Parts Manual. including rotating jib models (from serial number 1931) Refer to inside cover for additional serial number information

Transcription

1 Parts Manual Part No Rev F2 Refer to inside cover for additional serial number information June 2006 including rotating jib models (from serial number 1931)

2 June 2006 Technical Publications Genie Industries has endeavored to deliver the highest degree of accuracy possible. However, continuous improvement of our products is a Genie policy. Therefore, product specifications are subject to change without notice. Readers are encouraged to notify Genie of errors and send in suggestions for improvement. All communications will be carefully considered for future printings of this and all other manuals. Serial Number Information Genie Industries offers the following Parts Manuals for these models: Title Part No. Genie Z-30/20N Parts Manual (before serial number 1931) Contact Us: techsup@genieind.com Copyright 2001 by Genie Industries Rev F April 2005 "Genie" and "Z" are registered trademarks of Genie Industries in the USA and many other countries. Printed on recycled paper Printed in U.S.A. Z-30/20N Part No

3 June 2006 Table of Contents This manual is updated frequently. Each parts figure listed below has a figure number and a revision letter. If a figure is updated with new information, the revision letter or Rev is updated (example: from Rev A to Rev B). Figure Rev Description B Decals If you have a printed manual, you can keep it up to date by downloading new figures from the Genie website. To learn about the benefits Genie ebusiness customers receive, visit the Genie Industries website at and select Parts & Service. Electronic Version Click on the figure description below to view the figure. 100 Decals B Decals (before serial number 6290) B Decals with Words (from serial number 2690 to 8332) A Decals with Words (after serial number 8332) B Decals with Symbols (after serial number 6289) 200 Chassis Components D Steer Axle Linkage, Wheels and Hubs (before serial number 5841) E Steer Axle Linkage, Wheels and Hubs (after serial number 5840) C Battery Charger B Battery Packs (before serial number 5841) C Battery Packs (after serial number 5840) G Non-steer Axle C Electronic Control Module (before serial number 3447) B Electronic Control Module (after serial number 3446) C Power Cable Diagram (before serial number 3447) C Power Cable Diagram (after serial number 3446) 300 Turntable Components C Turntable Rotator B Ground Controls Side (before serial number 3447) C Ground Controls Side (after serial number 3446) B Ground Control Panel D Power Unit Side B Turntable Covers 400 Boom Components E Secondary Boom - View C Secondary Boom - View C Upper Pivot B Primary and Extension Booms B Cable Track C Jib Boom and Platform Rotator This list continues on next page. Part No Z-30/20N

4 June 2006 Table of Contents 500 Rotating Jib Boom Components B Primary Boom Wear Pads (before serial number 6458) A Primary Boom Wear Pads (after serial number 6457) C Primary and Extension Booms D Rotating Jib Boom Assembly 600 Platform Components C Platform B Platform Controls - View 1 (before serial number 4083) B Platform Controls - View 2 (before serial number 4083) B Platform Controls - View 1 (after serial number 4082) B Platform Controls - View 2 (after serial number 4082) B Joystick Controller (before serial number 3447) B Joystick Controller (after serial number 3446) B Rotational Controller 700 Pumps and Manifolds B Steer/Brake Manifold (before serial number 3447) B Function Manifold (before serial number 3447) A Function Manifold (after serial number 3446) B Jib Boom Manifolds 800 Hydraulic Hoses and Fittings B Drive Chassis (before serial number 3447) B Turntable Components (before serial number 3447) C Turntable Components (after serial number 3446) F Boom Components A Hydraulic Hose and Fitting Crossreference 900 Accessories B Flashing Beacon and Descent Alarm B Airline to Platform D Worklight, Pipe Cradle, LVI/BCI, Platform Step and Battery Charge Indicator D Half-height Mesh Platform Option B Platform Overload (after serial number 6290) Z-30/20N Part No

5 June 2006 Recommended Parts Stocking List Required Parts The following parts are required to perform maintenance procedures as outlined in the Genie Z-30/20N Service Manual. Part No. Description Filter Element, 10 Micron Recommended Parts Part No. Description Genie Blue Paint, 1 Gallon 1484 Genie Blue Paint, 12 Ounce Aerosol Genie Gray Paint, 1 Gallon 1268 Genie Gray Paint, 12 Ounce Aerosol Manuals Genie Industries offers the following support documents for these machines: Title Part No. Genie Z-30/20N Operator s Manual, Second Edition Genie Z-30/20N Operator s Manual, Third Edition Genie Z-30/20N Service Manual, First Edition EMI Safety Manual Manual of ResponsibilitiesANSI A Part No Z-30/20N

6 June 2006 How To Order Parts Please be prepared with the following information when ordering replacement parts for your Genie product: Machine model number Machine serial number Genie part number Part description and quantity Purchase order number "Ship to" address Desired method of shipment Name and telephone number of the authorized Genie Distributor in your area Use the Service Parts Fax Order Form on the next page and fax your order to our Parts Department. If you don't know the name of your authorized distributor, or if your area is not currently serviced by an authorized distributor, please call Genie Industries. Machine Information Model Serial Number Date of Purchase Authorized Genie Distributor Phone Number Genie North America Telephone (425) Toll Free (877) in U.S.A. and Canada Fax (425) Genie UK Parts Telephone (44) (0) Parts Fax (44) (0) Genie Australia Parts Telephone (617) Parts Fax (617) Genie France Parts Telephone (33) (0) Parts Fax (33) (0) Genie Germany Parts Telephone (49) (0) Parts Fax (49) (0) Genie Scandinavia Parts Telephone (46) (31) Parts Fax (46) (31) Genie Iberica Parts Telephone (34) (93) Genie Brazil Parts Telephone (55) (114) Parts Fax (55) (114) Genie Japan Parts Telephone (81) (33) Parts Fax (81) (33) Genie China Parts Telephone (86) (215) Parts Fax (86) (215) Z-30/20N Part No

