FORM NO Wheel Horse. 523dxi 523dxi Int l. Model No & Up Model No & Up. Parts Catalog

Transcription

1 FORM NO Wheel Horse 523dxi 523dxi Int l Model No & Up Model No & Up Parts Catalog

2 ORDERING REPLACEMENT PARTS To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Contents Page Page Note: Accessories Model / Parts No. Model / Parts No. 42 Rear Discharge 52 Recycler Cutting Unit Cutting Unit (Model Only) Model No Rear Discharge Low Cut Cutting Unit (Model No Only) Model No Side Discharge Cutting Unit (Model No Only) Model No Side Discharge Cutting Unit (Model No Only) Model No Side Discharge Cutting Unit (Model No Only) Model No Side Discharge Cutting Unit (Model No Only) Model No (Model No Only) Model No Recycler Cutting Unit 36 Tiller Model No (Model No Only) Model No Grader Blade Model No Side Discharge Low Cut Cutting Unit (Model No Only) Model No Snow/Dozer Blade Model No Single Stage Snowthrower.. Model No Two Stage Snowthrower.... Model No Side Discharge Cutting Unit Clevis Hitch (Model No Only)..... Model No Rear Attach A Matic Recycler Cutting Unit Rear Wheel Weights Model No (Model No Only) Model No Side Discharge Cutting Unit Flush Mount Rear Wheel Weights Model No (Model No Only) Model No Front Wheel Weights Model No Side Discharge Cutting Unit (Model No Only) Model No Tire Chains Model No Dual Wheel Adapter i The TORO Company 1998 All Rights Reserved

3 Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required HWHTF hex washer head ASM assembly thread forming CARR carriage INC incorporated DEG degrees LH left hand FH flat head PH pan head GA gauge PPH Phillips pan head HF hex flange PTO power take off HFW hex flange washer RH right hand HH hex head SFH slotted fillister head HHF hex head flange SH square head HHST hex head self tapping HJ hex jam HOC height-of-cut SHWH slotted hex washer head SPH slotted pan head STD standard HS hex socket TAP self tapping HSBH hex socket button head TH truss head HSFH hex socket flat head HSH hex socket head TTH Torx truss head WH wing head HWH hex washer head Important Format Explanations This catalog uses special formats to convey information in illustrations and parts lists. Specifically, one format is used in conjunction with service assemblies and another with quantities associated with reference numbers. Service Assemblies Parts within service assemblies have reference numbers in the form X:Y. X is the reference number of the service assembly and Y is a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in part lists and as callouts in illustrations. Reference Numbers with Quantities Illustrations may have a quantity in parentheses next to a reference number, in the form X (Y). X is the reference number. Y in parentheses is the quantity of the part identified by the reference number. For example, the illustration callout 4 (2) indicates that two parts are used in that instance. ii

4 Bumper & Hood Support Assembly Latch Assembly Nut Panel Washer Flat Screw HH Support ASM (Only On: 73550) Support ASM (Only On: 73551) 5: Decal Warning (Only On: 73550) 5: Decal Warning (Only On: 73551) Bracket Hinge Lower LH Mount Sidepanel Grommet Hood Support LH Screw TAP Hood Support ASM 12: Cover Brace 12: Tie Strap Nut Lock Bumper Frame Screw HH Hood Support RH Sheet No.: Bracket Hinge Lower RH Screw CARR Nut Lock Support ASM (Only On: 73550) Support ASM (Only On: 73551) 21: Decal Warning (Only On: 73550) 21: Decal Warning (Only On: 73551) Decal Attach A Matic Washer Flat (Only On: 73551) Screw HH TAP (Only On: 73551) 1

5 Steering Tower & Fuel Tank Support Assembly Screw CARR Support Gas Tank Nut Lock U Nut Screw HH Washer Flat Screw HH Nut Panel Support Fuel Tank Nut Lock Module Diesel Screw Thread Forming Filter Hydraulic Screen Fitting Hydraulic 14: O Ring 14: O Ring Hose ASM Cruise Module Ring Retaining Washer Flat Bracket Latch Spring Torsion Latch Lever Tension Lever Latch Bolt Shoulder Spring Extension Screw HH Washer Lock Washer Flat R Clamp Washer Flat Nut Lock Bolt CARR Tube Hydraulic Tower ASM Screw HH Baffle Fan Bolt CARR Frame Screw HH Cover Rear Screw HH Strap Torque Screw HH Sheet No.:4 2

