Repair Parts Manual. engine powered diesel gasoline LPG. Manufactured through 01-01

Transcription

1 Repair Parts Manual engine powered diesel gasoline LPG Manufactured 0-97 through 0-0 P/N 0897 May revised December 00

2 General information About this manual: This repair parts manual covers current production machines only. While Snorkel has attempted in every way to confirm that all information in this manual is correct, improvements are being constantly made to the machine that may not be reflected in this manual. If you find information in this manual that is not correct, or is confusing, you are urged to report your findings to Snorkel for our evaluation. Your input is important to us and will be used in future printings of this manual. Every person who repairs this machine must be qualified and authorized to do so. DO NOT modify this aerial platform without prior written consent of Snorkel Engineering Department. Modification may void the warranty, adversely affect stability, or affect the operational characteristics of the aerial platform. This machine is covered by a limited warranty that specifically identifies items warrantied by Snorkel and those items covered by original manufacturers warranty. A copy of the Snorkel Limited Warranty is located on the inside of the back cover of this manual. All correspondence relative to this machine, such as field reports, discrepancy reports, requests for information, etc., should be directed to: Snorkel International, Inc. P.O. Box 0 St. Joseph, MO 0-0 USA Phone: (8) Abbreviations CAUTION The following abbreviations may be used in this manual: AC alternating current ANSI American National Standards Institute CCA cold cranking amps cm centimeter DC direct current EMS envelope management system GFCI ground fault circuit interrupt LP liquified petroleum LPG liquified petroleum gas mm millimeters ft feet in inch lbs pounds no number NPT national pipe thread psi pounds per square inch qty quantity UL Underwriters Laboratories Inc. Electrical Hazard DANGER The aerial platform is not electrically insulated. Death or serious injury can result from contact with, or inadequate clearance from, an energized conductor. Do not go closer than the minimum safe approach distance as defined by the minimum Safe Approach Distance as defined by ANSI Standards. Regard all conductors as energized. Allow for electrical wire sag and aerial platform sway. If the work platform, or any part of the aerial platform contacts a high-voltage electrical conductor, the entire machine can become electrically charged. If that happens, remain on the machine and do not contact any other structure or object. This includes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial platform. Such contact could make your body a conductor to the other object, creating an electrical shock hazard resulting in death or serious injury. If an aerial platform is in contact with an energized conductor the platform operator must warn ground personnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock hazard resulting in death or serious injury. Do not approach or leave the aerial platform until the electricity has been turned off. Do not attempt to operate the lower controls when the work platform or any part of the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of such contact. Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizing that death or serious injury can result from contact with an energized conductor. Snorkel all rights reserved Printed in USA

3 Table of Contents Service and parts information To order service or repair parts i ANSI and OSHA compliance i Manuals i Parts order form ii Section. - Repair parts Chassis/turntable mounting Drive, rear Steering, wheel drive Steering, wheel drive Lift and swing Swing drive Fuel tank Hydraulic oil reservoir mounting Riser boom and turret Booms mounting Boom and jib boom, aluminum booms Boom and jib boom, steel booms Boom and hose carrier Extension cylinder, before Extension cylinder, after Jib boom Hose carrier Platform mounting Platform gate Platform rotator Engine mounting, Continental Engine, Continental Engine mounting, Cummins before Engine, Cummins before Engine mounting, Cummins after Engine, Cummins after Engine mounting, Ford LRG Engine, Ford LRG Engine mounting, Hatz Cowling Exhaust and air cleaner, Continental Exhaust and air cleaner, Cummins Exhaust and air cleaner, Ford Air cleaner Tires and wheels Placards and decals Gear hub, Auburn Gear Swing drive, Auburn Gear Swing drive, Fairfield Swing drive, Gear Products Swing drive, Perfection Swing drive, Tulsa Winch Section. - Hydraulics Chassis hydraulics, wheel drive Chassis hydraulic hoses, wheel drive Chassis hydraulics, wheel drive Chassis hydraulic hoses, wheel drive Turntable hydraulics, wheel drive Turntable hydraulic hoses, wheel drive Turntable hydraulics, wheel drive Turntable hydraulic hoses, wheel drive Motion control valve Control valve and fittings, Vickers Control valve and fittings, Weco Control valve, Vickers Control valve, Weco Control valve and fittings, drive/lift/swing Control valve, drive/lift/swing AC generator valve Accumulator, chassis Accumulator, turntable Centerpost and fittings Check valve Cylinder, extension - GBI Cylinder, extension - Rosenboom Cylinder, extension - Seabee Jib boom lift cylinder before Jib boom lift cylinder after Cylinder, jib boom lift - GBI Cylinder, jib boom lift - Rosenboom Main boom lift cylinder before Main boom lift cylinder after Cylinder, main boom lift - GBI Cylinder, main boom lift - Rosenboom Cylinder, main boom lift - Seabee Master level cylinder Cylinder, master level - GBI Cylinder, master level - Prince Cylinder, master level - Texas Riser boom lift cylinder Cylinder, riser boom lift - GBI Cylinder, riser boom lift - Prince Cylinder, riser boom lift - Rosenboom Cylinder, riser boom lift - Seabee Slave level cylinder Cylinder, slave level - GBI Cylinder, slave level - Prince Cylinder, slave level - Rosenboom Cylinder, steering - GBI Cylinder, steering - Green Cylinder, steering - Prince Cylinder, steering - Rosenboom Cylinder, steering - Ward Dual crossover relief valve Dual relief/anti-cavitation valve Emergency power unit Flow divider, wheel drive Flow divider, wheel drive - Fluid Tech Flow divider, wheel drive - Weco Front transmission valve Hydraulic drive motor, wheel drive Hydraulic drive motor, rear Hydraulic oil filter Hydraulic oil reservoir Hydraulic pump and fittings Motion control valve, drive Motion control valve, turntable swing ATB through 0-0