7 June 2006 Please fill out completely Service Parts Fax Order Form Fax to: (425) or Toll Free: International: Date Account Number Your Name Your Fax Number Your Phone Number Bill To Ship To remove this page and make copies Purchase Order Number Ship Via Model(s) Serial No.(s) Optional Equipment Part Number Description Quantity Price remove this page and make copies All back-ordered parts will be shipped when available via the same ship method as the original order unless Noted below: Ship complete order only - No back orders Ship all available parts and contact customer on disposition of back-ordered parts Other (please specify) FOR GENIE INDUSTRIES USE ONLY Order Number Origin Code Comments Date Scheduled Ship Condition Order Total Terms Code Part No Z-30/20N

8 June 2006 Z-30/20N Part No

9 June 2006 Parts Figures Part No Z-30/20N

10 100 Decals June 2006 Figure Rev Description B Decals (before serial number 6290) Shading indicates decal is hidden from view, i.e. under covers Z-30/20N Part No

11 June Decals Decals (before serial number 6290) Rev B Safety and Instructional Decal Kit (includes items 1, 3-6, 8-11, 13-24, 27-31, 35, 38, 47, 49, 51 and 52) Danger - Electrocution Hazard Label - Dexron Danger - Crushing Hazard Notice - Hazardous Materials Notice - Foot Switch Label - No Smoking Label - Power to Platform, 230V AC Caution - Compartment Access Notice - Missing Manuals Warning - Platform Rotate Warning - No Step or Ride Label - Power to Platform, 115V AC Warning - Failure To Read Caution - Component Damage Danger - Tip-over Hazard, Interlock Notice - Power to Charger Notice - Battery Charger Instructions Notice - Battery Connection Diagram Danger - Tip-over, Batteries Danger - Battery/Charger Safety Danger - Safety Rules Danger - Tilt-Alarm Notice - Operating Instructions, Platform Notice - Lug Nuts Platform Control Panel Notice - Max Side Force, 150 lbs / 667 N Notice - Maximum Load, 500 lbs / 227 kg Arrow - Blue Arrow - Yellow Triangle- Blue Triangle - Yellow Label - Travel Alarm Warning - Brakes Release Caution - Collision Hazard Label - Lanyard Anchorage Platform Control Panel Ground Control Panel Notice - Operating Instructions, Ground Label - Power to Charger, 230V AC Notice - Function Enable Label - Power to Charger, 115V AC Air Line to Platform Notice - Max Manual Force, 90 lbs / 400 N Cosmetic - Genie Boom Cosmetic - Genie Z-30/20N Cosmetic - Genie Z-30/20N Label - Circuit Breaker & Status Light Ground Control Panel Platform Control Panel Cosmetic - Genie Z-30/20N RJ Label - Open Label - Chevron Rykon... 1 Part No Z-30/20N

12 100 Decals June 2006 Figure Rev Description B Decals with Words (from serial number 2690 to 8332) Serial Plate or or Shading indicates decal is hidden from view, i.e. under covers or or or Z-30/20N Part No

13 June Decals Decals with Words (from serial number 2690 to 8332) Rev B Safety and Instructional Decal Kit (does not include items 6, 11, 24, 32-38, 40 and 45) Danger - Electrocution Hazard Warning - Crushing Hazard Notice - Hazardous Materials Notice - Foot Switch Label - No Smoking Label - Power to Platform, 230V AC Caution - Compartment Access Notice - Missing Manuals Warning - Platform Rotate Warning - No Step or Ride Label - Power to Platform, 115V AC Warning - Failure To Read Caution - Component Damage Danger - Tip-over Hazard, Interlock Notice - Power to Charger Notice - Battery Charger Instructions Notice - Battery Connection Diagram Danger - Tip-over, Batteries Danger - Battery/Charger Safety Danger - General Safety Danger - Tilt-Alarm Notice - Operating Instructions, Platform Notice - Lug Nuts Notice - Max Side Force, 150 lbs / 667 N Notice - Maximum Load, 500 lbs / 227 kg Arrow - Blue Arrow - Yellow Triangle- Blue Triangle - Yellow Label - Lanyard Anchorage Notice - Operating Instructions, Ground Label - Power to Charger, 230V AC Label - Power to Charger, 115V AC Label - Air Line to Platform Notice - Max Manual Force, 90 lbs / 400 N, Australia Cosmetic - Genie Boom Cosmetic - Genie Z-30/20N Cosmetic - Genie Z-30/20N Label - Circuit Breaker & Status Light Cosmetic - Genie Z-30/20N RJ Platform Control Panel Label - Open Label - Chevron Rykon Ground Control Panel Label - Wheel Load... 4 Part No Z-30/20N

14 100 Decals June 2006 Figure Rev Description A Decals with Words (after serial number 8332) Serial Plate or or Shading indicates decal is hidden from view, i.e. under covers or or or Z-30/20N Part No