6 Attach A Matic & Hitch Assembly Ring Retaining Pin Hitch Pin Attachment Hairpin Spacer Hitch Plate Hitch Screw HH Decal Attach A Matic Screw HH Screw HH Washer Flat Nut Lock Cap Rod Hanger RH Hanger LH Ring Retaining Rod Lock Lock Latch Spring Compression Latch Pulley Box Washer Spring Bolt Shoulder Screw HH Nut Panel Tray Battery Washer Flat Spacer Rod Spacer Washer Grip Screw CARR Mid Bracket ASM Nut Lock Latch ASM Nut Hex Sheet No.:5 3

7 Lower Power Steering Assembly Screw HH Nut Hex Cylinder Hydraulic Screw HH Washer Power Steering Nut Lock Spacer Stop Bearing Ball Spacer Housing Power Steering Plate Power Steering Screw HH Arm Lower Washer Flat Screw HH Nut Lock Screw HH Arm Upper Washer Flat Screw Thread Locking Fitting Hydraulic 45 DEG 21: O Ring 21: O Ring Hose ASM Hose ASM Spacer Screw HH Clamp R Sheet No.:8 4

8 Power Steering & Tilt Assembly Steering Wheel ASM 1: Cover ASM (Incl. Ref. #30) Cap Rod Lever Tilt Bracket Nut Lock Spring Bolt CARR Hose ASM Hose ASM Fitting Hydraulic Long 10: O Ring 10: O Ring Power Column ASM Screw HHF Washer Lock Hose ASM Fitting Hydraulic Straight 15: O Ring 15: O Ring Hose ASM Fitting Hydraulic 17: O Ring 17: O Ring * Not illustrated Sheet No.: Hose ASM Control Unit Nut Lock Bracket Pivot Bolt Shoulder Nut Hex Screw HH Power Streering Pivot Screw HHF Washer Boot Lockwasher Nut HH Jam Decal Washer Flat * Tie Strap 5

9 Sheet No.:14 Tie Rods, Spindle, & Front Axle Assembly Nut Lock Pivot Pin Nut Hex Balljoint LH Thread Rod Steering Nut Lock Nut Lock Arm LH Steering Screw HH Arm RH Steering Nut Hex Balljoint RH Thread LH Spindle Washer Thrust Nut Hex Fitting Grease Axle Front Fitting Grease RH Spindle Wheel & Tire ASM (Only On: 73550) Wheel & Tire ASM (Only On: 73551) 20: Wheel 20: Bearing ASM (Incl. Ref. #20:5) *Not illustrated 20: Valve Tire Tubeless 20: Tire (Only On: 73550) 20: Tire (Only On: 73551) 20: Snap Ring Washer Wheel Washer Flat A/R Washer Pin Cotter Cap Dust Cap Spindle Screw CARR Nut Lock * Tube Inner 6

10 Hydro Trans Axle Assembly Sheet No.: Axle Rear Key Square Screw HH Washer Flat Cap End Gear Axle Ring Retaining Gear Pinion Gear Differential Nut Hex Bearing Needle Bearing Needle Gasket Transaxle Bearing Ball Bearing Needle Pin Locating Washer Thrust Screw Set Nut HJ Hub Wheel Seal Oil Bearing Needle Case Transaxle Plug Pipe Gear Sliding Shaft Brake M Gear Washer Thrust Case Transaxle Arm Brake Pivot Bushing Cam Pivot Screw HH Pin Cotter Washer Flat Brake Band Washer Flat Drum Brake Seal Oil 7

