Repair Parts Manual. Manufactured to 02-01

Transcription

1 Repair Parts Manual Manufactured 0-0 to 0-0 P/N January 00 - revised December 00

2 General Information About this manual: This repair parts manualcovers current production machines only. While Snorkel has attempted in every way to confirm that a linformation in this manualis correct, improvements are being constantly made to the machine that may not be reflected in this manual. If you find information in this manualthat is not correct, or is confusing, you are urged to report your findings to Snorkelfor our evaluation. Your input is important to us and will be used in future printings of this manual. Every person who repairs this machine must be qualified and authorized to do so. CAUTION DO NOT modify this aerial platform without prior written consent of Snorkel Engineering Department. Modification may void the warranty, adversely affect stability, or affect the operational characteristics of the aerial platform. This machine is covered by a limited warranty that specifically identifies items warrantied by Snorkel and those items covered by originalmanufacturers warranty. A copy of the SnorkelLimited Warranty is located on the inside of the back cover of this manual. All correspondence relative to this machine, such as field reports, discrepancy reports, requests for information, etc., should be directed to: SnorkelInternational, Inc. P.O. Box 60 St. Joseph, MO USA Phone: (86) Abbreviations The following abbreviations may be used in this manual: AC alternating current ANSI American NationalStandards Institute CCA cold cranking amps cm centimeter DC direct current EMS envelope management system GFCI ground fault circuit interrupt LP liquified petroleum LPG liquified petroleum gas mm millimeters ft feet in inch lbs pounds no number NPT nationalpipe thread psi pounds per square inch qty quantity UL Underwriters Laboratories Inc. Electrical Hazard DANGER The aerial platform is not electrically insulated. Death or serious injury can result from contact with, or inadequate clearance from, an energized conductor. Do not go closer than the minimum safe approach distance as defined by the minimum Safe Approach Distance as defined by ANSI Standards. Regard all conductors as energized. Allow for electrical wire sag and aerial platform sway. If the work platform, or any part of the aerial platform contacts a high-voltage electrical conductor, the entire machine can become electrically charged. If that happens, remain on the machine and do not contact any other structure or object. This includes the ground, adjacent buildings, poles, and any other objects that are not part of the aerialplatform. Such contact could make your body a conductor to the other object, creating an electrical shock hazard resulting in death or serious injury. If an aerialplatform is in contact with an energized conductor the platform operator must warn ground personnelin the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock hazard resulting in death or serious injury. Do not approach or leave the aerial platform until the electricity has been turned off. Do not attempt to operate the lower controls when the work platform or any part of the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of such contact. Personnelon or near an aerialplatform must be continuously aware of electrical hazards, recognizing that death or serious injury can result from contact with an energized conductor. Snorkel all rights reserved Printed in USA

3 Table of Contents Service and parts information To order service or repair parts i ANSI and OSHA compliance i Manuals i Parts order form ii Section. - Repair parts Pothole protector Steering and brakes Bearing hub Trays mounting Battery tray Hydraulic tray Scissor stack mounting Scissor stack Platform mounting Extension deck Main platform Placards and decals Section. - Hydraulics Hydraulic tray hoses Steering and brake hoses Manifold valve Cylinder, brake - Rosenboom Cylinder, lift - Rosenboom Cylinder, steering - Rosenboom Hydraulic drive motor Hydraulic oil reservoir Section 3. - Electrical Battery tray wiring Connection diagram, battery cables Connection diagram, wire harnesses Electric panel Lower controlbox Upper controlbox Battery charger Controller, upper control box DC electric motor, Ohio Platform control cable Switch, roller plunger Wire harness, main SL 9e 0-0 to 0-0

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5 Service and parts information To order service or repair parts When placing an order for service or repair parts, please have the following information available for your machine. Machine modelnumber Machine serialnumber Snorkelpart number Description of part Quantity of parts required Your purchase order number Address for order to Ship To Your desired shipment method The parts order form on the following page may be mailed or faxed to the attention of Parts Worldwide at the following location: SnorkelInternational, Inc. P.O. Box 60 St. Joseph, MO USA Phone: -(800) Parts Worldwide Fax: (86) Attention: Parts Department For your convenience, our electronic on-line ordering system is available at the following Internet location: ANSI and OSHA compliance Allowners and users of the aerialplatform must read, understand, and comply with all applicable regulations. Ultimate compliance to OSHA regulations is the responsibility of the user and their employer. ANSI publications clearly identify the responsibilities of allpersonnelwho may be involved with the aerialplatform. A reprint of the Manualof Responsibilities for Dealers, Owners, Users, Operators, Lessors and Lessees of ANSI/SIA A Boom-Supported Elevating Work Platforms is available from Snorkel dealers or from the factory upon request. Copies are also available from: Scaffold Industry Association 0335 Ventura Blvd. Suite 30 Woodland Hills, CA USA Manuals Manuals are available from Snorkel to support any of the machines that we produce. The specific manuals for SL 9e are as follows: Operator s Manual Snorkelpart number Repair Parts Manual Snorkelpart number Maintenance Manual Snorkelpart number ANSI Manualof Responsibilities ANSI/SIA A Record machine information here: Modelnumber Serialnumber Date of purchase Purchased from Snorkeldealer or distributor SL 9e 0-0 to 0-0 i

6 Parts order form Fill out completely and fax to (86) attention: Parts Worldwide Date Company Address Contact name Phone number Fax number Account number Purchase order number Model Serialnumber Optionalequipment Purchase order number Ship to Ship by Part number Description Quantity Price Note: Backordered parts will be shipped as soon as available by the same shipping method as the original order unless indicated below: Ship complete order only - do not backorder parts. Ship all available parts and supply information of disposition of backordered parts. Other instructions as specified ii SL 9e 0-0 to 0-0

