Repair Parts Manual. engine powered diesel gasoline LPG. Manufactured through 01-01

Transcription

1 Repair Parts Manual engine powered diesel gasoline LPG Manufactured 0-97 through 0-0 P/N 098 May revised December 00

2 General information About this manual: This repair parts manual covers current production machines only. While Snorkel has attempted in every way to confirm that all information in this manual is correct, improvements are being constantly made to the machine that may not be reflected in this manual. If you find information in this manual that is not correct, or is confusing, you are urged to report your findings to Snorkel for our evaluation. Your input is important to us and will be used in future printings of this manual. Every person who repairs this machine must be qualified and authorized to do so. CAUTION DO NOT modify this aerial platform without prior written consent of Snorkel Engineering Department. Modification may void the warranty, adversely affect stability, or affect the operational characteristics of the aerial platform. This machine is covered by a limited warranty that specifically identifies items warrantied by Snorkel and those items covered by original manufacturers warranty. A copy of the Snorkel Limited Warranty is located on the inside of the back cover of this manual. All correspondence relative to this machine, such as field reports, discrepancy reports, requests for information, etc., should be directed to: Snorkel International, Inc. P.O. Box 0 St. Joseph, MO 0-0 USA Phone: (8) Abbreviations The following abbreviations may be used in this manual: AC alternating current ANSI American National Standards Institute CCA cold cranking amps cm centimeter DC direct current EMS envelope management system GFCI ground fault circuit interrupt LP liquified petroleum LPG liquified petroleum gas mm millimeters ft feet in inch lbs pounds no number NPT national pipe thread psi pounds per square inch qty quantity UL Underwriters Laboratories Inc. Electrical Hazard DANGER The aerial platform is not electrically insulated. Death or serious injury can result from contact with, or inadequate clearance from, an energized conductor. Do not go closer than the minimum safe approach distance as defined by the minimum Safe Approach Distance as defined by ANSI Standards. Regard all conductors as energized. Allow for electrical wire sag and aerial platform sway. If the work platform, or any part of the aerial platform contacts a high-voltage electrical conductor, the entire machine can become electrically charged. If that happens, remain on the machine and do not contact any other structure or object. This includes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial platform. Such contact could make your body a conductor to the other object, creating an electrical shock hazard resulting in death or serious injury. If an aerial platform is in contact with an energized conductor the platform operator must warn ground personnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock hazard resulting in death or serious injury. Do not approach or leave the aerial platform until the electricity has been turned off. Do not attempt to operate the lower controls when the work platform or any part of the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of such contact. Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizing that death or serious injury can result from contact with an energized conductor. Snorkel all rights reserved Printed in USA

3 Table of Contents Service and parts information To order service or repair parts i ANSI and OSHA compliance i Manuals i Parts order form ii Section. - Repair parts Chassis/turntable Extendable axle Axle stop Steering Lift and swing Swing drive Fuel tank Hydraulic oil reservoir mounting Booms, base end Booms and hose carrier Booms Extension cylinder Hose carrier Platform mounting Platform gate Platform rotator Engine mounting, Continental Engine, Continental Radiator mounting, Cummins Engine mounting, Cummins B before Engine, Cummins B before Engine mounting, Cummins B after Engine, Cummins B after Engine mounting, Cummins Engine, Cummins Exhaust and air cleaner, Continental Exhaust and air cleaner, Cummins Air cleaner Boom length sensor Length transducer Metal cowling Plastic cowling Placards and decals Gear hub, Auburn Gear hub, Fairfield Swing drive, Fairfield Swing drive, Gear Products Swing drive brake Tires and wheels Section. - Hydraulics Chassis hydraulic equipment Chassis hydraulic hoses Turntable hydraulic equipment Turntable hydraulic hoses Control valve, non-proportional before Valve, non-proportional before Control valve, non-proportional after Valve, non-proportional after Control valve, proportional Valve, proportional Control valve, axle jacking Drive control valve Series parallel package, right hand Series parallel package, left hand Drive motor with brake Accumulator AC generator valve Anti-cavitation valve Axle interlock valve Blocking valve Cam valve Centerpost and fittings Check valve manifold Cylinder, axle extend - GBI Cylinder, extension - GBI Lift cylinder Cylinder, lift - GBI Jacking cylinder before Jacking cylinder after Cylinder, jacking - GBI Cylinder, jacking - Rosenboom Cylinder, jacking - Seabee Cylinder, master level - GBI Cylinder, master level - Prince Cylinder, master level - Rosenboom Cylinder, master level - Seabee Slave level cylinder Cylinder, slave level - GBI Cylinder, slave level - Prince Cylinder, slave level - Rosenboom Cylinder, slave level - Seabee Cylinder, steering - GBI Cylinder, steering - Prince Cylinder, steering - Rosenboom Cylinder, steering - Seabee Dual holding valve, platform rotation Dual sequence valve, left hand Dual sequence valve, wheel drive Emergency power unit, left hand Emergency power unit, right hand High range speed selector valve Hydraulic oil reservoir, metal cowling Hydraulic oil reservoir, plastic cowling Hydraulic pump and fittings Hydraulic oil return filter Motion control valve, turntable swing Platform rotator, Helac Platform rotator, Parker Pressure manifold Pump control valve Shuttle valve Steer cut-out valve, wheel drive Steer cut-out valve, wheel drive Section. - Electrical Turntable electrical, Continental TB through 0-0

4 Table of contents Turntable electrical, Cummins before Turntable electrical, Cummins after Boom electrical Wiring box, lower controls - Continental Wiring box, lower controls - Cummins Wiring box panel Wiring box, lower controls - Cummins Wiring box panel, Cummins Junction wiring box Junction wiring box panel Upper control box Platform foot switch GFCI 0 volt power Boom calibration switch Boom lift cut-out switch Boom lift switch Boom speed switch Drive speed switch Extend cut-out switch Proximity switch Controller, drive/steer Controller, extend/retract Controller, lift/swing Section. - Factory installed options AC generator mounting AC generator Air line to platform Coldstart, Cummins Dual fuel, Continental LP fuel, Continental Dual fuel engine, Continental LP fuel engine, Continental Headlights and tail lights Hydraulic warm-up Beacon, dual amber Fuel empty indicator Isolation valve Motion alarm, drive Sandblast kit Tow package Oil pressure gauge, Cummins Upper control box cover Upper control box lights Work lights TB through 0-0