11 Hydro Trans Axle Assembly (Continued) Bearing Needle Tube Shifter Rail Rail Shift Fork Hi Lo Shift Pin Spirol Arm Shifter Arm Hi Lo Ball Spring Shift Screw Set Dipstick Tube Dipstick Ring Retaining Pinion Bevel Gasket Pump & Motor Fitting Hydraulic 16: O Ring 16: O Ring Tube Hydraulic Fitting Hydraulic 18: O Ring 18: O Ring Plate Support Bracket Screw HH Clamp Hose Hose Suction Sheet No.: Fitting Hose 23: O Ring Transmission Plug Pipe Base Filter Fitting Filter Filter Oil Screw HH Washer Thrust Bearing Needle Gear Bevel Shaft Input Ring Ext. Snap Gear Hi Lo Screw HH Screw HH Washer Lock Fitting Hydraulic 39: O Ring 39: O Ring Fitting Hydraulic 45 40: O Ring 40: O Ring Tube Hydraulic Tube Hydraulic 8

12 Sheet No.:17 Drive Shaft Assembly Drive Shaft Coupling Rubber Spacer Coupling Screw HH Spacer Coupling Screw HH Washer Flat Nut Lock Key Square Spacer Fan Key Woodruff Fan Hydro Hub Washer Screw Lock Screw Square Set Pin Drive 9

13 Sheet No.:18 Hydro Lift Lower Assembly Screw HH Support Deck Lift Nut Lock Bellcrank & Bushing ASM 4: Bushing Flanged Washer Flat Bolt Shoulder Lift Arm ASM LH Stop Lift Adj Nut Lock Washer Flat Roll Pin J Pin Spring Compression Washer Flat Pin Cotter Rod Lift Bar Lift Lift Arm ASM RH Screw CARR Spacer Strap Lift Sleeve ASM Support Cylinder Screw HH Clamp Tube Fitting Grease 10

14 Hydro Lift Upper Assembly Handle Lift Bolt Shoulder Trunnion Lift Lever Nut Lock Spring Ext. Lift Washer Fitting Hydraulic 90 DEG 7: O Ring 7: O Ring Pin Cotter Hose ASM Pin Clevis Clip Pin Lift Cylinder ASM *12: Seal Kit Nut Lock Cover Brace Washer Flat Screw Thread Locking Fitting Hydraulic 45 DEG 17: O Ring 17: O Ring Hose ASM * Not illustrated Sheet No.: Tube Hydraulic Fitting Hydraulic 90 DEG. 21: O Ring 21: O Ring Fitting Hydraulic Tee 22: O Ring 22: O Ring Screw HH Valve Hydraulic Pin Clevis Link Lift Tscrew PPH Knob Lift (Only On: 73550) Knob Lift (Only On: 73551) 11

15 Hood & Headlight Assembly Hood ASM 1: Rear Bulkhead ASM 1: Rivet Pop 1: Foam Lower Bulkhead 1: Foam Seal Rear Bulkhead 1: Foam Bulkhead/Hood Screw HH Nut Plate Headlight ASM 5: Socket 5: Decal Sidelight 5: Reflector ASM 5: Clip 5: Bulb Light 5: Lens Headlight 5: Decal Headlight Reflector Logo Headlight Nut Panel Nut Lock Washer Flat Bolt Shoulder Screw TTH Front Bulkhead Sheet No.: Washer Spring Hood Support Rod Pin Cotter Washer Plastic Clip;Convoluted Harness Wire Shield Support Rod Tie Strap 12

16 Grille & Side Panels Assembly Sheet No.: Screen Rear Screw TTH Cover Rear Foam Seal Cover Side LH Decal 523dxi Decal Hood LH Sidepanel Hood Grille Cover Bumper Sidepanel Hood Decal Hood RH Cover Side RH 13

17 Dash Assembly Boot Steering Retainer Boot Screw Pan Hd Lens Dash Decal Dash Lens Housing Light Key Ignition Nut Hourmeter Switch PTO Switch Ignition Tscrew PPH Knob Throttle Screw Plastic ASM Control Throttle Dash Diesel Screw TTH Gasket Foam Water Temp. Gauge Gauge Fuel Harness 8 Light Guard Latch (Only On: 73551) Sheet No.:22 14

