Hustler Super Z CE Parts Manual

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1 Hustler Super Z CE Parts Manual Hustler Turf Equipment P.O. Box 7000 Hesston, Kansas CE Rev. /0

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3 Table of Contents Chapter General Information Chapter Contents Rivet Nut Installation Footrest Assembly Chapter Contents Hydraulic System Installation Chapter Contents Battery Installation Deck Lift Assembly Steering and Park Brake Assembly Pump Belt and Pulleys Installation Chapter Contents Kohler 7 HP Engine Installation Fuel System Fuel System Instrument Panel Assembly Electrical Schematic - Kohler (788000) Chapter Contents Front Wheel Assembly Front Wheel Breakdown Optional Semi-Pneumatic Tire/Wheel Drive Wheel Assembly Anti-Rollover Wheel Assembly Chapter 7 Contents 0" Side Discharge Deck Assembly " Side Discharge Deck Pulley Assembly " Rear Discharge Deck Assembly " Rear Discharge Deck Pulley Assembly " Rear Discharge Deck Assembly " Rear Discharge Deck Pulley Assembly Spindle Assembly 09K Spindle Assembly Spindle Assembly Chapter 8 Contents Deck Installation Deck Belt Routing and Tensioning Chapter 9 Contents Tractor Decals Side Discharge Deck Decals " Rear Discharge Deck Decals Seat Installation CE /0 c-

4 Chapter 0 Contents Mulch Kit " Mulch Kit Index i- c- 7CE /0

5 Chapter General Information This Manual covers Hustler Super Z models 9708CE 7/0, 977CE 7/0RDCE, 97CE 7/7RDCE. Frequently Ordered Parts DESCRIPTION 079 LUBRIZOL 7 OZ. BOTTLE 0790 LUBRIZOL 0 OZ. BOTTLE 789 HYDRAULIC FILTER ELEMENT 78 PUMP DRIVE BELT 7807 B-SECTION BELT, 7" DECK 780 B-SECTION BELT, 0" DECK 789 B-SECTION BELT, " DECK 7978 RD DECK BELT, 0" DECK 7977 RD DECK BELT, 7" DECK 0878 FUEL FILTER 7898 KOHLER EFI FUEL FILTER 78 MAIN AIR FILTER ELEMENT 7879 SAFETY AIR FILTER ELEMENT KAWASAKI ENGINE OIL FILTER 78 HONDA ENGINE OIL FILTER 770 KOHLER ENGINE OIL FILTER 790 BLADE, F.8"-H-F-CW, 7" DECK 7987 BLADE,.8"-GAT-F-CW, 7" DECK 7998 BLADE,.8"-MUL-F-CW, 7" DECK 79 BLADE, F0.9"-H-F-CW, 0" DECK 7980 BLADE, 0.9"-MUL-F-CW, 0" DECK 7989 BLADE, 0.9"-GAT-F-CW, 0" DECK 79 BLADE, F7.8"-H-F-CW, " DECK 7998 BLADE,7.8"-MUL-F-CW, " DECK 78 BLADE,7.8"-GAT-F-CW, " DECK Service Literature DESCRIPTION 77 HUSTLER SUPER Z OWNER S MANUAL 7979CE KOHLER CE ENGINE MANUAL Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using this manual Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed neces- 7CE /0 -

6 sary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts. Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION DESCRIPTION CB CE CP CS CW FDRW FW HX LW MB MS NT SC SH SB SS CARRIAGE BOLT CLEVIS PIN COTTER PIN CAP SCREW CUP WASHER FENDER WASHER FLAT WASHER HEX HEAD LOCK WASHER MACHINE BUSHING MACHINE SCREW NUT SELF TAPPING CAP SCREW SOCKET HEAD SHOULDER BOLT SET SCREW Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener SIZE FT-LBS NM SIZE FT-LBS NM M.. 7 M M M M M M M M M 70 NOTE: Loctite 9 to be used on all pipe threads. Lubricate all grease zerks. - 7CE /0

7 Chapter Contents Rivet Nut Installation Foot Rest Assembly CE /0 -

8 Rivet Nut Installation INDEX NO. SERVICE MFG. PART NO. QTY. DESCRIPTION 7 8 SUPER Z 0" FRAME SUPER Z RD 0" FRAME N/A 8089 /8- THREAD NUTSERT NOTES: - 7CE /0

9 Footrest Assembly 7 INDEX NO. SERVICE MFG. PART NO. QTY DESCRIPTION STEP TREAD 9 9 FLOOR 0 0 PLATFORM STEP TREAD NT.7- HX LK NY FW.0X.8 X.00 SAE HD ZN RUBBER BUMPER CS.7- X. HX G ZNYC NOTES:. Do not tighten, Floor must be able to pivot on these bolts. 7CE /0 -

