Repair Parts Manual. engine powered diesel gasoline LPG. Manufactured through 01-01

Transcription

1 Repair Parts Manual engine powered diesel gasoline LPG Manufactured 0-97 through 0-0 P/N 00 May revised December 00

2 General information About this manual: This repair parts manual covers current production machines only. While Snorkel has attempted in every way to confirm that all information in this manual is correct, improvements are beingconstantly made to the machine that may not be reflected in this manual. If you find information in this manual that is not correct, or is confusing, you are urged to report your findings to Snorkel for our evaluation. Your input is important to us and will be used in future printings of this manual. Every person who repairs this machine must be qualified and authorized to do so. CAUTION DO NOT modify this aerial platform without prior written consent of Snorkel Engineering Department. Modification may void the warranty, adversely affect stability, or affect the operational characteristics of the aerial platform. This machine is covered by a limited warranty that specifically identifies items warrantied by Snorkel and those items covered by original manufacturers warranty. A copy of the Snorkel Limited Warranty is located on the inside of the back cover of this manual. All correspondence relative to this machine, such as field reports, discrepancy reports, requests for information, etc., should be directed to: Snorkel International, Inc. P.O. Box 0 St. Joseph, MO 0-0 USA Phone: (8) Abbreviations The followingabbreviations may be used in this manual: AC alternatingcurrent ANSI American National Standards Institute CCA cold crankingamps cm centimeter DC direct current EMS envelope management system GFCI ground fault circuit interrupt LP liquified petroleum LPG liquified petroleum gas mm millimeters ft feet in inch lbs pounds no number NPT national pipe thread psi pounds per square inch qty quantity UL Underwriters Laboratories Inc. Electrical Hazard DANGER The aerial platform is not electrically insulated. Death or serious injury can result from contact with, or inadequate clearance from, an energized conductor. Do not go closer than the minimum safe approach distance as defined by the minimum Safe Approach Distance as defined by ANSI Standards. Regard all conductors as energized. Allow for electrical wire sagand aerial platform sway. If the work platform, or any part of the aerial platform contacts a high-voltage electrical conductor, the entire machine can become electrically charged. If that happens, remain on the machine and do not contact any other structure or object. This includes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial platform. Such contact could make your body a conductor to the other object, creatingan electrical shock hazard resultingin death or serious injury. If an aerial platform is in contact with an energized conductor the platform operator must warn ground personnel in the vicinity to stay away. Their bodies can conduct electricity creatingan electrical shock hazard resulting in death or serious injury. Do not approach or leave the aerial platform until the electricity has been turned off. Do not attempt to operate the lower controls when the work platform or any part of the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of such contact. Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizing that death or serious injury can result from contact with an energized conductor. Snorkel all rights reserved Printed in USA

3 Table of Contents Service and parts information To order service or repair parts i ANSI and OSHA compliance i Manuals i Parts order form ii Section. - Repair parts Chassis/turntable Extendable axle, rear - wheel drive Extendable axle, rear - wheel drive Axle stop Steering Drive, front axle Drive, rear axle wheel drive Hub and wheel, rear axle wheel drive Lift and swing Swingdrive Fuel tank Hydraulic oil reservoir mounting Booms, base end Booms and hose carrier Booms Extension cylinder Hose carrier Platform mounting Platform gate Platform rotator Engine and mounting, Continental TM Engine, Continental TM Engine and mounting, Cummins B Engine, Cummins B Engine and mounting, Deutz FL-0F Engine, Deutz FL-0F Engine and mounting, Ford LRG Engine, Ford LRG Engine and mounting, Ford LRG Engine, Ford LRG Air cleaner Exhaust and air cleaner, Deutz Exhaust and air cleaner, Continental Exhaust and air cleaner, Cummins Exhaust and air cleaner, Ford Cowling Placards and decals Gear hub, Auburn Gear hub, Fairfield Swingdrive, Fairfield Swingdrive, Gear Products Swingdrive brake Pinion guard Section. - Hydraulics Chassis hydraulic equipment, wheel drive Chassis hydraulic hoses, wheel drive Chassis hydraulic equipment, wheel drive Chassis hydraulic hoses, wheel drive Hydraulic equipment, turntable Hydraulic hoses, turntable Control valve and fittings, non-proportional Control valve, non-proportional Control valve and fittings, proportional Control valve, proportional Control valve, axle jacking Drive control valve Series parallel package, right hand Series parallel package, left hand Drive motor with brake Hydraulic oil reservoir Accumulator AC generator valve Anti-cavitation valve Axle interlock valve Blockingvalve, extend Blockingvalve, lift Centerpost and fittings Cylinder, axle extend - GBI Cylinder, axle extend - Seabee Cylinder, extension - GBI Cylinder, extension - Seabee Lift cylinder Cylinder, lift - GBI Cylinder, lift - Rosenboom Cylinder, lift - Seabee Jackingcylinder before Jackingcylinder after Cylinder, jacking- GBI Cylinder, jacking- Rosenboom Cylinder, jacking- Seabee Cylinder, master level - GBI Cylinder, master level - Prince Cylinder, master level - Rosenboom Cylinder, master level - Seabee Cylinder, slave level - GBI Cylinder, slave level - Prince Cylinder, slave level - Rosenboom Cylinder, slave level - Seabee Cylinder, steering- GBI Cylinder, steering- Prince Cylinder, steering- Rosenboom Cylinder, steering- Seabee Dual sequence valve, right hand Dual sequence valve, left hand Dual sequence valve, wheel drive Dual holdingvalve, platform rotation Emergency power unit High range speed selector valve Hydraulic pump Hydraulic warm-up valve Hydraulic oil return filter Motion control valve, turntable swing Platform rotator, Helac Platform rotator, Parker Pressure manifold Pump control valve Steer cut-out valve, wheel drive TB through 0-0

