Repair Parts Manual. Manufactured and after

Transcription

1 Repair Parts Manual Manufactured 0-0 and after P/N 086 February 00 - revised December 00

2 General Information About this manual: This repair parts manualcovers current production machines only. While Snorkel has attempted in every way to confirm that a linformation in this manualis correct, improvements are being constantly made to the machine that may not be reflected in this manual. If you find information in this manualthat is not correct, or is confusing, you are urged to report your findings to Snorkelfor our evaluation. Your input is important to us and will be used in future printings of this manual. Every person who repairs this machine must be qualified and authorized to do so. CAUTION DO NOT modify this aerial platform without prior written consent of Snorkel Engineering Department. Modification may void the warranty, adversely affect stability, or affect the operational characteristics of the aerial platform. This machine is covered by a limited warranty that specifically identifies items warrantied by Snorkel and those items covered by originalmanufacturers warranty. A copy of the SnorkelLimited Warranty is located on the inside of the back cover of this manual. All correspondence relative to this machine, such as field reports, discrepancy reports, requests for information, etc., should be directed to: SnorkelInternational, Inc. P.O. Box 60 St. Joseph, MO USA Phone: (86) Abbreviations The following abbreviations may be used in this manual: AC alternating current ANSI American NationalStandards Institute CCA cold cranking amps cm centimeter DC direct current EMS envelope management system GFCI ground fault circuit interrupt LP liquified petroleum LPG liquified petroleum gas mm millimeters ft feet in inch lbs pounds no number NPT nationalpipe thread psi pounds per square inch qty quantity UL Underwriters Laboratories Inc. Electrical Hazard DANGER The aerial platform is not electrically insulated. Death or serious injury can result from contact with, or inadequate clearance from, an energized conductor. Do not go closer than the minimum safe approach distance as defined by the minimum Safe Approach Distance as defined by ANSI Standards. Regard all conductors as energized. Allow for electrical wire sag and aerial platform sway. If the work platform, or any part of the aerial platform contacts a high-voltage electrical conductor, the entire machine can become electrically charged. If that happens, remain on the machine and do not contact any other structure or object. This includes the ground, adjacent buildings, poles, and any other objects that are not part of the aerialplatform. Such contact could make your body a conductor to the other object, creating an electrical shock hazard resulting in death or serious injury. If an aerialplatform is in contact with an energized conductor the platform operator must warn ground personnelin the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock hazard resulting in death or serious injury. Do not approach or leave the aerial platform until the electricity has been turned off. Do not attempt to operate the lower controls when the work platform or any part of the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of such contact. Personnelon or near an aerialplatform must be continuously aware of electrical hazards, recognizing that death or serious injury can result from contact with an energized conductor. Snorkel all rights reserved Printed in USA

3 Table of Contents Service and parts information To order service or repair parts i ANSI and OSHA compliance i Manuals i Parts order form ii Section. - Repair parts Chassis/turntable mounting Drive Steering Swing drive mounting Fueltank Hydraulic oil reservoir mounting Booms mounting Upper boom and hose carrier Upper boom Hose carrier Extend cylinder before Extend cylinder after Platform, gravity gate Platform, swinging gate Platform rotation gear box, Hub City Chassis cowling Turntable cowling Engine mounting, Ford gasoline Engine, Ford gasoline Engine mounting, Kubota diesel Engine, Kubota diesel Air cleaner Placards and decals Gear hub, drive - Auburn Gear hub, steer - Auburn Swing drive, Perfection Tires and wheels Section. - Hydraulics Chassis hydraulic equipment Chassis hydraulic hoses Turntable hydraulic equipment Turntable hydraulic hoses Booms hydraulic equipment Package valve, Vickers Controlvalve package, Vickers Add-on valve, Vickers Controlvalve, drive Drive controlvalve Transmission valve AC generator valve Accumulator, chassis Accumulator, turntable Check valve Lower boom lift cylinder Cylinder, lower boom lift - Rosenboom Cylinder, lower boom lift - Texas Middle boom lift cylinder before Middle boom lift cylinder after Upper boom lift cylinder Cylinder, boom lift - GBI Cylinder, boom lift - Green Cylinder, boom lift - Seabee Cylinder, boom lift - Rosenboom Cylinder, extension - GBI Cylinder, extension - Rosenboom Master level cylinder Cylinder, master level - Green Cylinder, master level - Prince Cylinder, master level - Rosenboom Slave level cylinder Cylinder, slave level - GBI Cylinder, slave level - Prince Cylinder, slave level - Texas Cylinder, steering - Texas Dual counterbalance valve, Fluid Tech Emergency power pump Flow divider, Fluid Tech Gear flow divider High-low speed valve Hydraulic motor and brake Hydraulic oil reservoir Hydraulic drive motor, steering Hydraulic drive motor, drive Hydraulic oil return filter Hydraulic pump and fittings Sense line dump valve Solenoid valve, high-low shift Transmission valve package, Fluid Tech Pressure switch Section. - Electrical Chassis electrical, Ford Chassis electrical, Kubota Turntable electrical, Ford Turntable electrical, Kubota Platform electrical Wiring box, Ford Wiring box, Kubota Wiring box panel, Ford Wiring box panel, Kubota Upper controlbox, Ford Upper controlbox, Kubota Engine gauge panel, Ford Engine gauge panel, Kubota Platform foot switch Boom switch, Ford Boom switch, Kubota Steer switch, left hand Steer switch, right hand Power to Platform, volt Controller, drive Section. - Factory installed options Hydraulic AC generator AC generator Airline to platform UNO 0-0 and after

4 Table of contents Driving lights and tail lights Dualfuel, Ford Dualfuelengine, Ford LP fuelonly, Ford LP fuelengine, Ford Engine block heater Lanyard anchor, platform floor Motion alarm Operator horn Tooltray Tow package Warning lights Work lights Upper controlbox cover UNO 0-0 and after

