Repair Parts Manual. engine powered diesel gasoline LPG. Manufactured through 01-01

Transcription

1 Repair Parts Manual engine powered diesel gasoline LPG Manufactured through P/N April revised December 2001

2 General information About this manual: This repair parts manual covers current production machines only. While Snorkel has attempted in every way to confirm that all information in this manual is correct, improvements are being constantly made to the machine that may not be reflected in this manual. If you find information in this manual that is not correct, or is confusing, you are urged to report your findings to Snorkel for our evaluation. Your input is important to us and will be used in future printings of this manual. Every person who repairs this machine must be qualified and authorized to do so. CAUTION DO NOT modify this aerial platform without prior written consent of Snorkel Engineering Department. Modification may void the warranty, adversely affect stability, or affect the operational characteristics of the aerial platform. This machine is covered by a limited warranty that specifically identifies items warrantied by Snorkel and those items covered by original manufacturers warranty. A copy of the Snorkel Limited Warranty is located on the inside of the backcover of this manual. All correspondence relative to this machine, such as field reports, discrepancy reports, requests for information, etc., should be directed to: Snorkel International, Inc. P.O. Box 1160 St. Joseph, MO USA Phone: (816) Abbreviations The following abbreviations may be used in this manual: AC alternating current ANSI American National Standards Institute CCA cold cranking amps cm centimeter DC direct current EMS envelope management system GFCI ground fault circuit interrupt LP liquified petroleum LPG liquified petroleum gas mm millimeters ft feet in inch lbs pounds no number NPT national pipe thread psi pounds per square inch qty quantity UL Underwriters Laboratories Inc. Electrical Hazard DANGER The aerial platform is not electrically insulated. Death or serious injury can result from contact with, or inadequate clearance from, an energized conductor. Do not go closer than the minimum safe approach distance as defined by the minimum Safe Approach Distance as defined by ANSI Standards. Regard all conductors as energized. Allow for electrical wire sag and aerial platform sway. If the workplatform, or any part of the aerial platform contacts a high-voltage electrical conductor, the entire machine can become electrically charged. If that happens, remain on the machine and do not contact any other structure or object. This includes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial platform. Such contact could make your body a conductor to the other object, creating an electrical shockhazard resulting in death or serious injury. If an aerial platform is in contact with an energized conductor the platform operator must warn ground personnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shockhazard resulting in death or serious injury. Do not approach or leave the aerial platform until the electricity has been turned off. Do not attempt to operate the lower controls when the workplatform or any part of the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of such contact. Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizing that death or serious injury can result from contact with an energized conductor. Snorkel all rights reserved Printed in USA

3 Table of Contents Service and parts information To order service or repair parts i ANSI and OSHA compliance i Manuals i Parts order form ii Section 1. - Repair parts Steering yoke Chassis Turntable Tray, left hand Tray, right hand Battery box, left hand Battery box, right hand Lower boom Upper boom, ATB Upper boom, ATB Plastic track Jib Platform, non-rotating Platform, rotating Platform gates Placards and decals Gear hub - Fairfield Motor, electric drive Platform rotator Worm gear box, Perfection Gear Section. - Electrical Lower control box Upper control box Drive control Electric bulkhead Lower wiring Upper wiring, ATB Upper wiring, ATB Angle switch cable Battery charger, 115 volt Battery charger, 115/20 volt Boom cradle switch cable Platform foot switch Steer switch cable Upper extend cable Upper full retract switch cable Section 4. - Factory installed options Air line to platform, ATB Air line to platform, ATB Flashing lights Motion alarms Sandblast protection Upper control box cover Vandalism protection Section 2. - Hydraulics Hydraulic hoses, ATB Hydraulic hoses, ATB Control valve and fittings, ATB Control valve, ATB Control valve and fittings, ATB Control valve, ATB Accumulator Extend cylinder, ATB Cylinder, extend ATB 8 - Green Jib cylinder Cylinder, Jib - Green Lift cylinder Cylinder, lift - GBI Master level cylinder Cylinder, master level - Green Riser cylinder Cylinder, riser - Green Slave level cylinder Cylinder, slave level - GBI Steering cylinder Cylinder, steering - Green Cylinder, steering - Prince Emergency power pump Hydraulic oil filter Hydraulic platform rotator Hydraulic oil reservoir Main pump ATB / through 01-01