5 Service and parts information To order service or repair parts When placing an order for service or repair parts, please have the following information available for your machine. Machine model number Machine serial number Snorkel part number Description of part Quantity of parts required Your purchase order number Address for order to Ship To Your desired shipment method The parts order form on the following page may be mailed or faxed to the attention of Parts Worldwide at the following location: Snorkel International, Inc. P.O. Box 0 St. Joseph, MO 0-0 USA Phone: -(800)--07 Parts Worldwide Fax: (8)-- Attention: Parts Department For your convenience, our electronic on-line ordering system is available at the following Internet location: ANSI and OSHA compliance All owners and users of the aerial platform must read, understand, and comply with all applicable regulations. Ultimate compliance to OSHA regulations is the responsibility of the user and their employer. ANSI publications clearly identify the responsibilities of all personnel who may be involved with the aerial platform. A reprint of the Manual of Responsibilities for Dealers, Owners, Users, Operators, Lessors and Lessees of ANSI/SIA A9.-99 Boom-Supported Elevating Work Platforms is available from Snorkel dealers or from the factory upon request. Copies are also available from: Scaffold Industry Association 0 Ventura Blvd. Suite 0 Woodland Hills, CA 9-7 USA Manuals Manuals are available from Snorkel to support any of the machines that we produce. The specific manuals for TB 0 are as follows: Operator s Manual Snorkel part number Repair Parts Manual Snorkel part number Troubleshooting Guide Snorkel part number ANSI Manual of Responsibilities ANSI/SIA A9.-99 Record machine information here: Model number Serial number Date of purchase Purchased from Snorkel dealer or distributor TB through 0-0 i

6 Parts order form Fill out completely and fax to (8)-- attention: Parts Worldwide Date Company Address Contact name Phone number Fax number Account number Purchase order number Model Serial number Optional equipment Purchase order number Ship to Ship by Part number Description Quantity Price Note: Backordered parts will be shipped as soon as available by the same shipping method as the original order unless indicated below: Ship complete order only - do not backorder parts. Ship all available parts and supply information of disposition of backordered parts. Other instructions as specified ii TB through 0-0

7 Section. - Repair parts TB through 0-0 -

8 Chassis/turntable Chassis - (consult factory) Turntable - (consult factory) 007 Rotation bearing gear 0870 Male elbow 0 Capscrew /-0 self locking 070 Washer / hard flat ASTM-F Capscrew 7/8-9 self locking 8 07 Washer 7/8 hard flat ASTM-F 9 0 Nut /-0 self locking Connector 0009 / inch hydraulic hose 9899 Washer /8 medium flat 9879 Washer /8 medium lock 9709 Capscrew /8- x inch long hex head grade 09 Access cover, chassis ends 09 Access cover, steer 7 09 Access cover, drive - TB through 0-0

9 Chassis/turntable AW0080 TB through 0-0 -

10 Extendable axle 008 Gear hub (see page -7 for Auburn gear hub parts breakdown) (see page -7 for Fairfield gear hub parts breakdown) 0007 Drive motor with brake - (see page -0 for parts breakdown) Flange, right hand Flange, left hand 0907 Hose carrier tube Cylinder, axle extend - (see hydraulics section for parts breakdown) 7 00 Pin, axle extend cylinder base end Pin, axle extend cylinder rod end Slide pad Slide pad shim,.00 inch thick 0077 Slide pad shim,.0 inch thick 0090 Slide pad shim,.090 inch thick 0707 Straight thread adapter 00 Straight thread 90 elbow 0700 Swivel nut 90 elbow 09 Axle tube, right hand 7 09 Axle tube, left hand Stop bar 9 09 Straight thread 90 elbow 0 00 Straight thread 90 elbow 709 O-ring 0 Capscrew /8- x -/ inch long socket head 0099 Capscrew special /8- self locking 9879 Washer /8 medium lock 09 Washer /8 hard flat ASTM-F 0 Lock pin Snapper pin Pin lock retainer Capscrew /-0 x inch long hex head grade Nut /-0 hex 08 Capscrew /8- x /8 inch long hex head grade 9709 Capscrew /-8 x / inch long hex head grade Washer / medium lock 07 Capscrew /-0 x -/ inch long hex head grade Washer / hard flat ASTM-F 00 Nut /-0 self locking Capscrew /8- x inch long hex head grade 8 09 Washer /8 hard flat ASTM-F 9 00 Nut /8- self locking 0 00 Scraper pad, right hand axle 00 Scraper pad, left hand axle 0900 Clamp Swivel nut 90 elbow 07 Straight thread adapter Pad 090 Clamp Capscrew /8- x -/ inch long hex head grade 8 00 Nut /8- self locking - TB through 0-0

11 FAR END SHOWN A 0 SHOWN FAR END TORQUE T0 0 FT.LB B TORQUE TO 80 FT.LB 0 A 9 VIEW A-A DETAIL "B" AXLE PIN ASSEMBLY (SHOWN IN EXTENDED POSITION) AW09078 SECTIONAL VIEW AXLE TUBE INSTALLATION DWG Extendable axle Snorkel model TB 0 Page-

12 Axle stop 070 Tray 9709 Capscrew /-8 x / inch long hex head grade 989 Washer / medium flat Nut / hex 009 Axle stop rod 00 Nut /-0 self locking Nut /-0 hex jam - TB through 0-0