10 - 7CE /0

11 Chapter Contents Hydraulic System Installation CE /0 -

12 - 7CE /0 Hydraulic System Installation SUPER Z HOOD

13 Hydraulic System Installation INDEX NO. SERVICE MFG. PART NO. QTY DESCRIPTION CS.0-0 X. HX G ZNYC FW.8 X. X.0/.080 HD ZNYC SEAL /8 X / X 7." LONG OIL COOLER WEATHERSTRIP /8 X / X.88" LONG NT.0-0 HX NL ZNYC BREATHER CAP STRAINER CS.0-0 X.0 HX G ZNYC SUPER Z RESERVOIR NT.-8 HX G ZNYC FW. X.87 X.0/.080 HD ZNYC PUMP, HYDRO-GEAR BDP-L NT.00- HX G ZNYC FW. X.0 X.090 SAE HD ZN ZAF SERIES FILTER HEAD FILTER ELEMENT CS.00- X.0 HX G ZNYC WHITE MOTOR CE HOSE CLAMP 78 N/A RETURN HOSE ASSY, # 7.7" LONG 78 N/A RETURN HOSE, #." LONG 7808 N/A FITTING, # BEADED TUBE-ORB 7808 N/A FITTING, #8 BEADED TUBE-ORB N/A FITTING, STR-8MORB/-8MSL 788 N/A HEX PLUG FITTING, STR-8MORB N/A SUCTION HOSE ASSY, FILTER-PUMP N/A SUCTION HOSE, TANK-FILTER N/A FITTING, T -8MJIC/8MJIC N/A FITTING, 0 FX0-S 78 N/A SUCTION HOSE, # " LONG N/A TUBE, HYDRAULIC LINE N/A TUBE, HYDRAULIC LINE 788 N/A TUBE, HYDRAULIC LINE 78 N/A TUBE, HYDRAULIC LINE 78 N/A FITTING, 90-0MORB/-8MSL 7 N/A 7870 HYDRO KIT (INCLUDES ITEMS -) NOTES:. Add 0. ml Lubrizol (079) to new system or when hydraulic oil is changed (see Owner s Manual).. Hydraulic system capacity is.7 L. Fill reservoir to within. mm of top of Item 8 (077 Strainer). 7CE /0 -

14 Note: HYDRAULIC SYSTEM CHARGING PROCEDURE. Set handles in the neutral position.. Start engine at idle.. Let run for a minimum of 0 seconds.. Stroke handles to forward position.. If motors do not turn in seconds return handles to neutral and repeat step and (one time).. If motors do not turn after second attempt, shut off the engine and check for oil at the pump. 7. Increase throttle to half speed and work handles through forward and reverse position until the motor operates smoothly throughout the entire speed range. Seal Kit for hydraulic pump; 7898 (BDPL Overhaul Seal Kit). - 7CE /0

15 Chapter Contents Battery Installation Deck Lift Assembly Steering and Brake Assembly Pump Belt and Pulley Installation CE /0 -

16 Battery Installation BLACK WIRE, PART OF WIRE HARNESS RED WIRE, PART OF WIRE HARNESS 8 0 TRACTOR FRAME - 7CE /0

17 Battery Installation ITEM NO. SERVICE MFG. QTY DESCRIPTION NT.0-0 HX GR ZN RED BATTERY CABLE BOOT BATTERY GROUND CABLE POSITIVE BATTERY CABLE FW. X.87 X.0/.080 HD ZNYC NT.-8 HX NL ZN BATTERY CLAMP STRAP CS.0-0 X.70 HX G ZN LW.0 INT-EXT TOOTH ZN BATTERY NT.-8 HX G ZN CS.-8 X.70 HX G ZN CB.-8 X.00 FUL ZN LW. INT-EXT TOOTH ZN NOTES:. When performing service on mower, disconnect battery ground cable and black wire of harness and do not reconnect to battery until engine is ready to be started. See Owners Manual. 7CE /0 -

18 Deck Lift Assembly TRACTOR FRAME CE /0

19 Deck Lift Assembly INDEX NO. SERVICE MFG. QTY DESCRIPTION STOP HANDLE { DECK HEIGHT PIN, /" PIN 88 N/A HEIGHT ADJUSTMENT STOP, /8" PIN DECK LIFT INDICATOR NT.7- HX FLG ZN CLIP E,.00 X.X DECK LIFT SPRING ASSEMBLY STRAIGHT GREASE FITTING CS.7-X.70 HX G ZNYC DECK LIFT CHAIN CS.-8 X.0 FLTHR GR ZNYC NT.-8 HX G ZNYC DECK LEVELER YOKE W/A CE.70X. X.7 HEADLESS CS.7- X.70 FULTH G ZNYC NOTES:. Apply grease to zerks (see owners manual).. Verify pin diameter before ordering replacement part. For mowers with /8" diameter pins, order 88; for mowers with /" pins order 007. For replacement purposes, item includes item with /" diameter. 7CE /0 -