18 Fender, Footrest, & Seat Assembly Seat V Decal Fender Switch Seat Screw Switch Cruise Pod Control (Only On: 73550) Pod Control (Only On: 73551) Decal USA (Only On: 73550) Nut Speed Screw HHF Screw TTH Washer Flat Nut Lock Nut Panel Fastener Panel Pad Footrest Footrest Screw CARR Tunnel Cover ASM (Only On: 73550) Tunnel Cover ASM (Only On: 73551) Sheet No.:23 23: Decal Danger (Only On: 73550) 23: Decal Danger (Only On: 73551) 23: Retainer Cover 23: Screw Tunnel ASM (Only On: 73550) Tunnel ASM (Only On: 73551) 25: Decal Danger (Only On: 73550) 25: Decal Warning (Only On: 73551) Screw HH Pad Footrest Footrest Bracket Footrest Screw Gate Hi Lo Shift Screw TAP Harness Rear Lamp Taillight Slide Seat Seat Slide Latch Base Seat 15

19 Fender, Footrest, & Seat Assembly (Continued) Spring Compression Bushing Cap Seat Spring Washer Lock Clamp R Bolt Shoulder Mount Seat Decal Diesel Sheet No.:23 16

20 Sheet No.:24 Slow In Turns Rear Assembly Screw HH Retainer Bearing Bearing Ball Slider Lift Rod End RH Screw HH Screw HH Slider Speed Control Standoff Cam Bolt Shoulder Plate Cam Nut Lock Standoff Slider Screw HH Arm Return To Neutral Spring Extension Standoff Spring Nut Flange Screw HH Plate Control Locater Control Plate Nut Hex Bushing Flange Spacer Washer Flat Key Woodruff Arm Speed Control Washer Flat Nut Cam Eccentric Screw Thread Locking Screw HH Rod End LH Nut Hex Jam Rod Slider To Pivot Nut Jam Bolt Shoulder Rod Lift Lever Nut Hex Jam Rod End Screw Button Head 17

21 Hi Lo Shift Assembly Nut Lock Bushing Nylon Shift Rod Spring Torsion Lever Hi Lo Pin Cotter Knob Hi Lo Shift Bracket Pivot Shift Rod Pin Roll Pin Clevis Bolt CARR Washer Flat Sheet No.:25 18

22 Upper Parking Brake Assembly Nut Lock Switch Single Pole Screw HSH Nut Lock Latch Parking Brake Grip Bolt Shoulder Screw HH Retainer Screw Bracket Switch Screw CARR Locknut Switch Single Pole Washer Flat Clamp R Nut Hex Washer Power Steering Sheet No.:26 19

23 Hydro Controls Assembly Screw HH Nut Lock Spring Extension Link Brake Pedal Retainer Screw Screw CARR Pin Cotter Washer Flat Bushing Flange Brake Bracket Bracket Support Spacer Pedal Pivot Shaft Tie Rod End RH Bracket Forward Reverse Nut Lock Screw HH Hydro Pedal ASM 18: Pad Hydro Pedal Pedal Brake Pad Brake Pedal Nut Lock Nut Hex Jam Fitting Grease Sheet No.:27 20

24 Sheet No.:28 Slow In Turns Front Assembly Bushing Nut Lock Lever Slow Down Washer Flat Nut Lock Nut HJ Tie Rod End LH Nut Hex Bolt Shoulder Link Slow Down 21

25 Lower Parking Brake Assembly Bushing Flanged Brake Pivot Plate Bushing Nut Lock Hydro Pivot Tie Rod End LH Screw Lock Nut HJ Rod Pivot To Pedal Nut Hex Jam Washer Flat Pin Cotter Washer Flat Rod Brake Spring Compression Nut Lock Fitting Grease Sheet No.:29 22

26 Cruise Control Assembly Screw HH Nut Lock Bracket Cruise Control Spacer Cruise Rod Cruise Control Washer Flat Pin Cotter Bolt Shoulder Plate Magnet Magnet ASM 10: Spring Spring Nut Hex Washer Flat Clamp R Sheet No.:30 23

