Repair Parts Manual. Manufactured and after

Transcription

1 Repair Parts Manual Manufactured 0-0 and after P/N 0709 February 00 - revised December 00

2 General Information About this manual: This repair parts manual covers current production machines only. While Snorkel has attempted in every way to confirm that all information in this manual is correct, improvements are being constantly made to the machine that may not be reflected in this manual. If you find information in this manual that is not correct, or is confusing, you are urged to report your findings to Snorkel for our evaluation. Your input is important to us and will be used in future printings of this manual. Every person who repairs this machine must be qualified and authorized to do so. CAUTION DO NOT modify this aerial platform without prior written consent of Snorkel Engineering Department. Modification may void the warranty, adversely affect stability, or affect the operational characteristics of the aerial platform. This machine is covered by a limited warranty that specifically identifies items warrantied by Snorkel and those items covered by original manufacturers warranty. A copy of the Snorkel Limited Warranty is located on the inside of the back cover of this manual. All correspondence relative to this machine, such as field reports, discrepancy reports, requests for information, etc., should be directed to: Snorkel International, Inc. P.O. Box 0 St. Joseph, MO 0-0 USA Phone: () Abbreviations The following abbreviations may be used in this manual: AC alternating current ANSI American National Standards Institute CCA cold cranking amps cm centimeter DC direct current EMS envelope management system GFCI ground fault circuit interrupt LP liquified petroleum LPG liquified petroleum gas mm millimeters ft feet in inch lbs pounds no number NPT national pipe thread psi pounds per square inch qty quantity UL Underwriters Laboratories Inc. Electrical Hazard DANGER The aerial platform is not electrically insulated. Death or serious injury can result from contact with, or inadequate clearance from, an energized conductor. Do not go closer than the minimum safe approach distance as defined by the minimum Safe Approach Distance as defined by ANSI Standards. Regard all conductors as energized. Allow for electrical wire sag and aerial platform sway. If the work platform, or any part of the aerial platform contacts a high-voltage electrical conductor, the entire machine can become electrically charged. If that happens, remain on the machine and do not contact any other structure or object. This includes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial platform. Such contact could make your body a conductor to the other object, creating an electrical shock hazard resulting in death or serious injury. If an aerial platform is in contact with an energized conductor the platform operator must warn ground personnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock hazard resulting in death or serious injury. Do not approach or leave the aerial platform until the electricity has been turned off. Do not attempt to operate the lower controls when the work platform or any part of the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of such contact. Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizing that death or serious injury can result from contact with an energized conductor. Snorkel all rights reserved Printed in USA

3 Table of Contents Service and parts information To order service or repair parts i ANSI and OSHA compliance i Manuals i Parts order form ii Section. - Repair parts Chassis/turntable Drive Steering, -wheel drive Steering, -wheel drive Lift and swing Swing drive with motor Fuel tank mounting Hydraulic oil reservoir mounting Booms, base boom Booms, tip boom Extension cylinder Hose carrier Platform mounting Platform gate Platform rotator Engine mounting, Deutz FL-0F Engine, Deutz FL-0F Engine mounting, Ford VSG Engine, Ford VSG Exhaust, Deutz engine Exhaust, Ford engine Air cleaner, Deutz engine Air cleaner, Ford engine Cowling Placards and decals Gear hub, Auburn Gear Swing drive, Perfection Gear Tires and wheels Section. - Hydraulics Chassis hydraulics, wheel drive Chassis hydraulics, wheel drive Turntable hydraulics Turntable hydraulic hoses Package valve, Weco Control valve, Weco Drive motor Drive motor with brake Hydraulic oil reservoir Chassis drive valve Drive control valve Drive valve AC generator valve Accumulator Centerpost and fittings Counterbalance valve Cylinder, extension - GBI Cylinder, extension - Green Lift cylinder Cylinder, lift - Rosenboom Cylinder, master level - Rosenboom Slave level cylinder Cylinder, slave level - Rosenboom Cylinder, steering - Rosenboom Dual crossover relief valve Emergency power unit Float valve Hydraulic pump and fittings Platform rotator, Parker Range valve Section. - Electrical Electrical components, Deutz Electrical components, Ford Engine electrical, Deutz Engine electrical, Ford Lower control box mounting Wiring box/instrument panel Wiring box Wiring box panel Upper control box, Deutz Upper control box, Ford Instrument panel, Deutz Instrument panel, Ford Solenoid switch panel, Deutz Solenoid switch panel, Ford GFCI 0 volt power Boom switch, lower Boom switch, upper Controller, drive Platform foot switch Section. - Factory installed options AC generator mounting AC generator Air inlet heater, Deutz Dual fuel with 0 gallon gas tank Dual fuel with 0 gallon gas tank LP fuel Dual fuel engine, Ford VSG LP fuel engine, Ford VSG Engine block heater Head lights Horn Isolation valve Motion alarm, drive Spark arrestor muffler, Deutz Spark arrestor muffler, Ford Tail lights Tow package Upper control box cover Warning light, single beacon Work lights TB7 0-0 and after

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5 Service and parts information To order service or repair parts When placing an order for service or repair parts, please have the following information available for your machine. Machine model number Machine serial number Snorkel part number Description of part Quantity of parts required Your purchase order number Address for order to Ship To Your desired shipment method The parts order form on the following page may be mailed or faxed to the attention of Parts Worldwide at the following location: Snorkel International, Inc. P.O. Box 0 St. Joseph, MO 0-0 USA Phone: -(00)--07 Parts Worldwide Fax: ()-- Attention: Parts Department For your convenience, our electronic on-line ordering system is available at the following Internet location: ANSI and OSHA compliance All owners and users of the aerial platform must read, understand, and comply with all applicable regulations. Ultimate compliance to OSHA regulations is the responsibility of the user and their employer. ANSI publications clearly identify the responsibilities of all personnel who may be involved with the aerial platform. A reprint of the Manual of Responsibilities for Dealers, Owners, Users, Operators, Lessors and Lessees of ANSI/SIA A9.-99 Boom-Supported Elevating Work Platforms is available from Snorkel dealers or from the factory upon request. Copies are also available from: Scaffold Industry Association 0 Ventura Blvd. Suite 0 Woodland Hills, CA 9-7 USA Manuals Manuals are available from Snorkel to support any of the machines that we produce. The specific manuals for TB7 are as follows: Operator s Manual Snorkel part number Repair Parts Manual Snorkel part number ANSI Manual of Responsibilities ANSI/SIA A9.-99 Record machine information here: Model number Serial number Date of purchase Purchased from Snorkel dealer or distributor TB7 0-0 and after i