4 Table of contents Platform rotator, Helac Platform rotator, Parker Rear transmission valve Sense line dump valve Speed shift valve, wheel drive Speed shift valve, wheel drive Steer switch valve, left hand Steer switch valve, right hand Transmission valve Section. - Electrical Turntable electrical, Continental Turntable electrical, Cummins before Turntable electrical, Cummins after Turntable electrical, Ford LRG Turntable electrical, Hatz Wiring box Wiring box wiring Wiring box, Ford LRG Wiring box wiring, Ford LRG Wiring box, Hatz Wiring box wiring, Hatz Wiring box panel Wiring box panel, Ford LRG Wiring box panel, Hatz Upper control box, wheel drive Upper control box, Hatz wheel drive Upper control box, wheel drive Upper control box, Hatz wheel drive Boom extend switch Boom lift switch Platform foot switch Solenoid switch Solenoid switch, Ford LRG Controller, drive/steer Controller, lift/swing GFCI 0 volt power Hydraulic oil temperature shutdown Hydraulic system warm-up Isolation valve Motion alarm, drive Oil pressure gauge, Cummins Platform lights Safety belt anchor Sandblast kit Spark arrestor, muffler Continental Proximity sensing system Tow package Upper control box cover Warning light, slope indicator Warning lights, dual amber driving Warning lights, dual beacon Water line to platform Work lights Section. - Factory installed options AC generator, hydraulic powered AC generator Air line to platform Cold start with battery, Cummins & Hatz Dual fuel, Continental Dual fuel engine, Continental LP fuel only, Continental LP fuel engine, Continental Dual fuel, Ford LRG LP fuel only, Ford LRG Dual fuel engine, Ford LRG Driving lights, flood Driving lights with red rear lights Engine block heater Extra LP fuel tank, Continental Extra LP fuel tank, Ford Operators horn Heat exchanger ATB through 0-0

5 Service and parts information To order service or repair parts When placing an order for service or repair parts, please have the following information available for your machine. Machine model number Machine serial number Snorkel part number Description of part Quantity of parts required Your purchase order number Address for order to Ship To Your desired shipment method The parts order form on the following page may be mailed or faxed to the attention of Parts Worldwide at the following location: Snorkel International, Inc. P.O. Box 0 St. Joseph, MO 0-0 USA Phone: -(800)--07 Parts Worldwide Fax: (8)-- Attention: Parts Department For your convenience, our electronic on-line ordering system is available at the following Internet location: ANSI and OSHA compliance All owners and users of the aerial platform must read, understand, and comply with all applicable regulations. Ultimate compliance to OSHA regulations is the responsibility of the user and their employer. ANSI publications clearly identify the responsibilities of all personnel who may be involved with the aerial platform. A reprint of the Manual of Responsibilities for Dealers, Owners, Users, Operators, Lessors and Lessees of ANSI/SIA A9.-99 Boom-Supported Elevating Work Platforms is available from Snorkel dealers or from the factory upon request. Copies are also available from: Scaffold Industry Association 0 Ventura Blvd. Suite 0 Woodland Hills, CA 9-7 USA Manuals Manuals are available from Snorkel to support any of the machines that we produce. The specific manuals for ATB 0 are as follows: Operator s Manual Snorkel part number Repair Parts Manual Snorkel part number Troubleshooting Guide Snorkel part number ANSI Manual of Responsibilities ANSI/SIA A9.-99 Record machine information here: Model number Serial number Date of purchase Purchased from Snorkel dealer or distributor ATB through 0-0 i

6 Parts order form Fill out completely and fax to (8)-- attention: Parts Worldwide Date Company Address Contact name Phone number Fax number Account number Purchase order number Model Serial number Optional equipment Purchase order number Ship to Ship by Part number Description Quantity Price Note: Backordered parts will be shipped as soon as available by the same shipping method as the original order unless indicated below: Ship complete order only - do not backorder parts. Ship all available parts and supply information of disposition of backordered parts. Other instructions as specified ii ATB through 0-0

7 Section. - Repair parts ATB through 0-0 -

8 Chassis/turntable mounting Chassis - (consult factory) Turntable - (consult factory) 0070 Access cover, drive Capscrew /8- x / inch long hex head grade 0 0 Capscrew /8- self locking 09 0 Washer /8 hard flat ASTM-F Rotation bearing gear Lubrication tube, / inch copper tube Capscrew /8- self locking 00 Capscrew /8- self locking / inch hydraulic hose 7000 Grease fitting, /8 NPT straight - ATB through 0-0

9 Chassis/turntable mounting AWM008 ATB through 0-0 -

10 Drive, rear 0809 Gear hub - (see page -7 for parts breakdown) 000 Hydraulic drive motor, rear right hand - (see page -7 for parts breakdown) Hydraulic drive motor brake - (before ) 087 Seal repair kit 7000 Hydraulic drive motor brake - (after ) 00 Lining repair kit 00 O-ring repair kit 007 Bearing repair kit 00 Straight thread 90 elbow 007 Straight thread 90 elbow Swivel nut 90 elbow 7 00 Straight thread 90 elbow Swivel nut run tee Swivel nut 90 elbow Hydraulic drive motor, rear left hand - (see page -7 for parts breakdown) 0070 Access cover, drive 70 O-ring 008 Capscrew /- x -/ inch long hex head grade - (for brake) 0 Capscrew /- x inch long hex head grade 8 - (for 7000 brake) 08 Washer / hard flat ASTM-F 989 Capscrew /8- x -/ inch long hex head grade 09 Washer /8 hard flat ASTM-F 7 0 Nut /8- self locking Hex head plug Capscrew /8- x / inch long hex head grade - ATB through 0-0

