Repair Parts Manual. engine powered diesel gasoline LPG. Manufactured through 01-01

Transcription

1 Repair Parts Manual engine powered diesel gasoline LPG Manufactured 0-97 through 0-0 P/N 09 May revised December 00

2 General information About this manual: This repair parts manual covers current production machines only. While Snorkel has attempted in every way to confirm that all information in this manual is correct, improvements are being constantly made to the machine that may not be reflected in this manual. If you find information in this manual that is not correct, or is confusing, you are urged to report your findings to Snorkel for our evaluation. Your input is important to us and will be used in future printings of this manual. Every person who repairs this machine must be qualified and authorized to do so. CAUTION DO NOT modify this aerial platform without prior written consent of Snorkel Engineering Department. Modification may void the warranty, adversely affect stability, or affect the operational characteristics of the aerial platform. This machine is covered by a limited warranty that specifically identifies items warrantied by Snorkel and those items covered by original manufacturers warranty. A copy of the Snorkel Limited Warranty is located on the inside of the back cover of this manual. All correspondence relative to this machine, such as field reports, discrepancy reports, requests for information, etc., should be directed to: Snorkel International, Inc. P.O. Box 0 St. Joseph, MO 0-0 USA Phone: (8) Abbreviations The following abbreviations may be used in this manual: AC alternating current ANSI American National Standards Institute CCA cold cranking amps cm centimeter DC direct current EMS envelope management system GFCI ground fault circuit interrupt LP liquified petroleum LPG liquified petroleum gas mm millimeters ft feet in inch lbs pounds no number NPT national pipe thread psi pounds per square inch qty quantity UL Underwriters Laboratories Inc. Electrical Hazard DANGER The aerial platform is not electrically insulated. Death or serious injury can result from contact with, or inadequate clearance from, an energized conductor. Do not go closer than the minimum safe approach distance as defined by the minimum Safe Approach Distance as defined by ANSI Standards. Regard all conductors as energized. Allow for electrical wire sag and aerial platform sway. If the work platform, or any part of the aerial platform contacts a high-voltage electrical conductor, the entire machine can become electrically charged. If that happens, remain on the machine and do not contact any other structure or object. This includes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial platform. Such contact could make your body a conductor to the other object, creating an electrical shock hazard resulting in death or serious injury. If an aerial platform is in contact with an energized conductor the platform operator must warn ground personnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock hazard resulting in death or serious injury. Do not approach or leave the aerial platform until the electricity has been turned off. Do not attempt to operate the lower controls when the work platform or any part of the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of such contact. Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizing that death or serious injury can result from contact with an energized conductor. Snorkel all rights reserved Printed in USA

3 Table of Contents Service and parts information To order service or repair parts i ANSI and OSHA compliance i Manuals i Parts order form ii Section. - Repair parts Chassis/turntable Axle, wheel drive Axle, wheel drive Axle stop Steering lift and swing Swing drive Fuel tank Hydraulic oil reservoir mounting Booms, base end Booms and hose carrier Booms Jib boom Extension cylinder Hose carrier Platform mounting Platform gate Platform rotator Engine mounting, Continental Engine, Continental Radiator mounting, Cummins Engine mounting, Cummins B before Engine, Cummins B before Engine mounting, Cummins B after Engine, Cummins B after Engine mounting, Cummins Engine, Cummins Exhaust and air cleaner, Continental Exhaust and air cleaner, Cummins B Air cleaner Boom length sensor Metal cowling Plastic cowling Placards and decals Gear hub, Auburn Gear hub, Fairfield Swing drive, Fairfield Swing drive, Gear Products Swing drive brake Tires and wheels Length transducer Section. - Hydraulics Chassis hydraulic equipment, wheel drive Chassis hydraulic hoses, wheel drive Chassis hydraulic equipment, wheel drive Chassis hydraulic hoses, wheel drive Hydraulic equipment, turntable Hydraulic hoses, turntable Control valve, non-proportional before Valve, non-proportional before Control valve, non-proportional after Valve, non-proportional after Control valve, proportional Valve, proportional Control valve, axle jacking Drive control valve Series parallel package, right hand Series parallel package, left hand Drive motor with brake Hydraulic oil reservoir, metal cowling Hydraulic oil reservoir, plastic cowling AC generator valve Accumulator Anti-cavitation valve Axle interlock valve Blocking valve Cam valve Centerpost and fittings Check valve manifold Cylinder, axle extend - GBI Cylinder, extension - GBI Lift cylinder Cylinder, lift - GBI Cylinder, lift - Prince Jacking cylinder before Jacking cylinder after Cylinder, jacking - GBI Cylinder, jacking - Rosenboom Cylinder, jacking - Seabee Jib boom lift cylinder before Jib boom lift cylinder after Cylinder, jib boom lift - GBI Cylinder, jib boom lift - Rosenboom Cylinder, master level - GBI Cylinder, master level - Green Cylinder, master level - Rosenboom Cylinder, slave level -GBI Cylinder, slave level - Prince Cylinder, slave level - Rosenboom Cylinder, steering - GBI Cylinder, steering - Prince Cylinder, steering - Rosenboom Cylinder, steering - Seabee Dual crossover relief valve Dual holding valve, platform rotation Dual sequence valve, right hand Dual sequence valve, left hand Dual sequence valve, wheel drive Emergency power unit, left hand Emergency power unit, right hand High range speed selector valve Hydraulic pump and fittings Hydraulic oil return filter Motion control valve, turntable swing Platform rotator, Helac Platform rotator, Parker Pressure manifold PRO through 0-0