20 Steering and Park Brake Assembly CE /0

21 Steering and Park Brake Assembly ITEM NO. SERVICE MFG. QTY DESCRIPTION 780 N/A STEERING BAR GRIP STEERING BAR FW.0 X.8 X.00 SAE HD ZN CS.7- X.000 HX G ZN CS.7- X.70 HX G ZN SS.00- X.7 SH ZN NT.00- HX JAM ZN STEERING CONTROL PANEL STEERING ARM MOUNT NT.- HX ZN FW. X.87 X.0/.080 HD ZN/YL STEERLEVER BUSHING CS.7- X.70 HX G ZN STEERLEVER SUPPORT LH STEERLEVER SUPPORT RH NT.7- HX LK NY BRAKE ROD ASSEMBLY PUMP ROD ADJUSTER ASSEMBLY CENTERING DAMPENER DAMPENER BALL STUD CS.0-0 X.00 HX G ZN FW.8 X. X.0/.080 HD ZN/YL SUPER Z PUMP ARM NT.0-0 HX NL ZN NT.-8 HX G ZN CS.7- X.7 HX G ZN ADJUSTABLE PIVOT BUSHING CS 0- X.70 HXFLK ZN PUSH BUTTON SWITCH NT #0- HX NL ZN L.S. BRAKE PIVOT ARM 0 0 R.S. BRAKE PIVOT ARM BUSHING NT.7- HX GRD ZN CS.7- X.7 HX G ZN 788 N/A KEY FOR WHITE MOTOR BRAKE LINK TURNBUCKLE WHITE BRAKE LEVER EXTENSION CS.-8 X.000 HX G ZN LH WHITE BRAKE ASSY RH WHITE BRAKE ASSY FW. X.00 X. HRD ZNYC CS.-8 X.70 HX G8 ZNYC WHITE HUB ASSEMBLY 788 N/A NUT FOR WHITE MOTOR 7CE /0-7

22 NOTES:. Torque to N-m. Included with wheel motor.. Torque to. N-m.. 78 used on left wheel used on right wheel.. Includes item steering bar grip (780). -8 7CE /0

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24 Pump Belt and Pulleys Installation TRACTOR FRAME CE /0

25 Pump Belt and Pulleys Installation INDEX NO. SERVICE MFG. QTY DESCRIPTION SUPER Z SINGLE ENGINE PULLEY KEY / SQ X.0 LONG WARNER CLUTCH FW.0 X.70 X.0 ZNYC CS.7-0 X.0 HX G ZNYC SS.-8X.70 SQ-HD ZN PULLEY & FAN FOR BDP KEY FOR BDPL NT.00- HX G ZNYC FW. X.0 X.090 SAE HD ZN CS.00- X.00 HX G ZNYC 7 7 CLUTCH ANCHOR ANGLE RUBBER BUMPER PUMP IDLER ARM STRAIGHT GREASE FITTING FW.70 X. X.08 ZN NT.70-0 HX NL ZN IDLER PULLEY FW. X.00 X. ZN CS.- X.0 HX G ZN IDLER SPRING A-SEC PUMP IDLER BELT 79 N/A CLUTCH PIGTAIL HARNESS WITH DIODE CS.-8 X.00 HX G ZNYC FW. X.87 X.0/.080 HD ZNYC NT.-8 HX G ZNYC NOTES:. Torque to.0-. N-m.. Torque to.-0. N-m.. Apply grease at zerk (see owners manual).. Do not torque Item 7 (NT.70-0 HX NL ZN), Item (97 Pump Idler Arm) should pivot freely. 7CE /0 -

26 - 7CE /0

27 Chapter Contents Kohler 7 HP Engine Installation Fuel System Installation Fuel System Installation Instrument Panel Assembly Electrical Schematic - Kohler (788000) CE /0 -

28 Kohler 7 HP Engine Installation TAN/RED BLK HOUR METER CONNECTION A A POSITIVE BATTERY CABLE 9 RED/BLK PUR (P/O ENGINE) - 7CE /0

29 Kohler 7 HP Engine Installation 7 7 ITEM NO. SERVICE MFG. QTY DESCRIPTION KOHLER 7HP ENGINE MUFFLER MUFFLER MANIFOLD " MUFFLER CLAMP CS.7- X.00 HXFLK ZNYC FW.9 X.0 X.00 ZNYC NT.7- HXFLK ZNYC DONALDSON AIR CLEANER CAP HOSE CLAMP AIR CLEANER MOUNTING BAND NT.-8 HX G ZN FW. X.87 X.0/.080 HD ZN/YL /8-8 OIL DRAIN VALVE " LOW PRESSURE HOSE HOOD SCOOP CS.0-0 X.70 HX G ZNYC FW.8 X. X.0/.080 HD ZNYC CS.-8 X.00 HX G ZNYC ELECTRIC COOLER FAN CN ZN TIN-C7-0 SUPER Z HOOD WIRING CLAMP CS.-8X.70 HX G ZNYC HOUR METER REMOTE AIR FILTER HOSE LW. INT-EXT TOOTH ZN CS.-8 X.00 HX G ZN MUFFLER GUARD SUPER Z ENGINE GUARD FW. X.0 X.090 SAE HD ZN CS.00- X.00 HX G ZNYC MMZ ROLLER HEAT SHIELD SUPER Z KOHLER WIRE HARNESS CLIP AIR FILTER INDICATOR 7CE /0 -

