Hustler Z CE Parts Manual

Transcription

1 Hustler Z CE Parts Manual Hustler Turf Equipment P.O. Box 7000 Hesston, Kansas CE Rev. 6/0

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3 Table of Contents Chapter General Information Chapter Contents Rivet Nut Installation Footrest Assembly Chapter Contents Hydraulic System Installation Chapter Contents Battery Installation Deck Lift Assembly Steering and Park Brake Assembly Pump Belt and Pulleys Installation Chapter Contents Kawasaki Engine Installation Fuel System Installation Fuel System Installation Instrument Panel Assembly Electrical Schematic (7889) Chapter 6 Contents Front Wheel Assembly Front Wheel Breakdown Option Semi-Pneumatic Tire/Wheel Drive Wheel Assembly Installation Anti-Rollover Wheel Assembly Chapter 7 Contents " Deck Assembly " Deck Pulley Assembly Spindle Assembly - 09K Spindle Assembly Chapter 8 Contents Deck Installation Deck Belt Routing and Tensioning Seat Installation Chapter 9 Contents Tractor Decals " Deck Decals Chapter 0 Contents Mulch Kit Mulch Kit Index i- 7CE 6/0 c-

4 c- 76CE 6/0

5 Chapter General Information This Manual covers Hustler Z models 9688CE /. Frequently Ordered Parts DESCRIPTION 079 LUBRIZOL 7 OZ. BOTTLE 0790 LUBRIZOL 0 OZ. BOTTLE 768 HYDRAULIC OIL FILTER 78 PUMP DRIVE BELT 789 B-SECTION BELT, " DECK FUEL FILTER 786 MAIN AIR FILTER ELEMENT 7879 SAFETY AIR FILTER ELEMENT KAWASAKI ENGINE OIL FILTER " CW BLADE FOR SADDLESS Service Literature DESCRIPTION 77 HUSTLER Z OWNER S MANUAL 778 KAWASAKI 9/HP OWNERS MANUAL Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using this manual Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts. 7CE 6/0 -

6 Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION CB CE CP CS CW FDRW FW HX LW MB MS NT SC SH SB SS DESCRIPTION CARRIAGE BOLT CLEVIS PIN COTTER PIN CAP SCREW CUP WASHER FENDER WASHER FLAT WASHER HEX HEAD LOCK WASHER MACHINE BUSHING MACHINE SCREW NUT SELF TAPPING CAP SCREW SOCKET HEAD SHOULDER BOLT SET SCREW Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener SIZE FT-LBS NM SIZE FT-LBS NM M.. 7 M M M M M M M M M 70 NOTE: Loctite 9 to be used on all pipe threads. Lubricate all grease zerks. - 7CE 6/0

7 Chapter Contents Rivet Nut Installation Foot Rest Assembly CE 6/0 -

8 Rivet Nut Installation INDEX NO. SERVICE MFG. QTY DESCRIPTION 0 7 TRACTOR FRAME (") N/A 8089 /8-6 THREAD RIVET NUT NOTES: - 7CE 6/0

9 Footrest Assembly 6 7 INDEX NO. SERVICE MFG. QTY DESCRIPTION STEP TREAD FLOOR 9 9 FLOOR PLATFORM STEP TREAD NT.7-6 HX LK NY FW.06 X.8 X.060 SAE HD ZN RUBBER BUMPER CS.7-6 X.0 HX G ZN NOTES:. Do not tighten, Item (9 Floor) must be able to pivot on these bolts.. Used on mowers with serial number prior to Used on mowers with serial number and higher. 7CE 6/0 -