4 Table of contents Pump control valve Steer cut-out valve, wheel drive Steer cut-out valve, wheel drive Shuttle valve Section. - Electrical Turntable electrical, Continental Turntable electrical, Cummins Boom electrical Wiring box, Continental Wiring box, Cummins Wiring box panel Wiring box, Cummins Wiring box panel, Cummins Junction wiring box Junction wiring box panel Upper control box Platform foot switch GFCI 0 volt electrical outlet Boom lift switch Boom lift cut-out switch Back-up EMS switch Boom speed switch Drive speed switch Extend cut-out switch Proximity switch Controller, drive/steer Controller, extend/retract Controller, lift/swing Controller, jib elevation Section. - Factory installed options AC generator mounting AC generator Air line to platform Coldstart, Cummins Dual fuel, Continental LP fuel, Continental Dual fuel engine, Continental LP fuel engine, Continental Headlights and taillights Hydraulic warm-up Beacon, dual amber Engine block heater Fuel empty indicator Isolation valve Motion alarm, drive Oil pressure gauge, Cummins Sandblast kit Tow package Upper control box cover Upper control box lights Work lights PRO through 0-0

5 Service and parts information To order service or repair parts When placing an order for service or repair parts, please have the following information available for your machine. Machine model number Machine serial number Snorkel part number Description of part Quantity of parts required Your purchase order number Address for order to Ship To Your desired shipment method The parts order form on the following page may be mailed or faxed to the attention of Parts Worldwide at the following location: Snorkel International, Inc. P.O. Box 0 St. Joseph, MO 0-0 USA Phone: -(800)--07 Parts Worldwide Fax: (8)-- Attention: Parts Department For your convenience, our electronic on-line ordering system is available at the following Internet location: ANSI and OSHA compliance All owners and users of the aerial platform must read, understand, and comply with all applicable regulations. Ultimate compliance to OSHA regulations is the responsibility of the user and their employer. ANSI publications clearly identify the responsibilities of all personnel who may be involved with the aerial platform. A reprint of the Manual of Responsibilities for Dealers, Owners, Users, Operators, Lessors and Lessees of ANSI/SIA A9.-99 Boom-Supported Elevating Work Platforms is available from Snorkel dealers or from the factory upon request. Copies are also available from: Scaffold Industry Association 0 Ventura Blvd. Suite 0 Woodland Hills, CA 9-7 USA Manuals Manuals are available from Snorkel to support any of the machines that we produce. The specific manuals for PRO 00 are as follows: Operator s Manual Snorkel part number Repair Parts Manual Snorkel part number - 09 Troubleshooting Guide Snorkel part number ANSI Manual of Responsibilities ANSI/SIA A9.-99 Record machine information here: Model number Serial number Date of purchase Purchased from Snorkel dealer or distributor PRO through 0-0 i

6 Parts order form Fill out completely and fax to (8)-- attention: Parts Worldwide Date Company Address Contact name Phone number Fax number Account number Purchase order number Model Serial number Optional equipment Purchase order number Ship to Ship by Part number Description Quantity Price Note: Backordered parts will be shipped as soon as available by the same shipping method as the original order unless indicated below: Ship complete order only - do not backorder parts. Ship all available parts and supply information of disposition of backordered parts. Other instructions as specified ii PRO through 0-0

7 Section. - Repair parts PRO through 0-0 -

8 Chassis/turntable Chassis - (consult factory) Turntable - (consult factory) 007 Rotation bearing gear 0870 Male elbow 0 Capscrew /-0 self locking 070 Washer / hard flat ASTM-F Capscrew 7/8-9 self locking 8 07 Washer 7/8 hard flat ASTM-F 9 0 Nut /-0 self locking Connector 0009 / inch hydraulic hose 070 Bulkhead connector 070 Bulkhead locknut 7000 Grease fitting, /8 NPT straight 09 Access cover, chassis ends 09 Access cover, steer 7 09 Access cover, drive 8 09 Chassis ballast - ( wheel drive units only) Capscrew /8- x inch long hex head grade Washer /8 medium lock 9899 Washer /8 medium flat - PRO through 0-0

9 Chassis/turntable AWM00 PRO through 0-0 -

10 Axle, wheel drive 0080 Hub 00 Key washer Flange, right hand Flange, left hand 0907 Hose carrier tube Cylinder, axle extend - (see hydraulics section for parts breakdown) 7 00 Pin, axle extend cylinder base end Pin, axle extend cylinder rod end Slide pad Slide pad shim,.00 inch thick 0077 Slide pad shim,.0 inch thick 0090 Slide pad shim,.090 inch thick 0707 Straight thread adapter 7000 Grease seal 0700 Swivel nut 90 elbow 09 Axle tube, right hand 7 09 Axle tube, left hand Stop bar Inner bearing cone Outer bearing cone Capscrew /-0 x / inch long hex head grade Washer / medium lock 00 Spindle nut Hub cap 0 Cotter pin /8 inch diameter x -/ inch long 0 Lock pin Snapper pin Pin lock retainer Capscrew /-0 x inch long hex head grade Nut /-0 hex 079 Capscrew /8- x /8 inch long socket flat head 9709 Capscrew /-8 x / inch long hex head grade Washer / medium lock 07 Capscrew /-0 x -/ inch long hex head grade Washer / hard flat ASTM-F 0 Nut /-0 self locking Capscrew /8- x inch long hex head grade 8 09 Washer /8 hard flat ASTM-F 9 00 Nut /8- self locking 0 00 Scraper pad, right hand axle 00 Scraper pad, left hand axle Gasket, hub cap Clamp Capscrew /-0 x -/ inch long hex head grade Pad Washer / medium lock Washer / medium flat Clamp Capscrew /8- x -/ inch long hex head grade 0 00 Nut /8- self locking - PRO through 0-0

11 FAR END SHOWN SHOWN FAR END VIEW A-A AXLE PIN ASSEMBLY (SHOWN IN EXTENDED POSITION) 0 9 A SECTIONAL VIEW AXLE TUBE INSTALLATION A DWG. 097 AW097 Axle, wheel drive Snorkel model PRO 00 Page-

12 FAR END SHOWN A 0 SHOWN FAR END TORQUE TO 0 FT/LBS TORQUE TO 80 FT/LBS B A VIEW A-A DETAIL B AXLE PIN ASSEMBLY SHOWN IN EXTENDED POSITION SECTIONAL VIEW AXLE TUBE INSTALLATION AW097 Axle, wheel drive Page- Snorkel model PRO 00 DWG. 097