30 NOTES:. Includes mounting hardware.. Part of Item ( Tractor Wire Harness).. Engine oil capacity;.9 L.. Engine RPM to be set at 70± 0.. Includes one () of 07 Hose Clamp.. Supplied with engine. 7. Used on mowers with serial numbers 0089 and higher. This part replaces drain hose, 90 fitting, and drain plug, on mowers with serial numbers prior to Air filter service parts: 78 MAIN AIR FILTER ELEMENT 78 VACUATOR VALVE - 7CE /0

31 This page intentionally left blank. 7CE /0 -

32 Fuel System TRACTOR FRAME WITH ENGINE - 7CE /0

33 Fuel System ITEM NO. SERVICE MFG. QTY DESCRIPTION FUEL TANK CAP LEFT SIDE SUPER Z FUEL TANK RIGHT SIDE SUPER Z FUEL TANK REAR SEAT SUPPORT FW.0 X.8 X.00 SAE HD ZN CS.7- X.70 HX G ZN CLAMP CS.7- X.000 HX G ZN HOSE CLAMP " N/A FUEL TANK 90 FITTING FUEL LINE 0 TOTAL FUEL LINE 9 TOTAL FUEL LINE 7 TOTAL CLIP CS.00- X.00 HX G ZN FW. X.0 X.090 SAE HD ZN WAY FUEL VALVE FUEL SHUT-OFF BRACKET BLACK CABLE TIE (NOT SHOWN) NOTES:. Torque to 7. N-m.. Included with new fuel tank.. Used on mowers with serial number prior to 00. 7CE /0-7

34 Fuel System CE /0

35 Fuel System ITEM NO. SERVICE MFG. QTY DESCRIPTION FUEL TANK CAP LEFT SIDE FUEL TANK RIGHT SIDE FUEL TANK REAR SEAT SUPPORT FW.0 X.8 X.00 SAE HD ZN CS.7- X.70 HX G ZN CS.7- X.000 HX G ZN HOSE CLAMP " FUEL LINE. TOTAL FUEL LINE. TOTAL FUEL LINE TOTAL CLIP CS.00- X.00 HX G ZN FW. X.0 X.090 SAE HD ZN WAY FUEL VALVE FUEL SHUT-OFF BRACKET FW.0X.00X. HRD Z BLACK CABLE TIE (NOT SHOWN) NOTES:. Torque to 0 ft.-lbs7. N-m.. Used on mowers with serial number 00 and higher.. Service parts for fuel tanks (not shown): DESCRIPTION 789 FLANGE GROMMET 7907 / ID, /8 OD, / WALL TUBING 7908 / DIP TUBE WEIGHT FITTING 7998 / X / ELBOW FITTING 7CE /0-9

36 Instrument Panel Assembly RIGHT SIDE FUEL TANK a 0a FUSE SIZE AND LOCATION -0 7CE /0

37 Instrument Panel Assembly ITEM NO. SERVICE MFG. QTY DESCRIPTION PTO SWITCH 080 N/A IGNITION KEY INDAK COATED KEY KEY SWITCH NT #0- HX NL ZN 07 N/A RELAY 79 N/A DELAY MODULE FW.9 X.00 X.08 ZN MS #0- X. HX ZN THROTTLE/CHOKE CABLE RED INDICATOR LIGHT CS.0-0 X.00 HX G ZN FW.8 X. X.0 /.080 HD ZN/YL INSTRUMENT PANEL CHOKE CABLE CE THROTTLE STOP. Part of (Wire Harness) NOTES: 7CE /0 -

38 Electrical Schematic - Kohler (788000) - 7CE /0

39 Electrical Schematic - Kohler (788000) 7CE /0 -

40 - 7CE /0

41 Chapter Contents Front Wheel Assembly Front Wheel Breakdown Optional Semi-Pneumatic Tire/Wheel Drive Wheel Assembly Anti-Rollover Wheel Assembly CE /0 -

42 Front Wheel Assembly TRACTOR FRAME CE /0

43 Front Wheel Assembly INDEX NO. SERVICE MFG. QTY DESCRIPTION CS.00- X. HX G ZN 7 7 FW.0 X. X.87 SPL ZN FW.X.X. HD ZY 7 7 BEARING DISC BEARING SPACER,.07 X. X FW.00 X.00 X. ZN FORK CS.70-0 X 9.0 HX ZN FW.70 X. X.08 ZN NT.70-0 HX NL ZN WHEEL & TIRE ASSY NOTES:. Apply grease to zerks (see owners manual).. Torque to. N-m.. Assemble with extended inner race toward item (870 Spacer,.07 x. x.79). 7CE /0 -

44 Front Wheel Breakdown 7778 ITEM NO. SERVICE MFG. QTY DESCRIPTION 0977 N/A WHEEL BEARING 777 N/A X.0 TIRE 778 N/A X. WHEEL 7877 N/A BEARING SPACER 09 N/A TIRE VALVE 0 N/A GREASE FITTING DEG /. Inflate tire to.-8.9 kpa. NOTES: - 7CE /0