4

5 Service and parts information To order service or repair parts When placing an order for service or repair parts, please have the following information available for your machine. Machine model number Machine serial number Snorkel part number Description of part Quantity of parts required Your purchase order number Address for order to Ship To Your desired shipment method The parts order form on the following page may be mailed or faxed to the attention of Parts Worldwide at the following location: Snorkel International, Inc. P.O. Box 1160 St. Joseph, MO USA Phone: 1-(800) Parts Worldwide Fax: (816) Attention: Parts Department For your convenience, our electronic on-line ordering system is available at the following Internet location: ANSI and OSHA compliance All owners and users of the aerial platform must read, understand, and comply with all applicable regulations. Ultimate compliance to OSHA regulations is the responsibility of the user and their employer. ANSI publications clearly identify the responsibilities of all personnel who may be involved with the aerial platform. A reprint of the Manual of Responsibilities for Dealers, Owners, Users, Operators, Lessors and Lessees of ANSI/SIA A Boom-Supported Elevating WorkPlatforms is available from Snorkel dealers or from the factory upon request. Copies are also available from: Scaffold Industry Association 205 Ventura Blvd. Suite 10 Woodland Hills, CA USA Manuals Manuals are available from Snorkel to support any of the machines that we produce. The specific manuals for ATB /8 are as follows: Operator s Manual Snorkel part number Repair Parts Manual Snorkel part number Troubleshooting Guide Snorkel part number ANSI Manual of Responsibilities ANSI/SIA A Record machine information here: Model number Serial number Date of purchase Purchased from Snorkel dealer or distributor ATB / through i

6 Parts order form Fill out completely and fax to (816) attention: Parts Worldwide Date Company Address Contact name Phone number Fax number Account number Purchase order number Model Serial number Optional equipment Purchase order number Ship to Ship by Part number Description Quantity Price Note: Backordered parts will be shipped as soon as available by the same shipping method as the original order unless indicated below: Ship complete order only - do not backorder parts. Ship all available parts and supply information of disposition of backordered parts. Other instructions as specified ii ATB / through 01-01

7 Section 1. - Repair parts ATB / through

8 Steering yoke Steering yoke Hub cap Steer hub Steering yoke Bearing Cotter pin /16 inch diameter x 1-/4 inch long Bearing Inner bearing cup Bearing cup Outer bearing cone Bearing cone Spindle nut Spindle nut washer Seal AW ATB / through 01-01

9 Chassis /4 inch hydraulic hose Gear hub - (see page 1-6 for parts breakdown) Pin, tie rod Placard, battery switch Motor, electric drive - (see page 1-8 for parts breakdown) Plug male 125 volt AC Snap ring 1 inch heavy duty Lockout lever Machine bushing Worm gear box - (see page 1-40 for parts breakdown) Steering tie rod 12 1 Chassis - (consult factory) Striker, battery box Steering yoke - (see page 1-2 for parts breakdown) Cover, chassis front Battery box, right hand - (see page 1-17 for parts breakdown) Battery box, left hand - (see page 1-14 for parts breakdown) Drive control - (see page -4 for parts breakdown) Steering cylinder - (see hydraulics section for parts breakdown) Electric bulkhead - (see page -5 for parts breakdown) Cord clamp Steer switch actuator King pin Bracket, steering switch Pin, battery box top hinge Capscrew 1/4-20 x /4 inch long hex head grade Capscrew 1/4-20 x 1 inch long hex head grade Capscrew 5/16-18 x 1-/4 inch long hex head grade Capscrew /8-16 x /4 inch long hex head grade Capscrew /8-16 x 1 inch long hex head grade Capscrew /8-16 x 1-1/2 inch long hex head grade Capscrew 1/2-1 x 1-1/2 inch long hex head grade Capscrew 1/2-1 x -1/2 inch long hex head grade Machine screw #10-24 x 1 inch long round head Machine screw #10-24 x 2 inch long round head Washer #10 medium flat Washer 1/4 medium flat Washer /8 medium flat Washer 1/4 medium lock Washer 5/16 medium lock Washer /8 medium lock Washer 1/2 medium lock Thrust washer Battery disconnect switch Steer switch cable - (see page -20 for parts breakdown) Terminal.250 tab male slip-on fully insulated 22/18 wire Cover, rear with gasket Connector Terminal.188 tab male insulated 22/18 wire Terminal.188 tab female slip-on insulated 22/18 wire Parts list continued on next page ATB / through

10 Chassis Battery charger, 115 volt - (see page -14 for parts breakdown) Indicator light, neon - amber Indicator light LED - green Male 45 elbow Straight thread adapter Nut /8-16 self locking Nut #10-24 self locking Washer 5/8 hard flat ASTM-F Capscrew 5/8-11 x 1-1/2 inch long hex head grade 8 locking Drive screw #4 x 1/2 inch long PK type U Capscrew 1/2-1 x 2 inch long socket head Nut sert 1/ Capscrew 5/8-11 x 5 inch long locking hex head grade Grommet Hydraulic motor O-ring Brake, electric drive motor Lining repair kit O-ring repair kit Bearing repair kit Lug nut Wheel bolt Tire and wheel, solid Tire and wheel, non-marking Capscrew 7/16-14 x 1-1/4 inch long hex head grade Nut 7/16-14 self locking Strap, static Washer 7/16 medium flat 1-4 ATB / through 01-01