10 - 7CE 6/0

11 Chapter Contents Hydraulic System Installation CE 6/0 -

12 Hydraulic System Installation FRONT CE 6/0

13 Hydraulic System Installation ITEM NO. SERVICE MFG. QTY DESCRIPTION FW.8 X.6 X.0/.080 HD ZN/YL CS.0-0 X.00 HX G ZN STRAINER BREATHER CAP RESERVOIR NT.-8 HX G ZN FW. X.687 X.0/.080 HD ZN/YL HYDRO-GEAR PUMP, BDP-0A HYDRO-GEAR PUMP BDP-0A NT.7- HX G ZN FW. X.8 X.060 ZN ROSS/PARKER WHEEL MOTOR, MB CS.7- X.7 HX G ZN FILTER ELEMENT FILTER HEAD N/A -6STR -6 90, PUSHLOC HOSE.7" N/A 90, -6 O-RING/-6 JIC FITTING N/A -6STR -6 90, PUSHLOC HOSE,.00" N/A -6STR -6 90, PUSHLOC HOSE,.00" N/A STR-6MORB/-6JIC FITTING 789 N/A, -8MORB/-8MSL FITTING 78 N/A 90,-8MORB/-8MSL FITTING 7868 N/A STR-8-MORB/HEX PLUG 786 N/A 90, -0MORB/-8MSL FITTING 7800 N/A RIGHT LOOP/RP-BM HYDRO TUBE N/A RIGHT LOOP/LP-TM HYDRO TUBE N/A LEFT LOOP/RP-BM HYDRO TUBE N/A LEFT LOOP/LP-TM HYDRO TUBE 9 78 N/A STR-8MORB/-8MSL FITTING N/A -6STR -6STR PUSHLOC HOSE, 9.00" 769 N/A -6 O-RING/-6JIC/6JIC T FITTING N/A 7869 MMZ HYDRAULIC KIT (INCLUDES 6-) NOTES:. Add 0.mL Lubrizol (079) to new system or when hydraulic oil is changed (see Owner s Manual).. Hydraulic system capacity is.7 L. Fill reservoir to within. mm of top of Item (077 Strainer) 7CE 6/0 -

14 Note: HYDRAULIC SYSTEM CHARGING PROCEDURE. Set handles in the neutral position.. Start engine at idle.. Let run for a minimum of 0 seconds.. Stroke handles to forward position.. If motors do not turn in seconds return handles to neutral and repeat step and (one time). 6. If motors do not turn after second attempt, shut off the engine and check for oil at the pump. 7. Increase throttle to half speed and work handles through forward and reverse position until the motor operates smoothly throughout the entire speed range. Seal Kit for hydraulic pump; 7776 (BDP0 Overhaul Seal Kit) - 7CE 6/0

15 Chapter Contents Battery Installation Deck Lift Assembly Steering and Brake Assembly Pump Belt and Pulley Installation CE 6/0 -

16 Battery Installation BLACK WIRE, PART OF WIRE HARNESS RED WIRE, PART OF WIRE HARNESS 8 0 TRACTOR FRAME - 7CE 6/0

17 Battery Installation INDEX NO. SERVICE MFG. QTY DESCRIPTION NT.0-0 HX GR. ZN RED BATTERY CABLE BOOT BATTERY GROUND CABLE POSITIVE BATTERY CABLE FW. X.687 X.0/.080 HD ZN/YL NT.-8 HX NL ZN BATTERY CLAMP STRAP CS.0-0 X.70 HX G ZN LW.0 INT-EXT TOOTH ZN BATTERY NT.-8 HX G ZN CS.-8 X.70 HX G ZN CB.-8 X.00 FUL ZN LW. INT-EXT TOOTH ZN NOTES:. When performing service on mower, disconnect battery ground cable and black wire of harness and do not reconnect to battery until engine is ready to be started. See Owners Manual. 7CE 6/0 -

18 Deck Lift Assembly 6 TRACTOR FRAME CE 6/0

19 Deck Lift Assembly ITEM NO. SERVICE MFG. QTY DESCRIPTION STOP HANDLE HEIGHT ADJ STOP DECK LIFT INDICATOR SUBASSEMBLY NT.7- HX FLG ZN CLIP E,.00 X.6 X DECK LIFT SPRING SUBASSEMBLY CE.70 X. X.7 HEADLESS CS.7- X.70 HX G ZN DECK LIFT CHAIN STRAIGHT GREASE FITTING NT.-8 HX G ZN CS.-8 X.0 FUL THR GR ZN DECK LEVELER YOKE CS.7- X.70 FUL THD G ZN NOTES:. Apply grease to zerks (see owner s manual). 7CE 6/0 -