13 Axle stop 7 7 AW0 TB through

14 Steering 008 Gear hub (see page -7 for Auburn gear hub parts breakdown) (see page -7 for Fairfield gear hub parts breakdown) 0007 Drive motor with brake - (see page -0 for parts breakdown) 099 Yoke 0 Steering arm Cylinder, steering - (see hydraulics section for parts breakdown) 0070 Pin, master level cylinder base end 7 00 Pin, steering arm Pin, tie rod Lock pin Pin lock 0 Capscrew /-0 x -/ inch long hex head grade Tie rod end Tie rod 0907 Pin 0700 Cap, wheel service 7000 Grease fitting, /8 NPT straight Spacer, tie rod mounting Bearing, self aligning O-ring Capscrew special /8- self locking 077 Machine bushing -/ inch OD x -/ inch ID x 0 gauge thick 09 Straight thread 90 elbow 00 Straight thread 90 elbow 98 Machine bushing -/ inch OD x -/ inch ID x gauge thick 0707 Straight thread adapter 0 Washer 7 0 Nut 8 00 Bearing 9 00 Tie rod hex jam nut for adjustable tie rod 0 0 Capscrew /8- x -/ inch long socket head 000 Nut /8- self locking Thrust washer 07 Wheel stud wedge 0 Bearing 9889 Cotter pin / inch diameter x -/ inch long 0 Roll pin / inch diameter x -/ inch long 7 0 Bearing spacer Machine bushing -/ OD x -/ inch ID x gauge thick Nut /-0 hex jam Washer /8 medium lock 09 Washer /8 hard flat ASTM-F Capscrew /-8 x / inch long hex head grade Washer / medium lock 989 Washer / medium flat Tires and wheels - (see page -8 for parts breakdown) 089 Machine bushing -/ inch OD x inch ID x gauge thick Thrust bearing Swivel nut 90 elbow Nut /8- hex jam 0 00 Straight thread 90 elbow 07 Wheel stud -8 TB through 0-0

15 7 TORQUE TO 00 FT.LBS SECTION A-A 9 0 TORQUE TO 00 FT.LBS B SECTION B-B SECTION F-F 7 8 A F A 9 SECTION C-C FRONT VIEW E-E F 9 E 9 9 C B A C B TORQUE TO 0 FT.LBS A 0 E D 0 TORQUE TO 80 FT.LBS DETAIL D 9 9 AW09 STEERING ASSEMBLY 7 Steering DWG. 09 Snorkel model TB 0 Page-9

16 A 7 0 A TURNTABLE VIEW A-A 0 Lift and swing AWA90 Page-0 Snorkel model TB 0

17 Lift and swing Counterweight - (consult factory) 0978 Centerpost and fittings - (see page -8 for parts breakdown) 0087 Swing drive - (see page - for parts breakdown) 090 Lift cylinder - (see page - for parts breakdown) Cylinder, master level - (see hydraulics section for parts breakdown) 009 Adjustment ring, Fairfield swing drive Reducer bushing Reducer bushing Air vent Straight thread adapter 0700 Swivel nut 90 elbow 0709 Straight thread adapter 989 Nut /8- hex jam 070 Straight thread elbow 070 Straight thread adapter 00 Adjustment bolt Key Adapter plate, centerpost Retaining ring Pin lock 0070 Pin, master level cylinder base end 00 Pin lock 0900 Pin 9779 Capscrew /8- x -/ inch long hex head grade Washer /8 hard flat ASTM-F 00 Nut /8- self locking Capscrew /-8 drilled head Washer / medium lock inch diameter stainless steel safety lockwire - (sold in one pound can) 0 00 Capscrew /8- self locking 9879 Washer /8 medium lock 000 Capscrew /-0 self locking socket head 070 Washer / hard flat ASTM-F 008 Capscrew /8- drilled head 9879 Washer /8 medium lock 090 Swivel nut elbow Swivel nut elbow Link, 0 indicator Washer /8 medium flat Rod, 0 indicator 987 Shoulder bolt /- x -/ inch long Capscrew /8- x -/ inch long hex head grade 9809 Nut /8- hex 9879 Washer /8 medium lock 090 Mount plate 09 Capscrew /-8 x -/ inch long hex head grade 7 00 Nut /-8 self locking Washer / medium flat TB through 0-0 -

18 Swing drive 0087 Swing drive 0080 Swing drive, Fairfield - (see page -78 for parts breakdown) Swing drive, Gear Products - (see page -80 for parts breakdown) 0098 Swing drive brake - (see page -8 for parts breakdown) Motor, swing drive Seal repair kit, TRW motor 8007 Seal repair kit, White motor 00 Motion control valve, turntable swing - (see page -7 for parts breakdown) 07 Tube and fitting 08 Elbow Capscrew /- x -/ inch long socket head 8 0 Washer / split ring lock 9 0 Capscrew /-8 x -/ inch long hex head grade 0 0 Washer / medium lock plated Gasket, swing drive motor - TB through 0-0

19 Swing drive TOP VIEW AW0087 TB through 0-0 -

20 Fuel tank Fuel tank, 0 gallon capacity - (includes cap and fuel gauge) Replacement cap, fuel tank Fuel gauge - (includes gauge lens) 8800 Replacement gauge lens 770 Pipe plug / NPT square head Fuel tank strap 0900 Threaded rod 00 Nut /8- self locking Capscrew /-0 x inch long hex head grade Nut /-0 self locking 7 8 AW TB through 0-0

21 Hydraulic oil reservoir mounting Hydraulic reservoir mounting, metal cowling Hydraulic oil reservoir, metal cowling - (see page -9 for parts breakdown) Capscrew /8- x -/ inch long hex head grade Washer /8 medium flat 00 Nut /8- self locking Hydraulic reservoir mounting, plastic cowling 097 Hydraulic oil reservoir, plastic cowling - (see page -70 for parts breakdown) 00 Mount strap, hydraulic oil reservoir Capscrew /-0 x / inch long hex head grade Nut /-0 self locking Capscrew /8- x -/ inch long hex head grade 0 00 Nut /8- self locking Reservoir mounting, metal cowling Reservoir mounting, plastic cowling AWM008 TB through 0-0 -

