Part Number July Parts Manual Insert

Transcription

1 Part Number July 2010 Parts Manual Insert

2 This Parts Manual Insert is for Snorkel TB65J machines. About This Insert Please insert this document in your TB66J Repair Parts Manual. Pages in this insert take the place of those pages covering the same system presently in your Repair Parts Manual. Ordering Parts When placing an order for service or repair parts, please have the following information available for your machine. Model Number Serial Number Snorkel Part Number Description of the part Quantity of parts required Your purchase order number Address for the order to Ship To Your desired shipment method Additional Information For additional information contact your local dealer or Snorkel at: Snorkel International P.O. Box 1160 St. Joseph, MO USA Parts Order Fax: Snorkel International, Inc. all rights reserved Printed in the U.S.A.

3 Table of Contents About This Insert...inside front cover Ordering Parts...inside front cover Additional Information...inside front cover Boom Installation TB65J... 1 Boom/Hose Carrier Assembly TB65J... 3 Hose Carrier Assembly TB65J... 7 Boom Assembly TB65J Boom Electrical Installation TB65J Jib TB65J Upper Control Box TB65J Hydraulic Schematic Turntable and Booms TB65J Electrical Schematic Cummins Engine TB65J Electrical Schematic Deutz Engine TB65J... 29

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5 Item Part No. Qty. Description Boom Installation TB65J assembly boom/hose Carrier tb65j pin weldment, grip pin lock, 2.00 dia 2h pin grip pin lock, 2.75 dia 2h pin weldment grip pin weldment grip bolt hexhead dr washer lock ar safety lockwire.040 s.s. Boom Installation TB65J TB65J Parts Manual Insert 1

6 2 Parts Manual Insert TB65J

7 Item Part No. Qty. Description Boom/Hose Carrier Assembly TB65J assembly booms assembly hose carrier weldment support tube guide bar slide pad h bushing machine 2.25id 3.25od plate pin joint pin lock 2.50 sq 2h pin clv mod 5/8 x 4 clevis pin pin hairpin clip weldment tube bracket END BRACKET HOSE CARRIER clamp bar upper spacer.465id.500od.375 stl clip cushion 1.13 vinyl coated bolt flskthd nut hex lkg bolt hex head gr washer flat nut hex locking bolt hex head gr washer flat washer lock bolt hex head gr washer flat nut hex lkg bolt hex head gr washer flat washer lock bolt hex head gr clip cushion 1.50 vinyl coated Boom/Hose Carrier Assembly TB65J TB65J Parts Manual Insert 3

8 4 Parts Manual Insert TB65J

9 Boom/Hose Carrier Assembly TB65J Page 5

10 Page 6 Boom/Hose Carrier Assembly TB65J

11 Item Part No. Qty. Description Hose Carrier Assembly TB65J weldment hose carrier weldment carrier tube hose -4-4s-4s r hose -4-4s-4s r ft cable 12ga 8 conductor ft cable 18ga 8 conductor power track link slide pad h bolt plstc trk-3/8-16 x 3/4 hhc bolt flskthd slide pad h slide pad h slide pad h spacer.530id.625od 6.13 stl anchor plate bottom slide pad h bolt flskthd gr5-g nut hex lkg washer flat bolt hex head gr5-pl bolt flskthd thread insert lkg bolt hex head bolt hex head washer flat nut hex lkg ft cable 18ga 19 conductor Hose Carrier Assembly TB65J TB65J Parts Manual Insert 7

12 8 Parts Manual Insert TB65J

13 Hose Carrier Assembly TB65J Page 9

14 Page 10 Hose Carrier Assembly TB65J

15 Item Part No. Qty. Description Boom Assembly TB65J base boom weldment intermediate boom weldment tip boom weldment extend cylinder subassembly wire rope assembly retract pin cable sheave sheave cage pin retract sheave pad plate base boom pad plate intermediate boom cable anchor tip boom slide pad slide pad slide pad mount slide pad spacer slide pad boom switch subassembly guard boom switch pin cable retainer 21 2 cotter pin 1/8 x 1 lg cylinder anchor pin cylinder anchor spacer slide pad shim shim shim slide pad bearing /8 id hose assembly slide pad slide pad 35 ar.040 dia s.s. safety lockwire slide pad bolt skflhd cad plated washer flat 3/ nut 3/8-16 esna 40 6 bolt hex head gr washer 3/8 medium lock heli coil bolt hex head gr bolt skflthd cad plated spacer shim shim bolt skflthd cad plated heli coil 50 6 bolt skflthd cad plated 51 2 capscrew 5/16-18 x 1 hex head gr washer 5/16 medium lock washer 5/16 flat nut 5/16-18 esna capscrew 5/16-18 x 1 1/4 hhd gr washer 1/2 flat 57 4 nut 1/2-13 thin drilled esna anchor bolt Continued on next page Boom Assembly TB65J TB65J Parts Manual Insert 11

16 Item Part No. Qty. Description Boom Assembly TB65J bolt sk hd cad plated bolt sk hd cad plated spacer slide pad capscres drilled head pin lock /4 id hose assembly level cyinder assembly bulkhead 90 degree elbow locknut bulkhead slide pad bearing slide pad spherical washer swivel anchor bracket 75 3 machine screw #10-24 x 1 truss hd 76 3 washer #10 medium flat 77 3 nut #10-24 hex 78 8 nut 3/4-10 hex jam platform/jib selector valve assembly platform/jib selector valve cover nutsert grip washer flat washer lock bolt hex head x 3.50 Boom Assembly TB65J Parts Manual Insert TB65J