11 AW0808 Drive, rear DWG Snorkel model ATB 0 Page-

12 Steering, wheel drive AW08087 Page- Snorkel model ATB 0 DWG

13 Steering, wheel drive Steering yoke, right hand Steering yoke, left hand Cylinder, steering (see page - for GBI cylinder) (see page - for Green cylinder) (see page - for Prince cylinder) (see page - for Rosenboom cylinder) (see page - for Ward cylinder) Tie rod 0080 Hub, complete Hub Replacement wheel bolt 000 Inner bearing cup 000 Outer bearing cup Pin Lock pin Tie rod end 9 00 Tie rod hex jam nut for adjustable tie rod Pin Retainer Pin guard 8000 Thrust bearing 0000 Bearing 7000 Grease fitting, /8 NPT straight 9000 Bearing, self aligning Spacer, tie rod mounting Grease seal Inner bearing cone Outer bearing cone Hub cap 00 Spindle nut 00 Key washer Gasket, hub cap Shim,.0 inch thick Shim,.0 inch thick 7 0 Bearing 8 07 Machine bushing inch OD xinchidxgauge thick 9 00 Machine bushing inch OD xinchidxgauge thick Capscrew /-0 x / inch long hex head grade Washer / medium lock Capscrew /8- x / inch long hex head grade Washer /8 medium lock 9899 Washer /8 medium flat 9709 Capscrew /-8 x / inch long hex head grade Washer / medium lock Washer / medium flat 8 0 Cotter pin /8 inch diameter x -/ inch long Straight thread adapter Swivel nut 90 elbow 00 Straight thread 90 elbow ATB through

14 Steering, wheel drive 0809 Steering yoke, right hand 0809 Steering yoke, left hand Cylinder, steering (see page - for GBI cylinder) (see page - for Green cylinder) (see page - for Prince cylinder) (see page - for Rosenboom cylinder) (see page - for Ward cylinder) Tie rod 0809 Gear hub - (see page -7 for parts breakdown) Pin Lock pin Tie rod end 9 00 Tie rod hex jam nut for adjustable tie rod Pin Retainer Pin guard 8000 Thrust bearing 0700 Swivel nut 90 elbow 7000 Grease fitting, /8 NPT straight 9000 Bearing, self aligning Spacer, tie rod mounting Hydraulic drive motor, wheel drive - (see page -7 for parts breakdown) 9 70 O-ring 0 0 Nut /8- self locking 0078 Capscrew /- x -/ inch long hex head grade 8 08 Washer / hard flat ASTM-F 09 Washer /8 hard flat ASTM-F 989 Capscrew /8- x -/ inch long hex head grade Shim,.0 inch thick Shim,.0 inch thick 7 0 Bearing 8 07 Machine bushing inch OD x inch ID x gauge thick 9 00 Machine bushing inch OD x inch ID x gauge thick Shim,.00 inch thick 00 Straight thread 90 elbow Capscrew /8- x / inch long hex head grade Washer /8 medium lock 9899 Washer /8 medium flat 9709 Capscrew /-8 x / inch long hex head grade Washer / medium lock Washer / medium flat 8 0 Straight thread 90 elbow Straight thread adapter Swivel nut 90 elbow 090 Swivel nut elbow 00 Straight thread 90 elbow 0000 Bearing 090 Swivel nut elbow -8 ATB through 0-0

15 AW0808 DWG Steering, wheel drive Snorkel model ATB 0 Page-9

16 AW08090 Lift and swing Page-0 Snorkel model ATB 0 DWG

17 Lift and swing 0809 Centerpost and fittings - (see page - for parts breakdown) 0070 Swing drive - (see page - for parts breakdown) 0809 Riser boom lift cylinder - (see page - for parts breakdown) 0808 Lower counterweight - (before --97) 0899 Lower counterweight - (after --97) 0809 Counterweight, upper left hand 0809 Counterweight, upper right hand 7 0 Capscrew /-0 x 0 inch long hex head grade Washer / hard flat ASTM-F Nut /8- hex jam 0 00 Capscrew /-0 x 8-/ inch long hex head grade 8 09 Nut /-0 high strength 009 Capscrew /-0 x -/ inch long hex head grade 8 07 Capscrew /-0 x -/ inch long hex head grade Adapter plate, centerpost Key Retaining ring 7 00 Capscrew /8- self locking Washer /8 medium lock Pin Pin lock Capscrew /-8 drilled head Washer / medium lock inch diameter stainless steel safety lockwire - (sold in one pound can) 09 Washer /8 hard flat ASTM-F 00 Adjustment bolt 9709 Capscrew /-8 x -/ inch long hex head grade Bracket, centerpost port # Elbow, special swivel Swivel nut 90 elbow Long straight thread adapter 000 Tube end reducer 090 Fitting nut 00 Nut /-8 self locking ATB through 0-0 -

18 Swing drive 0070 Swing drive, complete Swing drive (Auburn gear swing drive, see page -7 for parts breakdown) (Fairfield swing drive, see page -78 for parts breakdown) (Gear Products swing drive, see page -80 for parts breakdown) (Perfection swing drive, see page -8 for parts breakdown) (Tulsa Winch swing drive, see page -8 for parts breakdown) 0000 Motor, swing drive Seal repair kit - Ross/TRW motor 0090 Seal repair kit - Charlynn/Eaton motor 0079 Seal repair kit - White/Roller Stator motor 000 Motion control valve, turntable swing - (see page -8 for parts breakdown) 0 Capscrew /-8 x -/ inch long hex head grade 989 Washer / medium flat Washer / medium lock Capscrew special self locking 8 00 Straight thread 90 elbow Straight thread adapter Straight thread adapter Gasket, swing drive 0700 Swivel nut 90 elbow 0008 / inch hydraulic hose 090 Swivel nut elbow 70 O-ring - ATB through 0-0

19 Swing drive 7 BR 9 V V BR V V 0 8 AW0070 ATB through 0-0 -

20 Fuel tank 0800 Fuel tank, 0 gallon capacity 0800 Fuel gauge 0809 Fuel tank strap 9709 Capscrew /8- x -/ inch long hex head grade Washer /8 medium flat 00 Nut /8- self locking Capscrew /8- x -/ inch long hex head grade Pipe plug / NPT square head Fuel tank cap AWM008 - ATB through 0-0