20 Steering and Park Brake Assembly TRACTOR FRAME -6 7CE 6/0

21 Steering and Park Brake Assembly ITEM NO. SERVICE MFG. QTY DESCRIPTION STEERING BAR GRIP STEERING BAR FW.06 X.8 X.060 SAE HD ZN CS.7-6 X.000 HX G ZN CS.7-6 X.70 HX G ZN NT.- HX ZN FW.X.687 X.0/.080 HD ZN/YL STEERING ARM MOUNT STEERLEVER SUPPORT LH STEERLEVER SUPPORT RH CS.7-6 X.70 HX G ZN SS.00- X.7 SH ZN NT.00- HX JAM ZN STEERING CONTROL PANEL STEERLEVER BUSHING NT.7-6 HX LK NY BRAKE ROD ASSEMBLY CS 0- X.70 HXFLK ZN PUSH BUTTON SWITCH PUMP ROD ADJUSTER ASSEMBLY CENTERING DAMPER DAMPER BALL STUD CS.0-0 X.00 HX G ZN FW.8 X.6 X.0/.080 HD ZN/YL NT.0-0 HX NL ZN PUMP ARM ADJUSTABLE PIVOT BUSHING CS.7-6 X.7 HX G ZN NT.7-6 HX GRD ZN NT.-8 HX G ZN BRAKE DRUM-HUB ASSEMBLY BRAKE ASSEMBLY BRAKE ASSEMBLY CS.-8 X.000 HX G ZN BRAKE ARM EXTENSION L.S. BRAKE PIVOT ARM R.S. BRAKE PIVOT ARM BUSHING NT #0- HX NL ZN CS.7-6 X.7 HX G ZN N/A ROSS CASTLE NUT BRAKE LINK TURNBUCKLE 067 N/A ROSS KEY NOTES: 7CE 6/0-7

22 . Torque to N-m. Included with wheel motor.. Torque brake assembly mounting bolts to.6 N-m.. 78 used on left wheel.. 78 used on right wheel. -8 7CE 6/0

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24 Pump Belt and Pulleys Installation TRACTOR FRAME LOCATION OF RUBBER BUMPER 0 SEE NOTE SEE NOTE CE 6/0

25 Pump Belt and Pulleys Installation INDEX NO. SERVICE MFG. QTY DESCRIPTION ENGINE SC SINGLE PULLEY KEY / SQ X.0 LONG WARNER CLUTCH FW.60 X.70 X.0 ZNYC CS.7-0 X.0 HX G ZNYC SS.-8 X.70 SQ-HD ZN KEY MM X 0MM RADIUS ENDS PULLEY & FAN NT.00- HX G ZNYC FW. X.06 X.090 SAE HD ZN CS.00- X.00 HX G ZNYC CLUTCH ANCHOR ANGLE RUBBER BUMPER PUMP IDLER ARM STRAIGHT GREASE FITTING FW.760 X.6 X.08 ZN NT.70-0 HX NL ZN IDLER PULLEY FW.6 X.00 X. ZN CS.6- X.0 HX G ZN IDLER SPRING A-SEC PUMP IDLER BELT N/A N/A OGURA GT CLUTCH (78708) 06 N/A CS.7-6 X.000 HX G ZN 7679 N/A FW.06 X.8 X.060 SAE HD ZN N/A CS.0-0 X.70 HX G ZN 7 69 N/A CLUTCH ANCHOR BRACKET N/A. WIRING CLAMP N/A FW.8 X.6 X.0/.080 HD ZN/YL N/A NT.0-0 HX GR. ZN 00 N/A NT.7-6 HX GRD ZN 668 N/A CLUTCH ANCHOR BRACKET 7787 N/A CS.7-0 X.0 G ZNYC 7868 N/A GM.7 X. X.06 X.8 GROMMET N/A N/A OGURA GT CLUTCH (7868) HARNESS, CLUTCH PIGTAIL(DIODE) CS.-8X.000 HX G ZNYC FW. X.687 X.0/.080 HD ZNYC NT.-8 HX G ZNYC NOTES:. Torque to N-m.. Apply grease at zerk (see owner s manual).. Torque to N-m. 7CE 6/0 -