13 Axle, wheel drive 008 Gear hub (see page -7 for Auburn gear hub parts breakdown) (see page -7 for Fairfield gear hub parts breakdown) 0007 Drive motor with brake - (see page - for parts breakdown) Flange, right hand Flange, left hand 0907 Hose carrier tube Cylinder, axle extend - (see hydraulics section for parts breakdown) 7 00 Pin, axle extend cylinder base end Pin, axle extend cylinder rod end Slide pad Slide pad shim,.00 inch thick 0077 Slide pad shim,.0 inch thick 0090 Slide pad shim,.090 inch thick 0707 Straight thread adapter 00 Straight thread 90 elbow 0700 Swivel nut 90 elbow 09 Axle tube, right hand 7 09 Axle tube, left hand Stop bar 9 09 Straight thread 90 elbow 0 00 Straight thread 90 elbow 709 O-ring 0 Capscrew /8- x -/ inch long socket head 0099 Capscrew special /8- self locking 9879 Washer /8 medium lock 09 Washer /8 hard flat ASTM-F 0 Lock pin Snapper pin Pin lock retainer Capscrew /-0 xinchlonghexhead grade Nut /-0 hex 079 Capscrew /8- x /8 inch long socket flat head 9709 Capscrew /-8 x / inch long hex head grade Washer / medium lock 07 Capscrew /-0 x -/ inch long hex head grade Washer / hard flat ASTM-F 00 Nut /-0 self locking Capscrew /8- xinchlonghexhead grade 8 09 Washer /8 hard flat ASTM-F 9 00 Nut /8- self locking 0 00 Scraper pad, right hand axle 00 Scraper pad, left hand axle 0900 Clamp Swivel nut 90 elbow 07 Straight thread adapter Pad 090 Clamp Capscrew /8- x -/ inch long hex head grade Nut /8- hex PRO through

14 Axle stop 070 Tray 9709 Capscrew /-8 x / inch long hex head grade 989 Washer / medium flat Nut / hex 009 Axle stop rod 00 Nut /-0 self locking Nut /-0 hex jam -8 PRO through 0-0

15 Axle stop 7 7 AW0 PRO through

16 Steering 008 Gear hub (see page -7 for Auburn gear hub parts breakdown) (see page -7 for Fairfield gear hub parts breakdown) 0007 Drive motor with brake - (see page - for parts breakdown) 099 Yoke 0 Steering arm Cylinder, steering - (see hydraulics section for parts breakdown) 0070 Pin, master level cylinder base end 7 00 Pin, steering arm Pin, tie rod Lock pin Pin lock 0 Capscrew /-0 x -/ inch long hex head grade Tie rod end Tie rod 0907 Pin 0700 Cap, wheel service 7000 Grease fitting, /8 NPT straight Spacer, tie rod mounting Bearing, self aligning O-ring Capscrew special /8- self locking 077 Machine bushing -/ inch OD x -/ inch ID x 0 gauge thick 09 Straight thread 90 elbow 00 Straight thread 90 elbow 98 Machine bushing -/ inch OD x -/ inch ID x gauge thick 0707 Straight thread adapter 0 Washer 7 0 Nut 8 00 Bearing 9 00 Tie rod hex jam nut for adjustable tie rod 0 0 Capscrew /8- x -/ inch long socket head 000 Nut /8- self locking Thrust washer 07 Wheel stud wedge 0 Bearing 9889 Cotter pin / inch diameter x -/ inch long 0 Roll pin / inch diameter x -/ inch long 7 0 Bearing spacer Machine bushing -/ OD x -/ inch ID x gauge thick Nut /-0 hex jam Washer /8 medium lock 09 Washer /8 hard flat ASTM-F Capscrew /-8 x / inch long hex head grade Washer / medium lock 989 Washer / medium flat Tires and wheels - (see page -8 for parts breakdown) 089 Machine bushing -/ inch OD x inch ID x gauge thick Thrust bearing Swivel nut 90 elbow Nut /8- hex jam 0 00 Straight thread 90 elbow 07 Wheel stud -0 PRO through 0-0

17 7 TORQUE TO 00 FT.LBS SECTION A-A 9 0 TORQUE TO 00 FT.LBS B SECTION B-B SECTION F-F 7 8 A F A 9 SECTION C-C FRONT VIEW E-E F 9 E 9 9 C B A C B TORQUE TO 0 FT.LBS A 0 E D 0 TORQUE TO 80 FT.LBS DETAIL D 9 9 AW09 STEERING ASSEMBLY 7 Steering DWG. 09 Snorkel model PRO 00 Page-

18 TORQUE TO 0 FT/LBS 7 8 TURNTABLE VIEW A-A A TORQUE TO 0 FT/LBS A OIL LEVEL Lift and swing AW0900 Page- Snorkel model PRO 00 DWG. 0900

19 lift and swing Counterweight - (consult factory) 0978 Centerpost and fittings - (see page - for parts breakdown) 0087 Swing drive - (see page - for parts breakdown) 0999 Lift cylinder - (see page -9 for parts breakdown) Cylinder, master level - (see hydraulics section for parts breakdown) 009 Adjustment ring, Fairfield swing drive Reducer bushing - (before --99) Reducer bushing - (before -0-00) Air vent Straight thread adapter 0700 Swivel nut 90 elbow 0709 Straight thread adapter 989 Nut /8- hex jam 070 Straight thread elbow 070 Straight thread adapter 00 Adjustment bolt Key Adapter plate, centerpost Retaining ring Pin lock 0070 Pin, master level cylinder base end 00 Pin lock 0900 Pin 9779 Capscrew /8- x -/ inch long hex head grade Washer /8 hard flat ASTM-F 00 Nut /8- self locking Capscrew /-8 drilled head Washer / medium lock inch diameter stainless steel safety lockwire - (sold in one pound can) 0 00 Capscrew /8- self locking 9879 Washer /8 medium lock 000 Capscrew /-0 self locking socket head 070 Washer / hard flat ASTM-F 008 Capscrew /8- drilled head 9879 Washer /8 medium lock 090 Swivel nut elbow Swivel nut elbow Link, 0 indicator Washer /8 medium flat Rod, 0 indicator 987 Shoulder bolt /- x -/ inch long Capscrew /8- x -/ inch long hex head grade 9809 Nut /8- hex 9879 Washer /8 medium lock 090 Mount plate 09 Capscrew /-8 x -/ inch long hex head grade 7 00 Nut /-8 self locking Washer / medium flat PRO through 0-0 -