6 Parts order form Fill out completely and fax to ()-- attention: Parts Worldwide Date Company Address Contact name Phone number Fax number Account number Purchase order number Model Serial number Optional equipment Purchase order number Ship to Ship by Part number Description Quantity Price Note: Backordered parts will be shipped as soon as available by the same shipping method as the original order unless indicated below: Ship complete order only - do not backorder parts. Ship all available parts and supply information of disposition of backordered parts. Other instructions as specified ii TB7 0-0 and after

7 Section. - Repair parts TB7 0-0 and after -

8 Chassis/turntable Chassis (consult factory) Turntable - (consult factory) Counterweight - (consult factory) Rotation bearing/gear 09 0 Capscrew special /- self locking 979 Washer / medium lock Capscrew /- self locking Capscrew /- self locking Access cover, drive Access cover, chassis Capscrew /- x / inch long hex head grade 0070 Lubrication tube, / inch copper tube 00 Nut /- self locking 97 Capscrew /- x -/ inch long hex head grade 0000 / inch hydraulic hose 7000 Grease fitting, / NPT straight - TB7 0-0 and after

9 Chassis/turntable AW0709 TB7 0-0 and after -

10 Drive Drive motor with brake - (see page - for parts breakdown) 007 Capscrew /- x -/ inch long hex head grade 979 Washer / medium lock 70 O-ring 0 Nut /- self locking 09 Washer / flat ASTM-F 7 09 Capscrew /-x -/ inch long hex head grade Gear hub - (see page - for parts breakdown) Lug nut - TB7 0-0 and after

11 Drive See tires and wheels for selection 7 9 AW070 TB7 0-0 and after -

12 Steering, -wheel drive Tie rod, adjustable Steering arm Pin, steering arm 07 Machine bushing -7/ inch OD x -/ inch ID x gauge thick 0079 Pin, steering arm 9709 Capscrew /- x / inch long hex head grade Washer / medium lock 0070 Pin, steer cylinder mounting 9 07 Machine bushing inch OD x inch ID x gauge thick Capscrew /- x / inch long hex head self locking 99 Washer / medium flat Tie rod end for adjustable tie rod 000 Buckeye 9709 Capscrew /- x -/ inch long hex head grade Cylinder, steering - (see page - for parts breakdown) 0707 Straight thread adapter 7 0 Bearing 00 Bearing Cap, wheel service King pin Thrust bearing 000 Locking pin Steering yoke, left hand 9709 Capscrew /- x / inch long hex head grade 000 Inner bearing cone 7000 Grease seal Hub with bearings Hub 000 Inner bearing cup 000 Inner bearing cup 700 Wheel bolt Bearing Outer bearing cone Key washer 00 Spindle nut 07 Cotter pin / inch diameter x -/ inch long 99 Nut /-0 hex jam 0070 Grease cap 9709 Washer / medium lock 99 Washer / medium flat Lock pin 0077 Spacer 9 07 Set screw /-0 x -/ inch long hex socket head Grease fitting / NPT Pipe plug / NPT square head 9000 Bearing, self aligning 000 Spacer, tie rod mounting 00 Tie rod hex jam nut for adjustable tie rod Steering yoke, right hand - TB7 0-0 and after

13 C C B B D SECTION B-B D E E A A SECTION C-C CL FRONT WHEELS 0 SECTION A-A 0 SECTION D-D 0 SECTION E-E AWA0709A Steering, -wheel drive Snorkel model TB7 Page-7

14 C C B B D 7 D SECTION B-B A A SECTION C-C B 7 A 9 SECTION A-A 0 SECTION D-D 0 AWA0709 Steering, -wheel drive Page- Snorkel model TB 7

15 Steering, -wheel drive 00 Tie rod, adjustable 0077 Steering arm Pin, steering arm 07 Machine bushing -7/ inch OD x -/ inch ID x gauge thick 0079 Pin, steering arm 9709 Capscrew /- x / inch long hex head grade Washer / medium lock 0070 Pin, steer cylinder mounting 9 07 Machine bushing inch OD xinchidxgauge thick Capscrew /- x / inch long hex head self locking 99 Washer / medium flat 00 Tie rod end for adjustable tie rod 000 Buckeye 9709 Capscrew /- x -/ inch long hex head grade Cylinder, steering - (see page - for parts breakdown) 0707 Straight thread adapter 7 0 Bearing 00 Tie rod hex jam nut for adjustable tie rod Bearing, self aligning 0 07 Straight thread 90 elbow 7000 Grease fitting, / NPT straight 000 Locking pin 9709 Capscrew /- x / inch long hex head grade 0070 Grease cap 9709 Washer / medium lock 0077 Steering yoke, left hand Steering yoke, right hand 000 Drive motor - (see page - for parts breakdown) Washer / medium lock Capscrew /- x -/ inch long hex head grade 09 Capscrew /- x -/ inch long hex head grade 09 Washer / hard flat ASTM-F 0 Nut /- self locking 70 O-ring Gear hub 7000 Lug nut Lock pin 00 Spindle nut Washer 0 0 Machine bushing -/ inch OD x -/ inch ID x gauge thick 007 Shim,.0 inch thick 007 Shim,.0 inch thick 0077 King pin 99 Cotter pin / inch diameter x -/ inch long 0070 Thrust bearing 07 Straight thread adapter 7 00 Straight thread 90 elbow TB7 0-0 and after -9

16 Lift and swing Centerpost and fittings - (see page - for parts breakdown) 070 Swing drive with motor - (see page - for parts breakdown) 09 Washer / hard flat ASTM-F 0 Capscrew /- x -/ inch long self locking 9 Capscrew /- x -/ inch long socket head 99 Nut /- hex jam 7 99 Set screw /- x -/ inch long socket flat point 070 Adjustment bolt 9 00 Adjustment bolt Key Adapter plate, centerpost 9000 Retaining ring 00 Capscrew /- self locking 0707 Lift cylinder - (see page -9 for parts breakdown) 0700 Pin, base boom to lift cylinder rod end 070 Pin, lift cylinder base end to turntable Pin lock 9709 Washer / medium lock Capscrew /- drilled head inch diameter stainless steel safety lockwire - (sold in one pound can) Cylinder, master level - (see hydraulics section for parts breakdown) 070 Pin, master level cylinder base end to base boom 0070 Pin, master level cylinder rod end to turntable Pin lock 0707 Straight thread adapter 0079 Shim, swing drive -0 TB7 0-0 and after