7 Section. - Repair parts SL 9e 0-0 to 0-0 -

8 Pothole protector item part no qty description Pothole protector skid Bar, pothole linkage Verticallink Trigger plate, right hand Trigger plate, left hand Spacer, pothole vertical link Capscrew /-3 x -3/4 inch long hex head grade Capscrew /-3 x 3 inch long hex head grade Machine screw #0-4 x -/4 inch long round head Nut /-3 hex jam drilled Washer #0 medium flat Washer 3/8 medium flat Washer / wide flat Washer / medium lock Bearing Bearing, flanged Thrust bearing Switch, roller plunger - (see page 3-3 for parts breakdown) Skid return spring Nut 3/8-6 self locking Nut #0-4 self locking Nut /-3 self locking Shoulder bolt 3/8-6 x inch long Capscrew /-3 x inch long button head - SL 9e 0-0 to 0-0

9 Pothole protector AW SL 9e 0-0 to

10 Steering and brakes item part no qty description Bearing Hub Wheelbolt / Tire, non-marking Bearing, flanged Bearing hub - (see page -6 for parts breakdown) Levelsensor, axis - and Thrust washer Base frame Steering linkage Brake disc Brake pin Brake cam Spindle, left hand Spindle, right hand Spacer, brake disc Clevis pin / inch diameter x -9/3 inch grip Snap ring Capscrew /4-0 x -/4 inch long hex head grade Capscrew /4-0 x 3/4 inch long hex head grade Capscrew /4-0 x 7/8 inch long hex head grade Capscrew 3/8-6 x 3/4 inch long hex head grade Wheelbolt / Capscrew /-3 x -3/4 inch long hex head grade Lug nut /-0 hex Nut -4 castle Washer /4 medium flat Washer 3/8 medium flat Washer 3/4 medium flat Washer /4 medium lock Washer 3/8 medium lock Cotter pin /8 inch diameter x inch long Cotter pin 3/6 inch diameter x -3/4 inch long Bearing Bearing Straight thread adapter Straight thread adapter Clamp Clamp Brake spring U-bolt -3/4 inch x -3/4 inch Nut /4-0 self locking Nut 3/8-6 self locking Nut /-3 self locking Washer inch OD x -/6 inch ID x /8 inch thick Grease fitting, /8 NPT straight Hydraulic drive motor - (see page -9 for parts breakdown) Cylinder, brake - (see hydraulic section for parts breakdown) Cylinder, steering - (see hydraulic section for parts breakdown) Key Nut -0 castle -4 SL 9e 0-0 to 0-0

11 Steering and brakes AW SL 9e 0-0 to

12 Bearing hub item part no qty description Bearing hub Hub 5400 Bearing cup Bearing cone Grease seal Dust cap AW SL 9e 0-0 to 0-0

13 Trays mounting item part no qty description Battery tray - (see page -8 for parts breakdown) Hydraulic tray - (see page -0 for parts breakdown) Cam pin Electric panel - (see page 3-5 for parts breakdown) Capscrew /4-0 x 3/4 inch long hex head grade Capscrew /-3 x 3 inch long hex head grade Set screw /4-0 x 3/8 inch long hex socket head Nut /-3 hex jam drilled Washer /4 medium flat Washer / medium flat Washer /4 medium lock Washer / medium lock Nut /4-0 self locking Nut /-3 self locking Washer /4 star tooth lock AW SL 9e 0-0 to

14 Battery tray item part no qty description Battery tray 0604 Placard, battery disconnect Bearing flange Latch, rotary lock Thumb screw /4-0 x inch long type B Lockout lever Battery charger - (see page 3-9 for parts breakdown)) Swing out battery tray Battery hold down Slide pad, beveled Fuse, 50 amp capacity Fuse block Capscrew 5/6-8 x -/ inch long hex head grade Capscrew 3/8-6 x 3-3/4 inch long hex head grade Capscrew 5/6-8 x inch long socket flat head Carriage bolt /4-0 x 3/4 inch long Machine screw #0-3 x 5/8 inch long round head Machine screw #0-4 x -/4 inch long flat head Nut /4-0 hex jam Washer 3/8 medium flat Washer 3/8 medium lock Switch, battery disconnect Insulator boot Insulator boot Battery, 6 volt DC - 0 amp hour Nut /4-0 self locking Nut 5/6-8 self locking Nut #0-4 self locking Nut #0-3 self locking -8 SL 9e 0-0 to 0-0

15 Battery tray AW SL 9e 0-0 to

16 Hydraulic tray item part no qty description Hydraulic tray Bearing flanged Latch, rotary lock Thumb screw /4-0 x inch long type B Return filter Replacement filter element Door, hydraulic tray Hydraulic oil reservoir - (see page -0 for parts breakdown) /8 inch hydraulic tube /8 inch hydraulic tube / inch hydraulic tube / inch hydraulic tube 0367 Lower controlbox - (see page 3-6 for parts breakdown) 0367 Slide pad, beveled Breather, /4 NPT 40 micron Capscrew /4-0 x 3/4 inch long hex head grade Capscrew 5/6-8 x -/4 inch long hex head grade Capscrew 5/6-8 x -/ inch long hex head grade Capscrew 3/8-6 x inch long hex head grade Capscrew 3/8-6 x 3/4 inch long socket flat head Nut /4-0 hex jam Nut #4-40 hex Washer 5/6 medium flat Washer 3/8 medium flat Washer /4 medium lock Washer 5/6 medium lock Washer 3/8 medium lock Electric motor - 4 volt DC - (see page 3- for parts breakdown) Straight thread 90 elbow Straight thread 90 elbow Swivelnut run tee Swivelnut 45 elbow Fitting nut Tube end reducer Tube end reducer Straight thread adapter Diagnostic nipple Nut /4-0 self locking Nut 5/6-8 self locking Speed nut 5/ Capscrew 5/6-8 x inch long socket flat head Manifold valve - (see page -4 for parts breakdown) Gear pump 8909 Sealrepair kit, Sundstrand pump -0 SL 9e 0-0 to 0-0