11 AWA DWG. A Chassis sheet 1 Snorkel model ATB /8 Page1-5

12 RED WHITE 50 AWA Page1-6 Chassis sheet 2 Snorkel model ATB /8 DWG. A5005-2

13 AWA5005- DWG. A5005- Chassis sheet Snorkel model ATB /8 Page1-7

14 Page AWA5006 Turntable Snorkel model ATB /8

15 Turntable Slide pad Pin lockretainer 1 Turntable - (consult factory) Cowling, left hand Cowling, right hand Hinge Latch backing plate Hinge backing plate Cover, pump controller Latch catch Slide pad shim Capscrew 1/4-20 x 5/8 inch long hex head grade Capscrew /8-16 x 1 inch long hex head grade Capscrew /8-16 x 1-1/2 inch long hex head grade Machine screw #10-24 x /4 inch long round head Washer #10 medium flat Washer 1/4 medium flat Washer /8 medium flat Washer 1/4 medium lock Washer /8 medium lock Switch, sealed lever Replacement key Nut 1/4-20 self locking Nut /8-16 self locking Nut #10-24 self locking Washer 5/8 hard flat ASTM-F Washer /4 hard flat ASTM-F Capscrew 1/4-20 x 1/2 inch long socket flat head Capscrew 1/4-20 x 1 inch long socket flat head Capscrew 5/8-11 x 4 inch long hex head grade Capscrew /4-10 x inch long hex head grade Counterweight, left hand ATB Counterweight, left hand ATB Counterweight, right hand ATB Counterweight, right hand ATB Tray, right hand ATB - (see page 1-1 for parts breakdown) Tray, right hand ATB 8 - (see page 1-1 for parts breakdown) Tray, left hand ATB - (see page 1-10 for parts breakdown) Tray, left hand ATB 8 - (see page 1-10 for parts breakdown) Shim, latch Shim, hinge ATB / through

16 Tray, left hand Tray, left hand ATB Tray, left hand ATB Accumulator - (see page 2-14 for parts breakdown) Left hand tray Lower control box support Valve bracket, left hand Lower control box Hydraulic oil filter - (see page 2-1 for parts breakdown) Emergency power pump - (see page 2-0 for parts breakdown) Capscrew 1/4-20 x /4 inch long hex head grade Capscrew 1/4-28 x 1 inch long hex head grade Capscrew 5/16-18 x 1 inch long hex head grade Capscrew /8-16 x 1-1/4 inch long hex head grade Capscrew /8-16 x 1 inch long hex head grade Machine screw #10-24 x 1/2 inch long round head Nut 1/4-20 hex Washer 1/4 medium flat Washer 5/16 medium flat Washer /8 medium flat Washer 1/4 medium lock Washer /8 medium lock Level sensor Terminal.250 tab male slip-on fully insulated 22/18 wire Horn, 12 volt DC Relay, 12 volt DC Solenoid, 12 volt DC Terminal 1/4 stud insulated 16/14 wire Straight thread 90 elbow Swivel nut 90 elbow Swivel nut 90 elbow Fitting nut Tube end reducer Clamp Nut 1/4-20 self locking Nut 5/16-18 self locking Nut /8-16 self locking Nut #10-24 self locking Washer 1/4 star tooth lock Control valve and fittings, ATB - (see page 2-6 for parts breakdown) Control valve and fittings, ATB 8 - (see page 2-10 for parts breakdown) 1-10 ATB / through 01-01

17 AWA5015 Tray, left hand DWG. A5015 Snorkel model ATB /8 Page 1-11

18 AWA5016 Page 1-12 Tray, right hand Snorkel model ATB /8 DWG. A5016

19 Tray, right hand Tray, right hand ATB Tray, right hand ATB Battery hold down bolt Right hand tray Hydraulic oil reservoir - (see page 2-4 for parts breakdown) Main pump - (see page 2-5 for parts breakdown) Relay, 24 volt DC Capscrew 1/4-20 x 1 inch long hex head grade Capscrew 5/16-18 x /4 inch long hex head grade Capscrew /8-16 x 1 inch long hex head grade Nut 1/4-20 hex Washer 1/4 medium flat Washer 5/16 medium flat Washer /8 medium flat Terminal.250 tab female slip-on fully insulated 12/10 wire Terminal.250 tab male slip-on fully insulated 16/14 wire DC\DC converter DC\DC converter isolator Battery, 12 volt DC CCA Battery hold down Analog pump motor controller Bulkhead connector Bulkhead locknut Nut 1/4-20 self locking Nut 5/16-18 self locking Nut /8-16 self locking Nut #10-24 self locking Machine screw #10-24 x 1/2 inch long truss head Grease fitting, 1/8 NPT straight ATB / through