17 Boom Assembly TB65J Page 13

18 Page 14 Boom Assembly TB65J

19 Item Part No. Qty. Description Boom Electrical Installation TB65J foot switch assembly Upper control box assembly t jib/platform selector wire assembly clip cushion 1.06 vinyl coated clip cushion 1.25 vinyl coated clip cushion 1.50 vinyl coated ft hose sleeve abrasion grd in hose guard spiral 3/4 id terminal r101 12/ terminal fem / terminal fem250f1 22/ terminal r101 22/ terminal r61 22/ bolt hex head gr5 gra bolt hex head gr bolt hex head washer flat washer flat washer lock nut hex lock nut hex lock Boom Electrical Installation TB65J TB65J Parts Manual Insert 15

20 16 Parts Manual Insert TB65J

21 Boom Electrical Installation TB65J Page 17

22 Page 18 Boom Electrical Installation TB65J

23 Boom Electrical Installation TB65J Page 19

24 Page 20 Boom Electrical Installation TB65J

25 Jib TB65J Jib TB65J TB65J Parts Manual Insert 21

26 Jib TB65J Item Part No. Qty. Description PIN LOCK BLT GR5 DRILLED HOLE ORIFICE LOWER JIB STRUT WELDMENT PIN, TEARDROP, Ø1.0 X 5.79 GRIP END CAP, 1 IN PIN PIN, TEARDROP, Ø1.0 X 9.43 GRIP PIN 1.50 DIA X 4.94 GRIP COVER, HOSE 5' JIB WLDMT, BASKET MTG BRKT WLDMT, JIB INNER QUADRANT SNAP RING 1.25 ID HEAVY DUTY SNAP RING 1.00 ID HEAVY DUTY ASSEMBLY, ROTATOR PLATFORM PIN, TEARDROP, Ø1.25 X 5.79 GRIP WLDMT, UPPER ARM 5' JIB BLT BLT GR WASHER FLAT WASHER LOCK WASHER LOCK FTG ADPTR STRTHD-4B-4S STL IN TRIM LOC.125 RUBBER EDGE WASHER HARD FLAT.375 SP BSHG, MCHRY, 1.00 ID 1.5OD 14 GA MACH BSHG 1.25 ID X 1.88 OD X BLT 10MM-1.50P 25MM BLT 24MM-3.00P 280MM NUT LKG M24-3.OP WASHER HARD FLAT M CLY, LG, STROKE HOSE -4-4S-4S R HOSE -4-4S-4S R1 Jib TB65J 22 Parts Manual Insert TB65J

27 Item Part No. Qty. Description Upper Control Box TB65J upper control box placard upper control box front placard upper control box top circuit breaker 20 amp CIRCUIT BREAKER 3 AMP wire 16 r6i fem250fi switch emergency stop push/pull corrosion inhibitor stick back switch toggle spdt (m/none/on) sealed switch toggle dpdt (on) off (on) diode holder 6 plc controller controller terminal strip 18 circuit terminal strip (12) terminal strip (10) #10 stud rheostat knob rheostat alarm mini siren 6-28vdc wire 16 r6i fem250fi 9 rstr wire 16 r6i fem250fi decal danger electrical hazard in gasket relay spdt 12dc 10amp nut locking.750 hub connector connector connector diode stand off switch anti restart ignition decal diodes washer lock #6 mdm washer flat # nut hex screw trhd gr nut locking nut locking screw rhd gr bolt hex head gr5 sems 41 5 nut locking decal terminal strip 10 term decal terminal strip 13 term decal terminal strip 16 term upper control box wire harness wire assembly control box wire fi dio jumper sw term strap wire 16 r6i r6i wire ffi dio wire 16 r6i r6i wire 12 r10i r10i wire 12 r10i r10i wire 16 r6i dio wire 16 r6i r10i wire wire 16 r6i fem188i wire 10 r101 fem188i 21 Continued on next page Upper Control Box TB65J TB65J Parts Manual Insert 23

28 Item Part No. Qty. Description Upper Control Box TB65J wire 16 r10i fem 188i wire 16 r10i.188fi wire 16 r6 fem wire 18 fem1881 fem wire 16 r10i r10i wire 18 r10i fem188i switch toggle spst on off sealed 67 2 washer flat # wire 12 r6 r wire 18 r6i r6i wire 16 r6i r6i 10 dio wire 16 r6i r6i wire 16 r6i r6i terminal.250 mfi 16/ washer star washer flat bolt hex head gr grommet.438id.938od alarm 97dba dual tone 12/24v wire 16 fem188 fem250fi terminal male250fi 22/ terminal r10i 16/ washer star # wire 16 r6 r screw rhd gr screw trhd gr wire 16 r6i fem250fi screw trhd gr washer star # wire 18 r8i male250fi relay spdt 12v 30amp wire 16 fem188i fem188i locknut.50 hub connector wire 16 fem188i fem250fi 7 Upper Control Box TB65J Parts Manual Insert TB65J

29 Upper Control Box TB65J Page 25

30 Page 26 Upper Control Box TB65J

31 A08147A Hydraulic Schematic Turntable and Booms TB65J Page 27

32 Page 28 Electrical Schematic Cummins Engine TB65J A08150B

33 A08151A Electrical Schematic Deutz Engine TB65J Page 29

34 Page 30 Electrical Schematic Deutz Engine TB65J A08151A

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36 Local Distributor: Lokaler Vertiebshändler: Distributeur local: El Distribuidor local: ll Distributore locale: USA Phone: 1 (785) Toll Free: 1 (800) Fax: 1 (785) Europe Phone: +44 (0) Fax: +44 (0)