45 Optional Semi-Pneumatic Tire/Wheel 7897 ITEM NO. SERVICE MFG. QTY DESCRIPTION 0977 N/A WHEEL BEARING 7897 N/A TIRE/WHEEL ASSEMBLY 0 N/A GREASE FITTING DEG / 7877 N/A BEARING SPACER NOTES: 7CE /0 -

46 Drive Wheel Assembly INDEX NO. SERVICE MFG. QTY DESCRIPTION WHEEL & TIRE ASSY FOR 7" SD & RD, 0" RD(QTY PER TRACTOR) 78 N/A TIRE, X X FOR 7" & 0" 780 N/A WHEEL ASSY X 8.0 FOR 7" & 0" 09 N/A TIRE VALVE WHEEL NUT (QTY PER WHEEL) WHEEL & TIRE ASSY FOR 0" SD ONLY (QTY PER TRACTOR) 78 N/A TIRE, X X FOR 0" SD ONLY 78 N/A WHEEL ASSEMBLY X 8.0 FOR 0 SD ONLY 09 N/A TIRE VALVE WHEEL NUT (QTY PER WHEEL) WHEEL & TIRE ASSY FOR " 788 N/A TIRE, X 9.0- FOR 7808 N/A WHEEL ASSY X 7.00 FOR 09 N/A TIRE VALVE WHEEL NUT (QTY PER WHEEL) N/A 0 /" WHEEL LUG STUD. Torque to N-m.. Inflate tire to.-8.9 kpa. NOTES: - 7CE /0

47 Anti-Rollover Wheel Assembly TRACTOR FRAME INDEX NO. SERVICE MFG. QTY DESCRIPTION CS.00- X.00 HX G ZN ANTI-SCALP WHEEL FW. X.0 X.090 SAE HD ZN NT.0- HX LK NY. Do not torque, wheel must turn freely. NOTES: 7CE /0-7

48 -8 7CE /0

49 Chapter 7 Contents 0" Side Discharge Deck Assembly " Side Discharge Deck Pulley Assembly " Rear Discharge Deck Assembly " Rear Discharge Deck Pulley Assembly " Rear Discharge Deck Assembly " Rear Discharge Deck Pulley Assembly Spindle Assembly 09K Spindle Assembly Spindle Assembly CE /0 7-

50 0" Side Discharge Deck Assembly CE /0

51 0" Side Discharge Deck Assembly INDEX NO. SERVICE MFG. QTY. DESCRIPTION " DECK CRATED DISCHARGE CHUTE CS.7- X.0 HX G ZN FW.0 X.8 X.00 SAE HD ZN NT.7- HX GRD ZN 9 9 DISCHARGE CHUTE MOUNT BRACKET NT.7- HX LK NY 8 N/A 8088 /-8 THREAD RIVET NUT N/A CS.00- X. HX G ZN PUSHER 099 N/A NT.00- HX JAM ZN 779 N/A 8 FW. X.0 X.090 SAE HD ZN NT.0- HX LK NY STRAIGHT GREASE FITTING 0997 N/A ANTI-SCALP WHEEL BUMPER CS.7-X.000 HX G ZN ANTI SCALP WHEEL ASSEMBLY NOTES:. Do not torque, Item (9 Discharge Chute) must pivot freely.. Factory assembled in top hole for shipping purposes.. Includes Items 9,,, and.. Service part deck includes decals, see Side Discharge Deck Decals on page 9-. 7CE /0 7-

52 0" Side Discharge Deck Pulley Assembly " DECK BELT GUIDE POSITIONING 0 7-7CE /0

53 0" Side Discharge Deck Pulley Assembly INDEX NO. SERVICE MFG. QTY. DESCRIPTION B-SECTION BELT NT.- HX G ZNYC CS.- X.0 HX G ZN 7 7 TOP IDLER DECK BELT GUIDE FW. X.00X. ZN " IDLER PULLEY CS.00- X.00 HX G ZN CS.-8 X.0 FLT SH ZNYC IDLER CLAMP FW.0 X.0 X.9 HRD ZN 0 0 DECK IDLER BUSHING STRAIGHT GREASE FITTING IDLER ARM " IDLER PULLEY IDLER SPRING SIDE MOUNT CHAIN ( LINKS) R.S. PULLEY COVER L.S. PULLEY COVER FW. X.87 X.0/.080 HD ZNYC CS.-8 X.70 HX G ZNYC FW.0 X.70 X.8 ZN B-SECTION.0 E.O.D PULLEY SPINDLE HOUSING ASSEMBLY 09 N/A SPINDLE HOUSING ASSEMBLY 7 7 KEY / SQ X.00 LONG BLADE, F0.9"-H-F-CW 78 N/A BLADE,0.9"-M-O-CW 7989 N/A BLADE, 0.9"-GAT-F-CW 787 N/A BLADE,0.9"-GAT-O-CW CW..0 X.87 PNT CS.00- X.00 HX G ZN FW. X.0 X.090 SAE HD ZN CS.- X.00 FULL HX G ZN CS.- X.00 HX G ZNYC NOTES:. Apply grease to zerk (see owners manual).. Torque to 0 N-m.. Torque to N-m.. See Deck Belt Routing and Tensioning on page 8- for belt tensioning.. See Spindle Assembly 79 on page 7- for breakdown.. See Spindle Assembly 09K on page 7- for breakdown. 7. Used on mowers with serial number prior to CE /0 7-