20 Battery box, left hand Battery box, left hand Battery wire Jumper wire Bearing flange Left hand battery box Battery box hold down Rod, battery hold down Slide pad Cover, battery box Capscrew /8-16 x 1-1/4 inch long hex head grade Capscrew /8-16 x 1 inch long hex head grade Nut sert / Washer 1/4 medium flat Washer /8 medium flat Washer /8 medium lock Insulator boot Battery, 6 volt high capacity 5 amp/hr Extension spring Nut 1/4-20 self locking Nut /8-16 self locking Nut 1-1/4-12 self locking Grommet 1-14 ATB / through 01-01

21 AW05058 Battery box, left hand DWG Snorkel model ATB /8 Page 1-15

22 AW Battery box, right hand Page 1-16 Snorkel model ATB /8 DWG

23 Battery box, right hand Battery box, right hand Jumper wire Bearing flange Battery box hold down Rod, battery hold down Slide pad Cover, battery box Right hand battery box Capscrew /8-16 x 1-1/4 inch long hex head grade Capscrew /8-16 x 1 inch long hex head grade Nut sert / Washer 1/4 medium flat Washer /8 medium flat Washer /8 medium lock Insulator boot Battery, 6 volt high capacity 5 amp/hr Extension spring Nut 1/4-20 self locking Nut /8-16 self locking Capscrew 1/4-20 x /4 inch long socket flat head Grommet Battery wire ATB / through

24 Lower boom Slide pad Pin lock Pin lock Pin lock Pin lock Capscrew, special Retaining ring Lower riser arm Upper riser Floating turret Pin Pin Pin Pin Pin Pin Pin Pin Pin Hose guide channel Bulkhead bracket Boom rest Hose cover, floating turret Bulkhead bracket, floating turret Riser cylinder - (see hydraulics section for parts breakdown) Spacer, hose cover Threaded extension Bracket, boom angle switch Lift cylinder - (see hydraulics section for parts breakdown) Capscrew 1/4-20 x 5/8 inch long hex head grade Capscrew 5/16-18 x 1 inch long hex head grade Capscrew /8-16 x 5/8 inch long socket flat head Capscrew /8-16 x 1 inch long hex head grade Nut 1/4-20 hex jam Washer 1/4 medium flat Washer /8 medium flat Washer 1/4 medium lock Washer /8 medium lock Bulkhead union Bulkhead union Bulkhead run tee Bulkhead locknut Bulkhead locknut Clamp Nut 1/4-20 self locking Nut 5/16-18 self locking Capscrew 1/4-20 x 1 inch long socket flat head Retaining ring Retaining ring Snap ring 1-18 ATB / through 01-01

25 AWA5007 DWG. A05007 Lower boom Snorkel model ATB /8 Page 1-19

26 AWA5021 Page 1-20 Upper boom, ATB Snorkel model ATB /8 DWG. A5021

27 Upper boom, ATB Pin lock Pin Main boom, ATB Master level cylinder - (see hydraulics section for parts breakdown) Washer /8 medium lock Snap ring ATB / through

28 Upper boom, ATB Slide pad shim,.06 inch thick Cavity plug Backup bar Slide pad Capscrew /8-16 x 1 inch long drive head Pin lock Slide pad retainer plate Slide pad Hose clamp Plate, main boom slide pad Plate, main boom slide pad Guide, main boom track Plate, main boom top slide pad Slide pad Slide pad Cap, main boom slide pad Plate, main boom slide pad Slide pad Pin Tip boom Plastic track- (see page 1-25 for parts breakdown) Master level cylinder - (see hydraulics section for parts breakdown) Extend cylinder - (see page 2-15 for parts breakdown) Mounting bracket, tip boom track Hose cover, main boom Main boom, ATB Ramp, boom angle switch Bar, hose clamp Capscrew 1/4-20 x 1-/4 inch long hex head grade Capscrew 5/16-18 x 2-1/2 inch long hex head grade Capscrew /8-16 x /4 inch long hex head grade Capscrew /8-16 x 7/8 inch long hex head grade Capscrew /8-16 x 1 inch long hex head grade Capscrew /8-16 x 4 inch long hex head grade Capscrew /8-16 x 1-1/2 inch long hex head grade Nut /8-16 hex Washer 5/16 medium flat Washer /8 medium flat Washer /8 medium lock Nut 1/4-20 self locking Nut 5/16-18 self locking Nut /8-16 self locking Set screw /8-16 x 1 inch long hex socket flat point Snap ring 1-22 ATB / through 01-01

29 AWA5020 DWG. A5020 Upper boom, ATB 8 Snorkel model ATB /8 Page 1-2

30 Plastic track 11 9 AWA5019 Page 1-24 Snorkel model ATB /8 DWG. A5019

31 Plastic track Plastic track Clamp bar Spacer Slide pad Plastic trackchannel bottom Slide pad Capscrew 1/4-20 x /4 inch long hex head grade Capscrew 1/4-20 x 1-1/2 inch long hex head grade Capscrew 5/16-18 x 1-/4 inch long hex head grade Washer 1/4 medium flat Washer 5/16 medium flat Nut 1/4-20 self locking Nut 5/16-18 self locking Plastic tracklink End bracket kit ATB / through

