screw elbow elbow washer elbow DESCRIPION A1: O WAER DRAIN ON FRAME 67

68 CONROL LINES 1.29 CONROL LINES R

69 PARS LIS R CONROL LINES KE PAR hose hose clamp tube tube hose hose hose hose hose hose trap hose hose hose screw elbow elbow washer elbow DESCRIPION A1: O WAER DRAIN ON FRAME 69

70 CONROL LINES 1.30 CONROL LINES R03 70

71 PARS LIS R CONROL LINES KE PAR fltr latch encl door hng supt door panel supt module harness harness cont sa sa supt weatherstrip nut nut nut nut nut nut DESCRIPION KE PAR capscr screw screw screw screw washer washer washer washer conn conn screw 36 CALL CUSOMER CARE 1 sa * DENOES OPIONAL MULIPLEXER ** DENOES OPIONAL AIR SOP DESCRIPION 71

72 FUEL SSEM, OPIONAL-EXPOR ONL 1.31 FUEL SSEM, OPIONAL-EXPOR ONL R01 72

73 PARS LIS R FUEL SSEM, OPIONAL-EXPOR ONL KE PAR DESCRIPION tube valve clamp filler valve hose sender flange coupling coupling ventilator cover cover hose hose tube tube plug plug plate clamp hose hose gasket connector connector clamp elbow nut screw KE PAR screw screw screw washer connector connector elbow elbow elbow adapter elbow elbow elbow DESCRIPION A1: MOUN FUEL VALVE O LIFING BAIL A2: HARDWARE IS INCLUDED WIH SENDING UNI A3: REFERENCE: HOSE CONNECION COUPLING, UICK DISCONNEC 3/8 A4: REFERENCE: HOSE CONNECION COUPLING, UICK DISCONNEC 1/2 (HESE IEMS ARE NO SHIPPED WIH MACHINE BU ARE AVALIBLE FROM SULLAIR PARS DEPARMEN) A5: FUEL LINE FROM ENGINE FILER A6: FUEL LINE O ENGINE FILER A7: HANDLE SHOWN A INERNAL POSIION A8: EXERNAL FUEL PORS A9: REFERENCE: FUEL ANK (ANK IS INCLUDED WIH FRAME ASSEMBL) 73

74 FUEL SSEM, OPIONAL-EXPOR ONL 1.32 FUEL SSEM, OPIONAL-EXPOR ONL R00 74

75 PARS LIS R FUEL SSEM, OPIONAL-EXPOR ONL KE PAR coupling coupling coupling coupling support cover cover hose hose panel nut screw screw union union DESCRIPION NOES: A1: CONNEC O FUEL SUPPL A2: CONNEC O FUEL REURN B1: MOUN O LIFING BAIL B2: MOUN O COOLER GUARD 75

76 DISCHARGE SSEM-AFERCOOLED ONL, OPIONAL 1.33 DISCHARGE SSEM-AFERCOOLED ONL, OPIONAL R01 76

77 PARS LIS R DISCHARGE SSEM-AFERCOOLED ONL, OPIONAL KE PAR DESCRIPION flange flange sensor sensor support support pipe hose hose hose hose hose clamp support support valve hose valve pipe hose hose adapter nut cooler shutter sub assembly support sub assembly transducer hose KE gasket nut nut o-ring capscrew capscrew capscrew screw screw washer washer washer washer connector connector elbow u-bolt u-bolt NOES PAR DESCRIPION A1: MOUN O FRAME A2: MOUN O EXHAUS BRACKE A1: MOUN O COOLER ASS B1: O UNI DISCHARGE 1: SEE ASS DWG : SEE ASS DWG