15 June Decals Decals with Words (after serial number 8332) Rev A Safety and Instructional Decal Kit (does not include items 6, 11, 24, 28-31, 33-35, 37, 42, 44 and 45) Danger - Electrocution Hazard Warning - Crushing Hazard Notice - Hazardous Materials Notice - Foot Switch Label - No Smoking Label - Power to Platform, 230V AC Caution - Compartment Access Notice - Missing Manuals Warning - Platform Rotate Warning - No Step or Ride Label - Power to Platform, 115V AC Warning - Failure To Read Caution - Component Damage Danger - Tip-over Hazard, Interlock Notice - Power to Charger Notice - Battery Charger Instructions Notice - Battery Connection Diagram Danger - Tip-over, Batteries Danger - Battery/Charger Safety Danger - Tilt-Alarm Notice - Lug Nuts Notice - Maximum Load, 500 lbs / 227 kg Arrow - Blue Arrow - Yellow Triangle- Blue Triangle - Yellow Label - Lanyard Anchorage Label - Power to Charger, 230V AC Label - Power to Charger, 115V AC Label - Air Line to Platform Notice - Max Manual Force, 90 lbs / 400 N, Australia Notice - Operating Instructions, Ground Cosmetic - Genie Boom Cosmetic - Genie Z-30/20N Cosmetic - Genie Z-30/20N Label - Circuit Breaker & Status Light Cosmetic - Genie Z-30/20N RJ Platform Control Panel Label - Open Label - Chevron Rykon Ground Control Panel Label - Wheel Load Danger - General Safety Notice - Max Side Force, 150 lbs / 667 N Notice - Operating Instructions, Platform Relay Panel... 1 Part No Z-30/20N

16 100 Decals June 2006 Figure Rev Description B Decals with Symbols (after serial number 6289) Shading indicates decal is hidden from view, i.e. under covers Z-30/20N Part No

17 June Decals Decals with Symbols (after serial number 6289) Rev B Symbol Decals Kit (does not include items 10-13, 15, 25, 26 and 28) Label - Power to Platform, 230V AC Label - Power to Platform, 115V AC Arrow - Blue Arrow - Yellow Triangle- Blue Triangle - Yellow Label - Lanyard Anchorage Label - Power to Charger, 230V AC Label - Power to Charger, 115V AC Label - Air line to Platform Cosmetic - Genie Boom Cosmetic - Genie Z-30/20N Cosmetic - Genie Z-30/20N Platform Control Panel Cosmetic - Genie Z-30/20N RJ Warning - Crushing Hazard Danger - Battery Safety Label - Operating Instructions Danger - Electrocution Hazard Warning - Platform Rotate Ground Control Panel Danger - Maximum Capacity, 227 kg Danger - Maximum Manual Force, 667 N Danger - Maximum Manual Force, 400 N Label - Circuit Breaker & Status Light Label - Drive Enable Patch Label - Wheel Load Label - Lower, Midrail... 1 Part No Z-30/20N

18 200 Chassis Components June 2006 Figure Rev Description D Steer Axle Linkage, Wheels and Hubs (before serial number 5841) Z-30/20N Part No

19 June Chassis Components Steer Axle Linkage, Wheels and Hubs (before serial number 5841) Rev D Rue Ring, 1 inch Clevis Pin, 1 x 3 inches Steer Cylinder Seal Kit (after serial number 6032) Seal Kit (from serial number 5119 to 6032 and before serial number 2788) Seal Kit (from serial number 4447 to 5118) Seal kit (from serial number 2788 to 4446) Clevis Pin, 1 x 2.5 inches Thrust Washer, 1.5 x 3.5 x inch Bearing, 1.5 x 1.75 x 1.5 inches Bearing, 1.25 x 1 x 1 inch Yoke Assembly with Bearings - Power Unit Side (includes items 6 and 7) Ref. Steer Brake Manifold (refer to 701.1) (obsolete after serial number 3446) Tie Rod Pivot Pin, 3.25 x 1.5 inches Rod End, x 2.25 inches (before serial number 5471) Rod End, x 3.69 inches (after serial number 5470) Screw - HHC, 3 /8-16 x 1 inch, GR Lock Washer, 3 /8 inch Grease Seal Inner Cone Bearing Hub Assembly (includes races and items 15, 16, 20, 23 and 24) Wheel Stud, 5 / Hub Seal and Bearing Kit (includes races and items 15, 16, 23 and 24) Lug Nut, 90, 5 / Tire and Wheel Assembly - Steer End, White, Non-marking Dust Cap Castle Nut, Cotter Pin, x 1.75 inches Spindle Washer, 1 inch Outer Cone Bearing Yoke Assembly with Bearings - Ground Controls Side (includes items 6 and 7) Ground Strap, 12 inches Screw - HHC, 1 /4-20 x 1 inch, GR Flat Washer, 1 /4 inch Flat Washer, 5 /16 inch Nylock Nut, 1 / Cover Assembly with Decals - Steer End Lock Washer, 1 /4 inch Spring Clip, 1 /4-20 Part No Z-30/20N

20 200 Chassis Components June 2006 Figure Rev Description E Steer Axle Linkage, Wheels and Hubs (after serial number 5840) 14 Z-30/20N Part No

21 June Chassis Components Steer Axle Linkage, Wheels and Hubs (after serial number 5840) Rev E Screw - HHC, 1 /4-20 x 1 inch, GR Lock Washer, 1 /4 inch Flat Washer, 1 /4 inch Cover Assembly with Word Decals - Steer End Cover Assembly with Symbol Decals - Steer End Spring Clip, 1 / Rue Ring, 1 inch Clevis Pin, 1 x 3 inches Steer Cylinder Seal Kit (after serial number 6032) Seal Kit (before serial number 6033) Clevis Pin, 1 x 2.5 inches Tie Rod Bearing, 1 x 1.25 x 1 inch Lock Washer, 3 /8 inch Screw - HHC, 3 /8-16 x 1 inch, GR Bearing, 1.5 x 1.75 x 1.5 inches Hub Assembly (includes races and items 16, 19, 23 and 24) Hub Seal and Bearing Kit (includes races and items 16, 19, 23 and 24) Wheel Stud, 5 / Outer Cone Bearing Spindle Washer, 1 inch Castle Nut, Dust Cap Tire and Wheel Assembly - Steer End, White, Non-marking Lug Nut, 90, 5 / Cotter Pin, x 1.75 inches Inner Cone Bearing Grease Seal Yoke Assembly with Bearings - Ground Controls Side (includes items 11 and 14) Yoke Assembly with Bearings - Power Unit Side (includes items 11 and 14) Thrust Washer, 1.51 x 3.5 x inch Nylock Nut, 1 / Pivot Pin, 3.25 x 1.5 inches Ground Strap, 12 inches Flat Washer, 5 /16 inch Rod End, x 3.69 inches... 4 Part No Z-30/20N