17 Hydraulic tray AW SL 9e 0-0 to 0-0 -

18 Scissor stack mounting item part no qty description Scissor stack - (see page -4 for parts breakdown) Slide block Shaft slider Bar, pothole activator Safety prop Pin Pivot arm Cover, base frame Manual bleed down lever Capscrew /4-0 x / inch long hex head grade Capscrew /4-0 x 3/4 inch long hex head grade Capscrew 5/6-8 x inch long hex head grade Capscrew 3/8-6 x -/4 inch long hex head grade Capscrew 3/8-6 x inch long hex head grade Capscrew 3/8-6 x -/ inch long hex head grade Capscrew 3/8-6 x -3/4 inch long hex head grade Machine screw #0-4 x -/4 inch long round head Washer #0 medium flat Washer 3/8 medium flat Washer /4 medium lock Switch, roller plunger - (see page 3-3 for parts breakdown) Straight thread 90 elbow Nut 5/6-8 self locking Nut 3/8-6 self locking Nut #0-4 self locking Nut #0-3 self locking Speed nut / Cable tie - SL 9e 0-0 to 0-0

19 Scissor stack mounting Manual bleed down detail AW SL 9e 0-0 to

20 Scissor stack item part no qty description Scissor stack Snap ring nd inner arm rd inner arm th inner arm Outer arm st inner arm Pin Pin st outer arm Pin th outer arm Capscrew 3/8-6 x -3/4 inch long hex head grade Bearing Nut 3/8-6 self locking Machine bushing -/4 inch OD x -/4 inch ID x 0 gauge thick Cylinder, lift - (see hydraulic section for parts breakdown) Scissor stack electrical cables - (inside arms, not shown) Platform control cable - (see page 3- for parts breakdown) Cable 4 gauge/3 conductor x 30 feet long Hose guard x 75 inch long -4 SL 9e 0-0 to 0-0

21 Scissor stack AW SL 9e 0-0 to

22 Platform mounting item part no qty description Plug male 5 volt AC 0368 Step Washer / medium flat Capscrew /-3 x -3/4 inch long hex head grade Washer / medium lock Slider shaft Capscrew 3/8-6 x -3/4 inch long hex head grade Slide block Spacer, platform Raceway, platform control cable Capscrew 3/8-6 x 4-/ inch long hex head grade Nut 3/8-6 self locking Slide pusher Spacer, pusher bar Capscrew 5/6-8 x -/ inch long hex head grade Washer 5/6 medium lock Nut 5/6-8 acorn Machine screw #0-3 x / inch long taptite Snap pin with lanyard End cap, -/ inch square plastic 0368 Upper controlbox - (see page 3-8 for parts breakdown) Capscrew 3/8-6 x 3/4 inch long hex head grade Washer 3/8 medium lock Washer 3/8 medium flat Clamp -6 SL 9e 0-0 to 0-0

23 Platform mounting AW SL 9e 0-0 to

24 Extension deck item part no qty description Extension deck 0367 Top rail, extension deck End rail, extension deck Handrail, extension deck Roller Roll pin 3/8 inch diameter x -/ inch long Capscrew 5/6-8 x 3/4 inch long hex head grade Stop, extension deck Capscrew 5/6-8 x -3/4 inch long hex head grade Capscrew 5/6-8 x -/4 inch long hex head grade End cap, -/ inch square plastic Wear pad Capscrew 5/6-8 x inch long hex head grade Nut 5/6-8 self locking Washer 5/6 medium flat AW SL 9e 0-0 to 0-0

25 Main platform item part no qty description Main platform deck Side rail, left hand Top cross rail Entry chain gate Threaded connector link Bracket, entry rail End cap, -/ inch square plastic Capscrew 5/6-8 x -3/4 inch long hex head grade Nut 5/6-8 acorn Washer 5/6 medium lock Capscrew 5/6-8 x inch long hex head grade Washer 5/6 medium flat Cover, GFCI electrical outlet Electrical outlet, GFCI - 0 amp capacity Electrical outlet box Connector Nut 5/6-8 self locking Mount plate, GFCI outlet box Machine screw #0-4 x 3/4 inch long round head Washer #0 medium flat Nut #0-4 self locking Clamp Nut 3/8-6 self locking Capscrew 3/8-6 x 3 inch long hex head grade Roller Wear pad Plug, plastic inch diameter AW SL 9e 0-0 to