4 Table of contents Steer cut-out valve, wheel drive Shuttle valve Section. - Electrical Turntable electrical, Continental TM Turntable electrical, Cummins B Turntable electrical, Deutz FL-0F Turntable electrical, Ford LRG Turntable electrical, Ford LRG Lower controls, Continental Lower controls, Cummins before Lower controls, Cummins after Lower controls, Deutz before Lower controls, Deutz after Lower controls, Ford LRG Lower controls, Ford LRG Wiringbox Wiringbox, Ford LRG Wiringbox panel Wiringbox panel, Ford LRG Platform foot switch Upper control box Boom switch, drive speed Boom switch, lift/swingspeed Electric fuel pump GFCI 0 volt power Controller, drive/steer Controller, extend/retract Controller, lift/swing Section. - Factory installed options AC generator mounting AC generator Air line to platform Dual fuel, Ford engine Dual fuel, Ford with 0 gallon gasoline tank LP fuel only, Ford engine Dual fuel engine, Ford LRG LP fuel only engine, Ford LRG Dual fuel engine, Ford LRG Head lights Tail lights Isolation valve Engine block heater Motion alarm, drive Upper control box cover Hydraulic warm-up Tow package Air inlet heater, Deutz Cold start kit, ether Warninglight, dual beacon Warning light, single beacon Work lights Sandblast kit TB through 0-0

5 Service and parts information To order service or repair parts When placingan order for service or repair parts, please have the followinginformation available for your machine. Machine model number Machine serial number Snorkel part number Description of part Quantity of parts required Your purchase order number Address for order to Ship To Your desired shipment method The parts order form on the followingpage may be mailed or faxed to the attention of Parts Worldwide at the followinglocation: Snorkel International, Inc. P.O. Box 0 St. Joseph, MO 0-0 USA Phone: -(800)--07 Parts Worldwide Fax: (8)-- Attention: Parts Department For your convenience, our electronic on-line ordering system is available at the followinginternet location: ANSI and OSHA compliance All owners and users of the aerial platform must read, understand, and comply with all applicable regulations. Ultimate compliance to OSHA regulations is the responsibility of the user and their employer. ANSI publications clearly identify the responsibilities of all personnel who may be involved with the aerial platform. A reprint of the Manual of Responsibilities for Dealers, Owners, Users, Operators, Lessors and Lessees of ANSI/SIA A9.-99 Boom-Supported ElevatingWork Platforms is available from Snorkel dealers or from the factory upon request. Copies are also available from: Scaffold Industry Association 0 Ventura Blvd. Suite 0 Woodland Hills, CA 9-7 USA Manuals Manuals are available from Snorkel to support any of the machines that we produce. The specific manuals for TB 80 are as follows: Operator s Manual Snorkel part number - 00 Repair Parts Manual Snorkel part number - 00 TroubleshootingGuide Snorkel part number - 0 ANSI Manual of Responsibilities ANSI/SIA A9.-99 Record machine information here: Model number Serial number Date of purchase Purchased from Snorkel dealer or distributor TB through 0-0 i

6 Parts order form Fill out completely and fax to (8)-- attention: Parts Worldwide Date Company Address Contact name Phone number Fax number Account number Purchase order number Model Serial number Optional equipment Purchase order number Ship to Ship by Part number Description Quantity Price Note: Backordered parts will be shipped as soon as available by the same shippingmethod as the original order unless indicated below: Ship complete order only - do not backorder parts. Ship all available parts and supply information of disposition of backordered parts. Other instructions as specified ii TB through 0-0

7 Section. - Repair parts TB through 0-0 -

8 Chassis/turntable Chassis - (consult factory) Turntable - (consult factory) Counterweight - (consult factory) 9779 Capscrew /8- x -/ inch longhex head grade Washer /8 medium flat 09 Washer /8 hard flat ASTM-F 7 00 Nut /8- self locking Rotation bearinggear Washer / hard flat ASTM-F 0 00 Capscrew special /-0 self locking 07 Washer 7/8 hard flat ASTM-F 0 Capscrew special 7/8-9 self locking 009 Connector 0007 Lubrication hose 070 Bulkhead locknut 070 Bulkhead connector Grease fitting/8 NPT straight 8 09 Access cover, chassis ends 9 09 Access cover, steer 0 09 Access cover, drive 9899 Washer /8 medium flat 9879 Washer /8 medium lock 9709 Capscrew /8- x inch longhex head grade 0870 Male elbow - TB through 0-0

9 Chassis/turntable AWM0009 TB through 0-0 -

10 Extendable axle, rear - wheel drive 080 Axle, rear left hand 007 Hose carrier tube 9709 Capscrew /8- x inch longhex head grade 09 Washer /8 hard flat ASTM-F 00 Nut /8- self locking 0 Flange, left hand Cylinder, axle extend - (see hydraulics section for parts breakdown) 8 00 Nut /-0 self locking Washer / hard flat ASTM-F 0 07 Capscrew /-0 x -/ inch longhex head grade Capscrew /8- x /8 inch longsocket flat head Slide pad Slide pad shim, (use thickness required to fill gap) Shim,.00 inch thick 0077 Shim,.0 inch thick 0090 Shim,.090 inch thick 000 Pin, axle extend cylinder rod end Washer / medium lock 077 Capscrew /-8 x / inch longsocket button head Axle, rear right hand 8 00 Pin, axle extend cylinder base end 9 0 Lock pin Snapper pin 9809 Nut /-0 hex 008 Capscrew /-0 x inch longhex head grade 009 Pin lock retainer 0 Flange, right hand 00 Scraper pad, right hand axle 00 Scraper pad, left hand axle - TB through 0-0

11 Extendable axle, rear - wheel drive AWM000 TB through 0-0 -

12 Extendable axle, rear - wheel drive 0 Axle, rear left hand 007 Hose carrier tube 979 Capscrew /8- x inch longhex head grade 09 Washer /8 hard flat ASTM-F 00 Nut /8- self locking 0 Flange, left hand Cylinder, axle extend - (see hydraulics section for parts breakdown) 8 00 Nut /-0 self locking Washer / hard flat ASTM-F 0 07 Capscrew /-0 x -/ inch longhex head grade Capscrew /8- x /8 inch longsocket flat head Slide pad Slide pad shim, (use thickness required to fill gap) Shim,.00 inch thick 0077 Shim,.0 inch thick 0090 Shim,.090 inch thick 000 Pin, axle extend cylinder rod end Washer / medium lock 077 Capscrew /-8 x / inch longsocket button head 7 0 Axle, rear right hand 8 00 Pin, axle extend cylinder base end 9 0 Lock pin Snapper pin 9809 Nut /-0 hex 008 Capscrew /-0 x inch longhex head grade 009 Pin lock retainer 0 Flange, right hand 00 Scraper pad, right hand axle 00 Scraper pad, left hand axle - TB through 0-0