20 Swing drive 0087 Swing drive 0080 Swing drive, Fairfield - (see page -7 for parts breakdown) Swing drive, Gear Products - (see page -78 for parts breakdown) 0098 Swing drive brake - (see page -80 for parts breakdown) 0007 Motor, swing drive Seal repair kit, TRW motor 8007 Seal repair kit, White motor 00 Mount plate - (required for Fairfield swing drive only) 00 Motion control valve, turntable swing - (see page -8 for parts breakdown) 07 Hose and fittings 7 08 Elbow Capscrew /8- x -/ inch long socket head grade Capscrew /- x -/ inch long hex head grade 0 0 Capscrew /- x -/ inch long hex head grade 0 Washer / split ring lock plated 0 Capscrew /-8 x -/ inch long hex head grade 0 Washer / medium lock plated 07 Gasket - (included with brake item ) - PRO through 0-0

21 Swing drive AWA087 PRO through 0-0 -

22 Fuel tank Fuel tank, 0 gallon capacity - (includes cap and fuel gauge) Replacement cap, fuel tank Fuel gauge - (includes gauge lens) 8800 Replacement gauge lens 770 Pipe plug / NPT square head Fuel tank strap 0900 Threaded rod 00 Nut /8- self locking Capscrew /-0 x inch long hex head grade Nut /-0 self locking 7 8 AWM009 - PRO through 0-0

23 Hydraulic oil reservoir mounting Hydraulic reservoir mounting, metal cowling Hydraulic oil reservoir, metal cowling - (see page - for parts breakdown) Capscrew /8- x -/ inch long hex head grade Washer /8 medium flat 00 Nut /8- self locking Hydraulic reservoir mounting, plastic cowling 097 Hydraulic oil reservoir, plastic cowling - (see page -7 for parts breakdown) 00 Mount strap, hydraulic oil reservoir Capscrew /-0 x / inch long hex head grade Nut /-0 self locking Capscrew /8- x -/ inch long hex head grade 0 00 Nut /8- self locking Reservoir mounting, metal cowling Reservoir mounting, plastic cowling AWM008 PRO through

24 Booms, base end 09 Booms and hose carrier - (see page - for parts breakdown) 0900 Pin 0900 Pin Pin, master level cylinder rod end 00 Pin lock Pin lock inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew /-8 drilled head Washer / medium lock Capscrew /8- drilled head Washer /8 medium lock Capscrew /- x -/ inch long hex head grade 007 Nut /- self locking 097 Boom angle sensor Bracket Capscrew /8- x / inch long hex head grade Washer /8 medium flat Washer /8 medium lock Capscrew /8- x / inch long hex head grade Battery wire 090 Clamp 090 Clamp 0900 Clamp 0900 Clamp 0907 Clamp Clamp -8 PRO through 0-0

25 TURNTABLE BACK PLATE (INSIDE VIEW) CLAMP INSTALLATION - BOOM LIFT CYL LEVEL CYL BOOM INSTALLATION Booms, base end AW098 DWG. 098 Snorkel model PRO 00 Page-9

26 AW09 booms and hose carrier Page-0 Snorkel model PRO 00 DWG. 09

27 Booms and hose carrier 09 Booms and hose carrier 09 Booms - (see page - for parts breakdown) 0988 Hose carrier - (see page - for parts breakdown) Support tube Tube bracket 090 Bracket 090 Channel Bracket Spacer Capscrew /-8 x / inch long hex head grade Washer / hard flat ASTM-F 0 Threaded insert /8- thread Washer /8 medium lock Capscrew /8- x -/ inch long hex head grade 9899 Washer /8 medium flat Capscrew /- x -/ inch long hex head grade 0090 Tube clamp, upper Spacer End bracket Slide pad Nut /-0 self locking 00 Nut /-8 self locking 00 Nut /8- self locking 009 Nut /- self locking 0 Capscrew /-0 xinchlongsocket flat head 970 Capscrew /8- x 7/8 inch long hex head grade Capscrew /8- x -/ inch long hex head grade Capscrew /8- xinchlonghexhead grade Capscrew /8- xinchlonghexhead grade Capscrew /- x -/ inch long hex head grade PRO through 0-0 -

28 Booms 09 Booms, complete 0907 Tip boom 090 Intermediate boom 090 Swivel nut elbow 090 Base boom 0908 Wire rope, retract 00 Conduit coupler Swivel nut 90 elbow Extension cylinder - (see page -0 for parts breakdown) Jib boom lift cylinder - (see hydraulic section for parts breakdown) /8 inch hydraulic hose Wiffle, outer 09 / inch hydraulic hose 0007 /8 inch hydraulic hose 007 Slide pad spacer, /8 inch thick 007 Slide pad shim,.0 inch thick Pin lock 7 0 Nut T-weld Bearing Pin, steering arm Conduit 090 Slide pad 090 Boom speed switch - (see page -8 for parts breakdown) 0087 Connector 090 Back-up EMS switch - (see page -7 for parts breakdown) 0909 Bracket 090 Whiffle, retract 7 00 Conduit coupler / inch Bulkhead locknut 9 00 Bulkhead straight thread 90 elbow 0 08 Jib boom - (see page -8 for parts breakdown) 09 Cover, debris Pin guard Slide pad Slide pad Slide pad 0070 Slide pad Tube Slide pad shim,.090 inch thick Slide pad shim,.00 inch thick Slide pad shim,.00 inch thick 007 Slide pad shim,.090 inch thick Slide pad shim,.090 inch thick 0070 Slide pad shim,.00 inch thick 000 Spacer Wire rope anchor 09 Spacer Slide pad holder Pin, cable retainer Sheave cage Sheave, extend cable Parts list continued on next page - PRO through 0-0