26 Placards and decals item part no qty description Placard, emergency bleed down valve Placard, caution serial number Decal, operating manual enclosed Decal, notice manual reorder Placard, lower control box Decal, danger cylinder failure - ( per cylinder) Decal, 5 volt 5 amp power to platform Decal, patents applied for Placard, ANSI standard Decal, Snorkel logo Placard, operators checklist Decal, danger shearing/crushing Decal, danger towing instructions Decal, danger tipover hazard Decal, hydraulic oil level Decal, SL 9e logo 7 Decal, Platform capacity - (consult factory) Decal, danger tipover hazard Decal, danger safety prop Decal, battery charge 4576 Decal, check battery before charging Decal, hydraulic fluid level Placard, danger do not alter switch Decal, caution cylinder disassembly Decal, Snorkel brand logo Record box Ground strap Decal, fork lift here Capscrew /4-0 x inch long hex head grade Carriage bolt 3/8-6 x -/4 inch long Washer /4 medium flat Washer 3/8 medium flat Nut /4-0 self locking Nut 3/8-6 self locking Decal, OmniQuip logo Foam pipe wrap x 8 inch long Decal, warning stripes x 38 inch long Placard, upper control box Decal, emergency stop Placard, battery disconnect Decal, made in USA -0 SL 9e 0-0 to 0-0

27 Placards and decals B A A B SECTION A-A 8 SECTION B-B 6 ROD END OF LIFT CYL AW03646 SL 9e 0-0 to 0-0 -

28

29 Section. - Hydraulics SL 9e 0-0 to 0-0 -

30 Hydraulic tray hoses item part no qty description /4 inch hydraulic hose /4 inch hydraulic hose /4 inch hydraulic hose /8 inch hydraulic hose /8 inch hydraulic hose /4 inch hydraulic hose /8 inch hydraulic hose 3 A A VIEW A-A AW SL 9e 0-0 to 0-0

31 Steering and brake hoses item part no qty description /4 inch hydraulic hose /4 inch hydraulic hose /8 inch hydraulic hose /8 inch hydraulic hose Hose guard x 48 inch long SECTION A-A A -A- -A- A BOTTOM VIEW AW SL 9e 0-0 to

32 Manifold valve item part no qty description Manifold valve Straight thread 90 elbow Straight thread 90 elbow Swivelnut 90 elbow Straight thread adapter Straight thread adapter Hex plug Hex plug Manifold Relief valve cartridge - (preset by factory, do not reset) Relief valve cartridge - (preset by factory, do not reset) Relief valve cartridge - (preset by factory, do not reset) Flow control valve Solenoid valve, 0 volt DC Replacement cartridge Replacement solenoid, 0 volt DC Solenoid valve, 0 volt DC Replacement cartridge Replacement solenoid, 0 volt DC Solenoid valve, 0 volt DC Replacement cartridge Replacement solenoid, 0 volt DC Shuttle valve Counterbalance valve cartridge - (preset by factory, do not reset) Needle valve Flow check valve -4 SL 9e 0-0 to 0-0

33 Manifold valve AW60805 SL 9e 0-0 to

34 Cylinder, brake - Rosenboom item part no qty description Cylinder, brake - Rosemboom Sealrepair kit - (kit includes items 7 through 4) Tube - (not sold separately) Support washer Piston Head gland Rod Capscrew 7/6-4 flange bolt grade 8 7 Kit item Snap ring - (not sold separately) 8 Kit item O-ring - (not sold separately) 9 Kit item Square ring - (not sold separately) 0 Kit item Back-up - (not sold separately) Kit item Deep Z-seal - (not sold separately) Kit item Piston seal - (not sold separately) 3 Kit item Rod wiper - (not sold separately) 4 Kit item Square wrap-in wire - (not sold separately) AWV SL 9e 0-0 to 0-0

35 Cylinder, lift - Rosenboom item part no qty description Cylinder, lift - Rosemboom Sealrepair kit - (kit includes items 0 through 4) Tube - (not sold separately) Rod Piston Head gland cap Bearing Hex plug Set screw 5/6-8 x /4 inch long Solenoid valve, 4 volt DC Sealrepair kit Replacement cartridge Replacement solenoid, 4 volt DC Check valve 0 Kit item O-ring - (not sold separately) Kit item Back-up - (not sold separately) Kit item Deep Z-seal - (not sold separately) 3 Kit item Rod wiper - (not sold separately) 4 Kit item Wearband - (not sold separately) AWV00346 SL 9e 0-0 to

36 Cylinder, steering - Rosenboom item part no qty description Cylinder, steering - Rosenboom Sealrepair kit - (kit includes items 7 through 4) Tube - (not sold separately) Rod Head gland Piston Support washer Capscrew 7/6-4 flange bolt grade 8 7 Kit item Snap ring - (not sold separately) 8 Kit item O-ring - (not sold separately) 9 Kit item Square ring - (not sold separately) 0 Kit item Back-up - (not sold separately) Kit item Deep Z-seal - (not sold separately) Kit item Piston seal - (not sold separately) 3 Kit item Rod wiper - (not sold separately) 4 Kit item Square wrap-in wire - (not sold separately) AWV SL 9e 0-0 to 0-0

37 Hydraulic drive motor item part no qty description Hydraulic drive motor Sealrepair kit - (kit includes items through 6) Kit item Housing seal - (not sold separately) Kit item Metal shim - (not sold separately) 3 Kit item Teflon backup seal - (not sold separately) 4 Kit item Shaft seal - (not sold separately) 5 Kit item Body seal - (not sold separately) 6 Kit item End cover seal - (not sold separately) Front housing bearing 8 Housing - (not sold separately) Front thrust washer Front thrust bearing Rear housing bearing 8303 Rear thrust bearing Drive link Manifold Rotor Balance plate Steel balls End cover Assembly bolts Shaft 8307 Shaft key Shaft nut AW SL 9e 0-0 to

38 Hydraulic oil reservoir item part no qty description Hydraulic oil reservoir Reservoir, 3.3 gallon capacity Hex plug Grommet Grommet Fueltank cap AW SL 9e 0-0 to 0-0