5 Service and parts information To order service or repair parts When placing an order for service or repair parts, please have the following information available for your machine. Machine modelnumber Machine serialnumber Snorkelpart number Description of part Quantity of parts required Your purchase order number Address for order to Ship To Your desired shipment method The parts order form on the following page may be mailed or faxed to the attention of Parts Worldwide at the following location: SnorkelInternational, Inc. P.O. Box 60 St. Joseph, MO USA Phone: -(800)--07 Parts Worldwide Fax: (86)-6-6 Attention: Parts Department For your convenience, our electronic on-line ordering system is available at the following Internet location: ANSI and OSHA compliance Allowners and users of the aerialplatform must read, understand, and comply with all applicable regulations. Ultimate compliance to OSHA regulations is the responsibility of the user and their employer. ANSI publications clearly identify the responsibilities of allpersonnelwho may be involved with the aerialplatform. A reprint of the Manualof Responsibilities for Dealers, Owners, Users, Operators, Lessors and Lessees of ANSI/SIA A9.-99 Boom-Supported Elevating Work Platforms is available from Snorkel dealers or from the factory upon request. Copies are also available from: Scaffold Industry Association 0 Ventura Blvd. Suite 0 Woodland Hills, CA 96-7 USA Manuals Manuals are available from Snorkel to support any of the machines that we produce. The specific manuals for UNO are as follows: Operator s Manual Snorkelpart number Repair Parts Manual Snorkelpart number ANSI Manualof Responsibilities ANSI/SIA A9.-99 Record machine information here: Modelnumber Serialnumber Date of purchase Purchased from Snorkeldealer or distributor UNO 0-0 and after i

6 Parts order form Fill out completely and fax to (86)-6-6 attention: Parts Worldwide Date Company Address Contact name Phone number Fax number Account number Purchase order number Model Serialnumber Optionalequipment Purchase order number Ship to Ship by Part number Description Quantity Price Note: Backordered parts will be shipped as soon as available by the same shipping method as the original order unless indicated below: Ship complete order only - do not backorder parts. Ship all available parts and supply information of disposition of backordered parts. Other instructions as specified ii UNO 0-0 and after

7 Section. - Repair parts UNO 0-0 and after -

8 Chassis/turntable mounting Chassis - (consult factory) Turntable - (consult factory) 0009 Rotation bearing Capscrew /8- x -/ inch long locking hex head grade Washer /8 hard flat ASTM-F Capscrew /8- self locking Grease fitting, /8 NPT straight Bulkhead connector Bulkhead locknut / inch hydraulic hose 0870 Male elbow 0079 Decal, rotate while greasing AWM UNO 0-0 and after

9 Drive Hydraulic motor and brake - (see page -0 for parts breakdown) Wheel bolt /8-8 x -/ inch long Nut /8-8 self locking Washer /8 medium flat 00 Straight thread 90 elbow 6 00 Straight thread 90 elbow 7 06 Straight thread 90 elbow Swivelnut run tee Gear hub, drive - (see page - for parts breakdown) 0 70 O-ring Capscrew /- x inch long hex head grade 9879 Washer / medium lock AW070 UNO 0-0 and after -

10 Steering Gear hub, steer - (see page -6 for parts breakdown) Hydraulic drive motor, steering - (see page - for parts breakdown) Steer yoke, left hand Steer yoke, right hand Cylinder, steering - (see page - for parts breakdown) Tie rod Tie rod end 8 Tires and wheels - (see page -0 for selection) Lock pin 0 08 Straight thread 90 elbow 06 Straight thread 90 elbow 00 Straight thread 90 elbow 070 Hex head plug 0700 Swivelnut 90 elbow 0008 Pin Keeper plate Pin guard 8 09 Bearing Thrust bearing Grease fitting, /8 NPT straight Spacer, tie rod mounting Bearing, self aligning 0607 Pin 60 6 Roll pin /6 inch diameter x -/ inch long 0009 Pin 6 70 O-ring 7 60 Capscrew /- x -/ inch long hex head grade Nut /8-8 self locking Wheel bolt /8-8 x -/ inch long Washer /8 hard flat ASTM-F Washer / medium lock Machine bushing -/ inch OD x -/ inch ID x gauge thick 9709 Capscrew /8-6 x / inch long hex head grade 9879 Washer /8 medium lock 9709 Capscrew /6-8 x /8 inch long hex head grade Washer /6 medium lock Machine bushing -/ inch OD x inch ID x gauge thick Straight thread adapter - UNO 0-0 and after

11 SECTION C-C SECTION A-A 9 SECTION D-D 7 7 VIEW B-B C L C 7 B 8 SECTION E-E E 0 A C A 7 E D D B F 9 DETAIL F AW0690 Steering SnorkelmodelUNO Page-

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13 Swing drive mounting Swing drive - (see page -8 for parts breakdown) Swing drive motor 8007 Sealrepair kit Capscrew /- x -/ inch long hex head grade Washer / medium lock 606 Adjustment bolt - (used on Gear Products and Perfection swing drive) 6080 Adjustment bolt - (used on Tulsa Winch swing drive only) Adjustment bolt Nut /8- hex jam 8 70 O-ring Capscrew /- self locking socket head Washer / hard flat ASTM-F6 600 Adjustment bolt AWM000 UNO 0-0 and after -7

14 Fuel tank 0070 Fuel tank, 0 gallon capacity Replacement fuel tank cap Fueltank strap Capscrew /-0 x / inch long hex head grade 6000 Nut /-0 self locking Capscrew /8-6 x inch long hex head grade Nut /8-6 self locking Fuel gauge - (includes gauge lens) 8800 Replacement gauge lens Pipe plug / NPT square head 9 0 Pickup tube - (used with dieselfuel) AWM000-8 UNO 0-0 and after