13 Extendable axle, rear - wheel drive AWM00 TB through

14 Axle stop 070 Tray 9709 Capscrew /-8 x / inch longhex head grade 989 Washer / medium flat Nut / hex 009 Axle stop rod 00 Nut /-0 self locking Nut /-0 hex jam -8 TB through 0-0

15 Axle stop 7 7 AW0 TB through

16 Steering 0 Steeringyoke 0 Steeringarm 0078 Washer 008 Spindle nut 9889 Cotter pin / inch diameter x -/ inch long Kingpin 7 00 Machine bushing inch OD x inch ID x gauge thick Shim,.0 inch thick 009 Shim,.0 inch thick 9 00 Bearing Cap, wheel service 00 Tie rod hex jam nut for adjustable tie rod 8000 Thrust washer 0 Adjustment bolt 989 Nut /-0 hex jam Cylinder, steering- (see hydraulics section for parts breakdown) 0070 Pin, steeringcylinder 7 00 Pin, steeringarm Machine bushing -/ OD x -/ inch ID x gauge thick Pin lock Washer / medium lock Capscrew /-8 x / inch longhex head grade Thrust bearing 0 Bearing 0 Bearingspacer 00 Tie rod 9000 Tie rod end Machine bushing -/ inch OD x inch ID x gauge thick Pin, tie rod 9 0 Roll pin / inch diameter x -/ inch long Spacer 000 Lock pin 7000 Grease fitting/8 NPT straight 9809 Washer / medium flat -0 TB through 0-0

17 Steering AWM00 TB through 0-0 -

18 Drive, front axle 0007 Drive motor with brake - (see page -0 for parts breakdown) 0 Capscrew /8- x -/ inch longsocket head 9879 Washer /8 medium lock 709 O-ring 9000 Bearing, self aligning 0099 Capscrew special /8- self locking Washer /8 hard flat ASTM-F Nut /8 hex jam 9 0 Nut /8- self locking 0 07 Wheel stud 07 Wheel stud wedge 008 Gear hub (see page -7 for Auburn gear hub parts breakdown) (see page -78 for Fairfield gear hub parts breakdown) 007 Tire and wheel, foam filled x. ply Wheel nut - TB through 0-0

19 Drive, front axle Note: Do not mix tire brands or sizes on any one machine AWM00 TB through 0-0 -

20 Drive, rear axle wheel drive 0007 Drive motor with brake - (see page -0 for parts breakdown) 0 Capscrew /8- x -/ inch longsocket head 9879 Washer /8 medium lock 709 O-ring 0099 Capscrew special /8- self locking 09 Washer /8 hard flat ASTM-F Nut /8 hex jam Gear hub (see page -7 for Auburn gear hub parts breakdown) (see page -78 for Fairfield gear hub parts breakdown) Tire and wheel, foam filled x. ply Wheel nut - TB through 0-0

21 Drive, rear axle wheel drive Note: Do not mix tire brands or sizes on any one machine AWM00 TB through 0-0 -

22 Hub and wheel, rear axle wheel drive 7000 Grease seal 000 Inner bearingcone Wheel bolt Hub - (includes wheel bolt item ) 000 Outer bearingcup 000 Inner bearingcup Outer bearingcone 8 00 Key washer 9 00 Spindle nut 0 0 Cotter pin /8 inch diameter x -/ inch long Hub cap Gasket, hub cap Washer / medium lock Capscrew /-0 x / inch longhex head grade 007 Tire and wheel, foam filled x. ply Wheel nut - TB through 0-0

23 Hub and wheel, rear axle wheel drive Note: Do not mix tire brands or sizes on any one machine AWM00 TB through

24 Lift and swing 099 Centerpost and fittings - (see page -0 for parts breakdown) Key 0070 Adapter plate, centerpost 9000 Retainingring 9879 Washer /8 medium lock 00 Capscrew /8- self locking Swingdrive - (see page -0 for parts breakdown) 8 00 Mount plate - (required for Fairfield swingdrive only) Air vent Capscrew /8- drilled head Pin lock 009 / inch hydraulic tube 070 Washer / hard flat ASTM-F 000 Capscrew /-0 self lockingsocket head 009 Adjustment ring, Fairfield swing drive 0078 Adjustment ring, Gear Products swing drive 989 Nut /8 hex jam 7 00 Adjustment bolt Lift cylinder - (see hydraulics section for parts breakdown) 9 00 Pin, lift cylinder base end to turntable 0 00 Pin lock 007 Pin, base boom to lift cylinder rod end 00 Pin, master level cylinder rod end Capscrew /-8 drilled head inch diameter stainless steel safety lockwire - (sold in one pound can) Cylinder, master level - (see hydraulics section for parts breakdown) 0070 Pin, master level cylinder base end to turntable Reducer bushing -8 TB through 0-0

25 Lift and swing AWM007 TB through

26 Swing drive 0087 Swingdrive 0080 Swingdrive, Fairfield - (see page -80 for parts breakdown) Swingdrive, Gear Products - (see page -8 for parts breakdown) 0098 Swingdrive brake - (see page -8 for parts breakdown) Motor, swingdrive Seal repair kit, TRW motor 8007 Seal repair kit, White motor 00 Motion control valve, turntable swing- (see page -7 for parts breakdown) 07 Tube and fitting 08 Elbow Capscrew /- x -/ inch longsocket head 8 0 Washer / split ringlock 9 0 Capscrew /-8 x -/ inch longhex head grade 0 0 Washer / medium lock plated Gasket, swingdrive motor -0 TB through 0-0