54 0" Rear Discharge Deck Assembly CE /0

55 0" Rear Discharge Deck Assembly INDEX NO. SERVICE MFG. QTY. DESCRIPTION " REAR DISCHARGE DECK REAR DISCHARGE DECK GRASS SHIELD CS.-8 X.70 HX G FW. X.87 X.0/.080 HD ZN NT.7- HX LK NY FW.0 X.8 X.00 SAE HD ZN DECK STIFFENER ANGLE CB.7- X.00 STD CD 9 N/A /-8 THREAD RIVET NUT STRAIGHT GREASE FITTING PUSHER 0 0 CS.7- X.00 HX G ZN 9 9 0" REAR DISCHARGE FRONT ANGLE N/A CS.00- X. HX G ZN 779 N/A 8 FW. X.0 X.090 SAE HD ZN 099 N/A NT.00- HX JAM ZN NT.0- HXZY NL N/A ANTI-SCALP WHEEL ANTI SCALP WHEEL ASSEMBLY NOTES:. Factory assembled in top hole for shipping purposes.. Includes Items through and 8.. Service part deck includes decals, see 0" Rear Discharge Deck Decals on page 9-. 7CE /0 7-7

56 0" Rear Discharge Deck Pulley Assembly CE /0

57 0" Rear Discharge Deck Pulley Assembly INDEX NO. SERVICE MFG. QTY. DESCRIPTION " REAR DISCHARGE DECK BELT 9 9 RIGHT 0" REAR DISCHARGE PULLEY COVER 9 9 LEFT 0" REAR DISCHARGE PULLEY COVER NT.- HX G ZNYC FW. X.00 X. ZN CS.- X.70 HX G " HB IDLER PULLEY RD IDLER SPRING SIDE MOUNT CHAIN ( LINKS) CS.-8 X.0 FLT SH ZNYC UHMW DECK IDLER SLIDE RS REAR DISCHARGE DECK IDLER UHMW DECK IDLER SLIDE LS THICK UHMW CS.-8 X.70 HX G FW. X.87 X.0/.080 HD ZN CS.00- X.00 HX G ZN FW.0 X.7 X.8 ZN B-SECTION.0 PULLEY FW. X.0 X.090 SAE HD ZN DECK SPINDLE ASSY REAR DISHCARGE DECK SPINDLE ASSEMBLY 7 7 KEY / SQ X.00 LONG BLADE, 0.0"-L-F-CW BLADE, 0.0"-L-F-CCW CW. X.0 X.87 PNT CS.- X.00 HX G ZNYC NT.-8 HXZY NL CS.-X.00 FULL HX G ZN CS.- X.00 LH HX G NOTES:. Torque to 0 N-m.. Torque to N-m.. See Deck Belt Routing and Tensioning on page 8- for belt tensioning.. See Spindle Assembly 79 on page 7- for breakdown.. See Spindle Assembly 7980 on page 7- for breakdown. 7CE /0 7-9

58 7" Rear Discharge Deck Assembly CE /0

59 7" Rear Discharge Deck Assembly INDEX NO. SERVICE MFG. QTY. DESCRIPTION " REAR DISCHARGE DECK REAR DISCHARGE DECK GRASS SHIELD CS.-8 X.70 HX G FW. X.87 X.0/.080 HD ZN NT.7- HX LK NY FW.0 X.8 X.00 SAE HD ZN DECK STIFFENER ANGLE CB.7- X.00 STD CD 9 N/A /-8 THREAD RIVET NUT STRAIGHT GREASE FITTING PUSHER 0 0 CS.7- X.00 HX G ZN " REAR DISCHARGE FRONT ANGLE N/A CS.00- X. HX G ZN 779 N/A 8 FW. X.0 X.090 SAE HD ZN 099 N/A NT.00- HX JAM ZN NT.0- HXZY NL N/A ANTI-SCALP WHEEL ANTI SCALP WHEEL ASSEMBLY NOTES:. Factory assembled in top hole for shipping purposes.. Includes Items through and 8.. Service part deck includes decals, see 0" Rear Discharge Deck Decals on page 9-. 7CE /0 7-