15 Hydraulic oil reservoir mounting Hydraulic oil reservoir - (see page - for parts breakdown) Fueltank strap 770 Pipe plug / inch NPT square head Capscrew /-0 x / inch long hex head grade 6000 Nut /-0 self locking Capscrew /8-6 x inch long hex head grade Nut /8-6 self locking 7 6 AWM000 UNO 0-0 and after -9

16 Booms mounting 07 Upper boom and hose carrier - (see page - for parts breakdown) Floating turret, lower Floating turret, upper Follower bar, lower Lower boom Follower bar, middle Middle boom 8 00 Middle boom lift cylinder after (see page -8 for parts breakdown) 0076 Upper boom lift cylinder before (see page -9 for parts breakdown) 9 00 Middle boom lift cylinder before (see page -7 for parts breakdown) 00 Middle boom lift cylinder after (see page -8 for parts breakdown) 0 00 Master level cylinder - (see page -6 for parts breakdown) 0068 Pin Pin Pin 600 Nut /8-6 self locking 0088 Pin Pin Pin Pin Pin Pin 007 Pin 008 Pin Washer strip Pin lock 0079 Pin lock Capscrew /6-8 drilled head Washer /6 medium lock inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew /- x -/ inch long hex head grade Nut /- self locking 608 Capscrew /- x inch long hex head self locking 00 Bearing Bearing 0006 Bearing 00 Slide pad 6 00 Mount, lift cylinder Booms hydraulic equipment - (see page -8 for parts breakdown) Capscrew /- x -/ inch long hex head grade Washer / medium lock 0 00 Lower boom lift cylinder - (see page - for parts breakdown) 606 Capscrew /8-6 x -/ inch long socket flat head -0 UNO 0-0 and after

17 Booms mounting Cylinder mount detail AWM00 UNO 0-0 and after -

18 Upper boom and hose carrier 07 Upper boom and hose carrier 00 Upper boom - (see page - for parts breakdown) 00 Hose carrier - (see page -6 for parts breakdown) Clamp bar 0907 Clamp Nut /8-6 self locking Spacer Washer /8 medium flat Capscrew /8-6 x -/ inch long hex head grade Tube Ramp Capscrew /8-6 x inch long hex head grade 9879 Washer /8 medium lock Capscrew /8-6 x -/ inch long hex head grade 087 Slide pad Slide pad mounting bar Slide pad track Nut /-0 self locking Nut /6-8 self locking Capscrew /6-8 x / inch long hex head grade Washer /6 medium flat Washer /6 medium lock 9709 Capscrew /6-8 x / inch long hex head grade Capscrew /-0 x inch long hex head grade Spacer 0900 Clamp - UNO 0-0 and after

19 0 7 7 A C A B B C SECTION B-B 6 SECTION C-C 0 SECTION A-A AW00 Upper boom and hose carrier SnorkelmodelUNO Page -

20 7 A B C D E 7 A B C D E SECTION A-A SECTION C-C 9 8 SECTION E-E SECTION B-B SIDE VIEW OF SECTION B-B SECTION D-D AW009 Upper boom Page - SnorkelmodelUNO

21 Upper boom 00 Upper boom Base boom Tip Boom 00 Extend cylinder - (see page -9 for parts breakdown) 009 Slave level cylinder - (see page -0 section for parts breakdown) 0-99 Channelmount plate Slave level cylinder mount Pin Capscrew /8-6 x inch long drilled head Backup bar Pin 00 Slide pad 00 Slide pad 007 Slide pad shim,.00 inch thick 008 Slide pad shim,.06 inch thick 600 Nut /8-6 self locking Slide pad spacer, / inch thick Slide pad spacer, /8 inch thick 8 00 Slide pad Pad stop bar Slide pad Slide pad Slide pad mount Capscrew /8-6 x -/ inch long hex head grade Capscrew /8-6 x inch long hex head grade Washer /8 medium lock Capscrew /8-6 x inch long hex head grade Cap inch diameter stainless steel safety lockwire - (sold in one pound can) Cotter pin /6 inch diameter x -/ inch long / inch hydraulic hose 000 Bulkhead branch tee 070 Bulkhead locknut / inch hydraulic hose Clamp 0077 Slide pad shim,.06 inch thick Slide pad shim,.00 inch thick Bearing Bearing Bearing Capscrew /- x inch long hex head grade 9879 Washer / medium lock 6099 Stud /8-6 x inch long 606 Nut /8-6 hex jam UNO 0-0 and after -

22 Hose carrier 00 Hose carrier Lower channel Top channel Plastic track link 9900 Mounting bracket Mounting bracket Clamp bar Spacer Nut /8-6 self locking Capscrew /8-6 x -/ inch long hex head grade Washer /8 medium flat Spacer Power wire, gauge/8 conductor x 68 feet long - (terminals not included) 08 Replacement terminal Control wire #, 8 gauge/9 conductor x 68 feet long - (terminals not included) 0697 Replacement terminal Capscrew /8-6 x -/ inch long hex head grade Capscrew /-0 x / inch long hex head grade 6 00 / inch hydraulic hose Nut /-0 self locking Washer /8 medium lock Control wire #, 8 gauge/9 conductor x 68 feet long - (terminals not included) 0697 Replacement terminal -6 UNO 0-0 and after

23 / / 8/ VIEW A-A A A B VIEW B-B B AW00 Hose carrier SnorkelmodelUNO Page - 7

24 Extend cylinder before Extend cylinder Cylinder, extension - (see page - for parts breakdown) Extend cylinder mount Slide pad Capscrew /-0 x / inch long hex head grade 606 Nut -/-7 self locking Cotter pin /6 inch diameter x -/ inch long Cartridge holding valve - (factory preset, do not reset) /8 inch hydraulic tube Straight thread adapter Straight thread adapter 00 Straight thread 90 elbow 0700 Swivelnut 90 elbow 000 Clamp AW00-8 UNO 0-0 and after