21 Hydraulic oil reservoir mounting 0807 Hydraulic oil reservoir - (see page -79 for parts breakdown) 9709 Capscrew /8- x -/ inch long hex head grade Washer /8 medium flat 00 Nut /8- self locking AWM008 ATB through 0-0 -

22 Riser boom and turret Riser boom 0809 Turret 0808 Follower arm 0809 Main boom lift cylinder (see page - for cylinder before --000) (see page - for cylinder after --000) 0809 Master level cylinder - (see page -9 for parts breakdown) 0809 Clamp / inch hydraulic hose / inch hydraulic hose /8 inch hydraulic hose / inch hydraulic hose 0808 Pin 080 Pin 080 Pin 080 Pin 0809 Pin 0800 Pin Pin Nut /- self locking 9 00 Pin lock Pin lock Pin lock 0079 Pin lock 000 Bearing 000 Bearing Bearing spacer 9898 Machine bushing inch OD x -/ inch ID x gauge thick Capscrew /8- drilled head Washer /8 medium lock Capscrew /-8 x -/ inch long hex head grade Washer / medium lock Capscrew /-8 drilled head 08 Capscrew /- x inch long hex head self locking 090 Clamp / inch hydraulic hose Slide pad 0809 Brace Retainer bar 8 0 Capscrew /8- x / inch long drilled head Washer /8 medium lock inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew /8- x /8 inch long socket flat head Capscrew /- x inch long hex head grade Capscrew /- x -/ inch long hex head grade 08 0 Washer / hard flat ASTM-F 9899 Washer /8 medium flat 9709 Capscrew /8- x / inch long hex head grade Capscrew /-0 x -/ inch long hex head grade Washer / medium flat Nut /-0 self locking Clamp - ATB through 0-0

23 DWG AW0809- Riser boom and turret sheet Snorkel model ATB 0 Page-7

24 Page-8 Riser boom and turret sheet Snorkel model ATB 0 DWG AW0809-

25 Booms mounting Boom and jib boom - (see page -0 for parts breakdown) 0808 Pin 080 Pin 0070 Pin lock Pin lock 009 Nut /- self locking Capscrew /-8 drilled head 8 09 Capscrew /- x -/ inch long hex head grade Washer / medium lock inch diameter stainless steel safety lockwire - (sold in one pound can) 08 Washer / hard flat ASTM-F A View A A A 8 AWM0087 ATB through

26 Boom and jib boom, aluminum booms 0890 Boom and jib boom, aluminum booms 080 Boom and hose carrier, aluminum booms - (see page - for parts breakdown) 08 Jib boom, aluminum booms - (see page -0 for parts breakdown) 08 Pin 008 Pin 080 Pin 0070 Pin lock Pin lock Capscrew /-8 drilled head 9 00 Thread insert / Clamp Washer / medium lock inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew /-0 x / inch long hex head grade Washer / medium lock 9809 Washer / medium flat 9709 Capscrew /8- x / inch long hex head grade Washer /8 medium lock Washer /8 medium flat 9 98 Machine bushing -/ inch OD x -/ inch ID x gauge thick Clamp 0 Machine bushing -/ inch OD x -/ inch ID x gauge thick 8 7 A A Level cylinder Section A A Boom wires Boom swich wire AW ATB through 0-0

27 Boom and jib boom, steel booms 0889 Boom and jib boom, steel booms Boom and hose carrier, steel booms - (see page - for parts breakdown) Jib boom, steel booms - (see page -0 for parts breakdown) 080 Pin Pin 080 Pin 0070 Pin lock Pin lock Capscrew /-8 drilled head Clamp Clamp Washer / medium lock inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew /-0 x / inch long hex head grade Washer / medium lock 9809 Washer / medium flat 9709 Capscrew /8- x / inch long hex head grade Washer /8 medium lock Washer /8 medium flat 8 7 A A Level cylinder Section A A Boom wires Boom swich wire AW0889 ATB through 0-0 -

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29 Boom and hose carrier Boom and hose carrier, steel booms 080 Boom and hose carrier, aluminum booms 080 Base boom 0808 Tip boom, steel 088 Tip boom, aluminum Extension cylinder (see page -7 for cylinder before --000) (see page -8 for cylinder after --000) Jib boom lift cylinder (see page -0 for cylinder before ) (see page - for cylinder after ) Switch actuator angle 9900 Mounting bracket 7 09 Machine screw #0- x inch long truss head Washer #0 medium flat 9 00 Nut #0- self locking Hose track end 0807 Hose carrier - (see page - for parts breakdown) 0700 Slide pad 9900 Capscrew /- x -/ inch long hex head grade 989 Washer / medium flat 009 Nut /- self locking Capscrew /- xinchlonghexhead grade Slide pad Capscrew /8- x -/ inch long hex head grade Washer /8 medium flat Nut /8- self locking 0800 Pin Pin lock Capscrew /-8 drilled head Washer / medium lock inch diameter stainless steel safety lockwire - (sold in one pound can) 0070 Pin, steel booms 080 Pin, aluminum booms Slide pad Slide pad spacer, / inch thick Capscrew /8- x /8 inch long socket flat head Capscrew /8- x / inch long hex head grade 9879 Washer /8 medium lock 0809 Spacer tube, steel booms 9899 Machine bushing, -/ inch OD xinchidxgauge thick, aluminum booms Slide pad spacer. steel booms Slide pad spacer. aluminum booms Spacer Capscrew /8- x / inch long hex head grade 0079 Slide pad Pad plate, steel booms 0880 Pad plate, aluminum booms Capscrew /8- xinchlonghexhead grade Spacer Clamp bar Capscrew /-8 xinchlong hex head grade Parts list continued on next page ATB through 0-0 -