26 . Included with Honda HP engine (780).. Alternative use clutch (Ogura GT). 6. Alternative use clutch (Ogura GT). 7. Order 7809K for replacement clutch. 8. Electric clutch burnishing procedure: After installing a new clutch it is important to burnish the clutch to insure maximum deck clutch life. In an open area with no bystanders set the engine speed to half throttle. Cycle the deck clutch on for seconds, and then off for seconds. Repeat this operation 0 times, it will require about minutes to complete. - 7CE 6/0

27 Chapter Contents Kawasaki Engine Installation Fuel System Installation Instrument Panel Assembly Electrical Schematic (7889) CE 6/0 -

28 Kawasaki Engine Installation TO BULLET TERMINALS TO SPADE TERMINAL TO STARTER SELENOID BLK 8 TAN/RED 6 7 RED/BLK 0 6 HOUR METER CONNECTION POSITIVE BATTERY CABLE PURPLE TO ENGINE SENSOR YELLOW P/O ENGINE 0 TRACTOR FRAME CE 6/0

29 Kawasaki Engine Installation 7 ITEM NO. SERVICE MFG. QTY DESCRIPTION KAWASAKI HP ENGINE MUFFLER CS M 8-. X HXFL ZN KAW () EXHAUST PIPE CLAMP KAW () MUFFLER GASKET MUFFLER MANIFOLD HEAT SHIELD LW. MED SPRING ZN NT M8-. HX STAINLESS STEEL DONALDSON AIR CLEANER CAP HOSE CLAMP AIR CLEANER AIR FILTER INDICATOR MOUNTING BAND NT.-8 HX G ZN FW. X.687 X.0/.080 HD ZN/YL CS.-8 X.00 HX G ZNYC REMOTE AIR CLEAN MOUNT BRACKET REMOTE AIR FILTER HOSE OIL DRAIN M0 X. VALVE HOUR METER LW. INT-EXT TOOTH ZN CS.-8 X.00 HX G ZN FW. X.06 X.090 SAE HD ZN CS.00- X.00 HX G ZN CS.-8 X.6 HX G ZN MUFFLER GUARD ENGINE CAGE MOUNT PLATE CS.0-0 X.00 HX G ZN FW.8 X.6 X.0/.080 HD ZN/YL STARTER SOLENOID RED BATTERY CABLE BOOT NT.0-0 HX GR. ZN 0 0 NT #0- HX ZN BATTERY CABLE TRACTOR WIRE HARNESS STARTER RELAY GROUND WIRE 7CE 6/0 -

30 . Includes mounting hardware. NOTES:. Part of Item 7 (7898 Tractor Wire Harness).. Engine oil capacity;.89 L.. Engine RPM to be set at 600±0.. Includes one () of Item (0766 Hose Clamp). 6. When installing lower hose clamp on air cleaner hose, install as low as possible (against carburetor inlet). 7. Used on mowers with serial numbers 0089 and higher. This part replaces O ring, drain extension, and drain plug, on mowers with serial numbers prior to Air filter service parts: 786 MAIN AIR FILTER ELEMENT 768 VACUATOR VALVE - 7CE 6/0

31 This page intentionally left blank. 7CE 6/0 -

32 Fuel System Installation TRACTOR FRAME WITH ENGINE -6 7CE 6/0

33 Fuel System Installation ITEM NO. SERVICE MFG. QTY " FUEL CAP LEFT SIDE FUEL TANK RIGHT SIDE FUEL TANK DESCRIPTION N/A SITE-LINE FUEL FITTING (90 ) 789 N/A GROMMET CLIP FUEL LINE 6 MM FUEL LINE 67. MM FUEL LINE 7. MMKAWASAKI FUEL LINE 9. MMHONDA FUEL LINE 067 MMKOHLER REAR SEAT SUPPORT CS.7-6 X.70 HX G ZN FW.06 X.8 X.060 SAE HD ZN CS.7-6 X.000 HX G ZN HOSE CLAMP " CS.00- X.00 HX G ZN FW. X.06 X.090 SAE HD ZN FUEL SHUT-OFF BRACKET WAY NYLON FUEL VALVE BLACK CABLE TIE (NOT SHOWN) NOTES:. Torque to 7. N-m.. Supplied with new fuel tank.. Used on mowers with serial number 00 and later. 7CE 6/0-7