25 Extend cylinder after Extend cylinder 077 Cylinder, extension - (see page - for parts breakdown) 00 Straight thread 90 elbow Slide pad 609 Capscrew /-0 x / inch long socket flat head AW00- UNO 0-0 and after -9

26 Platform, gravity gate Platform - (consult factory) Platform rotation gear box - (see page - for parts breakdown) Pylon 009 Manualrotation crank Lower mount Pin Pin lock Pin Pin lock Pin lock Capscrew /6-8 drilled head 606 Capscrew /- self locking drilled head 0098 Key /6 inch square x -/ inch long Roller, aluminum gravity gate Gravity gate Gravity gate, complete - (includes items,, 6, 6 and 7) Roller spacer, aluminum gravity gate 7 00 Key /8 inch square x inch long 8 09 Rotation stop Upper controlbox handrail Washer /6 medium lock inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew /- x -/ inch long hex head grade Washer / medium flat Nut /- self locking 699 Set screw /8-6 x /8 inch long hex socket head Capscrew /8-6 x -/ inch long hex head grade Nut /8-6 self locking Capscrew /6-8 x -/ inch long hex head grade Pylon mount Capscrew /- x -/ inch long hex head grade Washer / hard flat ASTM-F Washer /8 medium flat -0 UNO 0-0 and after

27 A A VIEW A-A AWA06C Platform, gravity gate SnorkelmodelUNO Page -

28 C C DETAIL "B" VIEW A-A DETAIL "B" VIEW C-C VIEW A-A (FROM BACKSIDE) AWA07C Platform, swinging gate Page - SnorkelmodelUNO

29 Platform, swinging gate Platform - (consult factory) Platform rotation gear box - (see page - for parts breakdown) Pylon 009 Manualrotation crank Lower mount Pin Pin lock Pin Pin lock Pin lock Capscrew /6-8 drilled head 606 Capscrew /- self locking drilled head 0098 Key /6 inch square x -/ inch long Swinging gate, aluminum platform Latch stop Door latch 7 00 Key /8 inch square x inch long 8 09 Rotation stop Upper controlbox handrail Washer /6 medium lock inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew /- x -/ inch long hex head grade Washer / medium flat Nut /- self locking 699 Set screw /8-6 x /8 inch long hex socket head Capscrew /8-6 x -/ inch long hex head grade Nut /8-6 self locking Capscrew /6-8 x -/ inch long hex head grade Pylon mount Capscrew /- x -/ inch long hex head grade Washer / hard flat ASTM-F Knob, gate hinge pin 07 Pin, gate hinge 0007 Bearing Spring, torsion Roll pin /8 inch diameter x inch long Capscrew /-0 x /8 inch long hex head grade Washer / medium lock Washer / medium flat Nut sert / Washer /8 medium flat UNO 0-0 and after -

30 Platform rotation gear box, Hub City Platform rotation gear box, Hub City Spacer 8900 Worm gear Shim,.00 inch red Shim,.00 inch blue Shim,.00 inch red Shim,.00 inch red Cap, open Output sheave Output spacer Housing 8907 Cap, open Cap, closed 890 Worm Bearing cup Bearing cup Bearing cone Bearing cone Capscrew /6-8 x / inch long hex head grade Capscrew /6-8 x 7/8 inch long hex head grade Key / inch square 8900 Retaining ring Grease, rustproof LPS- 770 Plug, / inch NPT hollow hex 8900 Seal 8900 Seal O-ring O-ring - UNO 0-0 and after

31 Platform rotation gear box, Hub City AWV00 UNO 0-0 and after -

32 Chassis cowling Side cowling, rear left hand Engine compartment cover Side cowling, rear right hand Carriage bolt /-0 x / inch long Grille Cover, right hand drive axle Capscrew /8-6 x inch long hex head grade Washer /8 medium flat Nut /8-6 self locking Capscrew /8-6 x -/8 inch long hex head grade 088 Slide pad 000 Rubber door latch Machine screw #8- x / inch long truss head Washer #8 medium lock Nut #8- hex Cover, left hand drive axle Guide pad Guide angle Capscrew /8-6 x / inch long hex head grade Capscrew /8-6 x -/ inch long hex head grade Washer /8 medium lock Bottom plate 09 Cowling pin Washer /6 medium flat Washer /6 medium lock Capscrew /6-8 x / inch long hex head grade Side cowling, front left hand Side cowling, front right hand Cover, front top Washer / medium flat 6000 Nut /-0 self locking -6 UNO 0-0 and after

33 Chassis cowling AWM000 UNO 0-0 and after -7

34 Turntable cowling 0079 Door, left hand 0070 Door, right hand Rear panel Cover, left front Washer /6 medium flat Washer /6 medium lock Capscrew /6-8 x / inch long hex head grade Capscrew /6-8 x inch long hex head grade Nut /6-8 self locking Rubber door latch Machine screw #0- x / inch long truss head Washer #0 medium lock Nut #0- self locking 00 Slide pad Capscrew /8-6 x -/ inch long hex head grade Nut /8-6 self locking Capscrew /-0 x inch long hex head grade Washer / medium flat Nut /-0 hex Rubber bumper -8 UNO 0-0 and after