29 Booms 0909 Cable guide Slide pad 008 Bearing 00 Bearing Slide pad 007 Pin, retract sheave 7 07 Cable retainer Slide pad spacer Pin, cylinder anchor Cylinder anchor 09 Spacer 98 Machine bushing -/ inch OD x -/ inch ID x 0 gauge thick 0907 Pin 09 Mount angle Slide pad 097 Bracket, extension cylinder Spacer Bracket, cam valve Pin lock Slide pad 7 09 Spacer Spacer Machine screw #0- x inch long socket flat head Slide pad 7 00 Nut /- hex jam Slide pad spacer Slide pad Slide pad mount Pin Slide pad spacer, / inch thick Slide pad spacer Machine bushing -/ OD x -/ inch ID x gauge thick Pin 8 08 Pin Slide pad Pad plate Capscrew /-8 drilled head Switch bracket Washer 7/8 inch curved spring Bearing 9 00 Nut /8- self locking Nut /-8 self locking Nut /-0 self locking Nut /- self locking inch diameter stainless steel safety lockwire - (sold in one pound can) 9 0 Capscrew /- x -/ inch long hex head grade Washer /8 medium flat Washer /8 medium lock Capscrew /8- xinchlongsocket flat head Capscrew /8- xinchlonghexhead grade Parts list continued on next page PRO through 0-0 -

30 Booms Capscrew /8- x / inch long socket flat head 0 08 Capscrew /8- x -/ inch long socket flat head Capscrew /8- x -/ inch long hex head grade 0 0 Capscrew /8- x -/ inch long socket flat head 0 0 Capscrew /8- x -/ inch long socket Capscrew /8- x -/ inch long socket flat head Capscrew /8- x / inch long hex head grade Capscrew /8- x -/ inch long hex head grade Slide pad shim,.090 inch thick 0 0 Capscrew /8- x / inch long button head Capscrew /8- x -/ inch long hex head grade 00 Thread insert / Capscrew /-8 x -/ inch long hex head grade 989 Washer / medium flat 9709 Capscrew /-8 xinchlong hex head grade Capscrew /-8 x / inch long hex head grade Washer / medium lock 8 0 Capscrew /-0 x inch long socket flat head Capscrew /8- x 7/8 inch long hex head grade Nut /-0 hex 0 Eye bolt /-0 - (before ) Capscrew /8- x inch long hex head grade 00 Wire rope crimp sleeve Capscrew /- x -/ inch long hex head grade 07 Washer 7/8 hard flat ASTM-F 09 Capscrew /- x -/ inch long hex head grade Slide pad shim,.0 inch thick 8 08 Nut 7/8-9 hex jam Slide pad shim,.00 inch thick Capscrew /8- x -/ inch long hex head grade 090 Boom length sensor, before (see page - for parts breakdown) 099 Length transducer - (see page -8 for parts breakdown) 0907 Clamp 9709 Capscrew /8- x / inch long hex head grade 0900 Clamp 0070 Pin lock 00 Nut /8- hex jam - drilled 7 0 Capscrew /8- x -/ inch long button head Cotter pin /8 inch diameter x inch long 9 0 Machine bushing Threaded insert /8- thread 0 Spherical washer 7/8 inch 98 Machine screw #8- x / inch long truss head Cable guide 989 Nut 7/8-9 hex 009 Machine screw #0- x / inch long truss head Capscrew /-0 x / inch long hex head grade Nut #8- self locking Nut #0- self locking 9 09 Extend cut-out switch - (see page -0 for parts breakdown) Rubber door latch 09 Cover Cam valve - (see page - for parts breakdown) 0090 Pin - PRO through 0-0

31 EXTEND CUT OUT SWITCH D 9 E F 97 9 J D E F C A G C A AW09- DWG. 09- Booms sheet Snorkel model PRO 00 Page-

32 LEAVE LOOSE FOR HOSE CARRIER BRACKET ATTACHMENT DETAIL "J" SECTION A-A DETAIL "G" SECTION C-C SEE SECTION E-E EMS BACK UP SWITCH B BOOM SPEED SWITCH 8 7 VIEW B-B B AW09- Page- Booms sheet Snorkel model PRO 00 DWG. 09-

33 TORQUE TO 0 FT/LBS TORQUE TO 0 FT/LBS EXT VB RET VA TORQUE TO 0 FT/LBS SECTION F-F SECTION D-D 0 SECTION E-E AW09- DWG. 09- Booms sheet Snorkel model PRO 00 Page-7

34 Jib boom 08 Jib boom, complete Platform rotator - (see page -8 for parts breakdown) 0809 Bell crank 08 Jib boom 09 Hose carrier tube 0800 Leveling link Slave level cylinder - (see hydraulics section for selection and parts breakdown) Pin Pin lock Pin 0 08 Pin 0800 Pin Capscrew /-8 drilled head Washer / medium lock inch diameter stainless steel safety lockwire - (sold in one pound can) 9709 Capscrew /8- x inch long hex head grade 9899 Washer /8 medium flat Washer / medium flat Bearing 9 00 Thread insert / Capscrew /8- x / inch long hex head grade 080 Pin lock 0 Machine bushing -/ inch OD x -/ inch ID x gauge thick 0809 Spacer 0009 Bushing 0 Capscrew /-8 drilled head 9879 Washer /8 medium lock Washer / medium lock Clamp Capscrew /-0 x / inch long hex head grade -8 PRO through 0-0

35 Jib boom SECTION A-A A FAR SIDE 8 A AW08 PRO through

36 Extension cylinder 0907 Extension cylinder, complete 0907 Support bracket Extension cylinder - (see hydraulics section for parts breakdown) 0908 Wire rope, extend 070 Sheave, extend cable 008 Bearing 0907 Slide pad 7 00 Pin, extend sheave Pin lock Slide pad shim,.0 inch thick Straight thread adapter 0088 Cartridge counterbalance valve - (factory preset, do not reset) 0990 Seal repair kit 0088 Cartridge counterbalance valve - (preset by factory, do not reset) 0990 Seal repair kit 007 Nut /- self locking 0 8 Thrust washer 0070 Slide pad Capscrew /-8 drilled head 7 0 Capscrew /8- x -/ inch long socket flat head Capscrew /8- x / inch long socket flat head Capscrew /- x inch long hex head grade 0 00 Nut /8- self locking Plate, slide pad mounting 08 Washer / hard flat ASTM-F 000 Anchor bolt inch diameter stainless steel safety lockwire - (sold in one pound can) -0 PRO through 0-0