30 Boom and hose carrier 00 Bulkhead straight thread 90 elbow 007 Slide pad shim,.0 inch thick Bulkhead mount angle 00 Bulkhead union 0808 /8 inch hydraulic tube 00 Union 90 elbow Fitting nut Tube end reducer Clamp / inch conduit tube Clamp /8 inch hydraulic tube 090 Swivel nut elbow 0007 /8 inch hydraulic hose / inch conduit tube 007 Conduit Capscrew /-0 x inch long hex head grade Nut /-0 self locking Washer / medium flat Capscrew /8- x -/ inch long hex head grade 9709 Capscrew /8- x / inch long hex head grade Capscrew /8- x -/ inch long hex head grade 070 Bulkhead locknut 007 Slide pad shim,.090 inch thick Slide pad shim,.00 inch thick Slide pad shim,.00 inch thick Slide pad shim,.0 inch thick Slide pad shim,.090 inch thick Nut /-8 hex Capscrew /8- x inch long socket flat head Bearing Cover 7 0 Capscrew /- self locking drilled head Slide pad Capscrew /8- x -/ inch long socket flat head 7 00 Thread insert /8- - ATB through 0-0

31 AW080- DWG Boom and hose carrier sheet Snorkel model ATB 0 Page-

32 AW080- Page- Boom and hose carrier sheet Snorkel model ATB 0 DWG. 080-

33 Extension cylinder, before Extension cylinder 080 Cylinder, extension (see page -7 for GBI cylinder) (see page -9 for Seabee cylinder) / inch hydraulic tube Slide pad 990 Capscrew /-0 x /8 inch long socket flat head 0 Capscrew /8- x -/ inch long socket flat head 9899 Washer /8 medium flat Extension cylinder support Slide pad Capscrew /8- x / inch long socket flat head 0 00 Nut /8- self locking 0709 Straight thread adapter 080 Swivel nut branch tee AWM0089 ATB through

34 Extension cylinder, after Extension cylinder Slide pad 0070 Slide pad 089 Cylinder, extension - (see page -8 for parts breakdown) 979 Capscrew /8- x / inch long socket flat head 0700 Swivel nut 90 elbow 0709 Straight thread adapter Capscrew /-0 x /8 inch long socket flat head 7 AW ATB through 0-0

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36 Jib boom Jib boom, steel booms 08 Jib boom, aluminum booms Platform rotator - (see page -8 for parts breakdown) 0809 Bell crank 08 Jib boom, aluminum booms 0809 Jib boom, steel booms 09 Hose carrier tube 0800 Leveling link Slave level cylinder - (see page -8 for parts breakdown) Pin Pin lock Pin 0 08 Pin, aluminum booms 0800 Pin, steel booms 0800 Pin Capscrew /-8 drilled head Washer / medium lock inch diameter stainless steel safety lockwire - (sold in one pound can) 9709 Capscrew /8- x inch long hex head grade 9899 Washer /8 medium flat Washer / medium flat Bearing 9 00 Thread insert / Capscrew /8- x / inch long hex head grade 080 Pin lock 0 Machine bushing -/ inch OD x -/ inch ID x gauge thick 0809 Spacer 0009 Bushing 0 Capscrew /-8 drilled head 9879 Washer /8 medium lock Washer / medium lock Clamp Capscrew /-0 x / inch long hex head grade -0 ATB through 0-0

37 Jib boom SECTION A-A A FAR SIDE 8 A AW08 ATB through 0-0 -

38 Hose carrier 0807 Hose carrier Cover Tube 9900 Plastic track link 9900 Mounting bracket Slide pad 0700 Slide pad Slide pad Spacer, air cleaner Clamp bar Shim 9900 Capscrew /- x -/ inch long hex head grade 009 Nut /- self locking Washer / medium flat 00 Capscrew /-0 x / inch long socket flat head Nut /-0 self locking Washer / medium flat Capscrew /-0 x / inch long hex head grade 8 0 Capscrew /-0 x inch long socket flat head 9 09 Capscrew /-0 x / inch long socket flat head Capscrew /8- x inch long socket flat head 00 Nut /8- self locking Washer /8 medium flat Capscrew /8- x inch long hex head grade 079 Capscrew /8- x /8 inch long socket flat head Capscrew /8- x -/ inch long socket flat head 0000 Power wire, gauge/8 conductor x 87 feet long - (terminals not included) 08 Replacement terminal Slide pad, chamfered Control wire #, 8 gauge/9 conductor x 87 feet long - (terminals not included) 097 Replacement terminal / inch hydraulic hose / inch hydraulic hose Slide pad 0700 Spacer 0077 Slide pad shim,.0 inch thick Slide pad shim,.00 inch thick 08 Capscrew /8- x inch long hex head grade 0809 Boom extend switch - (see page -7 for parts breakdown) Hose guard x inch long Capscrew /- x inch long hex head grade - ATB through 0-0

39 AW0807 DWG. 08 Hose carrier Snorkel model ATB 0 Page-

40 Platform mounting Platform weldment - (consult factory) Platform gate - (see page - for proper platform gate) Platform foot switch - (see page -9 for parts breakdown) Upper control box 0809 wheel drive- (see page - for parts breakdown) 0807 Hatz wheel drive before (see page - for parts breakdown) 080 wheel drive - (see page -9 for parts breakdown) Hatz wheel drive before (see page - for parts breakdown) 9709 Capscrew /8- x -/ inch long hex head grade Washer /8 medium flat 7 00 Nut /8- self locking Capscrew /- x -/ inch long hex head grade Washer / medium flat Nut /- self locking Washer / medium lock 0907 Clamp Capscrew /-0 x / inch long hex head grade 9809 Washer / medium flat - ATB through 0-0