35 Turntable cowling AWM00 UNO 0-0 and after -9

36 Engine mounting, Ford gasoline 099 Engine, Ford gasoline - (see page - for parts breakdown) Fan shroud Radiator mount Radiator mounting bracket Engine mount washer Overflow reservoir Replacement reservoir cap Mount plate, overflow reservoir Radiator Radiator cushion Engine mount 7609 Radiator cap - psi 760 Hose 760 Hose, lower radiator 000 Clamp Nut /-0 self locking Fuelhose /6 inch diameter x 8 inch long Radiator overflow hose /6 inch diameter x inches long Male 90 elbow Male adapter Pipe plug / NPT square head Nut /8-6 self locking 6009 Nut /- self locking 6079 Washer, snubbing 9709 Capscrew /8-6 x -/ inch long hex head grade 606 Capscrew /- x -/ inch long hex head grade Capscrew /8-6 x / inch long hex head grade Capscrew /8-6 x inch long hex head grade Washer /8 medium flat Capscrew /-0 x -/ inch long hex head grade Machine screw #0 x / inch long self tapping 0678 Fuelhose x inch long 008 Clamp Fuelfilter 0907 Clamp Capscrew /-0 x / inch long hex head grade Washer / medium flat Washer / medium lock Clamp Nut metric M hex Clamp 0900 Clamp Pop rivet #AD6-ABS -0 UNO 0-0 and after

37 FUEL TANK 6 DETAIL "A" "C" B B "A" SEE DETAIL "D" VIEW B-B DETAIL "D" BACK VIEW OF ALTERNATOR DETAIL "C" AW000 Engine mounting Ford gasoline SnorkelmodelUNO Page -

38 SECTION VIEW OF ITEM Page - Engine Ford gasoline SnorkelmodelUNO AW099

39 Engine, Ford gasoline 099 Engine, Ford gasoline complete 7679 Engine, Ford VSG- gasoline 7608 Replacement choke Replacement carburetor Carburetor rebuild kit Replacement governor 7607 Replacement ignition distributor 7607 Replacement oil filter 7607 Replacement fuel filter 7607 Replacement spark plug 7607 Replacement spark plug wire # Replacement spark plug wire # Replacement spark plug wire # Replacement spark plug wire # Replacement starter 800 Replacement actuator on carburetor Replacement fiber float 007 Hydraulic pump and fittings - (see page -7 for parts breakdown) Flywheel housing coupling kit Mount, left hand Mount, right hand Air cleaner - (see page - for parts breakdown) Mounting band, air cleaner Mounting bracket, air cleaner Air horn Air inlet tube 087 Air inlet elbow 077 Sense line dump valve - (see page -8 for parts breakdown) 09 Tailpipe Exhaust flange 7609 Elbow Switch, oilpressure Air cleaner service indicator Clamp Clamp Vacuum hose, /6 inch diameter x 8 inches long 600 Nut #0- self locking 6069 Machine screw #0- x inch long truss head Ignition control module - (included with Ford engine) 7700 Reducer bushing 0900 Street elbow, /8 NPT Reducer bushing Clamp Elbow, 90 rubber Elbow, 90 rubber Capscrew /- self locking drilled head 70 O-ring 770 Pipe 90 elbow, -/ inch NPT Nipple -/ inch NPT 6000 Nut /-0 self locking Nut /6-8 self locking Capscrew /-0 x / inch long hex head grade Brace, tailpipe Capscrew /6-8 x inch long hex head grade Parts list continued on next page UNO 0-0 and after -

40 Engine, Ford gasoline Washer /6 medium flat inch diameter stainless steel safety lockwire - (sold in one pound can) 000 Clamp 0670 Cap 6068 Washer / hard flat ASTM-F Washer / medium flat Capscrew metric M0-. x 0mm long hex head Washer metric M0 lock Brace, muffler Muffler, standard Pipe 90 elbow, -/ inch NPT Nipple, -/ NPT x 7 inch long 7770 Pipe elbow -/ inch NPT 90 street 0000 Fuelhose, /8 inch diameter x inches long 606 Capscrew metric M0-. x 8mm long hex head 6997 Capscrew metric M0-. x 90mm long hex head 6067 Nut metric M0 hex Air intake hose Air inlet tube Capscrew metric M8-. x 0mm long hex head Capscrew /-0 x inch long hex head grade Washer / bonded Washer / medium flat Air intake gasket Exhaust adapter Capscrew metric M0-. x 0mm long hex head Washer metric M8 lock Alternator Adjustment bar Washer metric M8 flat Washer metric M0 flat Washer /8 hard flat ASTM-F V-belt 7 0 Straight thread 90 elbow Externalmap sensor Machine screw #0- x -/ inch long truss head - UNO 0-0 and after

41

42 Engine mounting, Kubota diesel 086 Engine, Kubota diesel- (see page -9 for parts breakdown) 760 Hose Radiator mount Radiator mounting bracket Radiator cushion Radiator cap - psi Capscrew /6-8 x / inch long hex head grade Fan shroud Hose Bushing, radiator hose Engine mount Engine mount washer 6009 Nut /- self locking Capscrew /- x -/ inch long hex head grade Capscrew /8-6 x / inch long hex head grade Capscrew /8-6 x -/ inch long hex head grade Capscrew /8-6 x inch long hex head grade Washer /8 medium flat Nut /8-6 self locking Machine screw #0 x / inch long self tapping 6079 Washer, snubbing 000 Radiator overflow hose /6 inch diameter x inches long 0607 Male adapter 060 Male adapter 0786 Fuelhose /6 inch diameter fuelsupply hose Clamp Clamp Clamp Washer /6 medium lock Fuel filter - (included with Kubota engine) Radiator 7606 Fuelprimer bulb Washer /6 medium flat 090 Clamp -6 UNO 0-0 and after

43 6 FUEL TANK SECTIONAL DETAIL "A" A AW086 Engine mounting Kubota diesel SnorkelmodelUNO Page - 7

44 7 7 D D "B" DETAIL "C" VIEW D-D "C" DETAIL "B" 8 0 SECTION E-E SECTION A-A SAE HOUSING V0-E ENGINE AW086 Page - 8 Engine Kubota diesel Snorkel model UNO