37 7 VA VB AW0907 DWG Extension cylinder Snorkel model TB 0 Page-

38 A / LEV (DN) LEV (UP) JIB JIB 7 C / (0) /8 C (8/ & 0/) (8/ & 0/) A SECTION C-C DETAIL B B AW Hose carrier SECTION A-A Page- Snorkel model PRO 00 DWG. 0988

39 Hose carrier 0988 Hose carrier Outer cover Control wire #, 8 gauge/9 conductor x feet long - (terminals not included) 097 Replacement terminal 0907 Tube 9709 Capscrew /-8 x / inch long hex head grade 0900 Hose guard x 8 inch long 090 Slide pad Plastic track link Capscrew /8- x -/ inch long hex head grade End bracket 0 0 Capscrew /8- xinchlongsocket flat head 0079 Slide pad Slide pad 008 Slide pad 008 Slide pad 090 Clamp 0997 Bar, inside mounting Mounting bracket Shim Roller Spacer 099 Spacer 099 Spacer 000 Conductor, shielded feet long 000 Conductor, shielded feet long 0000 Power wire, gauge/8 conductor x feet long - (terminals not included) 08 Replacement terminal 0980 Wire gauge/ conductor x feet long 7 09 / inch hydraulic hose Bar 9 09 / inch hydraulic hose Washer /8 medium lock 00 Nut /8- self locking 00 Nut /-8 self locking 000 Nut /-0 self locking 007 Nut /- self locking 0 Capscrew /-0 xinchlongsocket flat head 00 Capscrew /-0 x / inch long socket flat head Capscrew /-8 xinchlong hex head grade Capscrew /8- x 8-/ inch long hex head grade Capscrew /8- x -/ inch long hex head grade Capscrew /8- x / inch long socket flat head 0 Capscrew /8- x -/ inch long hex head grade 9709 Capscrew /8- xinchlongsocket flat head 979 Capscrew /8- x / inch long socket flat head 9709 Capscrew /8- x8inchlonghexhead grade 98 Capscrew /- x9inchlonghexhead grade 989 Washer / medium flat Washer /8 medium flat Washer / medium flat Washer / medium flat PRO through 0-0 -

40 Platform mounting Platform weldment - (consult factory) Platform gate - (see page - for proper platform gate) Platform foot switch - (see page - for parts breakdown) 097 Upper control box - (see page -9 for parts breakdown) 9709 Capscrew /8- x -/ inch long hex head grade Washer /8 medium flat 7 00 Nut /8- self locking Capscrew /- x -/ inch long hex head grade Washer / medium flat Nut /- self locking Washer / medium lock 0907 Clamp Capscrew /-0 x / inch long hex head grade 9809 Washer / medium flat - PRO through 0-0

41 Platform mounting AW097 PRO through 0-0 -

42 Platform gate Gravity gate for ft and 8 ft steel platforms 0079 Gravity gate, steel platform 0009 Roller, steel gravity gate 0079 Roller spacer, steel gravity gate 9709 Capscrew /8- x -/ inch long hex head grade 00 Nut /8- self locking Gravity gate for ft and 8 ft aluminum platforms 0778 Gravity gate service kit - (kit includes items through 0) 077 Gravity gate, aluminum platform 7 08 Roller, aluminum gravity gate 8 08 Roller spacer, aluminum gravity gate Capscrew /- x inch long hex head grade Nut /- self locking Swinging gate for ft and 8 ft steel platforms 0078 Swinging gate, steel platform 07 Pin, gate hinge Cotter pin /8 inch diameter x inch long 989 Washer / medium flat Spring, torsion 7000 Bearing Knob, gate hinge pin Swinging gate for ft and 8 ft aluminum platforms Swinging gate, aluminum platform 9 07 Pin, gate hinge 0 00 Roll pin /8 inch diameter xinchlong Spring, torsion 7000 Bearing 700 Knob, gate hinge pin 07 Latch stop Capscrew /-0 x /8 inch long hex head grade 989 Nut sert / Washer / medium lock Washer / medium flat Door latch - PRO through 0-0

43 Platform gate Gravity gate, steel platform Gravity gate, aluminum platform 7 Swinging gate, steel platform Gate pin Rear view 9 Door latch rear view Swinging gate, aluminum platform AWM000 PRO through

44 Platform rotator Platform rotator 080 Pylon Rotator frame 0707 Torque plate Platform rotator, Helac - see page -8 for parts breakdown 0077 Platform rotator, Parker - see page -8 for parts breakdown) 00 Dual crossover relief valve - (see page -7 for parts breakdown) 000 Hydraulic power unit Reservoir with cap 800 Replacement motor 7 00 Bearing Bearing Thrust bearing 0 08 Bearing 007 Bearing spacer Spacer Key 0070 Pin lock Capscrew /-8 drilled head Washer / medium lock inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew /- x inch long hex head grade Washer / medium lock Cover plate, platform rotator 9709 Capscrew /8- x / inch long hex head grade 9879 Washer /8 medium lock / inch hydraulic hose 0008 / inch hydraulic hose 07 Capscrew /- x -/ inch long hex head grade 9809 Nut /- hex jam drilled Capscrew /8- x inch long hex head grade Washer / medium flat 9 Grease, Conoco Super Sta - (consult factory) 0 08 Straight thread 90 elbow 00 Straight thread 90 elbow 00 Straight thread run tee 070 Cap 707 O-ring - (used on Helac rotator only) 708 O-ring - (used on Parker rotator only) 007 Collar -8 PRO through 0-0