39 Section 3. - Electrical SL 9e 0-0 to

40 Battery tray wiring item part no qty description 0644 Battery cable, red Battery cable, red Cable, black Battery cable, black Jumper wire 4 TO (B-) POST ON MOTOR CONTROLLER TO (+) POST ON CONTACTOR 3 POS POS NEG NEG 5 3 NEG NEG POS 3 POS BLACK WIRE FROM CHARGER WHITE WIRE FROM CHARGER AW SL 9e 0-0 to 0-0

41 Connection diagram, battery cables item part no qty description Insulator boot Insulator boot Insulator boot Battery wire Drive motor wire, negative Drive motor wire, positive Contactor diode wire Replacement diode Replacement terminal (-) (+) B- T 3 (POS) 7 B+ (NEG) AW SL 9e 0-0 to

42 Connection diagram, wire harnesses item part no qty description Wire harness, main - (see page 3-4 for parts breakdown) Platform control cable - (see page 3- for parts breakdown) AW SL 9e 0-0 to 0-0

43 Electric panel item part no qty description Electric panel Panel, electric Capscrew 5/6-8 x inch long hex head grade Machine screw #0-3 x 5/8 inch long round head Nut #6-3 hex Washer #0 medium lock Contactor, 4 volt DC Analog pump motor controller Door latch and knob Nut 5/6-8 self locking Pop rivet /8 inch aluminum #RVT-AD46 ABS AW03680 SL 9e 0-0 to

44 Lower control box item part no qty description 0367 Lower controlbox Placard, lower control box Housing, lower control box Contact block, emergency stop switch Emergency power switch Hour meter Switch, toggle Switch, toggle Connector, pin Lock wedge pin plug Connector, 4 pin square flange receptacle Alarm, mini siren Following items not shown, inside of control box Wire harness, amp connector Wire harness, tilt relay Wire harness, lift relay Wire harness, high speed relay Wire harness, DSR relay Lower controlbox internalharness kit Lower internalharness connector Diode wire Resister wire Resister wire Resister wire Terminalstrip tab Terminalstrip jumpers Terminalstrip Terminalstrip Potentiometer 0k Relay, volt DC Potentiometer bracket Fuse, 5 amp capacity Lower controlbox internallabel 3-6 SL 9e 0-0 to 0-0

45 Lower control box AW0367- SL 9e 0-0 to

46 Upper control box item part no qty description 0368 Upper controlbox Decal, emergency stop 0363 Controlbox Placard, upper control box Controller, upper control box - (see page 3-0 for parts breakdown) Contact block, emergency stop switch Emergency power switch Switch, toggle Connector, 4 pin Replacement pin Bumper Wire harness, Upper controlbox internal- (inside box, not shown) AW SL 9e 0-0 to 0-0

47 O DC AMPERES 30 AC VOLTS HERTZ MODEL DC VOLTS TYPE 0 60 AC AMPS PHASE DC AMPS 8.5 OF NEB. INC. 65 West "A" St.,Lincoln,Nebr LC5-8ET 5 SERIAL NO. OPERATING INSTRUCTIONS BATTERY CAPACITY CELL SERIES CONNECTED LEAD-ACID SYSTEMS,80 TO 305 AMPERE-HOURS(0 HR. RATE) U.S. PAT. NO.3,794,905. GR. BR. PAT. NO.,44,359 FR. PATENT NO.,03,99. W.GR. PAT.NO.,35,559 JAPAN PAT. NO.3933/978 REPLACE FUSE FROM INSIDE CASE Battery charger item part no qty description Battery charger Case 8005 Transformer Heatsink Capacitor Ammeter Electronic timer Fuse assembly Strain relief bushing, AC cord Cordset, DC Motor base receptacle Lester Electrical AW SL 9e 0-0 to

48 Controller, upper control box item part no qty description 0369 Controller, upper control box 850 Handle 850 Mounting screw Nylon washer Gasket Boot Pot plate Casting Mounting screw metric M3.5 x mm long Spacer Cam 8506 Screw Cam Switch, micro Tywrap Connector Pin Micros assembly Pot assembly Handle Set screw Screw AW SL 9e 0-0 to 0-0

49 DC electric motor, Ohio item part no qty description Electric motor - 4 volt DC - Ohio Brush/ring, complete Brush Brush spring Machine screw #0-4 x / inch long pan head Washer 3/8 star tooth lock Nut 3/8-6 heavy hex jam Capscrew 3/8-6 x inch long hex head grade Insulator washer Insulator Bearing Bearing Bearing spring washer Pulley end cover Thru bolt Retaining ring Brush inspection cover Brush inspection cover Machine screw #0-3 x 3/4 inch long pan head Nut #0-4 square Fan See detail - A Detail - A 9 6 AWV0038 SL 9e 0-0 to

50 Platform control cable item part no qty description Platform control cable Lock wedge pin plug Connector pin Connector, 4 pin plug Socket contact Sealing plug 6 Cable - (not sold separately) P AW SL 9e 0-0 to 0-0

51 Switch, roller plunger item part no qty description Switch, roller plunger 3000 Switch, limit with roller plunger Pin, contact Connector 4 pin Lock wedge 4 pin plug 4 3 AW30000 SL 9e 0-0 to

52 3 Wire harness, main item part no qty description Wire harness, main Connector, 4 pin plug Socket contact Terminalring tongue insulated 6/4 wire Contact plug wedge, 3 contact Contact plug, 3 contact Lock wedge pin plug Connector pin Socket contact Terminalring tongue insulated /0 wire Terminal.50 tab female slip-on fully insulated 6/4 wire Pin contact Receptacle, pin Wire seal, pin Terminal.50 tab 90 female slip-on fully insulated 6/4 wire Diode suppression Terminalring tongue insulated /0 wire Connector 4 pin Lock wedge 4 pin plug 3K 0 4 3M 3A J 9 3A B 8 3C 9 6 3D E 6 9 3F AW SL 9e 0-0 to 0-0