17 Lift and swing AW070 TB7 0-0 and after -

18 Swing drive with motor 070 Swing drive with motor Swing drive - (see page -0 for parts breakdown) Swing drive motor Replacement motor gasket 00 Capscrew /- x -/ inch long self locking 007 Crossover relief valve 70 O-ring 9709 Capscrew /- x -/ inch long hex head grade Washer / medium lock 00 Straight thread 90 elbow - TB7 0-0 and after

19 Swing drive 7 AW070 TB7 0-0 and after -

20 Fuel tank mounting Fuel tank, gasoline 0 gallon capacity Replacement fuel tank cap 0070 Fuel gauge - (includes gauge lens) 00 Replacement gauge lens 770 Pipe plug / NPT square head 070 Fuel tank strap 9709 Capscrew /- x -/ inch long hex head grade 00 Nut /- self locking Washer 7 AW070 - TB7 0-0 and after

21 Hydraulic oil reservoir mounting Hydraulic oil reservoir - (see page - for parts breakdown) 9709 Capscrew /- x / inch long hex head grade 979 Washer / medium lock 909 Nut /- hex AW070 TB7 0-0 and after -

22 Booms, base boom Base boom Slide pad plate Slide pad Capscrew /- x inch long hex head grade 979 Washer / medium lock 999 Washer / medium flat Capscrew /- x / inch long hex head grade Slide pad spacer Slide pad shim,.00 inch thick Slide pad 979 Capscrew /- x / inch long socket flat head 979 Capscrew /- x inch long socket flat head 007 Slide pad Slide pad spacer, / inch thick Slide pad spacer, / inch thick Slide pad mount 00 Nut /- self locking Guard, boom switch 09 Machine screw #0- x inch long truss head Upper boom switch - (see page -7 for parts breakdown) Washer #0 medium flat 909 Nut #0- hex 0700 Pin, extension cylinder to base boom Pin lock 9709 Washer / medium lock Capscrew /- drilled head inch diameter stainless steel safety lockwire - (sold in one pound can) Pin lock 0 Bearing Pin, boom pivot - TB7 0-0 and after

23 Booms, base boom AW0707- TB7 0-0 and after -7

24 Booms, tip boom Tip boom 0700 Hose carrier - (see page - for parts breakdown) 9709 Capscrew /- x inch long hex head grade 999 Washer / medium flat 00 7 Nut /- self locking Slave level cylinder - (see hydraulics section for parts breakdown) Pin, level cylinder to boom Pin lock Washer / medium lock Capscrew /- drilled head inch diameter stainless steel safety lockwire - (sold in one pound can) Pin, extension cylinder to tip boom 0707 Extension cylinder - (see page -0 for parts breakdown) 979 Capscrew /- x -/ inch long socket flat head 0009 Slide pad Slide pad shims - (use thickness as required) Slide pad shim,.00 inch thick 0077 Slide pad shim,.0 inch thick 0090 Slide pad shim,.090 inch thick Capscrew /- x inch long socket flat head 0 Capscrew /- x -/ inch long socket flat head - TB7 0-0 and after

25 Booms, tip boom AW0707- TB7 0-0 and after -9

26 Extension cylinder 0707 Extension cylinder 070 Cylinder, extension - (see hydraulics section for parts breakdown) 00 Cartridge holding valve - (preset by factory, do not reset) 0079 Seal repair kit 9709 Capscrew /- x -/ inch long hex head grade Support, extension cylinder 00 Nut /- self locking 0070 Slide pad Capscrew /- x / inch long socket flat head 070 Hex head plug 9 00 Straight thread 90 elbow -0 TB7 0-0 and after

27 Extension cylinder 9 7 AW0707 TB7 0-0 and after -

28 Hose carrier 0700 Hose carrier Cover Support tube Sliding tube Mounting bracket, hose carrier Mounting bracket, upper end Clamp bar Clamp bar Spacer Plastic track link Control wire #, gauge/9 conductor x 7 feet long - (terminals not included) 097 Replacement terminal 9900 Mounting bracket 9900 Mounting bracket 0700 Slide pad Slide pad Slide pad Spacer / inch hydraulic hose 0000 Power wire, gauge/ conductor x. feet long - (terminals not included) 0 Replacement terminal Control wire #, gauge/9 conductor x. feet long - (terminals not included) 097 Replacement terminal Nut /- self locking 00 7 Nut /- self locking 000 Nut /-0 self locking 9 Capscrew /- x -/ inch long hex head grade Capscrew /- x -/ inch long hex head grade 9709 Capscrew /- x inch long hex head grade Capscrew /-0 x / inch long hex head grade 7 9 Capscrew /- x -/ inch long hex head grade 9709 Capscrew /- x inch long hex head grade 9 00 Capscrew /-0 x / inch long socket flat head Capscrew /- x / inch long socket flat head 909 Washer / medium flat 999 Washer / medium flat 979 Washer / medium lock 0 Nut /- hex jam 9 Capscrew /- x -/ inch long hex head grade 99 Washer / medium flat - TB7 0-0 and after

29 AW0700 Hose carrier Snorkel model TB7 Page-

30 Platform mounting Platform - (consult factory) Platform rotator - (see page - for parts breakdown) Platform gate - (see page - for parts breakdown) Pin, tip boom to rotator pylon 0070 Pin lock 0070 Pin, slave level cylinder to platform Pin lock Capscrew /- drilled head inch diameter stainless steel safety lockwire - (sold in one pound can) Washer / medium lock 0907 Clamp Capscrew /-0 x / inch long hex head grade 909 Washer / medium flat 000 Nut /-0 self locking Flexgard tube, inch long Capscrew /- x inch long hex head grade Capscrew /- x -/ inch long hex head grade 909 Washer / medium flat Nut /- self locking Washer / medium flat 00 Nut /- self locking 9709 Capscrew /- x -/ inch long hex head grade - TB7 0-0 and after