32 Jib Jib, complete Banjo pin Jib Jib with studs Jib hose cover Bracket, jib Jib cylinder - (see hydraulics section for parts breakdown) Pin Capscrew /8-16 x 1 inch long hex head grade Capscrew 1/2-1 x 1 inch long hex head grade Washer /8 medium flat Washer /8 medium lock 1-26 ATB / through 01-01

33 Jib AWA5018 ATB / through

34 Platform, non-rotating Electrical outlet box Document tube Pin lock Pin lock Upper control box handrail Platform foot switch - (see page -19 for parts breakdown) Mounting plate Capscrew, special Retaining ring Pin Pin Pin Upper control box - (see page - for parts breakdown) Slave level cylinder - (see hydraulics section for parts breakdown) Level bracket Platform mounting bracket Siren, tilt alarm Capscrew 1/4-20 x /4 inch long hex head grade Capscrew /8-16 x 1 inch long hex head grade Capscrew 1/2-1 x 1-1/2 inch long hex head grade Capscrew 1/4-20 x 1/2 inch long hex head self tapping Washer 1/4 medium flat Washer /8 medium flat Washer 1/2 medium flat Washer /8 medium lock Connector locknut Connector Circuit breaker, 15 amp capacity Plug Electrical outlet, GFCI - 20 amp capacity Cover, electrical outlet Clamp Clamp Nut 1/4-20 self locking Nut /8-16 self locking Nut 5/8-11 self locking Nut 1/2-1 self locking Capscrew 5/8-11 self locking Washer 5/8 hard flat ASTM-F Capscrew /8-16 x 2-1/2 inch long hex head grade Machine screw #8 x /4 inch long self tapping Snap ring Cap, document tube 44 1 Platform - (consult factory) 1-28 ATB / through 01-01

35 AWA5009 DWG. A5009 Platform, non-rotating Snorkel model ATB /8 Page 1-29

36 AWA Page 1-0 Platform, rotating Snorkel model ATB /8 DWG. A5010

37 Platform, rotating Electrical outlet box Document tube Pin lock Platform mounting bracket, lower Pin lock Platform mounting bracket, upper Platform rotator - (see page 1-9 for parts breakdown) Upper control box handrail Platform foot switch - (see page -19 for parts breakdown) Mounting plate Capscrew, special Retaining ring Level bracket Pin Pin Pin Upper control box - (see page - for parts breakdown) Slave level cylinder - (see hydraulics section for parts breakdown) Siren, tilt alarm Capscrew 1/4-20 x /4 inch long hex head grade Capscrew /8-16 x 1 inch long hex head grade Capscrew 1/2-1 x 1 inch long hex head grade Capscrew 1/2-1 x 1-1/2 inch long hex head grade Capscrew 1/4-20 x 1/2 inch long hex head self tapping Washer 1/4 medium flat Washer /8 medium flat Washer 1/2 medium flat Washer /8 medium lock Washer 1/2 medium lock Connector locknut Connector Circuit breaker, 15 amp capacity Plug Electrical outlet, GFCI - 20 amp capacity Cover, electrical outlet Clamp Clamp Nut 1/4-20 self locking Nut /8-16 self locking Nut 5/8-11 self locking Nut 1/2-1 self locking Nut 1-8 self locking Capscrew special 5/8-11 self locking Washer 5/8 hard flat ASTM-F Washer 1 inch medium flat Capscrew /8-16 x 2-1/2 inch long hex head grade Machine screw #8 x /4 inch long self tapping Capscrew 1-8 x 12 inch long hex head grade Snap ring Cap, document tube 51 1 Platform - (consult factory) ATB / through

38 Platform gates Knob, gate hinge pin Cotter pin 1/8 inch diameter x 1 inch long Pin, gate hinge Spring, torsion Swinging gate, aluminum platform Bearing Nut sert 1/ Latch stop Capscrew 1/4-20 x 5/8 inch long hex head grade Washer 1/4 medium flat Door latch Gravity gate Roller spacer, aluminum gravity gate Roller, aluminum gravity gate Nut /8-16 self locking Capscrew /8-16 x 2-1/2 inch long hex head grade 5 full thread 1-2 ATB / through 01-01