27 Swing drive TOP VIEW AW0087 TB through 0-0 -

28 Fuel tank Fuel tank, 0 gallon capacity - (includes cap and fuel gauge, item ) Replacement cap, fuel tank 008 Fuel tank support 9709 Capscrew /8- x / inch longhex head grade Washer /8 medium lock 009 Fuel tank spacer Fuel gauge - (includes gauge lens) 8800 Replacement gauge lens Capscrew /8- x inch longhex head grade Nut /8- hex Capscrew /-0 x / inch longhex head grade Fuel tank strap Washer / medium lock 9809 Nut /-0 hex 00 Nut /8- self locking Capscrew /8- x -/ inch longhex head grade 770 Pipe plug/ NPT square head AWM008 - TB through 0-0

29 Hydraulic oil reservoir mounting 00 Hydraulic oil reservoir - (see page - for parts breakdown) Liquid level gauge with thermometer 00 Mount strap, hydraulic oil reservoir Capscrew /-0 x / inch longhex head grade Washer / medium lock 9809 Nut /-0 hex Pipe plug/ NPT square head 8 00 Support, hydraulic oil reservoir Capscrew /8- x / inch longhex head grade Washer /8 medium lock Capscrew /8- x inch longhex head grade 9809 Nut /8- hex 00 Nut /8- self locking 9709 Capscrew /8- x inch longhex head grade 00 Spacer, hydraulic oil reservoir AWM009 TB through 0-0 -

30 Booms, base end 0897 Booms and hose carrier - (see page -7 for parts breakdown) 008 Pin, base boom to turntable 000 Nut /-0 self locking 0900 Hose clamp Pin, link to turntable 00 Pin lock Pin lock inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew /-8 drilled head Washer / medium lock 008 Capscrew /8- drilled head 9879 Washer /8 medium lock 090 Clamp 0900 Clamp Clamp Capscrew /-0 x / inch longhex head grade Washer / medium flat Washer / medium lock Capscrew /8- x / inch longhex head grade Washer /8 medium flat 9879 Washer /8 medium lock - TB through 0-0

31 AWM000 DWG. AWM000 Booms, base end Snorkel model TB 80 Page-

32 SECTION C-C 9 0 A B B A 9 SECTION A-A SECTION B-B C C 7 AW0897 Booms and hose carrier Page- Snorkel model TB 80

33 Booms and hose carrier 0897 Booms and hose carrier 089 Booms - (see page -9 for parts breakdown) 09 Hose carrier - (see page -7 for parts breakdown) 9709 Capscrew /8- x / inch longhex head grade 0070 Clevis pin 00 Hairpin clip pin Capscrew /- x -/ inch longhex head grade Nut /- self locking Washer / medium flat Capscrew /8- x inch longhex head grade Washer /8 medium flat 9709 Capscrew /-8 x inch longhex head grade Washer / medium lock 0079 Guide bar 9809 Washer / medium flat 00 Spacer 008 Spacer Slide pad 8 08 Capscrew /8- x inch longhex head grade 9 00 Nut /8- self locking Capscrew /8- x inch longhex head grade 9879 Washer /8 medium lock 9789 Capscrew /8- x -/ inch longsocket flat head Pin lock 000 Pin joint plate 007 Tube bracket 0907 Clamp Support tube Mountinglug Tube clamp, upper TB through

34

35 Booms 089 Booms, complete 0089 Base boom 000 Intermediate boom 00 Tip boom 008 Extension cylinder - (see hydraulics section for parts breakdown) 0078 Cylinder, slave level - (see hydraulics section for parts breakdown) 00 Pin, slave level cylinder to tip boom Pin lock inch diameter stainless steel safety lockwire - (sold in one pound can) Pad plate Slide pad 0090 Slide pad spacer Slide pad shim,.00 inch thick 0078 Slide pad mount Pad plate Slide pad spacer 007 Conduit 7 00 Wire rope anchor Wire rope, retract Slide pad Cable support, left hand Slide pad 0090 Pin, cylinder anchor 009 Cylinder anchor 0070 Pin, cable retainer 007 Pin, retract sheave 00 Bearing Cotter pin /8 inch diameter x inch long Shim Cable sheave 0 0 Sheave cage 0888 Boom switch, drive speed - (see page - for parts breakdown) 007 Guard, boom switch 0079 Spacer, /8 inch thick 0079 Spacer, -/ inch thick 080 / inch hydraulic hose Clamp Cable support, right hand / inch hydraulic hose Boom switch, lift/swingspeed - (see page - for parts breakdown) Clamp 008 Bearing 0 Capscrew /-0 x inch longsocket flat head 000 Nut /-0 self locking Capscrew /-8 drilled head 9709 Capscrew /-8 x inch longhex head grade 9709 Capscrew /-8 x -/ inch longhex head grade 7 00 Nut /-8 self locking Washer / medium lock Washer / medium flat Capscrew /8- x /8 inch longsocket flat head 979 Capscrew /8- x / inch longsocket flat head Capscrew /8- x -/ inch longsocket flat head 0 Capscrew /8- x -/ inch longsocket flat head 0078 Slide pad Parts list continued on next page TB through

36 Booms 080 Capscrew /8- x -/ inch longsocket flat head 0 Anchor bolt Capscrew /8- x -/ inch longsocket flat head 8 08 Capscrew /8- x -/ inch longsocket flat head Capscrew /8- x /8 inch longhex head grade Capscrew /8- x / inch longhex head grade Capscrew /8- x inch longhex head grade 07 Cable retainer 9789 Capscrew /8- x -/ inch longhex head grade 00 0 Nut /8- self locking 0078 Slide pad spacer, / inch thick 9879 Washer /8 medium lock Washer /8 medium flat Washer /8 medium flat 9 00 Nut /8- self locking Spacer 7 09 Machine screw #0- x inch longtruss head Washer #0 medium flat Nut #0- hex Nut /-0 hex jam Washer / hard flat ASTM-F Bulkhead locknut Bulkhead straight thread 90 elbow Washer / medium lock / inch hydraulic hose Capscrew /-0 x / inch longhex head grade Slide pad Slide pad Slide pad shim,.00 inch thick Spacer Slide pad Spacer Slide pad shim,.090 inch thick Slide pad shim,.090 inch thick Bearing Washer 7/8 flat ASTM-F 9 08 Nut 7/8-9 hex jam Spacer Spacer 9 00 Conduit coupler / inch Connector Slide pad spacer, /8 inch thick Slide pad Slide pad shim,.00 inch thick Slide pad shim,.090 inch thick Threaded insert /8- thread Bearing 0 0 Cable guide 0 0 Complete slide pad kit - (kit includes all boom slide pads and mountinghardware) -0 TB through 0-0