27 Sheet No.:31 Fuel System Assembly Gas Cap ASM Diesel 3 1 Tape Hose Vent Tank Diesel *5: Fitting Orifice *5: Fitting 90 DEG *5: Bushing *5: Fitting Fuel Shut Off *5: Clamp *5: Sender Fuel level *5: Gasket Fuel Sender *5: Screw *5: Lockwasher *5: Gage Clamp Tube Washer Flat Washer Lock Screw HH Clamp Tube Screw HH Nut Lock Clamp Hose Clamp Hose Hose Fuel Hose.25 Id X.50 Od Hose Fuel * Not Illustrated Clamp Hose Tie Strap Washer Flat Rear Body ASM 22: Foam Tank LH 22: Foam Tank RH 22: Foam Tank Center 24

28 Sheet No.:32 Wheel Assembly Rear Wheel & Tire ASM (Only On: 73550) Rear Wheel & Tire ASM (Only On: 73551) 1: Tire (Only On: 73550) 1: Tire (Only On: 73551) 1: Valve Tire Tubeless 1: Wheel Bolt Lug * Tube Inner *Not illustrated 25

29 Liquid Cooled Diesel Engine Assembly Support Engine Nut Lock Iso Brkt LH Nut Lock Mount Isolation Screw HH Washer Flat Screw M8 Threadlocking Nut Lock Ftg Fuel Screw HH Fuel Filter/Coalescer Clamp Hose Hose Fuel (5/16) Washer Flat Screw Threadlocking Washer Flat Brkt Clutch Screw CARR Screw Cap Washer Flat Clutch PTO Nut Lock Hub PTO Screw HH Screw CARR Iso Brkt RH Ring Isolation Support Engine Bushing Isolation Sleeve Washer Rebound Screw HH Hub Drive Engine Sheet No.:36 26

30 Sheet No.:37 Liquid Cooled Diesel Engine Assembly (Continued) Strap Radiator Washer Flat Washer Lock Screw HH Rivet Pop Trim Loc Trim Loc Shroud Fan Clamp Hose Decal Warning Hose Radiator Bracket ASM Hose Gas Line Long Hose Overflow Cap Coolant Bottle Overflow Tray Overflow Bolt CARR Bracket Bottle Washer Flat Washer Lock Screw HH Hose Radiator Screw HH Foam Radiator Valve Drain Rivet Plastic Baffle Tower Rear Baffle Tower Nut Lock Nut Lock Bracket Relay Support Radiator RH Screen Chaff Radiator Diesel Support Radiator LH Foam Baffle Cap Radiator Foam Washer 27

31 Liquid Cooled Diesel Engine Assembly (Continued) Sheet No.: Tie Cable Hose Air Cleaner Inlet Clamp Hose Hose Air Cleaner Outlet 5 1 Air Cleaner ASM *5: Element *5: Cover *5: Valve Vacuator *5: Plug Screw HH Washer Flat Mtg Band ASM Nut Lock Guard Flywheel Screw HH Washer Lock Brkt Clutch Anchor Nut Lock Bumper Washer Flat Screw TAP Bracket Relay Heat Shield Lower Nut Panel Heat Shield Upper *Not Illustrated Bolt CARR Muffler Locknut Water Temp. Sender 28

32 Electrical Assembly Harness Main Battery 495cca Cable Battery Cable Battery Relay Screw Thread Forming Clamp R Tie Strap Hold Down Battery Bolt CARR Screw Threadlocking Tie Cable Nut Lock * NN Fuse 30 Amp * Fuse 15 Amp * Fuse 10 Amp Sheet No.:52 * Not illustrated 29

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35 Engine Assembly Cylinder Assembly Bushing Seal Oil Screw Hex Screw Hex Screw Hex Stud Metric Plug Welch Plug Welch Plug (Cylinder Block) Bracket Mounting Pin Locating Pin Locating Pin Locating Label Kit Filter Oil Adapter Oil Filter Owner s Manual Nozzle Oil Gasket Retainer Retainer Seal Sheet No.:3b 32