39 Platform gates Gravity gate Swinging gate AWM00275 ATB / through

40 Placards and decals Placard, caution serial number Placard, 125 volts 15 amps Placard, platform identification Decal, hydraulic oil Placard, lug nut torque Decal, danger electrical hazard Decal, notice manual reorder Placard, danger foam filled tires Decal, rotate while greasing Decal, made in USA Placard, pre-start instructions Decal, danger cylinder failure - (1 per cylinder) 1 1 Placard, platform capacity - (consult factory) Decal, lug nut torque Decal, attach fall restraint Decal, directional arrows forward/reverse Decal, danger descending boom Decal, 125 volt 15 amp power to platform Decal, directional arrows Decal, danger electrical hazard Decal, battery service instructions Decal, battery charging instructions Decal, patents applied for Decal, emergency lowering procedures Decal, Snorkel brand logo Placard, ANSI standard Decal, danger inspect unit Decal, caution move control handle slowly Decal, danger electrical hazard Decal, danger you must not operate Decal, danger electrical hazard Decal, ATB logo Decal, ATB 8 logo Decal, error codes Decal, power on/charging Decal, guardian system Decal, emergency lowering procedure symbols Placard, danger do not alter switch Decal, EE logo Decal, Snorkel brand logo Trim lock12 inch long Decal, lube recommendations Decal, Omniquip logo Record pouch Decal, lift/tie down symbol Decal, lift/tie down location 1-4 ATB / through 01-01

41 AWA Placards and decals DWG. AWA502 Snorkel model ATB /8 Page 1-5

42 Gear hub - Fairfield Gear hub - Fairfield Spindle Lip seal Bearing cone Bearing cup Bearing cone Housing Thrust washer Retaining ring, external Stud Ring gear Carrier Needle bearing Thrust spacer Washer, flat tanged Planet shaft Cluster gear Roll pin Internal gear O-ring O-ring Input shaft Disengage cap Bolt, hex head Disengage rod Thrust washer Sun gear Thrust washer Bolt, flat head hex socket Spring Thrust washer Retaining ring, internal Retaining ring, external Coupling Pipe plug Plate Drive screw Retaining ring, internal 1-6 ATB / through 01-01

43 Gear hub - Fairfield AWV00286 ATB / through

44 Motor, electric drive Motor, electric drive Speed sensor wheel Speed sensor hub Speed sensor bracket Capscrew 1/4-20 x 1-/4 inch long hex head grade Machine screw #8-2 x /8 inch long round head Nut 5/16-18 hex Washer #10 medium flat Washer 1/4 medium flat Washer 1/4 medium lock Washer 5/16 medium lock Speed sensor hall effect Electric motor Nut #10-24 self locking Machine screw #10-24 x 1 inch long truss head AW ATB / through 01-01

45 Platform rotator Platform rotator Hydraulic platform rotator - (see page 2-2 for parts breakdown) Straight thread adapter Swivel nut 90 elbow Straight thread 90 elbow Dual counterbalance valve - (factory preset, do not reset) Replacement cartridge Capscrew 1/4-20 x 1-1/2 inch long socket head 1 6 Torque to 10 1/2 ft. lbs Torque to 0-5 ft. lbs. AW ATB / through

46 Worm gear box, Perfection Gear Worm gear box, Perfection Gear Seal repair kit - (kit includes items 5, 6, 7, 8, 9 and 12) Housing Cap Capscrew 1/2-1 x 1-1/2 inch long hex head grade Ground worm Oil seal Worm cap shim,.010 inch thick Worm cap shim,.005 inch thick Worm cap shim,.0075 inch thick Worm cap shim,.020 inch thick Roller bearing cone Roller bearing cup Oil seal Motor adapter Grease fitting 1/8 NPT Capscrew 1/2-1 x 1-1/4 inch long hex head grade AW ATB / through 01-01

47 Section 2. - Hydraulics ATB / through

48 Hydraulic hoses, ATB /4 inch hydraulic hose /4 inch hydraulic hose /4 inch hydraulic hose /16 inch hydraulic hose /8 inch hydraulic hose /2 inch hydraulic hose /8 inch hydraulic hose /2 inch hydraulic hose /8 inch hydraulic hose /8 inch hydraulic hose /4 inch hydraulic hose /8 inch hydraulic hose /8 inch hydraulic hose /4 inch hydraulic hose /16 inch hydraulic hose /4 inch hydraulic hose /4 inch hydraulic hose 2-2 ATB / through 01-01

49 MASTER LEVEL CYL SLAVE LEVEL CYL JIB CYL RISER CYL LIFT CYL PL1 PL2 J1 J2 R1 R2 L1 L AUX PUMP ACCUMULATOR 2 AC BR ST1 ST2 S1 S2 S T DR EP P1 MAIN PUMP LEFT BRAKE RIGHT BRAKE CW S1 S2 CCW TANK SWING MOTOR CHECK VALVE FILTER AWA508 Hydraulic hoses, ATB DWG. A508 Snorkel model ATB /8 Page2-