37 Torque-7ftlbs Torque-00ftlbs AW089- DWG Booms sheet Snorkel model TB 80 Page-

38 Page- Booms sheet Snorkel model TB 80 DWG AW089-

39

40 Extension cylinder 008 Extension cylinder 08 Support bracket, base end 00 Cylinder, extension - (see hydraulics section for parts breakdown) 007 Support bracket, rod end Capscrew /- x inch longhex head grade 08 Washer / hard flat ASTM-F 009 Nut /- self locking Capscrew /- x -/ inch longsocket flat head Sheave, extend cable 9 00 Wire rope, extend 0 00 Pin, extend sheave Pin lock Capscrew /-8 drilled head 000 Anchor bolt inch diameter stainless steel safety lockwire - (sold in one pound can) Plate, slide pad mounting 008 Bearing Slide pad 8 0 Bearing 9 0 Thrust washer 0 00 Link 0070 Slide pad 007 Slide pad shim,.0 inch thick Capscrew /8- x / inch longsocket flat head Slide pad Slide pad shim,.00 inch thick 0077 Slide pad shim,.0 inch thick Capscrew /8- x -/ inch longsocket flat head Nut /8- self locking Link pin Straight thread adapter 0700 Swivel nut 90 elbow - TB through 0-0

41 AW008 DWG. 008 Extension cylinder Snorkel model TB 80 Page-

42 AW09 Hose carrier Page- Snorkel model TB 80 DWG. 09

43 Hose carrier 09 Hose carrier, complete 000 Hose carrier 007 Carrier tube Wire harness, control wire #, 8 gauge/ conductor x 00 feet long - (terminals not included) 097 Replacement terminal 0000 Wire harness, power wire, gauge/8 conductor x 00 feet long - (terminals not included) 08 Replacement terminal 009 / inch hydraulic hose - (levelinghoses) 097 / inch hydraulic hose - (rotation hoses) Slide pad Capscrew /8- x -/ inch longsocket flat head Nut /8- self locking Washer /8 medium flat Capscrew /8- x -/ inch longsocket flat head 008 Pin 9889 Cotter pin /8 inch diameter x / inch long 008 Slide pad 08 Capscrew /8- x -/ inch longsocket flat head 0000 Wire harness, control wire #, 8 gauge/9 conductor x 00 feet long - (terminals not included) 097 Replacement terminal Slide pad Slide pad Spacer Capscrew /8- x 8 inch longhex head grade Plastic track link 087 Capscrew /- x 8 inch longhex head grade 989 Washer / medium flat 009 Nut /- self locking 000 Slide pad 9709 Capscrew /8- x -/ inch longhex head grade Anchor plate, bottom TB through

44 Platform mounting Platform - (consult factory) 007 Platform rotator - (see page - for parts breakdown) Platform gate - (see page -0 for proper platform gate) 0070 Pin, slave level cylinder to platform 0070 Pin, platform to tip boom Pin lock Pin lock Washer / medium lock Capscrew /-8 drilled head inch diameter stainless steel safety lockwire - (sold in one pound can) 009 Nut /- self locking Washer / medium flat Capscrew /- x inch longhex head grade Capscrew /- x -/ inch longhex head grade Cover, platform rotator 0070 Bearingspacer 7 08 Bearing -8 TB through 0-0

45 Platform mounting AW007 TB through

46 Platform gate Gravity gate for ft and 8 ft steel platforms 0079 Gravity gate, steel platform 0009 Roller, steel gravity gate 0079 Roller spacer, steel gravity gate 9709 Capscrew /8- x -/ inch longhex head grade 00 Nut /8- self locking Gravitygateforftand8ftaluminumplatforms 0778 Gravity gate service kit - (kit includes items through 0) 077 Gravity gate, aluminum platform 7 08 Roller, aluminum gravity gate 8 08 Roller spacer, aluminum gravity gate Capscrew /- x inch longhex head grade Nut /- self locking Swinging gate for ft and 8 ft steel platforms 0078 Swinging gate, steel platform 07 Pin, gate hinge Cotter pin /8 inch diameter x inch long 989 Washer / medium flat Spring, torsion 7000 Bearing Knob, gate hinge pin Swinging gate for ft and 8 ft aluminum platforms Swinging gate, aluminum platform 9 07 Pin, gate hinge 0 00 Roll pin /8 inch diameter x inch long Spring, torsion 7000 Bearing 700 Knob, gate hinge pin 07 Latch stop Capscrew /-0 x /8 inch longhex head grade 989 Nut sert / Washer / medium lock Washer / medium flat Door latch Full height swinging gate for 8 ft steel platforms Full height swinging gate, steel platform 07 Pin, gate hinge Cotter pin /8 inch diameter x inch long 989 Washer / medium flat Spring, torsion 7000 Bearing 700 Knob, gate hinge pin Door latch Nut sert / Capscrew /-0 x /8 inch longhex head grade Washer / medium lock 9809 Washer / medium flat 087 Latch stop -0 TB through 0-0

47 Platform gate Gravity gate, steel platform Gravity gate, aluminum platform Swinging gate, steel platform 9 Gate pin Rear view 9 Door latch rear view Swinging gate, aluminum platform Rear view Door latch rear view Full height swinging gate, steel platform AWM0007 TB through 0-0 -