22 200 Chassis Components June 2006 Figure Rev Description C Battery Charger Z-30/20N Part No

23 June Chassis Components Battery Charger Rev C Battery Charger, 115V AC / 60hz Battery Charger, V AC / V AC, 50hz Battery Charger, V AC / V AC, 60hz Battery Charger, V AC / 60hz Battery Charger, 110V AC / 60hz EE Rated Electronic Timer Assembly... 1 (for Genie part no ) Electronic Timer Relay (for Genie part no ) Electronic Timer Assembly (for Genie part no , and 54797) Electronic Timer Relay (for Genie part no ) Fuse Assembly Capacitor, 6 MFD, 660V AC Charger Cover Screw, x 0.5 inch Nylock Nut, Flat Washer, Plated, # Screw, x Heat Sink with Diodes Transformer (for Genie part no and 54797) Transformer (for Genie part no ) Transformer (for Genie part no ) Rivet, 0.25 x 0.5 inch Riveting Washer Screw - HHC, 1 /4-20 x 1 inch, GR Lock Washer, 1 /4 inch Flat Washer, 1 /4 inch Spring Clip, 1 / Battery Charger Mount Screw - HHC, 1 /4-20 x 2.75 inches, GR 5 (before serial number 3369) Nylock Nut, 1 /4-20 (before serial number 3369) Ammeter Squeeze Connector, 1/2 inch NPT Electric Locknut, 1 /2 inch Bracket - Ammeter Mount... 1 (before serial number 3369) (incorporated into chassis after serial number 3368) Screw - PHMS, #7 x inch Lock Washer, # Screw - PHMS, #8 x inch Part No Z-30/20N

24 200 Chassis Components June 2006 Figure Rev Description B Battery Packs (before serial number 5841) Z-30/20N Part No

25 June Chassis Components Battery Packs (before serial number 5841) Rev B Battery Pack Lid with Decals Cable Assembly Shoulder Thumb Screw, /8-16 x 1 inch Spring Clip, 3 / Screw - HHC, 1 /4-20 x 0.75 inch, GR Lock Washer, 1 /4 inch Screw, 5 /16-18 x 1 inch Flanged Locknut, 5 / Boot - Terminal Cover, Red Battery - Dry, 350AH Group L16 Case Size: 12 x 7 x 15 inches Battery Box Assembly with Decals and Bearings - Hydraulic Tank Side (before serial number 2845) (includes items 3-6, 12, 18, 22 and 23) Shim, inch (as needed) Shim, inch (as needed) Battery Box Assembly with Decals and Bearings - Hydraulic Tank Side (after serial number 2844) (includes items 3-6, 12, 18, 22 and 23) Wear Pad, 2 x 4 x 0.5 inch Battery Cable Assembly - Drive Chassis, Ground Controls Side (shown) Battery Cable Assembly - Drive Chassis, Hydraulic Tank Side Battery Connector Battery Cable Assembly - Battery Pack, Ground Controls Side (shown) Battery Cable Assembly - Battery Pack, Hydraulic Tank Side Battery Connector Screw - HHC, 1 /4-20 x 1 inch, GR Clevis Pin, 0.75 x 2.25 inches Flat Washer, 0.75 x x inch Bearing, 0.75 x 1 x 0.75 inch Thrust Washer, 0.75 x 1.38 x 0.13 inch Hair Pin, x inches Battery Box Assembly with Decals and Bearings - Ground Controls Side (before serial number 2845) (includes items 3-6, 12,18, 22 and 23) Shim, inch (as needed) Shim, inch (as needed) Battery Box Assembly with Decals - Ground Controls Side (after serial number 2844) (includes items 3-6, 12,18, 22 and 23) Draw Latch Screw - HHC, 1 /4-20 x 0.5 inch, GR 5 Part No Z-30/20N

26 200 Chassis Components June 2006 Figure Rev Description C Battery Packs (after serial number 5840) Z-30/20N Part No

27 June Chassis Components Battery Packs (after serial number 5840) Rev C Shoulder Thumb Screw, 3/8-16 x 1 inch Spring Clip, 3 / Battery Pack Lid with Word Decals Battery Pack Lid with Symbol Decals 4 Ref. Cable Assemby (Refer to 210.1) Screw - HHC, 5 /16-18 x 1 inch, GR Locking Flange Nut, 5 / Boot - Terminal Cover, Red Battery - Dry, 350AH Group L16 Case Size: 12 x 7 x 15 inches Clevis Pin, 0.75 x 2.25 inches Hair Pin, x inches Thrust Washer, 0.75 x 1.38 x 0.13 inch Bearing, 0.75 x 1 x 0.75 inch Battery Box Assembly with Decals and Bearings - Ground Controls Side (includes items 12, 19-22, 24 and 25) Nylock Nut Battery Cable Assembly Battery Box Handle Screw - HHC, 1 /4-20 x 1.25 inches, GR Battery Cable Assembly Wear Pad, 4 x 2 x 0.5 inch Screw - HHC, 1 /4-20 x 0.75 inch, GR Lock Washer, 1 /4 inch Screw - HHC, 5 /16-18 x 1.25 inches, GR Battery Box Assembly with Decals and Bearings - Power Unit Side (includes items 12, 19-22, 24 and 25) Rotary Latch, Right Hand (shown) Rotary Latch, Left Hand Low Profile Nylock Nut, 5 /16-18 Part No Z-30/20N