50 MASTER LEVEL CYL SLAVE LEVEL CYL EXTEND CYL JIB CYL PLATFORM ROTATE 21 CW CCW RISER CYL LIFT CYL E1 PL1 E2 PR1 PR2 J1 J2 R1 R2 L1 L AUX PUMP 1 ACCUMULATOR PL2 AC BR ST1 ST2 S1 S2 S T DR EP P MAIN PUMP LEFT BRAKE RIGHT BRAKE STEER CYL 1 2 SWING MOTOR 2 1 CHECK VALVE 1 2 FILTER 6 1 TANK AWA507 Hydraulic hoses, ATB 8 Page2-4 Snorkel model ATB /8 DWG. A507

51 Hydraulic hoses, ATB /8 inch hydraulic hose /4 inch hydraulic hose /4 inch hydraulic hose /4 inch hydraulic hose /2 inch hydraulic hose /8 inch hydraulic hose /4 inch hydraulic hose /16 inch hydraulic hose /16 inch hydraulic hose /4 inch hydraulic hose /8 inch hydraulic hose /8 inch hydraulic hose /4 inch hydraulic hose /8 inch hydraulic hose /2 inch hydraulic hose /8 inch hydraulic hose /4 inch hydraulic hose /8 inch hydraulic hose /8 inch hydraulic hose /16 inch hydraulic hose /16 inch hydraulic hose ATB / through

52 Control valve and fittings, ATB Control valve and fittings, ATB Control valve ATB - (see page 2-8 for parts breakdown) Decal set, non-proportional control valve Pressure switch Swivel nut 45 elbow Diagnostic nipple Swivel nut run tee Straight thread 90 elbow Straight thread 90 elbow Straight thread 90 elbow Swivel nut 90 elbow Straight thread adapter Straight thread adapter Straight thread adapter Straight thread adapter 2-6 ATB / through 01-01

53 Control valve and fittings, ATB AW ATB / through

54 Control valve, ATB Control valve, ATB Solenoid valve, platform level control Replacement solenoid coil, 10 volt DC Solenoid valve, riser control Replacement solenoid coil, 10 volt DC Solenoid valve, swing control Replacement solenoid coil, 10 volt DC Solenoid valve, lift control Replacement solenoid coil, 10 volt DC Solenoid valve, jib control Replacement solenoid coil, 10 volt DC Solenoid valve, steer control Replacement solenoid coil, 10 volt DC Relief valve cartridge Solenoid valve, emergency power Replacement solenoid coil, 10 volt DC Pilot checkvalve Seal repair kit Orifice plug,.05 inch diameter Needle valve Checkvalve cartridge Solenoid valve Seal repair kit Replacement solenoid coil, 10 volt DC Flush head o-ring plug Set screw Flush head o-ring plug Relief valve Seal repair kit Relief valve Relief valve Relief valve 2-8 ATB / through 01-01

55 Control valve, ATB AW ATB / through

56 Control valve and fittings, ATB Control valve and fittings, ATB Control valve ATB 8 - (see page 2-12 for parts breakdown) Decal set, non-proportional control valve Pressure switch Swivel nut 45 elbow Diagnostic nipple Swivel nut run tee Straight thread 90 elbow Straight thread 90 elbow Straight thread 90 elbow Swivel nut 90 elbow Straight thread 45 elbow Straight thread adapter Straight thread adapter Straight thread adapter 2-10 ATB / through 01-01

57 Control valve and fittings, ATB AW ATB / through

58 Control valve, ATB Control valve, ATB Solenoid valve, platform level control Replacement solenoid coil, 10 volt DC Solenoid valve, platform rotation Replacement solenoid coil, 10 volt DC Solenoid valve, riser control Replacement solenoid coil, 10 volt DC Solenoid valve, platform rotation Replacement solenoid coil, 10 volt DC Solenoid valve, swing control Replacement solenoid coil, 10 volt DC Solenoid valve, lift control Replacement solenoid coil, 10 volt DC Solenoid valve, jib control Replacement solenoid coil, 10 volt DC Solenoid valve, steer control Replacement solenoid coil, 10 volt DC Relief valve cartridge Solenoid valve, emergency power Replacement solenoid coil, 10 volt DC Pilot checkvalve Seal repair kit Orifice plug,.05 inch diameter Needle valve Checkvalve cartridge Solenoid valve Seal repair kit Replacement solenoid coil, 10 volt DC Flush head o-ring plug Set screw Flush head o-ring plug Relief valve Seal repair kit Relief valve Relief valve Relief valve Relief valve Relief valve 2-12 ATB / through 01-01

59 Control valve, ATB AW ATB / through

60 Accumulator Accumulator - (shipped charged) Accumulator - (shipped uncharged, charge to 200 psi with dry nitrogen before use) Tube end reducer Straight thread adapter Fitting nut AW ATB / through 01-01

61 Extend cylinder, ATB Extend cylinder /8 inch hydraulic hose Slide pad Extend cylinder mount Cylinder, extend ATB 8 - (see page 2-16 for Green cylinder) Tube, extend cylinder Cotter pin /16 inch diameter x 1-1/2 inch long Straight thread 90 elbow Straight thread branch tee Straight thread adapter Clamp Nut 1-1/4-7 self locking Cartridge holding valve - (factory preset, do not reset) Seal repair kit AW ATB / through