60 7" Rear Discharge Deck Pulley Assembly CE /0

61 7" Rear Discharge Deck Pulley Assembly INDEX NO. SERVICE MFG. QTY. DESCRIPTION " REAR DISCHARGE DECK BELT 0 0 RIGHT 7" REAR DISCHARGE PULLEY COVER 0 0 LEFT 7" REAR DISCHARGE PULLEY COVER NT.- HX G ZNYC FW. X.00 X. ZN CS.- X.70 HX G " HB IDLER PULLEY RD IDLER SPRING SIDE MOUNT CHAIN ( LINKS) CS.-8 X.0 FLT SH ZNYC UHMW DECK IDLER SLIDE RS REAR DISCHARGE DECK IDLER UHMW DECK IDLER SLIDE LS THICK UHMW CS.-8 X.70 HX G CS.00- X.00 HX G ZN FW.0 X.7 X.8 ZN DRIVE PULLEY DB FW. X.0 X.090 SAE HD ZN DECK SPINDLE ASSY REAR DISHCARGE DECK SPINDLE ASSEMBLY 7 7 KEY / SQ X.00 LONG BLADE,.8-L-F-CW BLADE,.8-L-F-CCW CW. X.0 X.87 PNT CS.- X.00 HX G ZNYC FW. X.87 X.0/.080 HD ZN NT.-8 HXZY NL CS.-X.00 FULL HX G ZN CS.- X.00 LH HX G NOTES:. Torque to 8 ft. lbs.. Torque to -7 ft. lbs.. See Deck Belt Routing and Tensioning on page 8- for belt tensioning.. See Spindle Assembly 79 on page 7- for breakdown.. See Spindle Assembly 7980 on page 7- for breakdown. 7CE /0 7-

62 Spindle Assembly 09K INDEX NO. SERVICE MFG. QTY. DESCRIPTION 077 N/A BEARING W/O COLLAR 70 N/A BLADE SPINDLE BUSHING 08 N/A CAST SPINDLE HOUSING 000 N/A GREASE FITTING 077 N/A FW.0 X.00 X. SAE ZN 7887 N/A SADDLELESS SPINDLE SHAFT NOTES:. Install upper bearing with extended inner race up.. Install lower bearing with extended inner race down. 7-7CE /0

63 Spindle Assembly 79 INDEX NO. SERVICE MFG. QTY. DESCRIPTION 077 N/A BEARING W/O COLLAR 70 N/A BLADE SPINDLE BUSHING 08 N/A CAST SPINDLE HOUSING 000 N/A GREASE FITTING 077 N/A FW.0 X.00 X. SAE ZN 797 N/A SADDLELESS SPINDLE SHAFT NOTES:. Install upper bearing with extended inner race up.. Install lower bearing with extended inner race down. 7CE /0 7-

64 Spindle Assembly 7980 INDEX NO. SERVICE MFG. QTY. DESCRIPTION 077 N/A BEARING W/O COLLAR 70 N/A BLADE SPINDLE BUSHING 08 N/A CAST SPINDLE HOUSING 000 N/A GREASE FITTING 077 N/A FW.0 X.00 X. SAE ZN 7998 N/A SPINDLE SHAFT NOTES:. Install upper bearing with extended inner race up.. Install lower bearing with extended inner race down. 7-7CE /0

65 Chapter 8 Contents Deck Installation Deck Belt Routing and Tensioning CE /0 8-

66 Deck Installation TRACTOR ASSEMBLY REAR DISCHARGE DECK ASSEMBLY RIGHT FRONT DECK HANGER BRACKET SIDE DISCHARGE DECK ASSEMBLY 8-7CE /0

67 Deck Installation ITEM NO. SERVICE MFG. QTY DESCRIPTION CS.7- X.70 HX G ZN NT.70-0 HX NL ZN FW.70 X. X.08 ZN CS.70-0 X.000 HX G ZN NT.7- HX FLG ZN NOTES:. Install front deck hanger chains in lower holes only.. Side Discharge Deck installation is shown, Rear Discharge Deck installation is similar. 7CE /0 8-

68 Deck Belt Routing and Tensioning DECK ASSEMBLY NOTES:. Spring length after tensioning belt. Measured from outside of hook to outside of hook.. Route belt as shown.. Side discharge deck is shown, rear discharge deck is similar. 8-7CE /0

69 Chapter 9 Contents Tractor Decals Side Discharge Deck Decals " Rear Discharge Deck Decals CE Version Seat Installation CE /0 9-

70 Tractor Decals 0 8 BOTTOM OF SEAT PAN TOP OF SEAT PAN 9-7CE /0

71 Tractor Decals INDEX NO. SERVICE MFG. QTY. DESCRIPTION 77008CE 77008CE HYDRAULIC FLUID DECAL - CE 77980CE 77980CE HOT DECAL - CE 787CE 787CE DECK HEIGHT INDICATOR DECAL 7870CE 7870CE INSTRUMENT PANEL DECAL - CE FUEL INDICATOR DECAL 78977CE 78977CE EYE/EAR/FOOT PROTECTION DECAL CE 77709CE MAXIMUM ANGLE CE DECAL CE 78979CE READ SERVICE MANUAL DECAL - CE CE 78970CE READ OWNER'S MANUAL DECAL - CE 0 770CE 770CE BATTERY DECAL - CE 78977CE 78977CE DBA DECAL - CE N/A 0879 TURF PROD SERIAL NO PLATE CE MARK DECAL HUSTLER NAME PLATE SUPER Z ID DECAL 77CE 77CE STABILIZER ROLLERS DECAL - CE NOTES: 7CE /0 9-