31 Platform mounting AWM00 TB7 0-0 and after -

32 Platform gate Gravity gate for ft and ft steel platforms Gravity gate, steel platform Roller, steel gravity gate Roller spacer, steel gravity gate 9709 Capscrew /- x -/ inch long hex head grade 00 Nut /- self locking Gravity gate for ft and ft aluminum platforms 077 Gravity gate service kit - (kit includes items through 0) Gravity gate, aluminum platform Roller, aluminum gravity gate 0-9 Roller spacer, aluminum gravity gate Capscrew /- x inch long hex head grade Nut /- self locking Swinging gate for ft and ft steel platforms Swinging gate, steel platform 07 Pin, gate hinge 979 Cotter pin / inch diameter x inch long 99 Washer / medium flat 0077 Spring, torsion 7000 Bearing Knob, gate hinge pin Swinging gate for ft and ft aluminum platforms Swinging gate, aluminum platform 9 07 Pin, gate hinge 0 00 Roll pin / inch diameter xinchlong 0077 Spring, torsion 7000 Bearing 700 Knob, gate hinge pin 07-9 Latch stop Capscrew /-0 x / inch long hex head grade 99 Nut sert / Washer / medium lock 909 Washer / medium flat Door latch - TB7 0-0 and after

33 Platform gate Gravity gate, steel platform Gravity gate, aluminum platform 7 Swinging gate, steel platform Gate pin Rear view 9 Door latch rear view Swinging gate, aluminum platform AWM000 TB7 0-0 and after -7

34 Platform rotator Pylon, platform rotator Mounting frame, platform rotator Torque plate, platform rotator 090 Hydraulic power unit 090 Reservoir with cap 00 Replacement motor Platform rotator - (see page -9 for parts breakdown) 0 Bearing Collar 007 Thrust bearing 9 0 Bearing Bearing spacer 70 O-ring Key 0070 Pin lock Capscrew /- drilled head 9709 Washer / medium lock Mounting bracket Cover plate, platform rotator 00 Straight thread 90 elbow Capscrew /- x / inch long hex head grade Straight thread adapter 9709 Capscrew /- x inch long hex head grade 979 Washer / medium lock 9709 Capscrew /- x / inch long hex head grade 00 Long straight thread adapter 07 Capscrew /- x -/ inch long hex head grade full thread 00 Nut /- hex jam / inch hydraulic hose Grease, Conoco super sta - (consult factory) inch diameter stainless steel safety lockwire - (sold in one pound can) 0 99 Washer / medium flat 07 Male 90 elbow 090 Fitting nut 000 Tube end reducer 0700 Swivel nut 90 elbow 979 Washer / medium lock 0707 Dual crossover relief valve - (see page - for parts breakdown) Capscrew /- xinchlong hex head grade - TB7 0-0 and after

35 Platform rotator DETAIL "A" HELAC ACTUATOR END VIEW AW07077 TB7 0-0 and after -9

36 Engine mounting, Deutz FL-0F 0707 Engine, Deutz FL-0F - (see page - for parts breakdown) 0 Washer metric mm lock Engine frame 7000 Engine mount Capscrew /- x -/ inch long hex head grade 009 Nut /- self locking Engine mount washer 09 Capscrew /- x -/ inch long hex head grade 9 99 Washer / medium flat Nut /- self locking 0 Washer metric M flat Capscrew /-0 x / inch long hex head grade Washer / medium lock 909 Washer / medium flat 0900 Clamp Clamp Male adapter 00 Male adapter Fuel supply hose Fuel return hose 00 Clamp 70 Fuel filter 000 Fuel hose / inch diameter x inch long 0 Capscrew metric M-. x mm long hex head -0 TB7 0-0 and after

37 7 9 FUEL TANK 0 SUPPLY RETURN A SECTION A-A A 7 AW07099 Engine mounting Deutz FL-0F Snorkel model TB7 Page-

38 SECTIONA-A 0 A A 9 7 FS Page- Engine Deutz FL-0F Snorkel model TB7 NS AW07000

39 Engine, Deutz FL-0F 700 Engine, Deutz FL-0F diesel 070 Hydraulic pump and fittings - (see page - for parts breakdown) Engine mount, rear left hand Engine mount, rear right hand Engine mount, front left hand Engine mount, front right hand Flexible coupling, Bowex Flexible coupling, Hayes Engine adapter Solenoid mount bracket Swivel, in-line 0070 Jumper wire 9000 Rod end 99 Nut /- hex 007 Solenoid Capscrew /-0 xinchlonghexhead grade 909 Nut /-0 hex 7 0 Capscrew metric M-.0 hex head drilled 077 Washer metric M lock Capscrew metric M-. x 0mm long hex head 0 0 Washer metric M lock inch diameter stainless steel safety lockwire - (sold in one pound can) 09 Capscrew metric M-.0 x 0mm long hex head 0 Washer metric M lock 0 Capscrew /- self locking drilled head 0 Washer / hard flat ASTM-F 0 Capscrew metric M0-. x mm long hex head 7 07 Capscrew metric M0-. x 0mm long hex head 0 Washer metric M0 lock Washer / medium lock Washer / medium flat 0 Capscrew metric M0-. x 0mm long hex head 007 Capscrew metric M-.00 x 0mm long hex head Clamp TB7 0-0 and after -

40 Engine mounting, Ford VSG Engine, Ford VSG- (see page -7 for parts breakdown) Engine mounting frame Radiator mount, right hand Radiator mount, left hand Radiator mounting bracket Fan shroud Fuel hose / inch diameter x 0 inch long 000 Fuel hose / inch diameter x inch long Engine mount Engine mount washer 000 Radiator overflow hose / inch diameter x 7 inch long Radiator 700 Radiator cushion 079 Washer, snubbing 709 Radiator cap - psi 70 Hose, lower 7 70 Hose, upper 707 Overflow reservoir 0077 Replacement reservoir cap Clamp 0 70 Fuel filter 007 Male adapter 770 Pipe plug / NPT square head 00 Clamp 0907 Clamp Capscrew /-0 x / inch long hex head grade Washer / medium flat Nut /-0 self locking Washer / medium lock Capscrew /- x -/ inch long hex head grade 0 99 Washer / medium flat 009 Nut /- self locking Capscrew /-0 x / inch long hex head grade Capscrew /-0 x inch long hex head grade 9709 Capscrew /- x -/ inch long hex head grade 999 Washer / medium flat 00 Nut /- self locking 7 09 Capscrew /- x -/ inch long hex head grade 90 Machine screw #0 x / inch long self tapping Capscrew /- x / inch long hex head grade Washer / medium lock 000 Clamp 0900 Clamp - TB7 0-0 and after