78 WAER SEPARAOR-AFERCOOLED ONL, OPIONAL 1.34 WAER SEPARAOR-AFERCOOLED ONL, OPIONAL R01 78

79 PARS LIS R WAER SEPARAOR-AFERCOOLED ONL, OPIONAL KE PAR DESCRIPION valve separator orifice float support hose support tube hose hose gasket strainer nut nut nut nut capscrew capscrew washer washer washer washer connector connector connector elbow tee KE nipple nipple elbow bushing bushing bushing coupling u-bolt u-bolt tee tee nipple NOES: PAR A1: O AIR SIGNAL (INLE VALVE) A2: O DRAIN POR (FRAME FRON) A3: O DISCHARGE AIR COOLER DRAIN POR A4: MOUN O FRAME B1: REFERENCE - FLANGE INCLUDED WIH FLEX HOSE C1: CE VERSION OF SEPARAOR = DESCRIPION 79

80 AIR SAR SSEM, OPIONAL 1.35 AIR SAR SSEM, OPIONAL R01 80

81 PARS LIS R AIR SAR SSEM, OPIONAL KE PAR DESCRIPION valve, check fuel 1/2 npt coupling, 1/2 male npt hose, air jic 1/4 x 123 lg hose,fm 37 jic 1/4 x 28 lg valve, relief 1 1/4 x 1 1/2 200psig ce hose,fuel conn to eng 1600 of tank, air 20 dia 60gal 200psi support, air tank 1600d o.f lubrication system, one-shot 3/8 npt 1600d valve, relay 1-1/4 npt 1600d hose, air jic 1 1/4 x 100 lg hose,fm 37 jic 1/4 x 175 lg valve, pressure reg 600psi valve, sol 3-way w/vent 1600d valve, inline check(1/4 npt)dc valve,ball 1/2 npt gauge, ctl air press psi silencer, air 1-1/4 npt nut,hex f pltd 3/ screw, hex ser washer 3/8-16 x washer, pl-b wide pltd 3/ connector,37 fl/mpt pltd 1/4 x 1/ connector,37 fl/mpt pltd 3/8 x 1/ elbow, 37fl 90m 1/4 x 1/ elbow, 37fl 90m 1 1/4 x 1 1/4 KE PAR DESCRIPION union,37fl bhd 1/ elbow, pipe 90 deg plt 1/ elbow, pipe 90 deg plt 1 1/ nipple,pipe pltd 1/4 x nipple,pipe pltd 1/2 x 1 1/ nipple,pipe pltd 1 1/4 x tee, pipe 150# plt 1/ nipple,pipe-hx pltd 1/4 x 1/ plug, pipe 1 150# plt bushing,red hex pltd 1/2 x 1/ bushing,red hex pltd 1 x 1/ bushing,red hex pltd 2 x 1 1/ elbow, pipe 45 deg 300# plt 1 1/ tee,brnc str thd 9/ cross, pipe 1/2 3000# plt NOES: A1: CONNEC O REC. ANK (REPLACE EE) A2: CONNEC O FRAME DRAIN (WAER) A3: CONNEC O WAER RAP A4: CONNEC O FUEL REURN ON ENGINE B1: WIRE IE DRAIN HOSE HRU HESE HOLES B2: REFERENCE AIR SARER ON ENGINE 81

82 CAPACI CONROL, OPIONAL 1.36 CAPACI CONROL, OPIONAL R00 82

83 PARS LIS R CAPACI CONROL, OPIONAL KE PAR hose cylinder rod bearing valve support hose lever stud spacer spacer valve gasket nut nut nut capscrew capscrew capscrew screw screw washer washer DESCRIPION KE stud connector elbow nut pin NOES: PAR DESCRIPION A1: REMOVE CAP AND CONNEC HERE. 83

84 NOES 84

85 NOES

86 WORLDWIDE SALES AND SERVICE SULLAIR ASIA, LD. Sullair Road, No. 1 Chiwan, Shekuo Shenzen, Gunagdong PRV. PRC POS CODE elephone: Fax: SULLAIR CORPORAION 3700 East Michigan Boulevard Michigan City, Indiana, U.S.A. elephone: SULLAIR (U.S.A. only) Fax: CUSOMER CARE for PARS and Service SULLAIR ( ) Champion Compressors, LD. Princess Highway Hallam, Victoria 3803 Australia elephone: Fax: SULLAIR EUROPE, S.A. Zone Des Granges BP Montbrison, France elephone: Fax: Printed in the U.S.A. Specifications subject to change without prior notice. E09EP