22 Booms, base end 09 Booms and hose carrier - (see page -9 for parts breakdown) 0900 Pin 0900 Pin Pin, master level cylinder rod end 00 Pin lock Pin lock inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew /-8 drilled head Washer / medium lock Capscrew /8- drilled head Washer /8 medium lock Capscrew /- x -/ inch long hex head grade 009 Nut /- self locking 097 Boom angle sensor Bracket 9709 Capscrew /8- x / inch long hex head grade Washer /8 medium flat Washer /8 medium lock Capscrew /8- x / inch long hex head grade Battery wire Clamp 0900 Clamp 0900 Clamp 090 Clamp 0907 Clamp Clamp - TB through 0-0

23 TURNTABLE BACK PLATE (INSIDE VIEW) CLAMP INSTALLATION - BOOM LEVEL CYL LIFT CYL AW0989 BOOM INSTALLATION Booms, base end DWG Snorkel model TB 0 Page-7

24 7 0 MANIFOLD EXT VB EXTEND CYLINDER RET VA 9 VB VA AW09 Booms and hose carrier Page-8 Snorkel model TB 0 DWG. 09

25 Booms and hose carrier 09 Booms and hose carrier 09 Booms - (see page - for parts breakdown) 099 Hose carrier - (see page - for parts breakdown) Support tube Tube bracket 090 Bracket 090 Channel Bracket Cover /8 inch hydraulic hose / inch hydraulic hose 0 Threaded insert /8- thread 090 Fitting nut Capscrew /8- x -/ inch long hex head grade Clamp 000 Tube end reducer 0090 Tube clamp, upper Spacer End bracket Slide pad Nut /-0 self locking 00 Nut /-8 self locking 00 Nut /8- self locking 009 Nut /- self locking 0 Capscrew /-0 xinchlongsocket flat head 08 Capscrew /8- x /8 inch long hex head grade Capscrew /8- x -/ inch long hex head grade Capscrew /8- xinchlonghexhead grade Capscrew /8- xinchlonghexhead grade Capscrew /-8 x / inch long hex head grade Capscrew /- x -/ inch long hex head grade Washer /8 medium flat Washer /8 medium lock 08 0 Washer / hard flat ASTM-F TB through

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27 Booms 09 Booms, complete 090 Tip boom 090 Outer intermediate boom Inner intermediate boom 090 Base boom 0908 Wire rope, retract 0909 Wire rope, inner retract Wire rope, inner extend Extension cylinder - (see page -8 for parts breakdown) Slave level cylinder - (see hydraulics section for parts breakdown) Wiffle, inner extend Wiffle, outer Support, inner retract wiffle 0907 Wiffle, inner retract 08 Washer / hard flat ASTM-F Pin, extend sheave Pin lock Plastic track link Bearing Pin, steering arm Conduit 090 Slide pad 0900 Boom speed switch - (see page - for parts breakdown) 0087 Connector 0709 Straight thread adapter Extend manifold 0700 Swivel nut 90 elbow 7 00 Conduit coupler / inch Bulkhead locknut 9 00 Bulkhead straight thread 90 elbow / inch hydraulic hose Link pin Pin guard Slide pad Slide pad Slide pad 0070 Slide pad Tube Slide pad shim,.090 inch thick Slide pad shim,.00 inch thick Slide pad shim,.00 inch thick 007 Slide pad shim,.090 inch thick Slide pad shim,.090 inch thick 0070 Slide pad shim,.00 inch thick 000 Spacer Wire rope anchor 0907 Lower retract cable anchor Lower retract cable guide Pin, cable retainer Sheave cage Sheave, extend cable Parts list continued on next page TB through 0-0 -

28 Booms 0909 Cable guide Slide pad 008 Bearing 00 Bearing Slide pad 007 Pin, retract sheave 7 07 Cable retainer Slide pad spacer Pin, cylinder anchor Cylinder anchor Spacer 077 Machine bushing -/ OD x -/ ID x 0 gauge thick 0907 Pin Extension cylinder bracket Slide pad 0909 Bracket Sheave Bearing Pin lock Thrust washer Spacer, short Spacer, long Slide pad spacer Slide pad Pad plate Spacer Slide pad Slide pad mount Spacer Slide pad spacer, / inch thick Slide pad spacer 8 00 Pin, slave level cylinder to tip boom Sheave Pad plate Slide pad Pad plate Capscrew /-8 drilled head Washer -/ inch curved spring Washer 7/8 inch curved spring Washer inch curved spring Nut /8- self locking 9 00 Nut /-8 self locking Nut /-0 self locking Nut /- self locking inch diameter stainless steel safety lockwire - (sold in one pound can) 9 0 Capscrew /- x -/ inch long hex head grade Washer /8 medium flat Washer /8 medium lock Capscrew /8- x /8 inch long socket flat head Capscrew /8- x inch long hex head grade Parts list continued on next page - TB through 0-0