34 Fuel System Installation TRACTOR FRAME WITH ENGINE -8 7CE 6/0

35 Fuel System Installation ITEM NO. SERVICE MFG. QTY DESCRIPTION 788 N/A FUEL TANK CAP 7966 N/A LEFT SIDE FUEL TANK 7968 N/A RIGHT SIDE FUEL TANK 99 N/A REAR SEAT SUPPORT 7679 N/A FW.06 X.8 X.060 SAE HD ZN 6 08 N/A CS.7-6 X.70 HX G ZN N/A CLAMP 8 06 N/A CS.7-6 X.000 HX G ZN N/A HOSE CLAMP " N/A 90 FUEL TANK FITTING 088 N/A FUEL LINE 70 MM TOTAL 088 N/A FUEL LINE 6 MM TOTAL 088 N/A FUEL LINE 77 MM TOTAL 000 N/A 6 CLIP 067 N/A 8 CS.00- X.00 HX G ZN N/A 8 FW. X.06 X.090 SAE HD ZN N/A -WAY FUEL VALVE N/A FUEL SHUT-OFF BRACKET 000 N/A BLACK CABLE TIE (NOT SHOWN) NOTES:. Torque to 7. N-m.. Supplied with new fuel tank.. Fuel valve kit for tractors without valve: 78. Used on mowers with serial number pior to 00. 7CE 6/0-9

36 Instrument Panel Assembly RIGHT SIDE FUEL TANK a a 0a FUSE SIZE AND LOCATION -0 7CE 6/0

37 Instrument Panel Assembly ITEM NO. SERVICE MFG. QTY DESCRIPTION PTO SWITCH 080 N/A IGNITION KEY INDAK COATED KEY KEY SWITCH NT #0- HX NL ZN 067 N/A RELAY N/A DELAY MODULE FW.9 X.00 X.08 ZN MS #0- X.6 HX ZN THROTTLE/CHOKE CABLE RED INDICATOR LIGHT CS.0-0 X.00 HX G ZN FW.8 X.6 X.0 /.080 HD ZN/YL INSTRUMENT PANEL Z CHOKE CABLE CE THROTTLE STOP. Part of 7889 (Tractor Wire Harness) NOTES: 7CE 6/0 -

38 Electrical Schematic (7889) - 7CE 6/0

39 Electrical Schematic (7889) 7CE 6/0 -

40 - 7CE 6/0

41 Chapter 6 Contents Front Wheel Assembly Front Wheel Breakdown Option Semi-Pneumatic Tire/Wheel Breakdown Drive Wheel Assembly Anti-Rollover Wheel Assembly CE 6/0 6-

42 Front Wheel Assembly TRACTOR FRAME CE 6/0

43 Front Wheel Assembly INDEX NO. SERVICE MFG. QTY DESCRIPTION CS.00- X. HX G ZN FW.0 X. X.87 SPL ZN FW. X.7 X. ZNYC BEARING W/O COLLAR SPACER,.07 X. X FW.00 X.00 X. ZN FORK CS.70-0 X 9.0 HX ZN FW.760 X.6 X.08 ZN NT.70-0 HX NL ZN WHEEL & TIRE ASSY 7897 N/A OPTIONAL SEMI-PNEUMATIC WHEEL/TIRE ASSEMBLY NOTES:. Apply grease to zerks.. Torque to.6 N-m.. Assemble with extended inner race toward item (870 Spacer,.07 x. x.79). 7CE 6/0 6-

44 Front Wheel Breakdown ITEM NO. SERVICE MFG. QTY DESCRIPTION N/A WHEEL BEARING 777 N/A X 6.0 TIRE 778 N/A 6 X. WHEEL 7877 N/A BEARING SPACER 09 N/A TIRE VALVE 6 0 N/A GREASE FITTING DEG /. Inflate tire to kpa. NOTES: 6-7CE 6/0