45 Platform rotator AW08087 PRO through

46 Engine mounting, Continental Engine, Continental TM-7 - (see page - for parts breakdown) 70 Radiator - (does not include radiator cap) 080 Bracket, radiator support 080 Angle, radiator 08 Shield Radiator hose 7 70 Radiator hose Clamp Radiator cap - PSI Radiator overflow hose / inch diameter x inch long 7080 Radiator cushion Washer, snubbing 00 Nut /8- self locking Nut /-0 self locking 0808 Mount plate, overflow reservoir 770 Pipe plug / NPT square head Clamp Overflow reservoir Replacement reservoir cap Engine mount Engine mount washer 09 Washer /8 hard flat ASTM-F 00 Nut /8- self locking 09 Capscrew /8- x -/ inch long hex head grade 708 Drain cock 0900 Fitting, straight barbed 000 Fuel hose / inch diameter x 0 inch long Washer /8 medium flat Capscrew /8- x -/ inch long hex head grade Capscrew /-0 x inch long hex head grade Washer / medium flat Capscrew /- x inch long hex head grade 989 Washer / medium flat 9879 Washer / medium lock 9709 Capscrew /-8 x / inch long hex head grade 989 Washer / medium flat Washer / medium lock Capscrew /-0 x / inch long hex head grade -0 PRO through 0-0

47 ENGINE OIL DRIAN HOSE BULKHEAD A MOUNTING PLATE A CAP TIGHTEN JAM NUT AGAINST MOUNTING PLATE VIEW A-A 7 BOTTOM VIEW FUEL PUMP AW DWG Engine mounting Continental Snorkel model PRO 00 Page-

48 0 9 OIL PAN VIEW B-B CARB A A 7 B FUEL PUMP FAR SIDE B 0 7 NEAR SECTION A-A NEAR 8 7 FAR FAR AW Engine, Continental Page- Snorkel model TB 0 DWG

49 Engine, Continental Engine, Continental 700 Engine, Continental TM-7 09 Hydraulic pump and fittings - (see page -79 for parts breakdown) 008 Engine adapter 080 Motor mount, rear right hand 080 Motor mount, rear left hand 080 Motor mount, front right hand Motor mount, front left hand Flexible coupling 9 0 Mount angle Mounting bracket 0088 Solenoid 000 Solenoid 0 Bracket 009 Solenoid 0078 Stud, jump size 000 Swivel, in-line Coupler nut 8 08 Rod inch diameter stainless steel safety lockwire - (sold in one pound can) Rod end 000 Yoke 000 Clevis pin 00 Return spring 09 Throttle arm 0 Control rod Jumper wire Street elbow, /8 NPT Switch, oil pressure Nut /-8 hex Capscrew /8- xinchlonghexhead grade Capscrew metric M-.00 x 0mm long hex head 9709 Capscrew /8- xinchlonghexhead grace Washer / medium lock 9709 Capscrew /-8 xinchlong hex head grade 989 Washer / medium flat Capscrew /-0 xinchlonghexhead grade Nut /-0 self locking Capscrew /8- x -/ inch long hex head grade Washer /8 medium lock Capscrew /8- x -/ inch long hex head grade 097 Nut /8- hex jam 0 Capscrew /- self locking drilled head Washer / medium flat 08 Washer / hard flat ASTM-F 700 Spacer 70 Fuel filter Street 90 elbow, /8 NPT 8 70 Exhaust gasket 9 0 Capscrew metric M0-. x 0mm long hex head 0 0 Washer metric M0 lock Parts list continued on next page PRO through 0-0 -

50 Engine, Continental Washer metric M lock 0 Capscrew metric M8-. x mm long hex head 0 Washer metric M8 lock 70 Muffler Exhaust pipe 00 Clamp Brace 8 07 Capscrew metric M8-. x mm long hex head Air intake tube 0 08 Air intake hose 000 Clamp 070 Straight thread adapter 0700 Swivel nut 90 elbow / inch hydraulic hose 00 Bulkhead straight thread 90 elbow 9879 Nut /- hex jam Cap - PRO through 0-0

51 Radiator mounting, Cummins Radiator mounting, Cummins Radiator bracket 008 Radiator mount angle 0978 Overflow bottle mount bracket Capscrew /-0 x / inch long hex head grade Capscrew /-0 x 7/8 inch long hex head grade 9709 Capscrew /-8 x 7/8 inch long hex head grade Capscrew /8- x -/ inch long hex head grade Washer / medium flat Washer / medium flat Washer /8 medium flat Washer / medium lock Washer / medium lock 000 Fuel hose / inch diameter x 8 inch long 0900 Clamp Nut /-0 self locking 00 Nut /8- self locking Washer, snubbing Radiator cushion Overflow reservoir Replacement reservoir cap Radiator cap - psi 707 Radiator AW0979 PRO through 0-0 -

52 Engine mounting, Cummins B before Engine, Cummins B - (see page -9 for parts breakdown) 70 Radiator hose, lower 000 Clamp 709 Radiator cap - PSI 707 Radiator Washer, snubbing Capscrew /8- x -/ inch long hex head grade 8 00 Nut /8- self locking Radiator cushion Angle, radiator mounting 080 Bracket, radiator support 708 Drain cock 9709 Capscrew /-8 x / inch long hex head grade Washer / medium lock Capscrew /-0 x inch long hex head grade Nut /-0 self locking Washer / medium flat Mount plate, overflow reservoir Capscrew /- x inch long hex head grade Washer / medium lock 707 Overflow reservoir Replacement reservoir cap 70 Radiator hose, upper 000 Clamp 09 Capscrew /8- x -/ inch long hex head grade Engine mount washer 09 Washer /8 hard flat ASTM-F 7 00 Nut /8- self locking Engine mount 9 00 Male adapter Hose /8 inch diameter x 9 inch long Vacuum fitting 7700 Reducer bushing 08 Washer / hard flat ASTM-F 989 Washer / medium flat 9899 Washer /8 medium flat 0077 / inch hydraulic hose Clamp Radiator overflow hose / inch diameter x inch long 9 08 Shield Capscrew /-0 x / inch long hex head grade Angle, radiator mounting - PRO through 0-0