28 200 Chassis Components June 2006 Figure Rev Description G Non-steer Axle Z-30/20N Part No

29 June Chassis Components Non-steer Axle Rev G Coupler, Drive Hub to Brake O-Ring Mico Brake(before serial number 3876) Seal Kit Lining Kit Bearing Kit Ausco Brake (from serial number 3876 to 6630) Seal Kit Lining Kit Bearing Kit Fairfield Brake (after serial number 6630) Seal Kit Lining Kit Bearing Kit 4 Ref. Hydraulic Hoses and Fittings (refer to 801.1) Screw - SHC, 1 /2-13 x 3.25 inches, GR 8 (before serial number 6722) Screw - SHC, 1 /2-13 x 3 inches, GR 8 (after serial number 6721) Drive Motor, 24V DC... 2 (before serial number 3447) Brush Rigging Brush Brush Retaining Spring Bearing Sepex Drive Motor, 24V DC (from serial number 3447 to 6317 and from 6530 to 6546) Brush Retaining Spring Brush Rigging Bearing Kit Sepex Drive Motor, 24V DC (from serial number 6318 to 6529 and after 6546) Brush Kit Brush Retaining Spring Kit Bearing Kit Screw - HHC, 3 /8-16 x 1.25 inches, GR Lock Washer, 3 /8 inch Cover Assembly with Word Decals, Non-steer End Cover Assembly with Symbol Decals, Non-steer End Screw - HHC, 1 /4-20 x 1 inch, GR Lock Washer, 1 /4 inch Flat Washer, 1 /4 inch Spring Clip, 1 / Screw - SHC, 5 /8-11 x 2.5 inches, GR Flat Washer, Hardened, /8 inch Continued on next page. Part No Z-30/20N

30 200 Chassis Components June 2006 Figure Rev Description G Non-steer Axle Z-30/20N Part No

31 June Chassis Components Non-steer Axle Rev G Drive Hub, 49:1(before serial number 2963) Bearing Kit Seal Kit Actuator - Disconnect Rod Cover - Cap Disconnect Rod End Cover Thrust Washer Wheel Stud, 5 / O-Ring - Drive Hub End Cover Drive Hub, Hi Efficiency, 47:1 (before serial number 3447) Bearing Kit Seal Kit Actuator - Disconnect Rod Cover - Cap Disconnect Rod End Cover Thrust Washer Wheel Stud, 5 / O-Ring - Drive Hub End Cover Drive Hub, 35:1, Option (before serial number 3447) Bearing Kit Seal Kit Actuator - Disconnect Rod Cover - Cap, Drive Hub Disconnect Rod Cover - End Thrust Washer Wheel Stud, 5 / O-Ring - Drive Hub End Cover Drive Hub, 62.5:1 (from serial number 3446 to 6560) Bearing Kit Seal Kit Actuator - Disconnect Rod Cover - Cap Disconnect Rod Cover - End Wheel Stud, 5 / O-Ring - Drive Hub End Cover Drive Hub, 61: Bearing Kit Seal Kit Tire and Wheel Assembly, Non-marking, White Lug Nut, 90, 5 / Part No Z-30/20N

32 200 Chassis Components June 2006 Figure Rev Description C Electronic Control Module (before serial number 3447) Z-30/20N Part No

33 June Chassis Components Electronic Control Module (before serial number 3447) Rev C Screw - HHC, 1 /4-20 x 0.75 inch, GR Lock Washer, 1 /4 inch Nylock Nut, 1 / Assembly - Fuse Holder Fuse Mount 6638 Flat Washer, 1 /4 inch 6782 Nylock Nut, 5 / Screw, x 0.75 inch Fuse, 100A, Very Fast Acting Fuse, 500A, Very Fast Acting Screw - HHC, 5 /16-18 x 1 inch, GR Lock Washer, 5 /16 inch Flat Washer, 5 /16 inch Spring Clip, 5 / Screw - RHMS, M4-0.7 x 8 mm Screw - HHC, 1 /4-20 x 0.5 inch, GR Contactor, 24V DC, 180A Stationary Contact Moveable Contact Return Spring (before serial number 4595) Return Spring (after serial number 4594) Relay Mount Bracket Flange Screw, 5 /16-18 x 0.75 inch Locking Flange Nut, 5 / Contactor, 24V DC, 180A Stationary Contact Moveable Contact Return Spring Dust Shield Contactor, 2 x SPDT, 24V DC Stationary Contact Moveable Contact Return Spring Nutsert, 1 / Nutsert, Relay Panel Assembly Motor Speed Controller, 36V-48V DC P Motor Speed Controller Mount Contactor, 24V DC, 80A Stationary Contact Moveable Contact Return Spring Part No Z-30/20N

34 200 Chassis Components June 2006 Figure Rev Description B Electronic Control Module (after serial number 3446) Z-30/20N Part No

35 June Chassis Components Electronic Control Module (after serial number 3446) Rev B Controller - Sepex Motor, 500A (pre-programmed) Curtis Controller Programmer Terminal Extractor Tool Terminal Crimper Tool Molex Terminal, 16 Gauge Molex Connector, 24-pin Screw - HHC, 1 /4-20 x 1 inch, GR Lock Washer, 1 /4 inch Nutsert, 1 / Screw - HHC, 5 /16-18 x 1 inch, GR Lock Washer, 5 /16 inch Flat Washer, 5 /16 inch Spring Clip, 5 / Screw - PHPM, M4-0.7 x 5 mm Plastic Fuse Mount Fuse, 100A, Very Fast Acting Screw - HHC, 1 /4-20 x 0.75 inch, GR Flat Washer, 1 /4 inch Nut - Locking Flange, 5 / Contactor, 24V DC, 80A,... 1 Auxiliary Pump Stationary Contact Moveable Contact Return Spring (before serial number 4595) Return Spring (after serial number 4594) Relay, 24V DC, SPDT Screw - PHPM, x inch, GR Nutsert, Socket - SPDT Relay Diode - PCB, Drive Contactor Fuse, 500A, Very Fast Acting Contactor, 24V DC, 180A Stationary Contact (before serial number 4595) Stationary Contact (after serial number 4594) Moveable Contact (before serial number 4595) Moveable Contact (after serial number 4594) Return Spring (before serial number 4595) Return Spring (after serial number 4594) Dust Shield Contactor, 24V DC, 180A Stationary Contact Moveable Contact Return Spring (before serial number 4595) Return Spring (after serial number 4594) Contactor Mount Controller Mount assembly with Decals (includes items 4 and 18)... 1 Part No Z-30/20N