41 0 9 0 FUEL PUMP ON ENGINE VIEW A-A FUEL TANK FUEL TANK NOT SHOWN IN CORRECT POSITION VIEW B-B A A DETAIL "B" B 7 B "B" AWA707A Engine mounting Ford VSG- Snorkel model TB7 Page-

42 0 9 7 A SECTION A-A A AW Page- Engine Ford VSG- Snorkel model TB7

43 Engine, Ford VSG Engine, Ford VSG- - complete 700 Engine, Ford VSG- gasoline (before --0) 779 Engine, Ford VSG- gasoline (after --0) Replacement carburetor 707 Carburetor rebuild kit 7079 Replacement governor 7070 Replacement ignition control module 707 Replacement ignition distributor 707 Replacement oil filter 707 Replacement fuel filter 707 Replacement spark plug 707 Replacement spark plug wire # 707 Replacement spark plug wire # 7077 Replacement spark plug wire # 707 Replacement spark plug wire # 7079 Replacement starter (700 Ford engine) 7077 Replacement starter (779 Ford engine) 070 Hydraulic pump and fittings - (see page - for parts breakdown) 0009 Switch, oil pressure 7000 Flywheel housing coupling kit Mount, left hand 0-99 Mount, right hand 7 07 Capscrew metric M0-. x mm long hex head 0 Washer metric M0 lock 9 0 Capscrew /- self locking drilled head 0 0 Washer / hard flat ASTM-F 979 Washer / medium lock inch diameter stainless steel safety lockwire - (sold in one pound can) 9709 Capscrew metric M-. x 0mm long hex head 0 Capscrew metric M0-. x mm long hex head 9709 Capscrew metric M0-. x mm long hex head 07 Nut metric M0 hex Spark module - (included with 700 engine) 707 Spark module - (included with 779 engine) 00 Machine screw #0- x -/ inch long truss head 9 00 Nut #0- self locking Spark module mount plate 9709 Capscrew metric M0-. x 0mm long hex head Washer # medium lock Exhaust adapter Exhaust flange 70 Alternator 0-99 Adjustment bar 7 0 Washer metric M flat 0 Washer metric M0 flat 9 0 Washer / hard flat ASTM-F V-belt 070 Cap 0 Straight thread 90 elbow 0-99 Upper spacer 70 Sheave 700 Air horn kit 7700 Reducer bushing Street elbow, / NPT Vacuum hose, / inch diameter x inch long Hose inch flame resistant x inch long Clamp Mounting bracket, external map sensor 707 External map sensor TB7 0-0 and after -7

44 Exhaust, Deutz engine 7000 Air cleaner - (see page - for parts breakdown) 7000 Air cleaner mounting band Air inlet tube 7000 Air inlet hood Spacer, air cleaner 9 Capscrew /- x -/ inch hex head grade 7 00 Nut /- self locking 999 Washer / medium flat Pop rivet #AD-ABS Air intake manifold 000 Air intake hose 7000 Air cleaner service indicator 7770 Street 90 elbow, / inch NPT 770 Pipe 90 elbow, / inch NPT 700 Elbow, inch 90 rubber Air inlet tube Exhaust pipe 000 Clamp Washer / medium flat Elbow 90 rubber reducing Capscrew /-0 x / inch long hex head grade 000 Nut /-0 self locking - TB7 0-0 and after

45 Exhaust, Deutz engine AW0700 TB7 0-0 and after -9

46 Exhaust, Ford engine 700 Air cleaner - (see page - for parts breakdown) 700 Mounting band, air cleaner Spacer, air cleaner 000 Clamp Air inlet tube Air inlet tube Air inlet elbow 000 Air intake hose Clamp Air inlet hood Air inlet tube 000 Clamp 000 Clamp 770 Nipple, -/ NPT x inch long 770 Pipe 90 elbow, -/ inch NPT 7000 Muffler, standard Exhaust pipe 7000 Air cleaner service indicator Hose x inch long 0 09 Pop rivet #AD-ABS Capscrew /- x -/ inch long hex head grade 999 Washer / medium flat 00 Nut /- self locking Adapter (included with air service indicator item ) 770 Pipe 90 elbow, / inch NPT 7770 Street 90 elbow, / inch NPT -0 TB7 0-0 and after

47 Exhaust, Ford engine AW0707 TB7 0-0 and after -

48 Air cleaner, Deutz engine 7000 Air cleaner Housing - (not sold separately) 000 Primary filter element 0007 Secondary filter element 00 Cleaner cap baffle 00 Clamp 00 Dust cap 7 00 Vacuator valve 7 AW TB7 0-0 and after

49 Air cleaner, Ford engine 700 Air cleaner Housing - (not sold separately) 00 Primary filter element 00 Secondary filter element 00 Clamp 007 Dust cap 00 Vacuator valve AW700 TB7 0-0 and after -

50 Cowling Rear cowling Side cowling, left hand rear Door, left hand rear Side cowling, right hand rear Door, right hand rear Door post, right hand Door post, left hand Door post bracket Side cowling, left hand front Side cowling, right hand front Door, left hand front Door, right hand front Engine cover, Deutz diesel engine Hinge, air cleaner access door Mounting bracket, side cowling left hand Mounting bracket, side cowling right hand Shroud Access door, lower controls Air cleaner access door Door spring Machine screw #- x / inch long round head Washer # medium lock 99 Washer / medium flat Striker Door latch 00 Nut #0- self locking 7 0 Staple plate 90 0 Rubber bumper Nut #- hex Staple plate bracket Engine cover spacer, Deutz diesel engine Bracket, lower boom switch Capscrew /- x / inch long hex head grade 99 Washer / medium flat 9709 Capscrew /- x inch long hex head grade 0 Capscrew /- x -/ inch long hex head grade Capscrew /- x / inch long hex head grade 000 Rubber door latch Capscrew /- x -/ inch long hex head grade Capscrew /- xinchlong hex head grade 00 0 Nut /- self locking 99 Nut /- hex 979 Washer / medium lock 00 0 Nut /- self locking 999 Washer / medium flat 979 Machine screw #0- x / inch long flat head Machine screw #0- x / inch long truss head - TB7 0-0 and after