29 Booms Capscrew /8- x / inch long socket flat head 0 08 Capscrew /8- x -/ inch long socket flat head Capscrew /8- x -/ inch long hex head grade 0 0 Capscrew /8- x -/ inch long socket flat head Capscrew /8- x -/ inch long socket flat head Capscrew /8- x -/ inch long socket flat head Capscrew /8- x / inch long hex head grade Capscrew /8- x /8 inch long hex head grade Capscrew /8- xinchlonghexhead grade Capscrew /8- x / inch long button head 9779 Capscrew /8- x -/ inch long hex head grade 979 Capscrew /8- x -/ inch long socket flat head 9709 Capscrew /-8 x -/ inch long hex head grade 989 Washer / medium flat 9709 Capscrew /-8 xinchlong hex head grade Capscrew /-8 x / inch long hex head grade Washer / medium lock 8 0 Capscrew /-0 xinchlongsocket flat head Capscrew /8- x 7/8 inch long hex head grade Capscrew /- xinchlongself locking 9879 Washer / medium lock 09 Capscrew /-8 x -/ inch long hex head grade 0 Eye bolt / Capscrew /- x -/ inch long hex head grade 07 Washer 7/8 hard flat ASTM-F 0 Washer -/ inch hard flat ASTM-F 7 07 Washer inch medium flat 8 08 Nut 7/8-9 hex jam Nut -/- hex jam Nut -8 hex jam 989 Nut -8 hex 987 Nut -/- hex 0 Thrust washer 0 Thrust washer 0090 Slide pad spacer 00 Nut /8- hex jam - drilled 7 0 Capscrew /8- x -/ inch long button head Cotter pin /8 inch diameter x inch long 9 0 Machine bushing Machine bushing -/ OD x -/ inch ID x gauge thick 0 Spherical washer 7/8 inch 0 Spherical washer inch 0 Spherical washer -/ inch 989 Nut 7/8-9 hex 0908 / inch hydraulic hose 09 Machine screw #0- x inch long truss head Washer #0 medium flat Nut #0- hex Boom switch, extend cut-out - (see page - for parts breakdown) Guard, boom switch Parts list continued on next page TB through 0-0 -

30 Booms 000 Bearing 0 Anchor bolt 0908 Washer retainer inch 0908 Washer retainer inch 0908 Washer retainer -/ inch 0090 Pin Track guide Cam valve - (see page -7 for parts breakdown) Cover Rubber door latch Nut #8- self locking 007 Slide pad spacer, /8 inch thick Capscrew /-0 x / inch long hex head grade 98 0 Machine screw #8- x / inch long truss head Cable guide 0 Threaded insert /8- thread Pin Clamp Capscrew /8- x / inch long hex head grade Slide pad Nut /-0 hex Boom length sensor - (before ) - (see page- for parts breakdown) 0977 Length transducer - (after ) - (see page - for parts breakdown) Capscrew /8- x -/ inch long hex head grade 7 00 Wire rope crimp sleeve 7 09 Slide pad shim,.0 inch thick Slide pad shim,.00 inch thick Spacer Thread insert / Bearing Plastic track link Capscrew /- x -/ inch long hex head grade 8 00 Nut /- hex jam Spacer Slide pad 8 09 Slide pad shim,.090 inch thick Switch bracket Slide pad shim Slide pad spacer Slide pad shim,.0 inch thick Slide pad shim,.0 inch thick Washer #8 medium lock 9 0 Nut T-weld - TB through 0-0

31 D E F 9 8 I J FROM VB FROM VA TOP VIEW 80 9 VB VA D E F C B A DETAIL "J" DETAIL "G" G DETAIL "I" 88 DETAIL "H" H C B A AW DWG. 09- Booms sheet Snorkel model TB 0 Page-

32 SECTION A-A SECTION B-B SECTION C-C VIEW L-L L L AW09- Page- Booms Sheet Snorkel model TB 0 DWG. 09-

33 K K SECTION F-F SECTION E-E SECTION K-K SECTION D-D AW09- DWG. 09- Booms sheet Snorkel model TB 0 Page-7

34 Extension cylinder 0907 Extension cylinder, complete 0907 Support bracket Extension cylinder - (see hydraulics section for parts breakdown) 0908 Wire rope, extend 070 Sheave, extend cable 008 Bearing 0907 Slide pad 7 00 Pin, extend sheave Pin lock Slide pad shim,.0 inch thick Straight thread adapter 0088 Cartridge counterbalance valve - (factory preset, do not reset) 0990 Seal repair kit 0088 Cartridge counterbalance valve - (preset by factory, do not reset) 0990 Seal repair kit 007 Nut /- self locking 0 8 Thrust washer 0070 Slide pad Capscrew /-8 drilled head 7 0 Capscrew /8- x -/ inch long socket flat head Capscrew /8- x / inch long socket flat head Capscrew /- x inch long hex head grade 0 00 Nut /8- self locking Plate, slide pad mounting 08 Washer / hard flat ASTM-F 000 Anchor bolt inch diameter stainless steel safety lockwire - (sold in one pound can) -8 TB through 0-0

35 7 VA VB AW0907 DWG Extension cylinder Snorkel model TB 0 Page-9

36 9 7 A LEV (DN) LEV (UP) ROT (V) ROT (V) 7 C 0 / (0) 0 /8 8 7 C / 0/ 8/ 0/ 8/ 8 A SECTION C-C B 9 DETAIL B 7 8 AW099 8 SECTION A-A Hose carrier Page-0 Snorkel model TB 0 DWG. 099

37 Hose carrier 099 Hose carrier, complete Outer cover Inner cover 0907 Tube 0909 Capscrew /8- x 8-/ inch long hex head grade 0907 Slide pad bracket 090 Slide pad Plastic track link Plastic track link End bracket Slide pad 0079 Slide pad Slide pad 008 Slide pad 008 Slide pad 090 Clamp 0997 Bar, inside mounting Mounting bracket Shim Roller Spacer 0907 End bracket 090 Spacer 000 Conductor, shielded 78 feet long 000 Conductor, shielded 78 feet long 0000 Power wire, gauge/8 conductor x 78 feet long - (terminals not included) 08 Replacement terminal volt power wire, gauge/ conductor x 8 feet long - (terminals not included) 08 Replacement terminal / inch hydraulic hose / inch hydraulic hose / inch hydraulic hose / inch hydraulic hose 00 Nut /8- self locking 00 Nut /-8 self locking Nut /-0 self locking 007 Nut /- self locking 0 Capscrew /-0 xinchlongsocket flat head 00 Capscrew /-0 x / inch long socket flat head Capscrew /-8 xinchlong hex head grade Capscrew /8- xinchlonghexhead grade Capscrew /8- x -/ inch long hex head grade Capscrew /8- x -/ inch long socket flat head 0 Capscrew /8- x -/ inch long hex head grade 9709 Capscrew /8- xinchlongsocket flat head 08 Capscrew /8- x -/ inch long socket flat head 9709 Capscrew /8- x8inchlonghexhead grade 009 Capscrew /8- x9inchlonghexhead grade 989 Washer / medium flat Washer /8 medium flat Washer / medium flat Washer / medium flat Washer /8 medium lock Parts list continued on next page TB through 0-0 -