45 Optional Semi-Pneumatic Tire/Wheel 7897 ITEM NO. SERVICE MFG. QTY N/A WHEEL BEARING DESCRIPTION 7897 N/A TIRE/WHEEL ASSEMBLY 0 N/A GREASE FITTING DEG / 7877 N/A BEARING SPACER NOTES: 7CE 6/0 6-

46 Drive Wheel Assembly Installation 6 INDEX NO. SERVICE MFG. QTY DESCRIPTION WHEEL & TIRE ASSY FOR " 788 N/A TIRE, X 9.0- FOR N/A WHEEL ASSEMBLY X 7.00 FOR 09 N/A TIRE VALVE WHEEL NUT (QTY PER WHEEL) N/A 0 /" WHEEL LUG STUD (QTY PER TRACTOR). Torque to N-m.. Inflate tire to kpa. NOTES: 6-6 7CE 6/0

47 Anti-Rollover Wheel Assembly TRACTOR FRAME INDEX NO. SERVICE MFG. QTY DESCRIPTION CS.00- X.00 HX G ZN ANTI-SCALP WHEEL FW. X.06 X.090 SAE HD ZN NT.0- HX LK NY. Do not torque, wheel must turn freely. NOTES: 7CE 6/0 6-7

48 6-8 7CE 6/0

49 Chapter 7 Contents " Deck Assembly " Deck Pulley Assembly SpindleAssembly - 09K SpindleAssembly CE 6/0 7-

50 " Deck Assembly CE 6/0

51 " Deck Assembly INDEX NO. SERVICE MFG. QTY. DESCRIPTION 79 " DECK CRATED " DISCHARGE CHUTE CS.7-6 X. HX G ZN FW.06 X.8 X.060 SAE HD ZN NT.7-6 HX GRD ZN NT.7-6 HX LK NY DISCHARGE CHUTE MOUNT BRACKET 8 N/A 8088 /6-8 THREAD RIVET NUT N/A CS.00- X. HX G ZN N/A 8 FW. X.06 X.090 SAE HD ZN 099 N/A NT.00- HX JAM ZN NT.0- HX LK NY 0997 N/A ANTI-SCALP WHEEL STRAIGHT GREASE FITTING PUSHER CS.7-6 X.00 HX G ZN BUMPER ANTI-SCALP WHEEL ASSEMBLY NOTES:. Do not torque, Item (797 Discharge Chute) must pivot freely.. Includes items 9, 0,, and...service part deck includes decals (see " Deck Decals in Chapter 9 on page 9- for listing of decals) and item (Discharge Chute). 7CE 6/0 7-

52 " Deck Pulley Assembly " DECK CE 6/0

53 " Deck Pulley Assembly INDEX NO. SERVICE MFG. QTY. DESCRIPTION B-SECTION BELT NT.6- HX G ZNYC CS.6- X.0 HX G ZN FW.6 X.00 X. ZN " IDLER PULLEY CS.00- X.0 HX G ZN FW.0 X.06 X.9 HRD ZN DECK IDLER BUSHING DECK BELT IDLER TOP GUIDE " IDLER PULLEY DECK IDLER ARM SIDE MOUNT CHAIN IDLER SPRING STRAIGHT GREASE FITTING RS " DECK PULLEY COVER CS.-8 X.70 HX G ZNYC FW. X.687 X.0/.080 HD ZNYC CS.00- X.00 HX G ZN FW.0 X.7 X.8 ZN DECK DRIVE PULLEY FW. X.06 X.090 SAE HD ZN LS " DECK PULLEY COVER 7 7 KEY / SQ X.00 LONG DECK SPINDLE ASSY 09K N/A DECK SPINDLE ASSY BLADE,F7.86"-H-F-CW N/A BLADE,7.86"-M-O-CW 787 N/A OPTIONAL BLADE,7.86"-M-O-CW 786 N/A OPTIONAL BLADE,7.86"-GAT-F-CW 78 N/A OPTIONAL BLADE,7.86"-GAT-O-CW CW.6 X.0 X.87 PNT CS.6- X.00 SH.0"MIN TH CS.6-X.00 FULL HX G ZN CS.- 8X.0 FLT SH ZNYC IDLER CLAMP CS.6- X.00 HX G ZNYC. Torque to 60.0 N-m.. Torque to N-m. NOTES:. Apply grease to zerk (see owner s manual).. See Deck Belt Routing and Tensioning in Chapter 8 on page 8- for belt tensioning.. See Spindle Assembly in Chapter 7 on page 7-8 for breakdown. 6. See Spindle Assembly - 09K in Chapter 7 on page 7-7 for 7CE 6/0 7-