36 Engine Assembly Crankshaft Flywheel Piston Assembly Ring Set Lock Piston Pin Rod Connecting Screw Connecting Rod Screw 10mm Hex Screw 8mm Hex Screw Hex Nut Hex Washer Thrust Pin Locating Gear Drive Shaft Gear Plate Idler Gear Pully Crankshaft Bearing Rod Bearing Set Rod Bearing Set Main Sheet No.:4b 33

37 Engine Assembly Head Cylinder Gasket Cylinder Head Tube Breather Screw Metric Cap Oil Fill Screw 8mm Hex Stud Metric Stud Metric Stud Metric Stud Metric Plug Welch Plug Welch Nut Metric Hex Washer Seal Retainer Stud Rocker Arm Bushing Guide Gasket Rocker Cover Cover Rocker Label Kit Emission Bracket Lifting Bracket Lifting Chamber Combustion Sheet No.:5b 34

38 Engine Assembly Screw 8mm Hex Screw Metric Seal O Ring Nut Metric Hex Nut Metric Hex Clamp Casing Gear Drive Clamp Bracket Support Clamp Swivel Hose/Clamp Assembly Plug Glow Strap Glow Plug Nozzle Injector Seat Injector Pipe Injector # Pipe Injector # Pipe Injector # Pump Injection Pipe Fuel Return Sheet No.:6b 35

39 Sheet No.:7b Engine Assembly Washer Flat Valve Exhaust Valve Intake Spring Valve Screw 6mm Hex Retainer Valve Keeper Valve Keeper Valve Screw Metric Tappet Valve Gear Cam Nut Metric Hex Adjuster Rocker Arm Washer Spacer Cap Valve Screw Metric Key Timing Seat Valve Spring Shaft Cam Retainer Seal Valve Rod Push Arm Rocker Shaft Rocker Arm Support Rocker Arm Spring Rocker Shaft Retainer Camshaft 36

40 Sheet No.:8b Engine Assembly Plug Oil Drain (12mm) Screw 6mm Hex Stud Metric Nut Metric Hex Nut Metric Hex Switch Oil Pressure Screen Oil Pump Washer Seal (12mm) Tube Dipstickx Bracket Support Gasket Oil Strainer Gasket Oil Pan Dipstick Pan Oil 37

41 Engine Assembly Sheet No.:9b Seal Oil Screw 6mm Hex Screw 6mm Hex Screw 6mm Hex Cover Assembly G ar Gasket Gear Cover Nut Metric Hex Pin Locating 38

42 Engine Assembly Screw 6mm Hex Screw 6mm Hex Screw 8mm Hex Gasket Gear Cover Gasket Gear Cover Stud Metric Stud Metric Stud Metric Housing Gear Valve Oil Relief Gear Drive Pump Oil Sheet No.:10b 39

43 Engine Assembly Screw Hex Screw 6mm Hex Screw 8mm Hex Screw Metric Nut Metric Hex Thermostat Belt Vee Switch Water Temp Plug Fan Radiator Gasket Outlet Pulley Pump Housing Outlet Gasket Inlet Housing Housing Inlet Gasket Water Pump Pump Water Sheet No.:11b 40

44 Sheet No.:12b Engine Assembly Screw Hex Screw 6mm Hex Manifold Intake Gasket Intake Stud Exhaust Manifold Nut Metric Hex Nut Metric Hex Nut Metric Hex Manifold Exhaust Gasket Exhaust Gasket Exhaust 41

45 Sheet No.:13b Engine Assembly Screw 10mm Hex Screw 8mm Hex Screw 8mm Hex Screw Metric Hex Screw Metric Hex Nut Metric Hex Nut Metric Hex Alternator Bracket Support Module Bracket Adjusting Motor Starter 42

46 Sheet No.:14b Engine Assembly Seal Oil Gasket Cylinder Head Seal Oil Gasket Intake Gasket Gear Cover Gasket Gear Cover Washer Seal Washer Seal Gasket Set Seal Valve Gasket Exhaust Gasket Exhaust Gasket Rocker Cover Kit Valve Overhaul Gasket Outlet Gasket Inlet Housing Gasket Water Pump Gasket Oil Strainer Gasket Oil Pan Gasket retainer 43

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