62 Cylinder, extend ATB 8 - Green Cylinder, extend ATB 8 - Green Seal repair kit - (kit includes items 9 through 14) 1 1 Cylinder barrel - (not sold separately) Rod Gland Cap Piston Full locknut Nylon ball Set screw 9 Kit item 1 Rod seal - (not sold separately) 10 Kit item 1 O-ring - (not sold separately) 11 Kit item 1 Back-up - (not sold separately) 12 Kit item 1 O-ring - (not sold separately) 1 Kit item 2 Piston ring - (not sold separately) 14 Kit item 1 Rod wiper - (not sold separately) AWV ATB / through 01-01

63 Jib cylinder Jib cylinder Cylinder, jib - (see page 2-18 for Green cylinder) Transfer tube Straight thread adapter Straight thread adapter Counterbalance valve cartridge - (preset by factory, do not reset) Seal repair kit AW ATB / through

64 Cylinder, Jib - Green Cylinder, Jib - Green Seal repair kit - (kit includes items 11 through 16) 1 1 Cylinder barrel - (not sold separately) Rod Gland Piston Cap Set screw Nylon ball Cotter pin Full locknut Bearing 11 Kit item 1 O-ring - (not sold separately) 12 Kit item 1 Back-up - (not sold separately) 1 Kit item 2 O-ring - (not sold separately) 14 Kit item 1 Piston seal - (not sold separately) 15 Kit item 1 Rod seal - (not sold separately) 16 Kit item 1 Rod wiper - (not sold separately) AWV ATB / through 01-01

65 Lift cylinder Lift cylinder Cylinder, lift - (see page 2-20 for GBI cylinder) Transfer tube Straight thread 90 elbow Straight thread adapter Cartridge counterbalance valve - (factory preset, do not reset) Seal repair kit AW05089 ATB / through

66 Cylinder, lift - GBI Cylinder, lift - GBI Seal repair kit - (kit includes items 14 through 2) 1 1 Tube - (not sold separately) Rod Thread ring Head gland Piston Spacer Bushing spacer Bushing spacer Bushing Port plug Set screw Snap ring Nut 14 Kit item O-ring - (not sold separately) 15 Kit item 1 Nylon plug - (not sold separately) 16 Kit item 1 Back-up - (not sold separately) 17 Kit item 1 O-ring - (not sold separately) 18 Kit item 1 C. I. ring - (not sold separately) 19 Kit item 1 CST seal - (not sold separately) 20 Kit item 2 Wear ring - (not sold separately) 21 Kit item 1 O-ring - (not sold separately) 22 Kit item 1 U-cup - (not sold separately) 2 Kit item 1 Wiper - (not sold separately) AWV ATB / through 01-01

67 Master level cylinder Master level cylinder /4 inch hydraulic hose /4 inch hydraulic hose Cylinder, master level - (see page 2-22 for Green cylinder) Straight thread adapter AW ATB / through

68 Cylinder, master level - Green Cylinder, master level - Green Seal repair kit - (kit includes items 10 through 18) 1 1 Cylinder barrel - (not sold separately) Rod Gland Piston Cap Set screw Nylon ball Bearing Bearing spacer 10 Kit item 1 O-ring - (not sold separately) 11 Kit item 1 Back-up - (not sold separately) 12 Kit item 1 Piston seal - (not sold separately) 1 Kit item 1 Rod seal - (not sold separately) 14 Kit item 1 Dust seal - (not sold separately) 15 Kit item 1 Oil seal - (not sold separately) 16 Kit item 1 U-cup seal - (not sold separately) 17 Kit item 1 O-ring - (not sold separately) 18 Kit item 1 Cotter pin - (not sold separately) AWV ATB / through 01-01

69 Riser cylinder Riser cylinder Cylinder, riser - (see page 2-24 for Green cylinder) Transfer tube Straight thread 90 elbow Straight thread 90 elbow Straight thread adapter Cartridge counterbalance valve - (factory preset, do not reset) AW ATB / through

70 Cylinder, riser - Green Cylinder, riser - Green Seal repair kit - (kit includes items 11 through 16) 1 1 Cylinder barrel - (not sold separately) Rod Gland Piston Cap Set screw Cotter pin Full locknut Hex socket steel plug Spacer Bearing 12 Kit item 1 O-ring - (not sold separately) 1 Kit item 1 Back-up - (not sold separately) 14 Kit item 2 O-ring - (not sold separately) 15 Kit item 1 Piston seal - (not sold separately) 16 Kit item 1 Rod seal - (not sold separately) 17 Kit item 1 Rod wiper - (not sold separately) AWV ATB / through 01-01