54 breakdown. 7. Used on mowers with serial number prior to Used with mulch kit only CE 6/0

55 Spindle Assembly - 09K 6 INDEX NO. SERVICE MFG. QTY. DESCRIPTION 077 N/A BEARING W/O COLLAR 7660 N/A BLADE SPINDLE BUSHING 08 N/A CAST SPINDLE HOUSING 000 N/A GREASE FITTING 077 N/A FW.06 X.00 X. SAE ZN N/A SADDLELESS SPINDLE SHAFT NOTES:. Install upper bearing with extended inner race up.. Install lower bearing with extended inner race down.. Used on mowers with serial number prior to? 7CE 6/0 7-7

56 Spindle Assembly INDEX NO. SERVICE MFG. QTY. DESCRIPTION 077 N/A BEARING W/O COLLAR 7660 N/A BLADE SPINDLE BUSHING 08 N/A CAST SPINDLE HOUSING 000 N/A GREASE FITTING 077 N/A FW.06 X.00 X. SAE ZN N/A SADDLELESS SPINDLE SHAFT NOTES:. Install upper bearing with extended inner race up.. Install lower bearing with extended inner race down CE 6/0

57 Chapter 8 Contents Deck Installation Deck Belt Routing and Tensioning Seat Installation CE 6/0 8-

58 Deck Installation TRACTOR ASSEMBLY DECK ASSEMBLY 8-7CE 6/0

59 Deck Installation ITEM NO. SERVICE MFG. QTY DESCRIPTION CS.7- X.70 HX G ZN NT.70-0 HX NL ZN FW.760 X.6 X.08 ZN CS.70-0 X.000 HX G ZN NT.7- HX FLG ZN NOTES: 7CE 6/0 8-

60 Deck Belt Routing and Tensioning DECK ASSEMBLY 8-7CE 6/0

61 NOTES:. Spring length after tensioning belt. Measure spring from outside of hook to outside of hook.. Route belt as shown. 7CE 6/0 8-

62 Seat Installation CE 6/0

63 Seat Installation INDEX NO. SERVICES MFG. QTY DESCRIPTION MICHIGAN STANDARD SEAT SEAT PAN BLACK CABLE TIE NT.7-6 HX LK NY FW.06 X.8 X.060 SAE HD ZN FIBER WASHER SEAT PAN STOP CS.7-6 X.000 HX G ZN CS.7-6 X.0 HX G ZN FW. X.687 X.0/.080 HD ZN/Y NT.-8 HX G ZN BUMPER GM.0 X.00 X.7 X. GROMMET LATCH SPRING PLUNGER SEAT LATCH BRACKET RUBBER BUMPER " WIDE SCOTCH POLYURETHANE." LONG NOTES:. Must pivot freely.. Service parts available for Michigan Standard seat;. Service parts available for Michigan Suspension seats:. Service parts available for Milsco seats: DESCRIPTION 7969 SLIDE KIT 7976 L.H. ARMREST ASSMBLY 7977 R.H. ARMREST ASSMBLY 79 SEAT SWITCH MOLDED ARMREST KIT (INCLUDES BOTH ARMRESTS) 797 ARMREST STOP ASSY DESCRIPTION 7907 SLIDE KIT 79 KNOB KIT 798 BACK CUSHION KI 7999 SEAT CUSHION KIT 79 SEAT SWITCH MOLDED ARMREST (FITS BOTH SIDES) 797 ARMREST STOP ASSEMBLY 7977 SEAT BACK PANEL KIT DESCRIPTION 78 ADJUSTER, STANDARD AND LOW PROFILE SUSPENSION SEAT 78 ARMREST FOR STANDARD SEAT 7CE 6/0 8-7