53 index A Alarm, mini siren, 3-6 Analog pump motor controller, 3-5 B Base frame, -4 Battery charger, 3-9 Battery hold down, -8 Battery tray, -7, -8 Battery, 6 volt DC - 0 amp hour, -8 Bearing hub, -4, -6 Bracket, entry rail, -9 Brake disc, -4 Brake spring, -4 C Cam pin, -7 Contact block, emergency stop switch, 3-6, 3-8 Contactor diode wire, 3-3 Contactor, 4 volt DC, 3-5 Controller, upper control box, 3-8 Cover, base frame, - Cover, electrical outlet, -9 Cylinder, brake, -4, -6 Cylinder, lift, -4, -7 Cylinder, steering, -4, -8 D Decal, 5 volt 5 amp power to platform, -0 Decal, battery charge, -0 Decal, caution cylinder disassembly, -0 Decal, check battery before charging, -0 Decal, danger cylinder failure, -0 Decal, danger safety prop, -0 Decal, danger shearing/crushing, -0 Decal, danger tipover hazard, -0 Decal, danger towing instructions, -0 Decal, emergency stop, -0, 3-8 Decal, fork lift here, -0 Decal, hydraulic fluid level, -0 Decal, hydraulic oil level, -0 Decal, made in USA, -0 Decal, notice manual reorder, -0 Decal, OmniQuip logo, -0 Decal, operating manual enclosed, -0 Decal, patents applied for, -0 Decal, Platform capacity, -0 Decal, SL 9e logo, -0 Decal, Snorkel brand logo, -0 Decal, Snorkel logo, -0 Decal, warning stripes, -0 Diagnostic nipple, -0 Drive motor wire, negative, 3-3 Drive motor wire, positive, 3-3 Dust cap, -6 E Electric motor - 4 volt DC, -0, 3- Electric panel, -7, 3-5 Electrical hazard See inside front cover Electrical outlet, GFCI - 0 amp capacity, -9 Emergency power switch, 3-6, 3-8 Entry chain gate, -9 Extension deck, -8 F Fuse, 50 amp capacity, -8 G Gear pump, -0 H Hour meter, 3-6 Housing, lower control box, 3-6 Hub, -6 Hydraulic drive motor, -4, -9 Hydraulic oil reservoir, -0, -0 Hydraulic tray, -7, -0 I Insulator boot, -8, 3-3 L Latch, rotary lock, -8, -0 Levelsensor, axis - and 4, -4 Lower controlbox, -0, 3-6 M Manifold valve, -0, -4 Manual bleed down lever, - P Panel, electric, 3-5 Placard, ANSI standard, -0 Placard, battery disconnect, -8, -0 Placard, caution serial number, -0 Placard, danger do not alter switch, -0 Placard, emergency bleed down valve, -0 Placard, lower control box, -0, 3-6 Placard, operators checklist, -0 Placard, upper control box, -0, 3-8 Platform control cable, -4, 3-4, 3- Pothole protector skid, - R Raceway, platform control cable, -6 Record box, -0 S Safety prop, - Scissor stack, -, -4 Slide block, -, -6 Snap pin with lanyard, -6 Spacer, brake disc, -4 Spacer, pusher bar, -6 Steering linkage, -4 Stop, extension deck, -8 Switch, battery disconnect, -8 Switch, roller plunger, -, -, 3-3 Switch, toggle, 3-6, 3-8 T Tire, non-marking, -4 U Upper controlbox, -6, 3-8 SL 9e 0-0 to 0-0 index

54 Index W Warranty See inside back cover Wire harness, amp connector, 3-6 Wire harness, DSR relay, 3-6 Wire harness, high speed relay, 3-6 Wire harness, lift relay, 3-6 Wire harness, main, 3-4, 3-4 Wire harness, tilt relay, 3-6 Wire harness, Upper controlbox internal, 3-8 index SL 9e 0-0 to 0-0