72 Side Discharge Deck Decals 7 8 INDEX NO. SERVICE MFG. QTY. DESCRIPTION " DECK ID DECAL 78979CE 78979CE READ SERVICE MANUAL DECAL - CE 78970CE 78970CE READ OWNER'S MANUAL DECAL - CE 77CE 77CE DECK COVER DECAL - CE 778CE 778CE FINGERS AND TOES DECAL - CE 7898CE 7898CE THROWN OBJECT DECAL 7 770CE 770CE DISCHARGE CHUTE DECAL - CE 8 789CE 789CE BELT ROUTING DECAL - CE NOTES: 9-7CE /0

73 0" Rear Discharge Deck Decals 7 INDEX NO. SERVICE MFG. QTY. DESCRIPTION DECK ID DECAL 78970CE 78970CE READ OWNER'S MANUAL DECAL 78979CE 78979CE READ SERVICE MANUAL DECAL 7898CE 7898CE THROWN OBJECT DECAL 778CE 778CE FINGERS AND TOES DECAL 77CE 77CE CE DECK COVER DECAL, REAR DISCHARGE DECK ROUTING DECAL NOTES: 7CE /0 9-

74 Seat Installation CE /0

75 Seat Installation INDEX NO. SERVICES MFG. QTY DESCRIPTION MICHIGAN SUSPENSION SEAT SEAT PAN BLACK CABLE TIE NT.7- HX LK NY FW.0 X.8 X.00 SAE HD ZN FIBER WASHER SEAT PAN STOP CS.7- X.000 HX G ZN CS.7- X.0 HX G ZN FW. X.87 X.0/.080 HD ZN/Y NT.-8 HX G ZN BUMPER GM.0 X.00 X.7 X. GROMMET LATCH SPRING PLUNGER 0 0 SEAT LATCH BRACKET RUBBER BUMPER " WIDE SCOTCH POLYURETHANE." LONG NOTES:. Must pivot freely.. Use quantity of for 978 & 97 (Kawasaki HP liquid cooled).. Service parts available for Michigan Suspension seats: DESCRIPTION 7907 SLIDE KIT 79 KNOB KIT 798 BACK CUSHION KIT 7999 SEAT CUSHION KIT 79 SEAT SWITCH 79 MOLDED ARMREST (FITS BOTH ARMRESTS) 797 ARMREST STOP ASSEMBLY 7977 SEAT BACK PANEL KIT 7CE /0 9-7

76 9-8 7CE /0

77 Chapter 0 Contents Mulch Kit " Mulch Kit /0 0-

78 Mulch Kit INDEX NO. SERVICE MFG. PART NO. QTY. DESCRIPTION NT.7- HX GRD ZN FW.0 X.8 X.00 SAE HD ZN 0 0 CS.7- X.00 HX G ZN CB.7- X.70 STD ZN 0 0 RIGHT MULCH BAFFLE 0 0 0" COMMON MULCH BAFFLE NOTES:. 0" Mulch Kit -. Used on mowers with serial numbers prior to /0

79 0" Mulch Kit 7 0" DECK EXISTING HARDWARE INDEX NO. SERVICE MFG. PART NO. QTY. DESCRIPTION NT.7- HX GRD ZN FW.0 X.8 X.00 SAE HD ZN 0 0 CS.7- X.00 HX G ZN RIGHT MULCH BAFFLE COMMON MULCH BAFFLE BLADE,.8"-MUL-F-CW NOTES:. Used on mowers with serial number and later. 7 /0 0-

80 0-7 /0

81 Numerical Index Part No. Page No. Index Part Numbers 000-7, , -9, , - -, , 7-, , -, 7-, 7-, 7-7, 7-0 -, , , -, -7, -9, 7-, 7-9, , 7-9, 7- -, , -, 8-7-7, , , 7-, 7-9, , , 7-9, , 7-, 7-7, , -, -, -7, -, -, , -, 7-, 7-7, 7-9, 7-, , 7-, , -, - 0-7, -7, -9, 7-, 7-7, 7-, 9-7, 0-, , , Part No. Page No , 7-, , 7-, 7-7, , 7-, 0-, , , -7, , , , 7-9, , , 7-9, , -, , , 7-, , 7-, , 7-9, , -7, 7-, 7-7, 7-, , 7-9, , Part No. Page No , 7-7, , , , , 7-9, , 7-7CE /0 i-

82 Part No. Page No. Part No. Page No. Part No. Page No , , CE 9-770CE 9-770CE 9-778CE 9-, 9-77CE 9-, , 7-, , -7, -7, -9, 7-, 7-7, 7-, 9-7, 0-, , -, -, -7, -9, -7, 7-, 7-, 7-7, 7-9, 7-, , -7, -, , -, -7, -, -, 7-, 7-7, 7-9, 7-, 7-, CE CE CE , 7-, 7-9, , , CE 9-787CE , , 7-, 7-7, , 7-7, , 7- -, 7-, , 7-9, , , -8-7, , 7-9, , , CE , , , , , 7-7, i- 7CE /0

83 Part No. Page No. Part No. Page No. Part No. Page No CE 9-, CE 9-, 9-, CE 9-, 9-, CE CE , , 7-, 7-9, CE , , , , 7-9, , , , 7-7-9, , , 7-7, CE /0 i-

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