51 SEE DETAIL "A" SECTION B-B I I SECTION D-D DETAIL "A" D C SEE DETAIL F E E LH RH G RH 0 9 RH LH L H H LH 7 B COUNTER WIEGHT DETAIL "C" 7 D L B G 7 SECTION E-E DETAIL "F" FRONT SIDE COWLING REAR SIDE COWLING FRONT DOOR REAR DOOR SECTION H-H SECTION I-I SECTION L-L 9 VIEW G-G AW0707 Cowling Snorkel model TB7 Page-

52 Placards and decals 0700 Decal set for Deutz engine machine 070 Placard set for Deutz engine machine Placard, lug nut torque - ( wheel drive) Placard, lug nut torque - ( wheel drive) 09 Decal, danger electrical hazard 000 Placard, emergency bleed down valve 99 Decal, Snorkel brand logo 097 Decal, danger you must not operate Placard, pre-start instructions 7 Placard, platform capacity - (consult factory) 099 Decal, danger electrical hazard Decal, yellow arrow Decal, blue arrow Placard, caution serial number 0 Pop rivet #AD-ABS 007 Placard, platform identification Decal, hydraulic oil 0077 Placard, engine rpm Decal, OmniQuip logo Decal, danger electrical hazard 0079 Decal, safe operation information Placard, volts amps Decal, danger cylinder failure - ( per cylinder) 000 Bumper 0709 Decal, 7 logo Decal, lube recommendations 0709 Decal, TB7 logo Record pouch 0079 Crankcase oil tag - (used for shipping only) 7 97 Pop rivet #AD-ABS 0 Placard, ANSI standard Record box Decal, danger electrical/tipping hazard 9900 Plug -/ inch diameter 9900 Plug inch diameter 90 Rubber bumper 0079 Decal, rotate while greasing 00 Decal, attach fall restraint Decal, lift/tie down location 7 00 Decal, tie down symbol 0000 Decal, lift Decal, gasoline fuel 0079 Decal, diesel fuel Decal, caution governor damage 00 Decal, danger rotating engine parts 0077 Placard, lug nut torque - ( x machines) Decal, Snorkel brand logo 0079 Decal, xlogo 0070 Placard, tire pressure - ( per wheel) 0070 Decal, towing instructions Decal, danger crushing hazard 007 Decal, do not ride in platform Decal, danger tow package 0 00 Placard, caution liquid withdrawal Decal, dual fuel instructions 0077 Decal, Snorkel brand logo Decal, inch stripe - TB7 0-0 and after

53 Placards and decals DIP STICK LOWER CONTROLS INSIDE DOOR 0 RADIATOR RIGHT VIEW OF TURNTABLE AWA7009B TB7 0-0 and after -7

54 Gear hub, Auburn Gear Gear hub, Auburn Gear 09 Shipping plug Spindle 000 Oil seal 000 Bearing cone 000 Bearing cup 000 Bearing cone Retaining ring 09 ref Sealing compound, places Hex head bolt Cover 000 Primary sun gear 0007 Retaining ring 0007 Thrust washer 000 O-ring 0000 Disengage cover 000 Plunger 7 00 Capscrew hex head 0007 Thrust washer Magnetic plug 0 00 Primary carrier 00 Ring gear 00 Secondary carrier 00 Retaining ring 07 9 Wheel bolt 000 Disengage spring 000 Flat washer Hex head bolt 00 Hub Thrust washer Input shaft 000 Coupling - TB7 0-0 and after

55 Gear hub, Auburn Gear AS 9A 9A 9A T T 7T T T AWV007 TB7 0-0 and after -9

56 Swing drive, Perfection Gear Swing drive, Perfection Gear 070 Housing 070 Gear cap 0707 Worm cap 070 Output pinion 0709 Worm 0700 Worm gear Bearing cup 070 Bearing cone Bearing cup Bearing cone 070 Bearing cup 070 Bearing cone 0707 Oil seal 070 Oil seal 0709 Oil seal 0700 External snap ring Internal snap ring 070 Capscrew /- x -/ inch long hex head Capscrew /- x inch long hex head Shim.00 inch thick 070 Shim.00 inch thick 070 Shim.007 inch thick 0707 Shim.00 inch thick 070 Shim.00 inch thick 0709 Shim.007 inch thick 0700 Pipe plug Dowel pin / inch diameter x inch long 070 Grease fitting Vent plug Reducer bushing -0 TB7 0-0 and after

57 Swing drive, Perfection Gear AWV00 TB7 0-0 and after -

58 Tires and wheels Standard -. air filled tires and wheels 007 Tire and wheel, right hand drive - (includes items, 7 and ) 0077 Tire and wheel, left hand drive - (includes items, 7 and ) Optional on x, -. foam filled tires and wheels Tire and wheel, foam filled right hand drive 0090 Tire and wheel, foam filled left hand drive Optional on x, -. road tires and wheels 007 Tire and wheel, foam filled drive 7007 Tire,-. 0 ply bar lug Drive wheel 7000 Rim valve Note: Do not mix tire sizes or brands on any one machine. 7 AWM00 - TB7 0-0 and after

59 Section. - Hydraulics TB7 0-0 and after -

60 Chassis hydraulics, wheel drive 0707 Chassis drive valve - (see page -0 for parts breakdown) Capscrew /- x -/ inch long hex head grade 999 Washer / medium flat 979 Washer / medium lock 909 Nut /- hex 0907 Clamp Capscrew /-0 x / inch long hex head grade 909 Washer / medium flat Nut /-0 self locking / inch hydraulic hose / inch hydraulic hose 0007 / inch hydraulic hose 0007 / inch hydraulic hose 0700 / inch hydraulic hose 000 / inch hydraulic hose 0007 / inch hydraulic hose / inch hydraulic hose - TB7 0-0 and after