53 7 A A 9 HOSE BULKHEAD MOUNTING PLATE ENGINE OIL DRIAN FUEL TANK CAP 0 VIEW A-A BOTTOM VIEW RETURN FUEL PUMP AW098 DWG. 098 Engine mounting Cummins before Snorkel model PRO 00 Page-7

54 0 BELT HOUSING THROTTLE LEVER "B" 7 DETAIL "B" A A RH NEAR SIDE SECTION A-A -0 HOSE END 7-8 HOSE END LH FAR SIDE 8 Page-8 Engine Cummins before Snorkel model PRO 00 DWG AW098

55 Engine, Cummins B before Engine, Cummins B before Engine, Cummins B 0808 Engine mount, front right hand 0809 Engine mount, front left hand 09 Capscrew metric M-.7 x mm long hex head 0 Washer metric M lock 0807 Engine mount, rear 7 09 Hydraulic pump and fittings - (see page -79 for parts breakdown) 8 0 Capscrew /- self locking drilled head 9 08 Washer / hard flat ASTM-F Capscrew /8- x -/ inch long hex head grade 9709 Capscrew metric M0-. x 0mm long hex head 0 Washer metric M0 lock 07 9 Capscrew metric M0-. x mm long hex head Plate, engine adapter 708 Flexible coupling 70 Muffler, standard 7 00 Clamp Exhaust flange Capscrew M0-. x mm long hex head Street 90 elbow, /8 NPT 0900 Street elbow, /8 NPT 0009 Switch, oil pressure 090 Clamp 70 Gasket 0900 Clamp 0 Capscrew metric M-.7 x 0mm long hex head Muffler support bracket 8 0 Capscrew metric M8-. x mm long hex head 9 0 Washer metric M8 lock Spring - (included with actuator) 088 Spring retaining bracket 0080 Throttle actuator 090 Bracket 70 Mounting block 090 Throttle plate 9000 Rod end Nut /8- hex jam Shoulder bolt /8- x /8 inch long Washer /8 medium flat Washer /8 curved spring 07 Machine screw #0- x /8 inch long truss head 00 Nut #0- self locking Capscrew /8- x -/ inch long hex head grade 00 Nut /8- self locking 099 Washer metric M flat 0 Straight thread 90 elbow / inch hydraulic hose 8 00 Bulkhead straight thread 90 elbow Nut /- hex jam Cap 099 Muffler support PRO through

56 Engine mounting, Cummins B after Engine, Cummins B - (see page - for parts breakdown) 70 Radiator hose, lower 000 Clamp 709 Radiator cap - psi 707 Radiator Washer, snubbing Capscrew /8- x -/ inch long hex head grade 8 00 Nut /8- self locking Radiator cushion Angle, radiator mounting 080 Bracket, radiator support 708 Drain cock 9709 Capscrew /-8 x / inch long hex head grade Washer / medium lock Capscrew /-0 x inch long hex head grade Nut /-0 self locking Washer / medium flat Mount plate, overflow reservoir Capscrew /- x inch long hex head grade Washer / medium lock 707 Overflow reservoir Replacement reservoir cap 70 Radiator hose, upper 000 Clamp 09 Capscrew /8- x -/ inch long hex head grade Engine mount washer 09 Washer /8 hard flat ASTM-F 7 00 Nut /8- self locking Engine mount Fitting, straight barbed Hose /8 inch diameter x 9 inch long Vacuum fitting 7700 Reducer bushing 08 Washer / hard flat ASTM-F 989 Washer / medium flat 9899 Washer /8 medium flat 000 Fuel hose / inch diameter x 08 inch long Clamp Radiator overflow hose / inch diameter x 08 inch long 9 08 Fan shield - (before 7--00) 0989 Fan shield - (after 7--00) Capscrew /-0 x / inch long hex head grade Angle, radiator mounting -0 PRO through 0-0

57 7 FUEL TANK RETURN FUEL PUMP AW09 7 DWG. 09 Engine mounting Cummins after Snorkel model PRO 00 Page-

58 "B" 7 DETAIL "B" SECTION A-A A A RH NEAR SIDE LH FAR SIDE 8 9 Page- Engine Cummins after Snorkel model PRO 00 DWG AW099

59 Engine, Cummins B after Engine, Cummins after Engine, Cummins B 0808 Engine mount, front right hand 0809 Engine mount, front left hand 09 Capscrew metric M-.7 x mm long hex head 0 Washer metric M lock 0807 Engine mount, rear 7 09 Hydraulic pump and fittings - (see page -79 for parts breakdown) 8 0 Capscrew /- self locking drilled head 9 08 Washer / hard flat ASTM-F Capscrew /8- x -/ inch long hex head grade 9709 Capscrew metric M0-. x 0mm long hex head 0 Washer metric M0 lock 07 9 Capscrew metric M0-. x mm long hex head Plate, engine adapter 708 Flexible coupling 70 Muffler, standard 7 00 Clamp Exhaust flange Capscrew metric M0-. x mm long hex head Street 90 elbow, /8 NPT 0900 Street elbow, /8 NPT 0009 Switch, oil pressure 090 Clamp 70 Gasket 0900 Clamp 0 Capscrew metric M-.7 x 0mm long hex head Muffler support bracket 8 0 Capscrew metric M8-. x mm long hex head 9 0 Washer metric M8 lock Muffler support 9879 Washer /8 medium lock 0080 Throttle actuator 09 Bracket 70 Mounting block 09 Throttle lever 9000 Rod end Nut /8- hex jam Shoulder bolt /8- x /8 inch long Washer /8 medium flat Washer /8 curved spring 979 Machine screw #0- x /8 inch long round head 00 Nut #0- self locking Capscrew /8- x -/ inch long hex head grade 00 Nut /8- self locking 099 Washer metric M flat 0 Straight thread 90 elbow / inch hydraulic hose 8 00 Bulkhead straight thread 90 elbow Nut /- hex jam Cap PRO through 0-0 -