45 Engine, Kubota diesel 086 Engine, Kubota diesel Engine, Kubota V0-E diesel Engine, Kubota V0-B diesel Replacement alternator 7607 Replacement fan/alternator belt 7607 Replacement fuel shutdown solenoid 7607 Replacement oil filter 7607 Replacement high pressure fuel filter 7607 Replacement low pressure fuel filter Replacement glow plug Replacement fuel injector Replacement starter 007 Hydraulic pump and fittings - (see page -7 for parts breakdown) Capscrew /6-8 x inch long hex head grade Motor mount, right rear - Kubota V0-B engine Motor mount, right rear - Kubota V0-E engine Motor mount, left rear - Kubota V0-B engine Motor mount, left rear - Kubota V0-E engine Motor mount, right front Motor mount, left front Solenoid bracket Washer /6 medium lock Cotter pin /6 inch diameter x inch long 6000 Clevis pin Mount bracket, air cleaner - Kubota V0-B engine Mount plate - Kubota V0-E engine Air inlet tube 007 Solenoid 0067 Return spring Spacer Swivel, in-line Yoke Throttle rod Jumper wire 989 Nut /-8 hex 600 Nut /-8 self locking Nut /-0 self locking Capscrew /-0 x / inch long hex head grade 6009 Coupler nut Washer /6 medium flat Nut metric M0 hex Engine adapter Capscrew metric M0-. x mm long hex head Washer metric M0 lock 077 Sense line dump valve - (see page -8 for parts breakdown) 7600 Air cleaner - (see page - for parts breakdown) 7600 Mounting band, air cleaner 7600 Elbow, 90 rubber 000 Clamp Air cleaner service indicator Overflow reservoir Replacement reservoir cap Capscrew metric M0-. x 0mm long hex head Capscrew metric M0-. x 0mm long hex head Clamp Parts list continued on next page UNO 0-0 and after -9

46 Engine, Kubota diesel 09 Tailpipe 000 Fuelhose /6 inch diameter x inches long Brace, muffler Fuel filter - (included with Kubota engines) 9709 Capscrew /6-8 x inch long hex head grade Nut /6-8 self locking Muffler, standard Exhaust flange Capscrew /6-8 x inch long hex head grade Elbow, 90 rubber Adapter - (included with air cleaner service indicator) 087 Air inlet elbow 000 Clamp Exhaust tube Capscrew 7/6- x -/ inch long hex head grade Washer 7/6 medium lock Clamp Air inlet tube inch diameter stainless steel safety lockwire - (sold in one pound can) Washer / medium lock Washer / medium flat Capscrew /- self locking drilled head Washer /6 medium flat Coupling - Kubota V0-B engine Washer /8 medium lock Brace, tailpipe Capscrew /8-6 x -/ inch long hex head grade Washer / medium flat Clamp Nut /8-6 self locking Switch, oilpressure Jumper wire Straight thread adapter 7 7 /8 hydraulic hose Hex plug Capscrew /8-6 x -/ inch long hex head grade Washer /8 medium flat Coupling - Kubota V0-E engine Capscrew /6-8 x inch long hex head grade Washer /6 medium flat -0 UNO 0-0 and after

47 Air cleaner 7600 Air cleaner Housing - (not sold separately) 800 Primary filter element 800 Secondary filter element 8006 Clamp 8007 Dust cap Vacuator valve 6 AW7600 UNO 0-0 and after -

48 Placards and decals 08 Decal, UNO logo 699 Decal, Snorkel brand logo Decal, Snorkel brand logo Placard, platform capacity 00 pounds 007 Decal, danger electrical hazard Decal, attach fall restraint Decal, danger electrical hazard 8 00 Decal, directional arrows forward/reverse Placard, emergency bleed down valve Placard, caution serial number 0897 Decal, danger you must not operate 0896 Decal, danger electrical hazard 6000 Nut /-0 self locking Placard, lug nut torque 0060 Decal, danger descending boom Placard, platform identification Decal, emergency manual bleed down Pop rivet #AD-ABS Document tube Cap, document tube 090 Clamp 089 Operator s manualuno Capscrew /-0 x / inch long hex head grade Washer / medium lock Washer / medium flat Decal, OmniQuip logo Decal, hydraulic oil Decal, lube recommendations 9 00 Placard, caution operating instructions Decal, attach fall restraint Decal, danger cylinder failure - ( per cylinder) 00 Decal, danger rotating engine parts 0077 Placard, engine rpm 086 Placard, ANSI standard Record pouch Placard, danger foam filled tires Bumper Decal, directional arrows Decal, inch stripe Placard, volts amps Decal, volt amp power to platform Capscrew /-0 x inch long hex head grade 0079 Decal, gasoline fuel - (Ford only) Decal, dieselfuel- (Kubota only) 088 Decal, logo 00 Placard, choke - (Ford only) 086 Placard, preheat 0 seconds - (Kubota only) Decal, caution governor damage Decal, do not use ether Placard, tire pressure - ( per wheel) Decal, lug nut torque Decal, x logo 0886 Decal, lift and pull - UNO 0-0 and after

49 Placards and decals STEER END DRIVE END 8 7 RH VIEW OF TURNTABLE 8 HYDRAULIC OIL TANK 7 UPPER CONTROL BOX 0 8 TOP VIEW OF CHASSIS 7 0 PKG VALVE SIDE VIEW OF AIR CLEANER FAN SHROUD RH VIEW OF TURNTABLE WITH DOOR OPEN AWA06A UNO 0-0 and after -

50 Gear hub, drive - Auburn Gear hub, drive - Auburn Spindle Oilseal 8000 Bearing cone 8000 Bearing cup 8000 Bearing cone Retaining ring Wheelbolt Sealing compound Bolt-hex head Cover 8000 Primary sun gear Retaining ring Thrust washer 8009 O-ring Disengage cover Plunger Capscrew hex head Magnetic plug Primary carrier Ring gear 800 Secondary carrier 8008 Retaining ring Hub 8000 Flat washer Hex head bolt Disengage spring Thrust washer Input shaft Coupling - UNO 0-0 and after