36 200 Chassis Components June 2006 Figure Rev Description C Power Cable Diagram (before serial number 3447) Z-30/20N Part No

37 June Chassis Components Power Cable Diagram (before serial number 3447) Rev C Cable Assembly, Black Cable Assembly, Red Cable Assembly, Red Cable Assembly, Red Cable Assembly, Black Cable Assembly, Black Cable Assembly, Black Cable Assembly, Red Cable Assembly, Black Cable Assembly, Black Cable Assembly, Red... 2 Part No Z-30/20N

38 200 Chassis Components June 2006 Figure Rev Description C Power Cable Diagram (after serial number 3446) Z-30/20N Part No

39 June Chassis Components Power Cable Diagram (after serial number 3446) Rev C Cable Assembly, Red Cable Assembly, Black Cable Assembly, Red Cable Assembly, Black Cable Assembly, Red Cable Assembly, Black Cable Assembly, Black Cable Assembly, Black Cable Assembly, Red Cable Assembly, Red Cable Assembly, Black Cable Assembly, Red Cable Assembly, Red Cable Assembly, Black Cable Assembly, Black... 1 Part No Z-30/20N

40 300 Turntable Components June 2006 Figure Rev Description C Turntable Rotator Z-30/20N Part No

41 June Turntable Components Turntable Rotator Rev C Hose Protection Ring Screw - HHC, 3 /8-16 x 0.75 inch, GR Flat Washer, 5 /16 inch Rest Pad Ref. Hydraulic Hoses and Fittings (refer to or 803.1) Fitting, 45 Elbow, 4 JIC x 2 MPT Grease Fitting, 1 /8 inch NPT, Screw - SHC, 5 /8-11 x 5.5 inches, GR Flat Washer, Hardened, /8 inch Hydraulic Turntable Rotation Motor (after serial number 5480) Screw - SHC, 1 /2-13 x 1.5 inches, GR Turntable Assembly Rotator Snap Ring Screw - SHC, 5 /8-11 x 4.5 inches, GR Electrical Cord, 16 Gauge / mm 2, 4 Conductor Squeeze Connector, 1 /2 inch NPT Limit Switch with Roller Arm (before serial number 7016) Contact Roller Arm Limit Switch with Roller Arm (after serial number 7015) Roller Arm Roller Arm, Rotary Head Harness Limit Switch Mount Nylock Nut, Lock Washer, Plated, # Screw - PHPM, x 1.5 inches, GR Nylock Nut, 1 / Flat Washer, 1 /4 inch Hydraulic Turntable Rotation Motor (before serial number 5481) Seal Kit Woodruff Key Part No Z-30/20N

42 300 Turntable Components June 2006 Figure Rev Description B Ground Controls Side (before serial number 3447) Z-30/20N Part No

43 June Turntable Components Ground Controls Side (before serial number 3447) Rev B Screw - HHC, 1 /4-20 x 0.5 inch, GR Lock Washer, 1 /4 inch Flat Washer, 1 /4 inch Nutsert, 1 / Rubber Bumper Locking Flange Nut, 1 / Level Sensor, Screw - HHC, 1 /4-20 x inch, GR Nylock Nut, 1 / Screw - HHC, 3 /8-16 x 3 inches, GR Lock Washer, 3 /8 inch Flat Washer, 3 /8 inch Turntable Cover Support (before serial number 2501) Turntable Cover Support (from serial number 2501 to 3446) Circuit Breaker, 10A (includes mounting nut) Trimlock 16 Ref. Function Manifold (refer to 702.1) Horn, 24V DC Screw - HHC, 3 /8-16 x 1 inch, GR Nylock Nut, 3 / DIN Rail, 13 inches / 33 cm (before serial number 2501) DIN Rail, inches / 35 cm (from serial number 2501 to 3446) Plastic End Stop Relay Socket Relay Hold Down Relay, 24V DC Screw - RHSM, x 0.75 inch Nutsert, Terminal Block Terminal Block End Plate Terminal Block Assembly Cover.. 1 Part No Z-30/20N

44 300 Turntable Components June 2006 Figure Rev Description C Ground Controls Side (after serial number 3446) Z-30/20N Part No