61 A 0 A View A-A AW070 Chassis hydraulics wheel drive Snorkel model TB7 Page-

62 A B BR DR DR BR B A Page- Chassis hydraulic equipment wheel drive Snorkel model TB7 AW0799

63 Chassis hydraulics, wheel drive 0707 Chassis drive valve - (see page -0 for parts breakdown) Capscrew /- x -/ inch long hex head grade 999 Washer / medium flat 979 Washer / medium lock 909 Nut /- hex / inch hydraulic hose / inch hydraulic hose 0007 / inch hydraulic hose / inch hydraulic hose / inch hydraulic hose 0007 / inch hydraulic hose / inch hydraulic hose 000 / inch hydraulic hose / inch hydraulic hose 0007 / inch hydraulic hose 070 Swivel nut run tee 7 00 Swivel nut branch tee TB7 0-0 and after -

64 Turntable hydraulics 070 Package valve, Weco - (see page -0 for parts breakdown) 070 Drive valve - (see page - for parts breakdown) Emergency power unit - (see page - for parts breakdown) Accumulator - (see page - for parts breakdown) 0709 Range valve - (see page -0 for parts breakdown) Spacer Clamp Capscrew 7/- xinchlong hex head grade Washer 7/ medium lock Capscrew /- x -/ inch long hex head grade 979 Washer / medium lock 909 Nut /- hex 9709 Capscrew /- x inch long hex head grade Capscrew /-0 x -/ inch long hex head grade Washer / medium lock 9709 Capscrew /- x -/ inch long hex head grade 7 00 Nut /- self locking 00 Bulkhead union Bulkhead locknut Diagnostic nipple - TB7 0-0 and after

65 A VIEW A-A A AW070 9 WEBSTER/BARNES 0 MTE Turntable hydraulics Snorkel model TB7 Page-7

66 EXTEND CYL MASTER LEVEL CYL LS T TEST PORT BOOM HOSES SLAVE LEVEL CYLINDER LIFT CYLINDER LIFT TOP SW SW P SL 9 VZ CW SWING DRIVE LWR RET EXT LS LI S S SENSE LS SL T 0 V CCW FRONT VIEW NON-PROP VALVE PKG REAR VIEW PUMP P SUCTION (-0) (-) (-) LIFT 7 SW SW P CENTER POST CASE DRAIN 0 LWR RET EXT L L S 9 9 S 0 7 VALVE PKG 7 T EMER POWER B P A Y DRIVE VALVE TANK B A C Turntable hydraulic hoses RANGE AW0707 Page- Snorkel model TB7

67 Turntable hydraulic hoses 070 -/ inch suction hose 00 Clamp, suction hose / inch hydraulic hose 000 / inch hydraulic hose 0007 / inch hydraulic hose / inch hydraulic hose / inch hydraulic hose 0007 / inch hydraulic hose / inch hydraulic hose / inch hydraulic hose 7 / inch hydraulic hose 0000 / inch hydraulic hose / inch hydraulic hose / inch hydraulic hose / inch hydraulic hose 000 / inch hydraulic hose - (used with Sundstrand pump, diesel only) / inch hydraulic hose - (used with Rexroth pump, diesel only) / inch hydraulic hose - (used on gasoline machines only) / inch hydraulic hose / inch hydraulic hose / inch hydraulic hose / inch hydraulic hose / inch hydraulic hose 0000 / inch hydraulic hose - (used with Sundstrand pump, diesel only) 000 / inch hydraulic hose - (used with Rexroth pump, diesel and all gasoline machines) / inch hydraulic hose 0007 / inch hydraulic hose 000 / inch hydraulic hose / inch hydraulic hose / inch hydraulic hose - (used with Sundstrand pump, diesel only) 000 / inch hydraulic hose - (used with Rexroth pump, diesel only) / inch hydraulic hose - (used on gasoline machines only) 000 / inch hydraulic hose / inch hydraulic hose 0 00 Clamp, suction hose / inch hydraulic hose TB7 0-0 and after -9

68 Package valve, Weco 070 Package valve, Weco 00 Control valve, Weco - (see page - for parts breakdown) Mount plate 979 Capscrew /- x inch long socket flat head 999 Washer / medium flat Straight thread adapter 070 Straight thread adapter 7 00 Long straight thread adapter 070 Straight thread adapter Straight thread adapter Swivel nut elbow 00 Straight thread 90 elbow 0700 Swivel nut 90 elbow 0700 Swivel nut 90 elbow 090 Swivel nut elbow 009 Solenoid valve and coil 000 Seal repair kit 009 Replacement cartridge 009 Replacement coil, volt DC -0 TB7 0-0 and after

69 Package valve, Weco TB7 0-0 and after - CKCA RBAC S SW WECO0-77- D S TEST 0-0-B XXXXX. FXCA SL SW. FXCA SUB 09 DF09 *****RE P T LS CSAC PBDB 00 PBDB 00 only manifold shown in this view 7 CKCA RPEC RBAC LOWER EXT L CXDA CDAB CDAB SV0- LIFT FXCA.0 RET L SV0-9 AW070 0

70 Control valve, Weco 00 Control valve, Weco 0000 Valve body 009 Steer control valve 000 Replacement solenoid, volt DC 0099 Level control valve 000 Replacement solenoid, volt DC Extend/retract control valve 00 Replacement solenoid, volt DC 0090 Lift control valve 00 Replacement solenoid, volt DC 000 Swing control valve 00 Replacement solenoid, volt DC Level sandwich valve 00 Replacement pressure relief cartridge 00 Seal repair kit 00 Replacement check valve 000 Extend/retract sandwich valve 007 Replacement solenoid, volt DC 000 Replacement cartridge, regeneration 00 Replacement cartridge 007 Replacement solenoid, volt DC 9 00 Pressure compensated flow control valve 0 00 Flow control cartridge 00 Pressure relief sandwich valve 00 Replacement cartridge, pressure relief 007 Blocking solenoid cartridge valve 00 Replacement cartridge 007 Replacement solenoid, volt DC 000 Dump solenoid cartridge valve 00 Replacement cartridge 007 Replacement solenoid, volt DC 00 Pressure reducing cartridge valve - (preset by factory, do not reset) 00 Pressure reducing cartridge valve - (preset by factory, do not reset) 00 Pressure compensated flow control -/ GPM 7 00 Pressure compensated flow control -/ GPM 009 Pressure compensated flow control GPM 000 Seal repair kit Check valve cartridge Shuttle valve cartridge 000 Back to back check valve 00 Pressure compensated flow control valve 009 Replacement valve 00 Replacement solenoid, volt DC - TB7 0-0 and after