41 Platform mounting AWM00 ATB through 0-0 -

42 Platform gate Gravity gate for ft and 8 ft steel platforms 0079 Gravity gate, steel platform 0009 Roller, steel gravity gate 0079 Roller spacer, steel gravity gate 9709 Capscrew /8- x -/ inch long hex head grade 00 Nut /8- self locking Gravity gate for ft and 8 ft aluminum platforms 0778 Gravity gate service kit - (kit includes items through 0) 077 Gravity gate, aluminum platform 7 08 Roller, aluminum gravity gate 8 08 Roller spacer, aluminum gravity gate Capscrew /- x inch long hex head grade Nut /- self locking Swinging gate for steel platforms 0078 Swinging gate, steel platform 07 Pin, gate hinge Cotter pin /8 inch diameter x inch long 989 Washer / medium flat Spring, torsion 7000 Bearing Knob, gate hinge pin Swinging gate for ft aluminum platforms Swinging gate, aluminum platform 9 07 Pin, gate hinge 0 00 Roll pin /8 inch diameter xinchlong Spring, torsion 7000 Bearing 700 Knob, gate hinge pin 07 Latch stop Capscrew /-0 x /8 inch long hex head grade 989 Nut sert / Washer / medium lock Washer / medium flat Door latch - ATB through 0-0

43 Platform gate Gravity gate, steel platform Gravity gate, aluminum platform Swinging gate, steel platform 9 Gate pin Rear view 9 Door latch rear view Swinging gate, aluminum platform AWM00 ATB through

44 Platform rotator Platform rotator 080 Pylon Rotator frame Torque plate, platform rotator Platform rotator, Helac - (see page -8 for parts breakdown) 0077 Platform rotator, Parker - (see page -8 for parts breakdown) 00 Dual crossover relief valve - (see page -7 for parts breakdown) 09 Hydraulic power unit 090 Reservoir with cap 800 Replacement motor 7 00 Bearing Bearing Thrust bearing 0 08 Bearing 007 Bearing spacer Spacer Key 0070 Pin lock Capscrew /-8 drilled head Washer / medium lock inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew /- x inch long hex head grade Washer / medium lock Cover plate, platform rotator 9709 Capscrew /8- x / inch long hex head grade 9879 Washer /8 medium lock / inch hydraulic hose 0008 / inch hydraulic hose 07 Capscrew /- x -/ inch long hex head grade 9809 Nut /- hex jam drilled Capscrew /8- x inch long hex head grade Washer / medium flat 9 Grease, Conoco Super Sta - (consult factory) 0 08 Straight thread 90 elbow 00 Straight thread 90 elbow 00 Straight thread run tee 070 Cap 707 O-ring - (used on Helac rotator only) 708 O-ring - (used on Parker rotator only) 007 Collar -8 ATB through 0-0

45 Platform rotator AW08087 ATB through

46 Engine mounting, Continental Engine, Continental - (see page - for parts breakdown) 709 Radiator 080 Bracket, radiator support Angle, radiator mounting 7080 Radiator cushion Washer, snubbing Radiator hose 8 70 Radiator hose Clamp Engine mount Engine mount washer 0808 Mount plate, overflow reservoir 707 Overflow reservoir 000 Radiator overflow hose / inch diameter x 8 inch long 08 Shield Capscrew /-0 x / inch long hex head grade Clamp Fuel hose / inch diameter x 9 inch long Pipe plug / NPT square head Fitting, straight barbed 708 Drain cock - (included with item ) 9709 Capscrew /-8 x / inch long hex head grade Washer / medium lock Capscrew /- x inch long hex head grade 989 Washer / medium flat 9879 Washer / medium lock 7 09 Capscrew /8- x -/ inch long hex head grade 8 09 Washer /8 hard flat ASTM-F 9 0 Nut /8- self locking Capscrew /-0 x inch long hex head grade Nut /-0 self locking 9809 Washer / medium flat 0900 Clamp 9709 Capscrew /8- x / inch long hex head grade 9879 Washer /8 medium lock 9709 Capscrew /8- x -/ inch long hex head grade Washer /8 medium flat 8 00 Nut /8- self locking Radiator cap - PSI Angle, radiator mounting 989 Washer / medium flat -0 ATB through 0-0

47 9 0 7 FUEL TANK FUEL PUMP ON ENGINE AW DWG Engine mounting, Continental Snorkel model ATB 0 Page-

48 AIR CLEANER A 7 7 FUEL PUMP (FS) A 9 8 SECTION A-A NS FS FS NS 7 AW08098 Engine, Continental Page- Snorkel model ATB 0 DWG

49 Engine, Continental Engine, Continental complete 700 Engine, Continental TM-7 08 Hydraulic pump and fittings - (see page -80 for parts breakdown) 008 Engine adapter 080 Motor mount, rear right hand 080 Motor mount, rear left hand 080 Motor mount, front right hand Motor mount, front left hand Flexible coupling 9 0 Mount angle Mounting bracket 0088 Solenoid 000 Solenoid 0 Bracket 009 Solenoid, anti-diesel 0078 Stud, jump size 000 Swivel, in-line Coupler nut 8 08 Rod Clamp Rod end 000 Yoke 000 Clevis pin 00 Return spring 099 Throttle arm 0 Control rod Jumper wire Street elbow, /8 NPT Switch, oil pressure Nut /-8 hex Capscrew /8- xinchlonghexhead grade Capscrew metric M-.00 x 0mm long hex head 0080 Air intake hose 08 Air intake hose 008 Air intake tube 989 Washer / medium flat Capscrew /-0 xinchlonghexhead grade Nut /-0 self locking Capscrew /8- x -/ inch long hex head grade Washer /8 medium lock Capscrew /8- x -/ inch long hex head grade 097 Nut /8- hex jam 0 Capscrew /- self locking drilled head 9809 Washer / medium flat 08 Washer / hard flat ASTM-F 700 Spacer 0807 Air intake tube Air cleaner - (see page -70 for parts breakdown) Air cleaner mounting band Elbow, inch 90 rubber Elbow, inch 90 rubber Parts list continued on next page ATB through 0-0 -

50 Engine, Continental 000 Clamp 000 Clamp Air cleaner mount angle 70 Muffler Exhaust pipe 00 Clamp Brace 8 07 Capscrew metric M8-. x mm long hex head Washer metric M8 lock Capscrew /8- x / inch long hex head grade 9809 Nut /8- hex 0000 Hose x inch long 70 Exhaust gasket 0 Capscrew metric M0-. x 0mm long hex head 0 Washer metric M0 lock Washer metric M lock 7 0 Capscrew metric M8-. x mm long hex head Street 90 elbow, /8 NPT 9 70 Fuel filter Capscrew /-8 xinchlong hex head grade Washer / medium lock Clamp Capscrew /8- x inch long hex head grade inch diameter stainless steel safety lockwire - (sold in one pound can) - ATB through 0-0