45 June Turntable Components Ground Controls Side (after serial number 3446) Rev C Level Sensor, 4.5, 1.5 Second Delay (before serial number 5922) Level Sensor, 4.5 (after serial number 5921) Level Sensor, 2.5 x 4.5 (European models) (after serial number 5921) Level Sensor, 3.0 (Australian models only)(after serial number 5921) Screw - HHC, 1 /4-20 x inch, GR Nylock Nut, 1 / Rubber Bumper, 0.75 x Nut - Locking Flange, 1 / Screw - PHPM, x 0.75 inch, GR Flat Washer, Plated, # Nylock Nut, Wiring Duct, 12 inches Wiring Duct Cover, 12 inches Terminal Strip Assembly... 1 (before serial number 4082) (includes items 12-15) Terminal Strip Assembly (from serial number 4082 to 5725) (includes items 12-15) Terminal Strip Assembly (after serial number 5725) (includes items 12-14) Cover Support DIN Rail, inches (before serial number 4082) DIN Rail, inches (after serial number 4081) End Stop (before serial number 5726) End Stop (after serial number 5725) Terminal Block (before serial number 4082) Terminal Block (from serial number 4082 to 5725) Terminal Block (after serial number 5725) Terminal Block, 3 Wire... 9 (before serial number 5726) Screw - HHC, 3 /8-16 x 1 inch, GR Lock Washer, 3 /8 inch Flat Washer, 3 /8 inch Black Plastic Plug, 2.5 inches Circuit Breaker, 10A (includes mounting fastener) Ref. Function Manifold (refer to 703.1) Screw - HHC, 3 /8-16 x 3 inches, GR Horn, 24V DC Trimlock Red Indicator Light, 12V DC Lock Washer, Indicator Lamp Retainer Ref. Relay Assembly Relay Mounting Bracket Relay, 24V, Sealed... 5 Relay, 24V, Sealed (CE option) Relay Socket... 5 Relay Socket (CE option) Screw, x 0.5 inch 6178 Nylock Nut, Terminal Strip Cover Screw - HHC, 1 /4-20 x 0.75 inch, GR Lock Washer, 1 /4 inch Flat Washer, 1 /4 inch Nutsert, 1 /4-20 Part No Z-30/20N

46 300 Turntable Components June 2006 Figure Rev Description B Ground Control Panel Z-30/20N Part No

47 June Turntable Components Ground Control Panel Rev B Control Panel Assembly with... 1 Decal (before serial number 3706) (includes item 3) Control Panel Assembly with Decal (from serial number 3706 to 4082) (includes item 3) Control Panel Assembly with Decal (Shown) (from serial number 4082 to 6289) (includes item 3) Control Panel Assembly with Decal (after serial number 6289) (includes item 3) Hour Meter, 10-80V DC Nutsert, 1 / Push Button, with Base... 1 (before serial number 6290) Red Mushroom Head Base (includes 2 N.C. Contacts) N.C. Contact Push Button, Red Mushroom Head (after serial number 6289) Base (with 3 N.C. Contacts) N.C. Contact Circuit Breaker, 10A (includes mounting nut) Receptacle, Snap-in (before serial number 6290) Switch Assembly Key Switch (includes 1 pair of keys) (before serial number 6290) Key Key (package of 10 keys) Base (includes 2 N.O. Contacts) N.O. Contact Key Switch (includes 1 pair of keys) (after serial number 6289) Base (with 3 N.C. Contacts) Key with Boot Key Key (package of 10 keys) Toggle Switch - DPDT, 3 position, Momentary (includes mounting fasteners) (Z-30/20NRJ models) Toggle Switch Boot Nylon Spacer, inch Diode Assembly Toggle Switch - DPDT, 3 position, Momentary (includes mounting fasteners) Toggle Switch Boot Nylon Spacer, inch Diode Assembly Toggle Switch - SPDT, 3 position, Momentary (includes mounting fasteners) Toggle Switch Boot Nylon Spacer, inch Toggle Switch - DPDT, 2 position, Momentary (includes mounting fasteners) Toggle Switch Boot Toggle Switch Cover (before serial number 4083) Nylon Spacer, inch Part No Z-30/20N

48 300 Turntable Components June 2006 Figure Rev Description D Power Unit Side Z-30/20N Part No

49 June Turntable Components Power Unit Side Rev D Screw - HHC, 1 /4-20 x 0.75 inch, GR Lock Washer, 1 /4 inch Flat Washer, 1 /4 inch Hydraulic Return Filter Hose Hose Clamp, 1 inch Return Filter (shown)... 1 (before serial number 4527) Element, 10 Micron, Fiberglass Return Filter (from serial number 4527 to 8610) Element, 10 Micron, Fiberglass Return Filter (after serial number 8610) Element, 10 Micron, Fiberglass Screw - HHC, 1 /4-20 x 1 inch, GR 5 (before serial number 4527) 8915 Screw - HHC, 1 /4-20 x 1.25 inches, GR 5 (after serial number 4526) Nylock Nut, 1 / Cap Assembly - Filler Breather (before serial number 4527) (integrated into Part No ) Screw - PHPM, x 0.5 inch, GR 2 (before serial number 4527) Tank Lid (before serial number 4527) (shown) Tank Lid (after serial number 4526) Screw - HHC, 1 /4-20 x 0.63 inch, GR Fender Washer, x 1.28 x inch Turntable Cover Support, Power Unit Side Screw - HHC, 3 /8-16 x 1.25 inches, GR Lock Washer, 3 /8 inch Flat Washer, 5 /16 inch Hydraulic Pump, 3 cc Seal Kit Screw - SHC, 3 /8-24 x 1.25 inches Lock Washer, M Power Unit Motor, 48V DC... 1 (before serial number 6183) (includes items 24-28) Bearing - Brush End Brush Rigging and Brush Springs Bearing - Fan End Brush Lead Assembly Kit Power Unit Motor, 48V DC... 1 (after serial number 6182) Flange Screw, 5 /16-18 x 0.75 inch Spring Clip, 5 / Screw - Tapetite, 8-32 x 0.38 inch Brush Set Screw - Tapetite, 8-32 x 0.5 inch Brush Cover Plate Brush Spring Set Screw - HHC, 3 /8-16 x 2.75 inches, GR Flat Washer, 3 /8 inch Nylock Nut, 3 / Run Tee, This list continues on the next page. Part No Z-30/20N

50 300 Turntable Components June 2006 Figure Rev Description D Power Unit Side Z-30/20N Part No