38 Hose carrier 0998 Bar Channel 979 Capscrew /8- x inch long socket flat head 9709 Capscrew /8- x inch long socket flat head Capscrew /8- x -/ inch long hex head grade 0900 Hose guard x 8 inch long Capscrew /-8 x / inch long hex head grade Control wire #, 8 gauge/9 conductor x 78 feet long - (terminals not included) 097 Replacement terminal Tube clamp, upper Spacer Capscrew /-0 x inch long hex head grade 9709 Capscrew /8- x -/ inch long hex head grade 099 Spacer - TB through 0-0

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40 Platform mounting Platform - (consult factory) 007 Platform rotator - (see page -8 for parts breakdown) Platform gate - (see page - for proper platform gate) 0070 Pin, slave level cylinder to platform 0070 Pin, platform to tip boom Pin lock Pin lock Washer / medium lock Capscrew /-8 drilled head inch diameter stainless steel safety lockwire - (sold in one pound can) 009 Nut /- self locking Washer / medium flat Capscrew /- x inch long hex head grade Capscrew /- x -/ inch long hex head grade Cover, platform rotator 0070 Bearing spacer 7 08 Bearing - TB through 0-0

41 Platform mounting AW007 TB through 0-0 -

42 Platform gate Gravity gate for ft and 8 ft steel platforms 0079 Gravity gate, steel platform 0009 Roller, steel gravity gate 0079 Roller spacer, steel gravity gate 9709 Capscrew /8- x -/ inch long hex head grade 00 Nut /8- self locking Gravity gate for ft and 8 ft aluminum platforms 0778 Gravity gate service kit - (kit includes items through 0) 077 Gravity gate, aluminum platform 7 08 Roller, aluminum gravity gate 8 08 Roller spacer, aluminum gravity gate Capscrew /- x inch long hex head grade Nut /- self locking Swinging gate for ft and 8 ft steel platforms 0078 Swinging gate, steel platform 07 Pin, gate hinge Cotter pin /8 inch diameter x inch long 989 Washer / medium flat Spring, torsion 7000 Bearing Knob, gate hinge pin Swinging gate for ft and 8 ft aluminum platforms Swinging gate, aluminum platform 9 07 Pin, gate hinge 0 00 Roll pin /8 inch diameter xinchlong Spring, torsion 7000 Bearing 700 Knob, gate hinge pin 07 Latch stop Capscrew /-0 x /8 inch long hex head grade 989 Nut sert / Washer / medium lock Washer / medium flat Door latch - TB through 0-0

43 Platform gate Gravity gate, steel platform Gravity gate, aluminum platform 7 Swinging gate, steel platform Gate pin Rear view 9 Door latch rear view Swinging gate, aluminum platform AWM000 TB through

44 Platform rotator 007 Platform rotator 007 Pylon, platform rotator Key 007 Collar 007 Thrust bearing 08 Bearing 007 Bearing spacer Mounting frame, platform rotator Capscrew /- x -/ inch long hex head grade Capscrew /- x -/ inch long hex head grade Washer / medium lock Torque plate, platform rotator Valve spacer 008 Dual holding valve, platform rotation - (see page - for parts breakdown) 989 Washer / medium flat Washer / medium lock 9709 Capscrew /-8 x -/ inch long hex head grade O-ring - (used on Helac rotator only) 708 O-ring - (used on Parker rotator only) Platform rotator, Helac - (see page -7 for parts breakdown) 0077 Platform rotator, Parker - (see page -7 for parts breakdown) Pin lock Capscrew /-8 drilled head inch diameter stainless steel safety lockwire - (sold in one pound can) Cover plate, platform rotator 707 O-ring - (used on Helac rotator only) 708 O-ring - (used on Parker rotator only) 9809 Nut /- hex jam -8 TB through 0-0

45 Platform rotator AW007 TB through

46 Engine mounting, Continental Engine, Continental TM-7 - (see page - for parts breakdown) 70 Radiator - (does not include radiator cap) 080 Bracket, radiator support 080 Angle, radiator 0989 Fan shield Radiator hose 7 70 Radiator hose Clamp Radiator cap - PSI Radiator overflow hose / inch diameter x inch long 7080 Radiator cushion Washer, snubbing 00 Nut /8- self locking Nut /-0 self locking 0808 Mount plate, overflow reservoir 770 Pipe plug / NPT square head Clamp Overflow reservoir Replacement reservoir cap Engine mount Engine mount washer 09 Washer /8 hard flat ASTM-F 00 Nut /8- self locking 09 Capscrew /8- x -/ inch long hex head grade 708 Drain cock 0900 Fitting, straight barbed 000 Fuel hose / inch diameter x 0 inch long Washer /8 medium flat Capscrew /8- x -/ inch long hex head grade Capscrew /-0 x inch long hex head grade Washer / medium flat Capscrew /- x inch long hex head grade 989 Washer / medium flat 9879 Washer / medium lock 9709 Capscrew /-8 x / inch long hex head grade 989 Washer / medium flat Washer / medium lock Capscrew /-0 x / inch long hex head grade -0 TB through 0-0

47 ENGINE OIL DRIAN HOSE BULKHEAD A MOUNTING PLATE A CAP TIGHTEN JAM NUT AGAINST MOUNTING PLATE VIEW A-A 7 BOTTOM VIEW FUEL PUMP AW DWG Engine mounting Continental Snorkel model TB 0 Page-