51

52 Engine mounting, Cummins before Engine, Cummins - (see page -9 for parts breakdown) 70 Radiator hose, lower 000 Clamp 709 Radiator cap - PSI 707 Radiator Washer, snubbing Capscrew /8- x -/ inch long hex head grade 8 00 Nut /8- self locking Radiator cushion Angle, radiator 080 Bracket, radiator support 708 Drain cock - (included with item ) 9709 Capscrew /8- x / inch long hex head grade Washer / medium lock Capscrew /-0 x inch long hex head grade Nut /-0 self locking Washer / medium flat Mount plate, overflow reservoir Capscrew /- x inch long hex head grade Washer / medium lock 707 Overflow reservoir 70 Radiator hose, upper 000 Clamp 09 Capscrew /8- x -/ inch long hex head grade Engine mount washer 09 Washer /8 hard flat ASTM-F 7 0 Nut /8- self locking Engine mount Capscrew /-0 x / inch long hex head grade Fuel hose /8 inch diameter x 70 inch long 0900 Fitting, straight barbed 008 Male adapter 989 Washer / medium flat 989 Washer / medium flat 9899 Washer /8 medium flat 000 Fuel hose / inch diameter x 90 inch long Clamp Radiator overflow hose / inch diameter x 9 inch long 9 08 Shield - ATB through 0-0

53 DWG AW08090 Engine mounting, Cummins before --98 Snorkel model ATB 0 Page-7

54 TO FUEL PUMP 9 VIEW C-C DETAIL "B" SECTION A-A C "B" 8 C A 7 A 9 AW088 Page-8 Engine, Cummins before --98 Snorkel model ATB 0 DWG. 088

55 Engine, Cummins before Engine, Cummins before Engine, Cummins B 0808 Engine mount, front right hand 0809 Engine mount, front left hand 09 Capscrew metric M-.7 x mm long hex head 0 Washer metric M lock 0807 Engine mount, rear Throttle actuator 8 08 Hydraulic pump and fittings - (see page -80 for parts breakdown) 9 0 Capscrew /- self locking drilled head Spring - (included with actuator) 08 Washer / hard flat ASTM-F Bracket, throttle solenoid 088 Spring retaining bracket Capscrew /8- x -/ inch long hex head grade 090 Bracket 00 7 Nut /8- self locking Air cleaner - (see page -70 for parts breakdown) Capscrew /8- xinchlonghexhead grade Plate, air cleaner mounting Spacer 7000 Air cleaner mounting band Capscrew /-0 xinchlonghexhead grade 9809 Washer / medium flat 000 Nut /-0 self locking 9709 Capscrew metric M0-. x 0mm long hex head 0 8 Washer metric M0 lock Capscrew metric M0-. x mm long hex head Plate, engine adapter Flexible coupling Capscrew /8- xinchlonghexhead grade 700 Elbow, inch 90 rubber 70 Muffler, standard 00 Clamp 0887 Exhaust flange Capscrew metric M0-. x mm long hex head 989 Nut /-8 hex Washer /8 curved spring Nut /8- hex jam Actuator coupling 0 08 Shoulder bolt /8 x /8 inch long 000 Yoke 000 Clevis pin Street 90 elbow, /8 NPT 0900 Street elbow, /8 NPT 0009 Switch, oil pressure 090 Clamp Washer /8 medium flat 8 70 Gasket Clamp Capscrew metric M-.7 x mm long hex head Parts list continued on next page ATB through

56 Engine, Cummins before Bracket, muffler support 000 Clamp 0080 Air intake hose 0 Capscrew metric M8-. x mm long hex head 0 Washer metric M8 lock 08 Throttle rod 7 70 Actuator clamp Swivel, in-line Washer /8 medium lock -0 ATB through 0-0

57

58 Engine mounting, Cummins after Engine, Cummins - (see page - for parts breakdown) 70 Radiator hose, lower 008 Clamp 709 Radiator cap - psi 707 Radiator Washer, snubbing Capscrew /8- x -/ inch long hex head grade 8 00 Nut /8- self locking Radiator cushion Angle, radiator mounting 080 Bracket, radiator support 708 Drain cock - (included with item ) 9709 Capscrew /-8 x / inch long hex head grade Washer / medium lock Capscrew /-0 x inch long hex head grade Nut /-0 self locking Washer / medium flat Mount plate, overflow reservoir Capscrew /- x inch long hex head grade Washer / medium lock 707 Overflow reservoir 70 Radiator hose, upper 000 Clamp 09 Capscrew /8- x -/ inch long hex head grade Engine mount washer 09 Washer /8 hard flat ASTM-F 7 0 Nut /8- self locking Engine mount Angle, radiator mounting Fuel hose /8 inch diameter x 70 inch long 0900 Fitting, straight barbed 008 Male adapter 989 Washer / medium flat 989 Washer / medium flat 9899 Washer /8 medium flat 000 Fuel hose / inch diameter x 89 inch long Clamp Radiator overflow hose / inch diameter x 8 inch long 9 08 Shield Capscrew /-0 x / inch long hex head grade 9 Washer flat -/ inch OD x /8 inch ID - ATB through 0-0

59 AW0889 DWG Engine mounting, Cummins after --98 Snorkel model ATB 0 Page-

60 TO FUEL PUMP 7 8 DETAIL "B" VIEW C-C 9 SECTION A-A C "B" C A A AW088 Page- Engine, Cummins after --98 Snorkel model ATB 0 DWG. 088