55 LIMITED WARRANTY Snorkelwarrants each new machine manufactured and sold by it to be free from defects in materialand workmanship for a period of one () year from date of delivery to a Customer or for one year after the machine has been placed in first service in a Dealer rental fleet, whichever comes first.any part or parts which, upon examination by the Snorkel Service Department, are found to be defective, will be replaced or repaired, at the sole discretion of Snorkel, through its local Authorized Dealer at no charge. Snorkel further warrants the structural components; specifically, the mainframe chassis, turntable, booms and scissor arms, of each new machine manufactured by it to be free from defects in materialand workmanship for an additionalperiod of four (4) years. Any such part or parts which, upon examination by the SnorkelService Department, are found to be defective will be replaced or repaired by Snorkel through its local Authorized Dealer at no charge; however, any labor charges incurred as a result of such replacement or repair will be the responsibility of the Customer or Dealer. The SnorkelService Department must be notified within forty-eight (48) hours of any possible warranty situation during the applicable warranty period. Personnel performing warranty repair or replacement must obtain specific approval by Snorkel Service Department prior to performing any warranty repair or replacement. Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no obligations hereunder unless the Pre-Delivery and Inspection Report has been properly completed and returned to the Snorkel Service Department within ten (0) days after delivery of the Snorkel product to Customer or Dealer s rental fleet. Snorkel must be notified, in writing, within ten (0) days, of any machine sold to a Customer from a Dealer s rental fleet during the warranty period. At the direction of the SnorkelService Department, any component part(s) of Snorkelproducts to be replaced or repaired under this warranty program must be returned freight prepaid to the SnorkelService Department for inspection. Allwarranty replacement parts will be shipped freight prepaid (standard ground) from the Snorkel Service Department or from Snorkel s Vendor to Dealer or Customer. REPLACEMENT PARTSWARRANTY Any replacement or service part made or sold by Snorkel is not subject to the preceding Limited Warranty beyond the normal warranty period of the machine upon which the part was installed. THISWARRANTY EXCLUDESAND SNORKEL DOESNOT WARRANT:. Engines, motors, tires and batteries which are manufactured by suppliers to Snorkel, who furnish their own warranty. Snorkel will, however, to the extent permitted, pass through any such warranty protection to the Customer or Dealer.. Any Snorkel product which has been modified or altered outside Snorkel s factory without Snorkel s written approval, if such modification or alteration, in the sole judgment of Snorkel s Engineering and/or Service Departments, adversely affects the stability, reliability or service life of the Snorkel product or any component thereof. 3. Any Snorkelproduct which has been subject to misuse, improper maintenance or accident. Misuse includes but is not limited to operation beyond the factory-rated load capacity and speeds. Improper maintenance includes but is not limited to failure to follow the recommendationscontained in the Snorkel Operation, Maintenance, Repair Parts Manuals. Snorkel is not responsible for normal maintenance, service adjustments and replacements, including but not limited to hydraulic fluid, filters and lubrication. 4. Normalwear of any Snorkelcomponent part(s). Normalwear of component parts may vary with the type application or type of environment in which the machine may be used; such as, but not limited to sandblasting applications. 5. Any Snorkel product that has come in direct contact with any chemical or abrasive material. 6. Incidental or consequential expenses, losses, or damages related to any part or equipment failure, including but not limited to freight cost to transport the machine to a repair facility, downtime of the machine, lost time for workers, lost orders, lost rental revenue, lost profits or increased cost. This warranty is expressly in lieu of all other warranties, representations or liabilities of Snorkel, either expressed or implied, unless otherwise amended in writing by Snorkel s President, Vice President-Engineering, Vice President-Sales or Vice President-Marketing. SNORKEL MAKESNO WARRANTIESWHICH EXTEND BEYOND THE DESCRIPTION OF THISLIMITED WARRANTY. SNORKEL MAKES NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO INJURY TO PERSONS OR PROPERTY. The Customer shall make all warranty claims through its local Authorized Dealer and should contact the Dealer from whom the Snorkel product was purchased for warranty service. Or, if unable to contact the Dealer, contact the Snorkel Service Department for further assistance. Effective July 995

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57 Maintenance and schematics Maintenance information The parts drawings located in the repair parts sections, are designed for use as a guide for proper disassembly of the machine and components as well as for parts replacement.always refer to the hydraulic system installation drawings and the electrical wiring diagram before removing or disassembling associated parts. CAUTION Do not attempt to disconnect or remove any hydraulic line before reading and understanding all text concerning the system hydraulics. In most cases, disassembly of the machine will be obvious from the illustration. When disassembling or reassembling components, complete the procedural steps in sequence. Do not partially disassemble or assemble one part, then start on another. Always check your work to assure that nothing has been overlooked. The following list is a gentle reminder when disassembling or assembling the machine. ü Always be conscious of weight. ü Never attempt to lift heavy objects without the aid of a mechanical device. ü Do not allow heavy objects to rest in an unstable condition. ü Always make sure work platform is in stowed position - blocked or the weight removed by a suitable lifting device before disconnecting the hydraulic hose from the motor/pump unit to the lift cylinder. ü When raising a portion of the machine, be sure that adequate blocking is properly positioned - Do not depend on lifting device to hold and secure weight. ü If a part resists removal, check to see if all fasteners, electrical wiring, hydraulic lines, etc., have been removed or that other parts are not interfering. Parts should be thoroughly inspected before restoring to service at the time of reassembly. Burrs, nicks or scratches may be removed from machined surfaces by honing or polishing with #600 crocus cloth, followed by a thorough cleaning in an approved cleaning solvent, and blown dry with compressed air. Do not alter the contour of any part.if this operation does not restore the part to a serviceable condition, replace the part. Replace all O-rings, seals, and gaskets at reassembly. Use new roll pins or cotter pins. Dip all packing rings and seals in hydraulic oil before reassembling in cylinder and manifold installations.replace any part having imperfect threads. In general, units that have been disassembled can be reassembled by reversing the order of disassembly. Remember that the service life of a machine can be increased by keeping dirt and foreign materials out of the vital components. Precautions have been taken to safeguard against this; shields, covers, seals and filters are provided to keep air and oil supplies clean; however, these items must be maintained on a scheduled basis in order to function properly. At any time air or oil lines are disconnected, clean surrounding areas as well as the opening and fittings themselves. As soon as a line or component is disconnected, cap or cover all openings to prevent the entry of dirt or foreign materials. New parts should remain in their container until they are ready to be used. Clearly mark or tag hydraulic lines and electrical wiring connections when disconnecting or removing them from unit. This will assure that they are correctly reinstalled. Proper assembly is critical to the successful rebuilding of any unit. Carefully inspect any parts which are to be reused. If in doubt, replace. SAFETY FIRST is a good slogan. Replace any guards and protective devices that have been removed to carry out maintenance and repair work. SL 9e revised November 00