48 0 9 OIL PAN VIEW B-B CARB A A 7 B FUEL PUMP FAR SIDE B 0 7 NEAR SECTION A-A NEAR 8 7 FAR FAR AW Engine, Continental Page- Snorkel model TB 0 DWG

49 Engine, Continental Engine, Continental 700 Engine, Continental TM-7 09 Hydraulic pump and fittings - (see page -7 for parts breakdown) 008 Engine adapter 080 Motor mount, rear right hand 080 Motor mount, rear left hand 080 Motor mount, front right hand Motor mount, front left hand Flexible coupling 9 0 Mount angle Mounting bracket 0088 Solenoid 000 Solenoid 0 Bracket 009 Solenoid 0078 Stud, jump size 000 Swivel, in-line Coupler nut 8 08 Rod inch diameter stainless steel safety lockwire - (sold in one pound can) Rod end 000 Yoke 000 Clevis pin 00 Return spring 09 Throttle arm 0 Control rod Jumper wire Street elbow, /8 NPT Switch, oil pressure Nut /-8 hex Capscrew /8- xinchlonghexhead grade Capscrew metric M-.00 x 0mm long hex head 9709 Capscrew /8- xinchlonghexhead grace Washer / medium lock 9709 Capscrew /-8 xinchlong hex head grade 989 Washer / medium flat Capscrew /-0 xinchlonghexhead grade Nut /-0 self locking Capscrew /8- x -/ inch long hex head grade Washer /8 medium lock Capscrew /8- x -/ inch long hex head grade 097 Nut /8- hex jam 0 Capscrew /- self locking drilled head Washer / medium flat 08 Washer / hard flat ASTM-F 700 Spacer 70 Fuel filter Street 90 elbow, /8 NPT 8 70 Exhaust gasket 9 0 Capscrew metric M0-. x 0mm long hex head 0 0 Washer metric M0 lock Parts list continued on next page TB through 0-0 -

50 Engine, Continental Washer metric M lock 0 Capscrew metric M8-. x mm long hex head 0 Washer metric M8 lock 70 Muffler Exhaust pipe 00 Clamp Brace 8 07 Capscrew metric M8-. x mm long hex head Air intake tube 0 08 Air intake hose 000 Clamp 070 Straight thread adapter 0700 Swivel nut 90 elbow / inch hydraulic hose 00 Bulkhead straight thread 90 elbow 9879 Nut /- hex jam Cap - TB through 0-0

51 Radiator mounting, Cummins Radiator mounting, Cummins Radiator bracket 008 Radiator mount angle 0978 Overflow bottle mount bracket Capscrew /-0 x / inch long hex head grade Capscrew /-0 x 7/8 inch long hex head grade 9709 Capscrew /-8 x 7/8 inch long hex head grade Capscrew /8- x -/ inch long hex head grade Washer / medium flat Washer / medium flat Washer /8 medium flat Washer / medium lock Washer / medium lock 000 Fuel hose / inch diameter x 8 inch long 0900 Clamp Nut /-0 self locking 00 Nut /8- self locking Washer, snubbing Radiator cushion Overflow reservoir Replacement reservoir cap Radiator cap - psi 707 Radiator AW0979 TB through 0-0 -

52 Engine mounting, Cummins B before Engine, Cummins B - (see page -9 for parts breakdown) 70 Radiator hose, lower 000 Clamp 709 Radiator cap - PSI 707 Radiator Washer, snubbing Capscrew /8- x -/ inch long hex head grade 8 00 Nut /8- self locking Radiator cushion Angle, radiator mounting 080 Bracket, radiator support 708 Drain cock 9709 Capscrew /-8 x / inch long hex head grade Washer / medium lock Capscrew /-0 x inch long hex head grade Nut /-0 self locking Washer / medium flat Mount plate, overflow reservoir Capscrew /- x inch long hex head grade Washer / medium lock 707 Overflow reservoir Replacement reservoir cap 70 Radiator hose, upper 000 Clamp 09 Capscrew /8- x -/ inch long hex head grade Engine mount washer 09 Washer /8 hard flat ASTM-F 7 00 Nut /8- self locking Engine mount 9 00 Male adapter Hose /8 inch diameter x 9 inch long Vacuum fitting 7700 Reducer bushing 08 Washer / hard flat ASTM-F 989 Washer / medium flat 9899 Washer /8 medium flat 0077 / inch hydraulic hose Clamp Radiator overflow hose / inch diameter x inch long Fan shield Capscrew /-0 x / inch long hex head grade Angle, radiator mounting - TB through 0-0

53 7 A A 9 HOSE BULKHEAD MOUNTING PLATE ENGINE OIL DRIAN FUEL TANK CAP 0 VIEW A-A BOTTOM VIEW RETURN FUEL PUMP AW098 DWG. 098 Engine mounting Cummins before Snorkel model TB 0 Page-7

54 0 BELT HOUSING THROTTLE LEVER "B" 7 DETAIL "B" A A RH NEAR SIDE SECTION A-A -0 HOSE END 7-8 HOSE END LH FAR SIDE 8 Page-8 Engine Cummins before Snorkel model TB 0 DWG AW098