71 Control valve, Weco AWV009 TB7 0-0 and after -

72 Drive motor Drive motor Seal repair kit - (kit includes items 0,, 9, and ) 0 Woodruff key 07 Drive pin 000 Retaining ring 0 Gear drive 09 Spacer washer 00 Retaining ring Thrust bearing race 0007 Thrust bearing Needle bearing 0 0 Oil seal 0 Rear end cap 0 Tip seal roller 0 Rotor 000 Seal plate 0 Abutment valve 00 Needle bearing Step bearing 0 O-ring 9 07 Back-Up ring 0 0 Dowel pin 09 9 Capscrew 00 Body seal roller 0 Shaft seal 00 Front end cap 0 Displacement housing 0 Retaining ring 7 0 Gear pinion (std) 0 S-shaft 9 07 Gear cover Capscrew 0 Retaining ring 0 O-ring 07 Front sealing cap - TB7 0-0 and after

73 Drive motor AWV000 TB7 0-0 and after -

74 Drive motor with brake Drive motor with brake Seal repair kit, drive motor - (kit includes items 0,, 9, and ) 09 Seal repair kit, drive motor brake - (kit includes items 9, 0,,, and 7) 0 Woodruff key 07 Drive pin 000 Retaining ring 0 Gear drive 09 Spacer washer 00 Retaining ring Thrust bearing race 0007 Thrust bearing Needle bearing 0 Kit item Oil seal - (not sold separately) 0 Rear end cap 0 Tip seal roller 0 Rotor 000 Seal plate 0 Abutment valve 00 Needle bearing Step bearing Kit item O-ring - (not sold separately) 9 Kit item Back-Up ring - (not sold separately) 0 0 Dowel pin 09 9 Capscrew 00 Body seal roller Kit item Shaft seal - (not sold separately) 00 Front end cap 0 Displacement housing 0 Retaining ring 7 0 Gear pinion (std) 007 S-shaft for brake 9 0 Retaining ring 0 0 O-ring Kit item Front sealing cap - (not sold separately) 0 Drive motor brake, cubic inch - (complete brake, includes items through 7) 00 Brake replacement kit - (includes items, 0 and ) Kit item Housing - (not sold separately) 00 Spacer ring 00 Friction disc 00 Driver plate O-ring 00 7 Brass washer 9 Kit item 7 Capscrew - (not sold separately) 0 Kit item Adapter plate - (not sold separately) 00 Die spring 0 Pressure plate Kit item Back-up ring - (not sold separately) Kit item O-ring - (not sold separately) 0 Capscrew Kit item O-ring - (not sold separately) 7 Kit item Back-up ring - (not sold separately) - TB7 0-0 and after

75 Drive motor with brake Brake Assembly 0 7 AWV000 TB7 0-0 and after -7

76 Hydraulic oil reservoir Hydraulic oil reservoir,. gallon capacity 0000 Filter, sump strainer Liquid level gauge with thermometer 0000 Hydraulic oil filter - (includes filter gauge) Replacement filter element 070 Male adapter 0 Male adapter Swivel nut run tee 909 Nut /-0 hex Swivel nut 90 elbow Fitting nut 770 Reducer bushing, -/ inch NPT to inch NPT 000 Nipple, male pipe 000 Tube end reducer 00 Tee, female pipe 077 Male 90 elbow 9709 Capscrew /- x / inch long hex head grade 7 07 Male adapter 000 Tube end reducer Fitting nut Reservoir cover 0700 Swivel nut 90 elbow 000 Tube end reducer 770 Plug, / inch NPT square head 770 Pipe 90 elbow, inch NPT 0009 Cover gasket 009 Filler/breather cap gasket Filler/breather cap - TB7 0-0 and after

77 Hydraulic oil reservoir A VIEW A-A A AW0707 TB7 0-0 and after -9

78 Chassis drive valve 0707 Chassis drive valve 0707 Drive control valve - (see page - for parts breakdown) 0709 Counterbalance valve - (see page - for parts breakdown) 0707 / inch hydraulic tube / inch hydraulic tube 97 Capscrew /- x -/ inch long socket head 9709 Washer / medium lock Nut /- hex 9709 Capscrew /- x -/ inch long hex head grade Washer / medium lock Nut /- hex Mount channel AW TB7 0-0 and after

79 Drive control valve 0707 Drive control valve 000 Valve, drive control - (includes items,,, and ) 00 Seal repair kit 009 Flow divider/combiner 007 -way cartridge valve 00 Relief cartridge valve 000 Flow control valve 00 Check valve cartridge 7 07 Straight thread adapter Swivel nut 90 elbow Straight thread 90 elbow 0 00 Straight thread run tee 070 Straight thread adapter 00 Swivel nut branch tee 9 9 M M DRAIN 7 P M 7 0 M P 9 7 AW0707 TB7 0-0 and after -

80 Drive valve 070 Drive valve 009 Control valve, drive 0097 Seal repair kit 009 Pilot valve 0097 Pilot body 009 Solenoid tube 0099 Solenoid o-ring - ( per coil) 00 Knurled cap - (holds coil on tube 0077 Replacement solenoid, 9 volt DC 007 Replacement solenoid, volt DC 07 Straight thread adapter 0700 Swivel nut 90 elbow Swivel nut 90 elbow 070 Straight thread adapter Valve mount bracket Tube end reducer 007 Swivel nut branch tee Fitting nut Capscrew /-0 x / inch long hex head grade Washer / medium lock 7 T B A Y P 0 AW070 - TB7 0-0 and after

81 AC generator valve 0707 AC generator valve 009 Valve, AC generator 000 Replacement cartridge with coil 007 Replacement coil, volt DC 0009 Replacement cartridge 000 Replacement shuttle valve cartridge 090 Flow control valve 070 Straight thread adapter 0700 Swivel nut 90 elbow 070 Straight thread adapter 0700 Swivel nut 90 elbow P M PS S AW0707 TB7 0-0 and after -