64 DESCRIPTION 7869 ARMREST FOR LOW PROFILE SUSPENSION SEAT 7877 OPERATOR PRESENCE SWITCH FOR BOTH SEATS 788 CUSHION/PAN FOR LOW PROFILE SUSPENSION SEAT 787 Z ARMREST ONLY KIT 8-8 7CE 6/0

65 Chapter 9 Contents Tractor Decals " Deck Decals CE 6/0 9-

66 Tractor Decals 8 0 BOTTOM OF SEAT PAN TOP OF SEAT PAN 6 9-7CE 6/0

67 Tractor Decals INDEX NO. SERVICE MFG. QTY. DESCRIPTION 77008CE 77008CE HYDRAULIC FLUID DECAL - CE 77980CE 77980CE HOT DECAL - CE 787CE 787CE DECK HEIGHT INDICATOR DECAL 7870CE 7870CE INSTRUMENT PANEL DECAL - CE FUEL INDICATOR DECAL CE 78977CE EYE/EAR/FOOT PROTECTION DECAL CE 77709CE MAXIMUM ANGLE CE DECAL CE 78979CE READ SERVICE MANUAL DECAL - CE CE 78970CE READ OWNER'S MANUAL DECAL - CE CE 7706CE BATTERY DECAL - CE CE CE DBA DECAL - CE N/A 0879 TURF PROD SERIAL NO PLATE CE MARK DECAL HUSTLER NAME PLATE HUSTLER Z ID DECAL 6 776CE 776CE STABILIZER ROLLERS DECAL - CE NOTES: 7CE 6/0 9-

68 " Deck Decals INDEX NO. SERVICE MFG. QTY. DESCRIPTION " SIDE DISCHARGE DECK ID DECAL 78979CE 78979CE READ SERVICE MANUAL DECAL - CE 78970CE 78970CE READ OWNER'S MANUAL DECAL - CE 77CE 77CE DECK COVER DECAL - CE 778CE 778CE FINGERS AND TOES DECAL - CE CE 78968CE THROWN OBJECT DECAL 7 770CE 770CE DISCHARGE CHUTE DECAL - CE 8 789CE 789CE Z DECK BELT ROUTING DECAL - CE NOTES: 9-7CE 6/0

69 Chapter 0 Contents Mulch Kit Mulch Kit CE 6/0 0-

70 Mulch Kit 99 6 INDEX NO. SERVICE MFG. PART NO. QTY. DESCRIPTION NT.7-6 HX GRD ZN FW.06 X.8 X.060 SAE HD ZN CS.7-6 X.00 HX G ZN CB.7-6 X.70 STD ZN RIGHT MULCH BAFFLE COMMON MULCH BAFFLE, NOTES:. Used on mowers with serial number prior to CE 6/0

71 Mulch Kit " DECK 6 EXISTING HARDWARE INDEX NO. SERVICE MFG. PART NO. QTY. DESCRIPTION NT.7-6 HX GRD ZN FW.06 X.8 X.060 SAE HD ZN CS.7-6 X.00 HX G ZN RIGHT MULCH BAFFLE COMMON MULCH BAFFLE BLADE,7.86"-MUL-F-CW NOTES:. Used on mowers with serial number and later. 7CE 6/0 0-

72 0-7CE 6/0

73 Part Number Index Part No. Page No. Index Part Numbers 000-7, , -9, , , -, 7-, , , -9 -, -, -7, -9, , , -, , 6-, , , , , , -, -, -7, -, -, , , , -, , -, -7, -9, 7-, 8-7, 0-, , , , 7-, , , -, 7-, 0-, , 8- Part No. Page No. 08-7, -7, , , -, , , 6-, , , , -7, 7-, , , Part No. Page No , K , CE CE 9-770CE 9-778CE 9-77CE 9-7CE 6/0 i-

74 Part No. Page No. Part No. Page No. Part No. Page No , , -7, -, -7, -9, 7-, 8-7, 0-, , -, -7, -9, 6-7, 7-, , , -7, -, -, , -, -7, -, -, 7-, , , - 776CE CE CE , CE 9-787CE , , , , 7-, , , , , -, CE , CE CE 9-, CE 9-, CE CE , 7- i- 7CE 6/0

75 Part No. Page No. Part No. Page No. Part No. Page No CE 6/0 i-