51 Gear hub, drive - Auburn U AW088 UNO 0-0 and after -

52 Gear hub, steer - Auburn Gear hub, steer - Auburn Spindle Oilseal 8000 Bearing cone 8000 Bearing cup 8000 Bearing cone Retaining ring Sealing compound Bolt-hex head Cover Primary sun gear Thrust washer 8009 O-ring Disengage cover 800 Plunger Capscrew hex head Magnetic plug Retaining ring Secondary carrier Ring gear Retaining ring Wheelbolt 8000 Disengage spring Hub Flat washer Hex head bolt Thrust washer Input shaft Coupling -6 UNO 0-0 and after

53 Gear hub, steer - Auburn AW089 UNO 0-0 and after -7

54 Swing drive, Perfection Swing drive - Perfection 006 Sealrepair kit - (kit includes items 0, and 8 through ) 0600 Housing 0600 Gear cap 0600 Snap ring 0600 Worn gear 00 Worm 6 00 Worm cap Bearing cup Bearing cone Pinion 0 Kit item Oilseal- (not sold separately) Bearing cone 0600 Bearing cup Kit item Oilseal- (not sold separately) 060 Spacer Capscrew 7/6- x -/ inch long hex socket head Bearing cup Bearing cone 8 Kit item Shim,.00 inch thick - (not sold separately) 9 Kit item Shim,.007 inch thick - (not sold separately) 0 Kit item Shim,.00 inch thick - (not sold separately) Kit item Shim,.00 inch thick - (not sold separately) Kit item Shim,.007 inch thick - (not sold separately) Kit item Shim,.00 inch thick - (not sold separately) Kit item Shim,.00 inch thick - (not sold separately) Kit item Oilseal- (not sold separately) Pipe plug Capscrew /8-6 x inch long hex head grade Grease fitting /8 NPT Reducer bushing Pressure vent plug -8 UNO 0-0 and after

55 Swing drive, Perfection AWV00 UNO 0-0 and after -9

56 Tires and wheels Standard air filled tires and wheels 067 Tire and wheel, left hand drive - (includes items, and ) 06 Tire and wheel, right hand drive - (includes items, and ) Tire, ply bar lug Drive wheel 7800 Rim valve Lug nut Optional foam filled tires and wheels Tire and wheel, left hand drive ply bar lug Tire and wheel, right hand drive ply bar lug Lug nut Optional air filled flotation tires and wheels 0 06 Tire and wheel, flotation - (includes items, and ) Tire, 6.L-6. 6 ply flotation Flotation drive wheel Rim valve Lug nut Note: Do not mix tire sizes or brands on any one machine AWM UNO 0-0 and after

57 Section. - Hydraulics UNO 0-0 and after -

58 Chassis hydraulic equipment Drive controlvalve - (see page -6 for parts breakdown) Transmission valve - (see page -8 for parts breakdown) 07 High-low speed valve - (see page -9 for parts breakdown) 086 Gear flow divider - (see page -8 for parts breakdown) 079 Hydraulic oil return filter - (see page -6 for parts breakdown) Accumulator, chassis - (see page - for parts breakdown) Emergency power pump - (see page -6 for parts breakdown) Check valve - (see page - for parts breakdown) / inch hydraulic tube 0 00 Bulkhead run tee 0670 Swivelnut run tee 070 Bulkhead locknut Washer /6 medium lock 090 Clamp 0880 Clamp, suction hose Capscrew /8-6 x / inch long hex head grade Capscrew /8-6 x inch long hex head grade Capscrew /6-8 x inch long hex head grade Washer /8 medium flat Washer /8 medium lock 9809 Nut /8-6 hex 098 Orifice.0 inch diameter 090 Clamp 6006 Capscrew /8-6 x -/ inch long hex head grade Capscrew /-0 x / inch long hex head grade Washer / medium flat Washer / medium lock Clamp Clamp Nut /-0 hex Washer /6 medium flat - UNO 0-0 and after

59 B 9 7 B B A VIEW B-B AW077- DETAIL C Chassis hydraulic equipment SnorkelmodelUNO Page-

60 RH DRIVE MOTOR FRONT S F 7 9 R D HYDRAULIC OIL TANK 9 ACCUMULATOR RH DRIVE MOTOR REAR BR S R F D TO TURNTABLE PACKAGE VALVE (A) (B) PROP DRIVE CONTROL V C A B Y DUAL CBAL C A A P V T 7 FMR RMR TRANS VALVE FMF 9 9 X K RMF FMR TRANS VALVE C X RMR C OIL FILTER 9 PV FLOW DIV PV 7 M M B B B C A 0 A GEAR FLOW DIV B B WAY VALVE 6 T 7 TT VALVE PKG VSP S 6 EM POWER UNIT OUT CHECK VALVE VP EP OV SV T P X TOP IN IN S OUT D PUMP C B A SENSE LINE DUMP VALVE ACCUMULATOR D F 7 R S BR 8 LH DRIVE MOTOR REAR D F R S AW077- LH DRIVE MOTOR FRONT Chassis hydraulic hoses Page- SnorkelmodelUNO

61 Chassis hydraulic hoses 0 -/ inch suction hose x inch long / inch hydraulic hose 0080 / inch hydraulic hose /8 inch hydraulic hose / inch hydraulic hose /8 inch hydraulic hose / inch hydraulic hose / inch hydraulic hose 9 07 /8 inch hydraulic hose / inch hydraulic hose 007 / inch hydraulic hose / inch hydraulic hose 0867 / inch hydraulic hose 0007 / inch hydraulic hose 0 / inch hydraulic hose /8 inch hydraulic hose Hose guard - (specify length required) / inch hydraulic hose inch hydraulic hose / inch hydraulic hose / inch hydraulic hose 007 / inch hydraulic hose / inch hydraulic hose /8 inch hydraulic hose /8 inch hydraulic hose / inch hydraulic hose / inch hydraulic hose UNO 0-0 and after -