48 Platform rotator 007 Platform rotator 007 Pylon, platform rotator - (requires 007 collar) Key 007 Collar 007 Thrust bearing 08 Bearing 007 Bearingspacer Mountingframe, platform rotator Capscrew /- x -/ inch longhex head grade Capscrew /- x -/ inch longhex head grade Washer / medium lock Torque plate, platform rotator Valve spacer 008 Dual holdingvalve, platform rotation - (see page -70 for parts breakdown) 989 Washer / medium flat Washer / medium lock 9709 Capscrew /-8 x -/ inch longhex head grade O-ring- (used on Helac rotator only) 708 O-ring- (used on Parker rotator only) Platform rotator, Helac - see page -77 for parts breakdown 0077 Platform rotator, Parker - see page -78 for parts breakdown) Pin lock Capscrew /-8 drilled head inch diameter stainless steel safety lockwire - (sold in one pound can) Cover plate, platform rotator 707 O-ring- (used on Helac rotator only) 708 O-ring- (used on Parker rotator only) 9809 Nut /- hex jam - TB through 0-0

49 Platform rotator AW007 TB through 0-0 -

50 Engine and mounting, Continental TM-7 00 Engine, Continental TM-7 - (see page -7 for parts breakdown) 70 Radiator - (does not include radiator cap) 080 Radiator support bracket 080 Angle, radiator 708 Drain cock 09 Motor mount, front Engine mount Engine mount washer Radiator cushion Washer 70 Radiator hose Radiator hose 0808 Mount plate, overflow reservoir 707 Overflow reservoir Replacement reservoir cap 09 Capscrew /8- x -/ inch longhex head grade 00 Nut /8- self locking Capscrew /8- x -/ inch longhex head grade Washer /8 medium flat 9 00 Nut /8- self locking Capscrew /- x inch longhex head grade 9879 Washer / medium lock Washer / medium flat 078 Washer /8 medium flat 008 Capscrew /-0 x inch longhex head grade 9809 Washer / medium flat 000 Nut /-0 self locking Clamp Radiator overflow hose / inch diameter x 0 inch long Capscrew /-8 x / inch longhex head grade Washer / medium lock Capscrew /- x -/ inch longhex head grade 009 Nut /- self locking 70 Fuel filter Street 90 elbow, brass 000 Clamp 000 Fuel hose / inch diameter x 0 inch long Pipe plug/ NPT square head Fitting, straight barbed inch diameter hydraulic hose Suction hose -/ inch diameter 088 Clamp, suction hose - TB through 0-0

51 8 TO FUEL FILTER 7 FUEL TANK FUEL PUMP DRAIN IN SENSE PUMP OUT 9 TO HYD. OIL TANK TO PRESSURE MANIFOLD 9 VIEW A-A 0 A A 7 8 AW09 DWG. 09 Engine and mounting Continental TM-7 Snorkel model TB 80 Page-

52 SECTION A-A A 7 A Page- Engine Continental TM-7 Snorkel model TB 80 DWG AW00

53 Engine, Continental TM-7 00 Engine, Continental TM Hydraulic pump - (see page -7 for parts breakdown) 709 Flexible coupling 008 Engine adapter 00 Motor mount 000 Motor mount 00 Motor mount Capscrew metric M-.00 x 0mm longhex head inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew /8- x inch longhex head grade Air intake hose 008 Tube 000 Clamp 0 Mount angle 009 Mountingbracket 000 Solenoid 0088 Solenoid 7 0 Capscrew /- self lockingdrilled head 8 0 Bracket Solenoid Stud, jump size 000 Swivel, in-line 9809 Nut /-8 hex 009 Coupler nut 08 Rod 08 Throttle rod 9000 Rod end Capscrew /-0 x inch longhex head grade Nut /-0 self locking Bearing, self aligning Clevis pin 0009 Switch, oil pressure 0900 Pipe elbow /8 NPT Capscrew /8- x / inch longhex head grade 9879 Washer /8 medium lock 9709 Capscrew /8- x inch longhex head grade Jumper wire 7 00 Return spring 8 09 Throttle arm 9 0 Control rod Engine, Continental TM Capscrew /8- x -/ inch longhex head grade Washer / medium flat 07 Capscrew metric M8-. x mm longhex head 08 Washer metric M8 lock 08 Washer / hard flat ASTM-F TB through

54 Engine and mounting, Cummins B 0 Engine, Cummins B - (see page - for parts breakdown) 707 Engine mount Engine mount washer Angle, radiator mounting Angle, radiator mounting 080 Bracket, radiator support Radiator cap - PSI 8 70 Radiator hose, upper 9 70 Radiator hose, lower Clamp 000 Clamp 0808 Mount plate, overflow reservoir 707 Overflow reservoir Replacement reservoir cap 000 Radiator overflow hose / inch diameter x 7 inch long 7080 Radiator cushion 707 Radiator 7 Drain cock - (included with radiator - not sold separately) Washer, snubbing Fitting, straight barbed Vacuum fitting 7700 Reducer bushing 000 Fuel hose / inch diameter x 08 inch long 0077 / inch hydraulic hose 008 Clamp 09 Capscrew /8- x -/ inch longhex head grade 00 Nut /8- self locking 7 09 Washer /8 hard flat ASTM-F Capscrew /- x inch longhex head grade Washer / medium lock 0 08 Washer / hard flat ASTM-F 9709 Capscrew /-8 x / inch longhex head grade Washer / medium lock 989 Washer / medium flat Capscrew /-0 x inch longhex head grade 000 Nut /-0 self locking 9809 Washer / medium flat Capscrew /8- x -/ inch longhex head grade Washer /8 medium flat 9 00 Nut /8- self locking inch diameter hydraulic hose 088 Suction hose -/ inch diameter 088 Clamp, suction hose -8 TB through 0-0

55 DRAIN SENSE FUEL TANK IN OUT VIEW A-A NEAR SIDE FAR SIDE TO HYD. OIL TANK PUMP TO PRESSURE MANIFOLD VIEW B-B 0 A A B B 7 9 AW0 7 DWG. 0 Engine and mounting Cummins B Snorkel model TB 80 Page-9