61 Engine, Cummins after Engine, Cummins after Engine, Cummins B 088 Engine mount, front right hand 088 Engine mount, front left hand 09 Capscrew metric M-.7 x mm long hex head 0 Washer metric M lock 088 Engine mount, rear right hand Engine mount, rear left hand 8 08 Hydraulic pump and fittings - (see page -80 for parts breakdown) 9 0 Capscrew /- self locking drilled head Throttle actuator 088 Throttle lever Bracket, throttle solenoid 0 Washer metric M lock Capscrew /8- x -/ inch long hex head grade 088 Bracket, actuator mounting 00 7 Nut /8- self locking Air cleaner - (see page -70 for parts breakdown) Capscrew /8- xinchlonghexhead grade Plate, air cleaner mounting Spacer 7000 Air cleaner mounting band Capscrew /-0 xinchlonghexhead grade 9809 Washer / medium flat 000 Nut /-0 self locking 9709 Capscrew metric M0-. x 0mm long hex head 0 8 Washer metric M0 lock Capscrew metric M0-. x mm long hex head Plate, engine adapter Flexible coupling Fuel filter bracket 700 Elbow, inch 90 rubber 70 Muffler, standard 00 Clamp 0887 Exhaust flange Capscrew metric M0-. x mm long hex head 989 Nut /-8 hex Washer /8 curved spring Nut /8- hex jam Actuator coupling 0 08 Shoulder bolt /8 x /8 inch long 000 Yoke 000 Clevis pin Street 90 elbow, /8 NPT 0900 Street elbow, /8 NPT 0009 Switch, oil pressure 090 Clamp Washer /8 medium flat 8 70 Gasket Clamp Washer / medium flat Parts list continued on next page ATB through 0-0 -

62 Engine, Cummins after Muffler support bracket 000 Clamp 0080 Air intake hose 0 Capscrew metric M8-. x mm long hex head 0 Washer metric M8 lock 08 Throttle rod 7 70 Mounting block Capscrew metric M-.00 x mm long hex head Washer /8 medium lock Capscrew /8- x inch long hex head grade Capscrew /-0 x / inch long hex head grade 9709 Capscrew /-8 x -/ inch long hex head grade 00 Nut /-8 self locking - ATB through 0-0

63

64 Engine mounting, Ford LRG Engine, Ford LRG- - (see page - for parts breakdown) 7077 Radiator 080 Bracket, radiator support Angle, radiator mounting 7080 Radiator cushion Washer, snubbing 7 70 Radiator hose, lower Radiator hose, upper Clamp Engine mount Engine mount washer 0808 Mount plate, overflow reservoir 707 Overflow reservoir 000 Radiator overflow hose / inch diameter x 0 inch long Capscrew /-0 x / inch long hex head grade Washer / medium lock Clamp Fuel hose / inch diameter x 9 inch long 9 08 Shield Fitting, straight barbed 708 Drain cock - (included with item ) 9709 Capscrew /-8 x / inch long hex head grade Washer / medium lock Capscrew /- x inch long hex head grade 989 Washer / medium flat 9879 Washer / medium lock 7 09 Capscrew /8- x -/ inch long hex head grade 8 09 Capscrew special /8- self locking 9 00 Nut /8- self locking Capscrew /-0 x inch long hex head grade Nut /-0 self locking Washer / medium flat 0899 Motor mount, front 0800 Motor mount, rear Capscrew /8- x -/ inch long hex head grade 9709 Capscrew /8- x -/ inch long hex head grade Washer /8 medium flat 8 00 Nut /8- self locking Radiator cap - psi Angle, radiator mounting 989 Washer / medium flat 090 Clamp Capscrew /-0 x -/ inch long hex head grade 0878 Bracket, fuel pump 709 High pressure fuel clamp - (included with engine) 7078 Fuel line connector - (included with engine) Fuel line connector - (included with engine) Fuel line connector - (included with engine) Pressure regulator - (included with engine) Fuel pump - (included with engine) 708 Fuel filter - (included with engine) 708 High pressure hose - (included with engine) 708 Pressure regulator clamp - (included with engine) -8 ATB through 0-0

65 TO TANK RETURN FROM REGULATOR FUEL TANK 8 TO FUEL FILTER 7 TO ENGINE AW0880 DWG Engine mounting Ford LRG- Snorkel model ATB 0 Page-9

66 A A C NC NO FROM FORD HARNESS 9 PUMP SUB ASSY NOT SHOWN IN TRUE ROTATION OIL PRESSURE SWITCH AW0880 Engine, Ford LRG- SECTION A-A Page-0 Snorkel model ATB 0 DWG. 0880

67 Engine, Ford LRG Engine, Ford LRG- 700 Engine, Ford LRG- gasoline 08 Hydraulic pump - (see page -80 for parts breakdown) 088 Motor mount, right hand 089 Motor mount, left hand Engine pump mount 007 Jumper wire 7 70 Muffler, standard 7007 Muffler, spark arrestor Pipe Exhaust flange 0 70 Exhaust gasket - (included with engine) Bracket, upper exhaust 00 Clamp 0 Terminal #8 stud insulated /8 wire 0 Capscrew metric M0-. x 70mm long hex head 0 Washer metric M0 lock Capscrew metric M0-. x mm long hex head 7 0 Capscrew metric M0-. x 0mm long hex head 8 07 Capscrew metric M8-. x mm long hex head Coupler kit 0 0 Washer metric M8 lock 0 Capscrew /- self locking drilled head 08 Washer / hard flat ASTM-F 9899 Washer /8 medium flat Capscrew /8- x -/ inch long hex head grade 9879 Washer /8 medium lock 989 Washer / medium flat inch diameter stainless steel safety lockwire - (sold in one pound can) 8 Hego sensor - (included with engine) Spacer, inch Spacer, inch 0900 Clamp 089 Wire harness, alternator 98 Capscrew metric M8-. x 0mm long hex head 98 Capscrew metric M8-. x 0mm long hex head 7700 Reducer bushing 008 Engine harness cover plate Connector bracket, pin Nut #0- self locking 9 00 Machine screw #0- x -/ inch long truss head Machine screw #0- x / inch long truss head 0009 Switch, oil pressure ATB through 0-0 -