55 Engine, Cummins B before Engine, Cummins B before Engine, Cummins B 0808 Engine mount, front right hand 0809 Engine mount, front left hand 09 Capscrew metric M-.7 x mm long hex head 0 Washer metric M lock 0807 Engine mount, rear 7 09 Hydraulic pump and fittings - (see page -7 for parts breakdown) 8 0 Capscrew /- self locking drilled head 9 08 Washer / hard flat ASTM-F Capscrew /8- x -/ inch long hex head grade 9709 Capscrew metric M0-. x 0mm long hex head 0 Washer metric M0 lock 07 9 Capscrew metric M0-. x mm long hex head Plate, engine adapter 708 Flexible coupling 70 Muffler, standard 7 00 Clamp Exhaust flange Capscrew M0-. x mm long hex head Street 90 elbow, /8 NPT 0900 Street elbow, /8 NPT 0009 Switch, oil pressure 090 Clamp 70 Gasket 0900 Clamp 0 Capscrew metric M-.7 x 0mm long hex head Muffler support bracket 8 0 Capscrew metric M8-. x mm long hex head 9 0 Washer metric M8 lock Spring - (included with actuator) 088 Spring retaining bracket 0080 Throttle actuator 090 Bracket 70 Mounting block 090 Throttle plate 9000 Rod end Nut /8- hex jam Shoulder bolt /8- x /8 inch long Washer /8 medium flat Washer /8 curved spring 07 Machine screw #0- x /8 inch long truss head 00 Nut #0- self locking Capscrew /8- x -/ inch long hex head grade 00 Nut /8- self locking 099 Washer metric M flat 0 Straight thread 90 elbow / inch hydraulic hose 8 00 Bulkhead straight thread 90 elbow Nut /- hex jam Cap 099 Muffler support TB through

56 Engine mounting, Cummins B after Engine, Cummins B - (see page - for parts breakdown) 70 Radiator hose, lower 000 Clamp 709 Radiator cap - psi 707 Radiator Washer, snubbing Capscrew /8- x -/ inch long hex head grade 8 00 Nut /8- self locking Radiator cushion Angle, radiator mounting 080 Bracket, radiator support 708 Drain cock 9709 Capscrew /-8 x / inch long hex head grade Washer / medium lock Capscrew /-0 x inch long hex head grade Nut /-0 self locking Washer / medium flat Mount plate, overflow reservoir Capscrew /- x inch long hex head grade Washer / medium lock 707 Overflow reservoir Replacement reservoir cap 70 Radiator hose, upper 000 Clamp 09 Capscrew /8- x -/ inch long hex head grade Engine mount washer 09 Washer /8 hard flat ASTM-F 7 00 Nut /8- self locking Engine mount Fitting, straight barbed Hose /8 inch diameter x 9 inch long Vacuum fitting 7700 Reducer bushing 08 Washer / hard flat ASTM-F 989 Washer / medium flat 9899 Washer /8 medium flat 000 Fuel hose / inch diameter x 08 inch long Clamp Radiator overflow hose / inch diameter x 08 inch long 9 08 Shield - (before ) Capscrew /-0 x / inch long hex head grade Angle, radiator mounting -0 TB through 0-0

57 7 FUEL TANK RETURN FUEL PUMP AW09 7 DWG. 09 Engine mounting Cummins after Snorkel model TB 0 Page-

58 "B" 7 DETAIL "B" SECTION A-A A A RH NEAR SIDE LH FAR SIDE 8 9 Page- Engine Cummins after Snorkel model TB 0 DWG AW099

59 Engine, Cummins B after Engine, Cummins after Engine, Cummins B 0808 Engine mount, front right hand 0809 Engine mount, front left hand 09 Capscrew metric M-.7 x mm long hex head 0 Washer metric M lock 0807 Engine mount, rear 7 09 Hydraulic pump and fittings - (see page -7 for parts breakdown) 8 0 Capscrew /- self locking drilled head 9 08 Washer / hard flat ASTM-F Capscrew /8- x -/ inch long hex head grade 9709 Capscrew metric M0-. x 0mm long hex head 0 Washer metric M0 lock 07 9 Capscrew metric M0-. x mm long hex head Plate, engine adapter 708 Flexible coupling 70 Muffler, standard 7 00 Clamp Exhaust flange Capscrew metric M0-. x mm long hex head Street 90 elbow, /8 NPT 0900 Street elbow, /8 NPT 0009 Switch, oil pressure 090 Clamp 70 Gasket 0900 Clamp 0 Capscrew metric M-.7 x 0mm long hex head Muffler support bracket 8 0 Capscrew metric M8-. x mm long hex head 9 0 Washer metric M8 lock Muffler support 9879 Washer /8 medium lock 0080 Throttle actuator 09 Bracket 70 Mounting block 09 Throttle lever 9000 Rod end Nut /8- hex jam Shoulder bolt /8- x /8 inch long Washer /8 medium flat Washer /8 curved spring 979 Machine screw #0- x /8 inch long round head 00 Nut #0- self locking Capscrew /8- x -/ inch long hex head grade 00 Nut /8- self locking 099 Washer metric M flat 0 Straight thread 90 elbow / inch hydraulic hose 8 00 Bulkhead straight thread 90 elbow Nut /- hex jam Cap TB through 0-0 -

60 Engine mounting, Cummins Lower radiator hose 0078 Upper radiator hose 008 Clamp, T-bolt 09 Hydraulic pump and fittings - (see page -7 for parts breakdown) 097 Engine, Cummins. - (see page -7 for parts breakdown) 097 Heat shield Mount, air cleaner Tail pipe Air cleaner elbow Radiator mounting, Cummins. - (see page - for parts breakdown) 0977 Exhaust pipe 0977 Muffler 098 Air intake hose 0988 Clamp, T-bolt 9709 Capscrew /-8 x / inch long hex head grade Nut /-8 hex Nut /- hex Washer / medium flat Washer / medium lock Washer / medium lock 00 Clamp 008 Clamp 000 Clamp 0 Capscrew /- self locking drilled head 0 Capscrew /- x -/ inch long hex head grade Washer / hard flat ASTM-F 7 0 Washer metric M0 lock 8 0 Washer metric M lock 9 0 Capscrew metric M0-. x 0mm long hex head 0 0 Capscrew metric M-.7 x 0mm long hex head 7077 Air cleaner 7070 Mounting bracket, air cleaner 707 Air cleaner reducer hose 0000 Hose /8 inch diameter x 9 inch long 0000 Hose /8 inch diameter x 0 inch long 0007 Fuel hose / inch diameter x inch long Nylon tee Clamp Clamp - TB through 0-0

61 DETAIL: FUEL LINE ROUTING AW097 Engine mounting Cummins. Snorkel model TB 0 Page-