56 Page Engine Cummins B Snorkel model TB 80 DWG NEAR SIDE FAR SIDE AW0

57 Engine, Cummins B 0 Engine, Cummins B 77 Engine, Cummins B 078 Hydraulic pump - (see page -7 for parts breakdown) 0779 Motor mount, rear 078 Motor mount, front left hand 0780 Motor mount, front right hand Plate, engine adapter Flexible coupling Street 90 elbow, /8 NPT Street elbow, /8 NPT Switch, oil pressure 09 Capscrew metric M-.7 x mm longhex head 0 8 Washer metric M lock 0 Capscrew metric M-.7 x 0mm longhex head 0 Capscrew metric M8-. x mm longhex head 0 Washer metric M8 lock 09 Capscrew metric M0-. x 0mm longhex head Capscrew metric M0-. x mm longhex head 8 0 Washer metric M0 lock Clamp Capscrew /8- x -/8 inch longhex head grade 0 Capscrew /- self lockingdrilled head 08 Washer / hard flat ASTM-F 090 Clamp Capscrew metric M0-. x mm longhex head 0808 Exhaust tube 70 Gasket 7 70 Muffler Clamp inch diameter stainless steel safety lockwire - (sold in one pound can) 0 0 Washer metric M0 flat 087 Exhaust support 089 Exhaust support strap 9899 Washer /8 medium flat 00 Nut /8- self locking 0887 Fuel filter bracket 0080 Actuator Actuator mount bracket 8 70 Mountingblock 9 09 Throttle lever Rod end 097 Nut /8- hex jam Shoulder bolt /8- x /8 inch long 007 Washer /8 curved spring 0 Washer metric M lock 098 Capscrew metric M-.0 x 0mm longhex head Capscrew /8- x -/ inch longhex head grade Washer metric M flat Capscrew /-0 x -/ inch longhex head grade Nut /-0 self locking Washer / medium flat Capscrew metric M0 TB through 0-0 -

58 Engine and mounting, Deutz FL-0F 09 Engine, Deutz FL-0F - (see page - for parts breakdown) 070 Mount bracket, right hand front 07 Mount bracket, left hand front Engine mount washer 700 Engine mount 708 Fuel filter / inch diameter fuel return hose Fuel hose / inch diameter x 0 inch long 9 00 Male adapter Fitting, straight barbed 09 Washer /8 hard flat ASTM-F 008 Clamp 0 Nut /8- self locking 08 Washer / hard flat ASTM-F Nut /- self locking 09 Capscrew /8- x -/ inch hex head grade Capscrew /- x -/ inch longhex head grade Capscrew /- x inch longhex head grade Clamp Clamp 08 Capscrew metric M8-. x mm longhex head 0 Washer metic M8 lock 088 Clamp, suction hose 0099 inch diameter hydraulic hose 08 Suction hose -/ inch diameter - TB through 0-0

59 DRAIN SENSE IN OUT DETAIL "A" TYP INSTALLATION PLACES TO HYD. OIL TANK PUMP TO PRESS MANIFOLD FUEL TANK 9 VIEW B-B B 0 B 8 A 7 AW07 DWG. 07 Engine and mounting Deutz FL-0F diesel Snorkel model TB 80 Page-

60 THROTTLE LEVER, REF 0 7 ACTUATOR BRACKET,REF (INCL. WITH ITEM 9) VIEW B-B 8 INCLUDED WITH ITEM 9 VIEW C-C SECTION A-A 8 7 C C 8 9 A B A B 8 THROTTLE LEVER,REF NEAR SIDE AW09 Page- Engine Deutz FL-0F Snorkel model TB 80 DWG. 09 FAR SIDE

61 Engine, Deutz FL-0F 09 Engine, Deutz FL-0F 078 Hydraulic pump - (see page -7 for parts breakdown) 008 Motor mount, rear 0089 Motor mount, front right hand 008 Motor mount, front left hand 709 Flexible coupling Plate, engine coupling Actuator kit 9 70 Mount kit, Addco actuator - (includes spring- item ) 0 0 Washer metric M lock 007 Capscrew metric M-.00 x 0mm longhex head drilled 9899 Washer /8 medium flat 9879 Washer / medium lock 0 8 Washer metric M0 lock Washer metric M lock 0 Capscrew metric M0-. x 0mm longhex head Capscrew metric M-.00 x 0mm longhex head drilled Capscrew metric M0-. x 8mm longhex head 9 08 Washer / hard flat ASTM-F inch diameter stainless steel safety lockwire - (sold in one pound can) 0 Capscrew /- self lockingdrilled head 800 Spring- (included with mount kit) 08 Capscrew metric M8-. x mm longhex head 0 Washer metric M8 lock 090 Capscrew metric M-. x 8mm longhex head 08 Capscrew metric M-.0 x mm longhex head Nut metric M-.0 hex TB through 0-0 -

62 Engine and mounting, Ford LRG- 08 Engine, Ford LRG- - (see page -9 for parts breakdown) 70 Radiator - (does not include radiator cap) 080 Bracket, radiator support Angle, radiator 7080 Radiator cushion Washer 7 70 Radiator hose, lower Radiator hose, upper Clamp Engine mount Engine mount washer 0808 Mount plate, overflow reservoir 707 Overflow reservoir Replacement reservoir cap 000 Radiator overflow hose / inch diameter x 0 inch long Capscrew /- x -/ inch longhex head grade 009 Nut /- self locking Clamp Fuel hose / inch diameter x 0 inch long Pipe plug/ NPT square head Fitting, straight barbed Drain cock - (included with engine) 9709 Capscrew /-8 x / inch longhex head grade Washer / medium lock 9709 Capscrew /-8 x inch longhex head grade 989 Washer / medium flat 9879 Washer / medium lock 7 09 Capscrew /8- x -/ inch longhex head grade 8 09 Washer /8 hard flat ASTM-F 9 00 Nut /8- self locking Capscrew /-0 x inch longhex head grade 000 Nut /-0 self locking 9809 Washer / medium flat 008 Motor mount, front 989 Washer / medium flat 709 Radiator cap - psi 9709 Capscrew /8- x -/ inch longhex head grade Washer /8 medium flat 8 00 Nut /8- self locking Clamp Washer / medium lock Capscrew /-0 x / inch longhex head grade / inch hydraulic hose 0088 Electric fuel pump - (see page -7 for parts breakdown) - TB through 0-0

63 TO ELECTRIC FUEL PUMP FUEL TANK TY-RAP TO WATER HOSE DRAIN TO FUEL TANK AW0000 DWG Engine mounting Ford LRG- Snorkel model TB 80 Page-7