58 Maintenance schedules Snorkel has established a Preventive Maintenance Schedule that includes Daily Maintenance (Operator's Inspection), 90 Day or 50 Hour (frequent) Maintenance and Yearly or 500 Hour (annual) Maintenance, to detect any defective, damaged or improperly secured parts and provide information regarding lubrication and other minor maintenance items. The Maintenance Schedule following, outlines the requirements of these maintenance checks for each time interval. The Operator's Daily Maintenance and inspection must be performed by a trained operator. All other maintenance and inspections must be performed by a trained service technician only. Note that the 90 Day or 50 hour (frequent) and yearly or 500 hour (annual) Maintenance, require use of the Preventive Inspection Maintenance Checklist to pinpoint all inspection items. Retain a copy of these forms for your records. They also require that all placards and decals on the unit are to be inspected. All placards and decals must be in place and legible.use the placards installation drawing and parts listing in the repair parts section of this manual to check these placards and decals. Snorkel recommends that you make additional copies of the Preventive Inspection Maintenance Checklist forms for your use in performing these inspections. DANGER Failure to perform the Preventive Maintenance at the intervals outlined in the Maintenance Schedule may result in a unit being operated with a defect that could result in INJURY or DEATH of the unit operator. Do not allow a unit to be operated that has been found to be defective. Repair all defects before returning the unit to service. Daily maintenance - (operator s inspection) Components Service Required Operator s manual In document holder Battery fluid level Proper level Battery Terminals Clean, connections tight Battery Charger Proper operation Cables and wiring harness No wear or physical damage Hydraulic fluid level Check fluid level Hoses, tubes, and fittings No leaks Free-wheeling valve Fully closed Tires and wheels Good condition Parking brakes Proper cam orientation Operating controls Proper operation Emergency stop Shuts off controls Lowering alarm Proper operation Pothole protector interlock Proper operation Level sensor interlock Proper operation Emergency lowering Proper operation Safety bar No damage or deformation Flashing light Proper operation Weldments No damage or deformation Guides, rollers, and slides Proper operation, no damage Fasteners In place and tight Guardrail system No damage or deformation Platform extension Proper operation Operating controls Proper operation Emergency stop Shuts off upper controls Lowering alarm Sounds when platform lowers SL 9e revised November 00

59 Maintenance schedules Daily maintenance - (operator's inspection) continued Components Service Required Drive motion alarm Sounds when platform moves Battery condition indicator Proper operation Lanyard anchors No damage or deformation Horn Sounds when activated Electrical power outlet Proper operation Placards and decals In place and readable 90 day or 50 hour maintenance - (trained service technician) Components Service Required Recommended Lubricant or Further Instructions Daily maintenance Perform maintenance as per schedule Preventive inspection maintenance checklist Placards and decals inspection Perform inspection, complete form Inspect using drawing and parts listing in section (repair parts) Retain copy of checklist Replace any missing or unreadable decals/placards Door hinges and latches Lubricate SAE 0W oil or spray lubricant Tie rods and king pins Steer cylinder ends Lubricate Conoco Super Sta # Above 3 Mobilgrease CM-P Below 3 Mobilgrease CM-L Batteries Check specific gravity.60/.75 at 80 F. Platform lift capacity Check if platform can lift maximum load Platform lift/lower speeds Check smooth operation and speeds Hydraulic return filter Check condition Replace if dirty Charging system Platform controller Check operation Check smooth operation and speeds Slide pads Check condition Do not lubricate Scissor arm bearings Check condition Do not lubricate Yearly or 500 hour maintenance - (trained service technician Components Service Required Recommended Lubricant or Further Instructions 90 day or 50 hour maintenance Perform maintenance per schedule Hydraulic oil reservoir Clean and replace fluid Above 0 Mobil DTE-3M Below 0 Mobil DTE-M Hydraulic return filter Replace After st. 50 hours, thereafter at recommended interval Hydraulic pressures Check pressures Platform controller Check operation Base controls Check operation Wheel bearings Clean and repack Conoco Super Sta # Above 3 Mobilgrease CM-P Below 3 Mobilgrease CM-L SL 9e revised November 00 3

60 Service information Lubrication illustration The illustration locates the lubrication points of the SL 9e. 3 4 Lubricants Specific lubricants as recommended by Snorkel, should be used in maintaining your unit.if in doubt regarding the use of lubricants other than those listed, contact Snorkel Customer Service Department, St. Joseph Missouri, for evaluation and recommendation. Anytime the work platform is elevated to perform maintenance work, properly position the safety prop as outlined on the safety prop decal. DANGER DO NOT reach through scissors mechanism unless the safety prop is properly positioned. Injury or death could occur if the platform is not supported by the safety prop and should suddenly drop onto personnel performing maintenance work under the raised platform. Refer to the above lubrication illustration for location of item numbers. Pressure gun application Service all fittings as indicated in the Maintenance Schedule and lubrication illustration. Wipe away all excess lubricant from exposed surfaces. Over lubrication can collect dirt and foreign matter which acts as an abrasive. Lubrication of accessory equipment should be in accordance with the manufacturer s recommendations. King pins King pins (item.): Pressure gun lubricate at recommended interval using lubricant as outlined in the maintenance schedule. Tie rods Tie rods (item.): Pressure gun lubricate at recommended interval using lubricant as outlined in the maintenance schedule. Steer cylinder ends Steer cylinder ends (item 3.): Pressure gun lubricate at recommended interval using lubricant as outlined in the maintenance schedule. Wheel bearings Wheel bearings (item 4.): Clean and repack wheel bearings on non-drive wheels yearly, (or every 500 hours of operation), using specific lubricants and outlined in the maintenance schedule. Clean and repack wheel bearings following normal automotive procedures. Note: The wheel bearings used on drive wheels are sealed bearings and do not require lubrication. 4 SL 9e revised November 00