62 Turntable hydraulic equipment 00 Package valve, Vickers - (see page - for parts breakdown) 008 Pressure switch - (see page -6 for parts breakdown) 0-99 Mounting bracket Capscrew /-0 x inch long hex head grade Washer / medium lock Washer / medium flat Nut /-0 hex Capscrew /8-6 x -/ inch long hex head grade Capscrew /6-8 x inch long hex head grade Washer /8 medium lock Washer /8 medium flat 9809 Nut /8-6 hex Washer /6 medium lock Washer /6 medium flat 0670 Straight thread adapter Swivelnut elbow Tube end reducer Fitting nut Accumulator, turntable - (see page - for parts breakdown) Clamp Capscrew /-0 x / inch long hex head grade A A VIEW A-A 7 0 AW UNO 0-0 and after

63 A A A A A A B B B B B B Turntable hydraulic hoses / inch hydraulic hose / inch hydraulic hose 0060 Orifice.09 inch diameter 0006 / inch hydraulic hose 0097 Orifice.0 inch diameter / inch hydraulic hose / inch hydraulic hose / inch hydraulic hose / inch hydraulic hose / inch hydraulic hose SWING DRIVE LOWER RAISE LOWER LIFT CYL ACCUM 6 TO "A" CHASIS SENSE LINE DUMP VALVE 9 0 T P MIDDLE BOOM BOOM HOSE BOOM HOSE RAISE LOWER SWING STEER CYL L STEER R STEER CYL BASE END ROD END UPPER BOOM BOOM HOSE BOOM HOSE RAISE LOWER LOWER BOOM BOOM HOSE RAISE LOWER EXT/RET BOOM BOOM HOSE HOSE EXT RET LEVEL BOOM BOOM HOSE HOSE UP A B DOWN S VS P 8 TO CHASIS DRIVE VALVE "Y" PORT) TO CHASIS DRIVE VALVE "P" PORT) 7 AW08- UNO 0-0 and after -7

64 Booms hydraulic equipment 0900 Hose guard x inches long Clamp Bracket Bracket Spacer Cover Clamp Clamp Clamp Clamp strap Capscrew /8-6 x -/ inch long hex head grade Capscrew /-0 x -/ inch long hex head grade Washer / medium flat 6000 Nut /-0 self locking Nut /8-6 self locking Capscrew /8-6 x -/ inch long hex head grade Washer /8 medium flat Capscrew /6-8 x inch long hex head grade Washer /8 medium lock Washer /6 medium flat 600 Nut /6-8 self locking Washer /8 medium lock Capscrew /8-6 x / inch long hex head grade 088 / inch hydraulic hose 007 / inch hydraulic hose / inch hydraulic hose / inch hydraulic hose / inch hydraulic hose Bracket, mounting tee 0 00 Bulkhead run tee 070 Bulkhead locknut 00 Turret hose guard Clamping bar Capscrew /8-6 x inch long hex head grade Spacer Washer / medium lock Capscrew /-0 x inch long hex head grade Capscrew /8-6 x -/ inch long hex head grade Capscrew /8-6 x -/ inch long hex head grade Orifice.09 inch diameter Clamping bracket -8 UNO 0-0 and after

65 VIEW C-C VIEW A-A 7 A B C B C VIEW B-B A AW000 Booms hydraulic equipment SnorkelmodelUNO Page-9

66 AW00- Package valve, Vickers Page - 0 SnorkelmodelUNO

67 Package valve, Vickers 00 Package valve, Vickers Controlvalve package - (see page - for parts breakdown) Add-on valve - (see page - for parts breakdown) 6009 Solenoid valve and coil Sealrepair kit 6009 Replacement cartridge 0096 Replacement coil, volt DC 796 O-ring 0670 Straight thread adapter 6 08 Straight thread 90 elbow Swivelnut 90 elbow Swivelnut run tee Straight thread adapter Swivelnut 90 elbow Decalset, non-proportionalcontrolvalve 9709 Capscrew /6-8 x -/ inch long hex head grade Washer /6 medium lock 0670 Straight thread adapter Diagnostic nipple 6 00 Straight thread 90 elbow UNO 0-0 and after -

68 Control valve package, Vickers Controlvalve package, Vickers 6007 Manifold, 6 station 6007 Directionalcontrolvalve section - (extend) 00 Replacement coil, volt DC 6007 Directionalcontrolvalve section - (bottom boom) 809 Sealrepair kit 00 Replacement coil, volt DC 6007 Directionalcontrolvalve section - (top boom) 809 Sealrepair kit 00 Replacement coil, volt DC 6007 Directionalcontrolvalve section - (steer) 809 Sealrepair kit 00 Replacement coil, volt DC Directionalcontrolvalve section - (swing) 809 Sealrepair kit 00 Replacement coil, volt DC Directional control valve section - (level) 00 Replacement coil, volt DC Cartridge valve, -way inlet Sealrepair kit Replacement cartridge 8009 Replacement solenoid, volt DC Flow regulator cartridge valve 6666 Sealrepair kit Solenoid valve and coil Sealrepair kit 6009 Replacement cartridge 0096 Replacement coil, volt DC Shuttle valve cartridge Sealrepair kit Pressure relief valve - (factory preset, do not reset) 6666 Sealrepair kit Pressure relief valve - (factory preset, do not reset) 6666 Sealrepair kit Pressure relief valve - (factory preset, do not reset) 6666 Sealrepair kit Pressure relief valve - (factory preset, do not reset) 6666 Sealrepair kit Check valve cartridge 6666 Sealrepair kit - UNO 0-0 and after