64 B B PUMP SUB ASSY NOT SHOWN IN TRUE ROTATION 9 CRANK SENSOR PLUG (NEXT TO CRANK PULLEY) LOCTITE THREADS Page-8 Engine Ford LRG- Snorkel model TB 80 DWG. 08 SECTION B-B FRONT VIEW OF ENGINE AW08

65 Engine, Ford LRG- 08 Engine, Ford LRG Engine, Ford LRG- gasoline 078 Hydraulic pump - (see page -7 for parts breakdown) 088 Motor mount, right hand 089 Motor mount, left hand Engine adapter, Ford engine 08 Exhaust bracket, lower 7 70 Muffler 8 08 Exhaust pipe Exhaust flange, LRG Ford 0 Exhaust gasket - (included with engine, item ) 08 Exhaust bracket, upper 00 Exhaust clamp 0900 Clamp 0 Capscrew metric M0-. x 70mm longhex head 0 Washer metric M0 lock Capscrew metric M0-. x mm longhex head Switch, oil pressure 8 07 Capscrew metric M8-. x mm longhex head Flexible coupling 0 0 Washer metric M8 lock Capscrew /- x -/ inch longhex head grade 08 Washer / hard flat ASTM-F 9899 Washer /8 medium flat Capscrew /8- x -/ inch longhex head grade Washer /8 medium lock 989 Washer / medium flat 7 00 Nut /8- self locking Capscrew /-0 x / inch longhex head grade Washer / medium flat Nut /-0 self locking 0900 Clamp 089 Wire harness, alternator 008 Bracket, spark module mount 709 Spark module - (included with engine, item ) 00 Machine screw #0- x inch longtruss head 00 Nut #0- self locking Vacuum switch - (included with engine, item ) 8000 Replacement switch Vacuum fitting/8 NPT brass straight Vacuum hose, / inch diameter x 8 inch long Clamp 0 Machine screw #0- x inch longtruss head 008 Nut #0- self locking 0887 Wire harness, crank sensor TB through

66 Engine and mounting, Ford LRG- 008 Engine, Ford LRG- - (see page - for parts breakdown) 7077 Radiator 080 Bracket, radiator support Angle, radiator 7080 Radiator cushion Washer 7 70 Radiator hose, lower Radiator hose, upper Clamp Engine mount Engine mount washer 0808 Mount plate, overflow reservoir 707 Overflow reservoir Replacement reservoir cap 000 Radiator overflow hose / inch diameter x 0 inch long Capscrew /- x -/ inch longhex head grade 009 Nut /- self locking Clamp Fuel hose / inch diameter x 0 inch long Fitting, straight Fitting, straight barbed Drain cock - (included with engine) 9709 Capscrew /-8 x / inch longhex head grade Washer / medium lock Capscrew /- x inch longhex head grade 989 Washer / medium flat 9879 Washer / medium lock 7 09 Capscrew /8- x -/ inch longhex head grade 8 09 Washer /8 hard flat ASTM-F Nut /8- self locking Capscrew /-0 x inch longhex head grade 000 Nut /-0 self locking Washer / medium flat 09 Motor mount, front 989 Washer / medium flat 709 Radiator cap - psi 9709 Capscrew /8- x -/ inch longhex head grade Washer /8 medium flat 8 00 Nut /8- self locking Decal, engine control module Capscrew /-0 x / inch longhex head grade Washer / medium lock 07 Motor mount, rear 9709 Capscrew /-8 x -/ inch longhex head grade Washer /8 medium flat Capscrew /-0 x -/ inch longhex head grade 009 Bracket, ECM mounting Switch, toggle Engine control module - (included with engine, item ) Fuel line connector - (included with engine, item ) Fuel line connector - (included with engine, item ) 7080 Fuel line connector - (included with engine, item ) 708 Pressure regulator - (included with engine, item ) 708 Fuel pump - (included with engine, item ) 708 Fuel filter - (included with engine, item ) 708 High pressure hose - (included with engine, item ) 708 Pressure regulator clamp - (included with engine, item ) High pressure fuel clamp - (included with engine, item ) Indicator lamp -0 TB through 0-0

67 AW009 DWG. 009 Engine and mounting Ford LRG- Snorkel model TB 80 Page-

68 To ground Pump assembly not shown in true view C NC NO From Ford harness Oil pressure switch 0 Section A-A A A 8 AW0088 Page- Engine Ford LRG- Snorkel model TB 80 DWG. 0088

69 Engine, Ford LRG- 008 Engine, Ford LRG- 700 Engine, Ford LRG- gasoline 078 Hydraulic pump - (see page -7 for parts breakdown) 088 Motor mount, right hand 089 Motor mount, left hand Engine adapter, Ford engine 08 Exhaust bracket, lower 7 70 Muffler 8 08 Exhaust pipe Exhaust flange, LRG Ford 0 Exhaust gasket - (included with engine, item ) 08 Exhaust bracket, upper 00 Exhaust clamp 7700 Reducer 0 Capscrew metric M0-. x 70mm longhex head 0 Washer metric M0 lock Capscrew metric M0-. x mm longhex head Switch, oil pressure 8 07 Capscrew metric M8-. x mm longhex head Flexible coupling 0 0 Washer metric M8 lock 0 Capscrew /- self lockingdrilled head 08 Washer / hard flat ASTM-F 9899 Washer /8 medium flat Capscrew /8- x -/ inch longhex head grade 9879 Washer /8 medium lock 989 Washer / medium flat 7 00 Nut /8- self locking 8 Hego sensor - (included with engine) Spacer, inch Spacer, inch 0900 Clamp 089 Wire harness, alternator 98 Capscrew metric M8-. x 0mm longhex head 98 Capscrew metric M8-. x 0mm longhex head 00 Machine screw #0- x -/ inch longtruss head 008 Engine harness cover plate Connector bracket, pin Machine screw #0- x / inch longtruss head Jumper wire 0 0 Terminal #8 stud insulated /8 wire 00 Nut #0- self locking 0 Capscrew metric M0-. x 0mm longhex head TB through 0-0 -