51 June Turntable Components Power Unit Side Rev D Ball Valve, 90, 8 NPTF x 8 NPTM Strainer Assembly, 1 inch NPTM x 1 /2 inch NPTF Magnetic Plug, 3 /4 inch NPT Plastic Hydraulic Tank (includes items 34 and 35) Auxillary Pump, 24V DC Check Valve Pump Motor Seal Kit Gasket - Pump to Motor Coupler - Pump to Motor Tank Lid Plate Gasket Part No Z-30/20N

52 300 Turntable Components June 2006 Figure Rev Description B Turntable Covers Z-30/20N Part No

53 June Turntable Components Turntable Covers Rev B Screw - HHC, 3 /8-16 x 1 inch, GR Lock Washer, 3 /8 inch Flat Washer, 3 /8 inch Counterweight Cover with Decals Thrust Washer, x 0.5 x 0.1 inch Turntable Cover Hinge, Pump Side Turntable Cover Support, Pump Side (shown) Cover Assembly with Decals - Pump Side (includes items 17, and 21-25) (before serial number 6290) Cover Assembly with Word Decals - Pump Side (includes items 17, and 21-25) (after serial number 6289) Cover Assembly with Symbol Decals - Pump Side (includes items 17 and 21-25) (after serial number 6289) Screw - HHC, 1 /4-20 x 1 inch, GR Fender Washer, x 1.28 x inch Flat Washer, 1 /4 inch Nylock Nut, 1 / Screw - HHC, 1 /4-20 x 0.75 inch, GR Lock Washer, 1 /4 inch Control Panel Cover Ref. Control Panel Assembly (refer to 304.1) Cover Latch Bracket Electric Locknut, 1 /2 inch Squeeze Connector, 1 /2 inch NPT Turntable Cover Hinge, Ground Controls Side Adjustable Draw Latch Screw - PHPM, x 0.75 inch, GR Flat Washer, Plated, # Nylock Nut, Extension Spring Black Plastic Plug, 1.12 inch diameter Alarm - Intermittent Tone, 6-30V DC Cover Assembly with Decals - Ground Controls Side, USA/Canada (before serial number 3706) (includes items 17 and 21-25) Cover Assembly with Decals - Ground Controls Side, CE Turntable Cover Support, Ground Controls Side Cover Assembly with Decals - Ground Controls Side, USA/ Canada/Australia (from serial number 3706 to 6289) (includes items 17 and 21-24) Cover Assembly with Decals - Ground Controls Side, CE Turntable Cover Support, Ground Controls Side Cover Assembly with Word Decals - Ground Controls Side, USA/Canada/Australia (includes items 17 and 21-25) (after serial number 6289) Cover Assembly with Symbol Decals - Ground Controls Side, CE/Asia/South America (includes items 17 and 21-25) (after serial number 6289) Rubber Bumper Hex Nut, 1 /4-20 Part No Z-30/20N

54 400 Boom Components April 2005 Figure Rev Description E Secondary Boom - View 1 Z-30/20N Part No

55 April Boom Components Secondary Boom - View Rev E Screw - PHPM, 8-32 x 1.25 inches, GR Lock Washer, Plated, # Limit Switch with Roller Head (before serial number 7016) Contact Limit Switch (after serial number 7015) Squeeze Connector with O-ring Rotating Head Steel Roller Plunger Metal End Plunger Roller Arm Adjustable Roller Body Harness Upper Pivot Assembly with Decal and Bearings (bearings shown in 402.1) Low Profile Nylock Nut, 1 / Flat Washer, 5 /16 inch Screw - HHC, 1 /4-20 x 2 inches, GR Upper Compression Arm Mid Pivot Assembly with Bearings (bearings shown in 402.1) Connecting Link (before serial number 4428) Connecting Link (after serial number 4427) Wire Loom, 1.88 inch Diameter Screw - HHC, 3 /8-16 x 3.25 inches, GR Lock Washer, 3 /8 inch Flat Washer, 3 /8 inch Spring Clip, 3 / Counterweight, 400 lbs Lower Compression Arm - Right Side Lower Compression Arm - with Cam, Left Side Wire Cable, 16 Gauge / mm², 2 conductor Squeeze Connector, 1 /2 inch NPT Screw - HHC, 1 /4-20 x inch, GR Lock Washer, 1 /4 inch Switch Mount Screw - FHSC, 3 /8-16 x 0.75 inch (before serial number 4470) 8516 Screw - HHC, 3 /8-16 x 1.5 inches, GR 5 (after serial number 4469) Rest Pad Spacer (before serial number 4470) Rest Pad Spacer (after serial number 4469) (mounted to bottom of Upper Pivot) Nylock Nut, 3 /8-16 (after serial number 4469) Clamp, 2.3 inches Lower Secondary Boom Assembly with Bearings (bearings shown in 402.1) Lower Arm Hose Track (obsolete after serial number 2653) Lower Arm Hose Track Cover (obsolete after serial number 2653) Secondary Cylinder (before serial number 6844) Seal Kit (after serial number 6843) Seal Kit (before serial number 6844) Counterbalance Valve, 3000 psi / 207 bar This list continues on the next page. Part No Z-30/20N

56 400 Boom Components April 2005 Figure Rev Description E Secondary Boom - View 1 Z-30/20N Part No

57 April Boom Components Secondary Boom - View Rev E Secondary Cylinder (after serial number 6843) Seal Kit Counterbalance Valve, 3000 psi / 207 bar Upper Secondary Boom with Bearings (before serial number 4116) (bearings shown in 402.1) Upper Secondary Boom with Bearings (after serial number 4115) (bearings shown in 402.1) Upper Arm Hose Track Upper Arm Hose Track Cover Wire Cable, 16 Gauge / mm², 4 conductor Part No Z-30/20N