Hustler Diesel Z CE Parts Manual

Transcription

1 Hustler Diesel Z CE Parts Manual Hustler Turf Equipment P.O. Box 7000 Hesston, Kansas

2 t- 078CE 0/0

3 Table of Contents Chapter General Information Chapter Rivet Nut Installation Footrest Assembly Chapter Hydraulic System Installation Chapter Battery Installation Deck Lift Assembly Steering and Park Brake Assembly Steering Sub-Assembly Pump Belt and Pulleys Installation Chapter Yanmar Engine Installation Cooling and Engine Guard Assembly Fuel System Installation Instrument Panel Assembly Electrical Schematic (798) Chapter Front Wheel Assembly Front Wheel Breakdown Optional Semi-Pneumatic Tire/Wheel Drive Wheel Assembly Installation Anti-Rollover Wheel Assembly Chapter 7 " Side Discharge Deck Assembly (XR-7 ) " Side Discharge Deck Pulley Assembly (XR-7 ) " Rear Discharge Deck Assembly " Rear Discharge Deck Pulley Assembly Spindle Assembly Spindle Assembly Chapter 8 Deck Installation Side Discharge Deck Installation Rear Discharge " Side Discharge (XR7) Deck Belt Routing and Tensioning " Rear Discharge Deck Belt Routing and Tensioning Seat Installation Chapter 9 Tractor Decals " Side Discharge Deck Decals " Rear Discharge Deck Decals CE 0/0 c-

4 Index i- c- 078CE 0/0

5 Chapter General Information This Manual covers Hustler XR7 Z models 980CE and 989CE. Frequently Ordered Parts DESCRIPTION 78 Hydraulic Oil Filter Pump Drive Belt 7979 Blade F8.0"-H-F-CW (" Side Discharge Deck) 00 Blade F8.0"-L-F-CW (" Rear Discharge Deck) 00 Blade F8.0"-L-F-CCW (" Rear Discharge Deck) 0099 Belt, B-Section (" Side Discharge Deck) 7978 Belt, B-Section (" Rear Discharge Deck) 00 Fuel Filter 78 Main Air Filter Element 00 Engine Oil Filter Service Literature DESCRIPTION 09 Engine Owner s Manual 097 Engine Owner s Manual CD Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using this manual Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts. 078CE 0/0 -

6 Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION CB CE CP CS CW FDRW FW HX LW MB MS NT SC SH SB SS OD ID DESCRIPTION Carriage Bolt Clevis Pin Cotter Pin Cap Screw Cup Washer Fender Washer Flat Washer Hex Head Lock Washer Machine Bushing Machine Screw Nut Self Tapping Cap Screw Socket Head Shoulder Bolt Set Screw Outside Diameter Inside Diameter Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS NM SIZE FT-LBS NM M.. 7 M M M M M M M M M0 0 M 70 NOTE: Loctite 9 to be used on all pipe threads. Lubricate all grease zerks CE 0/0

7 Chapter Contents Rivet Nut Installation Footrest Assembly CE 0/0 -

8 Rivet Nut Installation INDEX NO. SERVICE MFG. PART NO. QTY. DESCRIPTION 879CE 00 TRACTOR FRAME (" SIDE DISCHARGE) 887CE 0 TRACTOR FRAME (" REAR DISCHARGE) /8- THREAD RIVET NUT /- THREAD RIVET NUT /-8 THREAD RIVET NUT 89CE 070 FIREWALL YDZ 80 0 SEAT SUPPORT W/A RS YDZ 7 8CE 0 SEAT SUPPORT W/A LS YDZ FLEX DRAW LATCH RIVET.88 DIA BLK HD ENGINE GUARD HINGE SPACER 89CE 0007 ENGINE GUARD DOOR W/A RADIATOR MOUNT PLT NOTES:. Seat support 790 includes rivet nuts CE 0/0

9 Footrest Assembly 7 INDEX NO. SERVICE MFG. QTY DESCRIPTION STEP TREAD FLOOR STEP TREAD LOWER NT.7- HX LK NY FW.0 X.8 X.00 SAE HD ZN RUBBER BUMPER CS.7- X.0 HX G ZN NOTES:. Do not tighten, Item (07788 Floor) must be able to pivot on these bolts.. Service part number includes item and item. 078CE 0/0 -

10 - 078CE 0/0

11 Chapter Contents Hydraulic System Installation CE 0/0 -

12 Hydraulic System Installation OUTLET INLET FRONT CE 0/0

13 Hydraulic System Installation ITEM NO. SERVICE MFG. QTY DESCRIPTION FW.8 X. X.0/.080 HD ZN/YL CS.0-0 X.00 HX G ZN STRAINER BREATHER CAP 8CE 980 RESERVOIR NT.-8 HX G ZN FW. X.87 X.0/.080 HD ZN/YL HYDRO-GEAR PUMP CC W/ FAN RH HYDRO-GEAR PUMP CC W/ FAN LH NT.7- HX G ZN FW. X.8 X.00 ZN WHEEL MOTOR HGME8 CCW CS.7- X.7 HX G ZN FILTER ELEMENT FILTER HEAD 787 N/A -STR - 90, PUSHLOC HOSE.8" 7 79 N/A 90, - O-RING/- JIC FITTING 8 0 N/A CASE DRAIN ASSY YDZ N/A -STR - 90, PUSHLOC HOSE,.00" N/A STR-MORB/-JIC FITTING 78 N/A 90,-8MORB/-8MSL FITTING 788 N/A STR-8-MORB/HEX PLUG 78 N/A 90, -0MORB/-8MSL FITTING 009 N/A HYDRO TUBE LP-TM RT LOOP 7800 N/A RIGHT LOOP/RP-BM HYDRO TUBE 788 N/A HYDRO TUBE RP-BM LT LOOP N/A LEFT LOOP/LP-TM HYDRO TUBE 8 78 N/A STR-8MORB/-8MSL FITTING N/A -STR -STR PUSHLOC HOSE, 9.00" 0 79 N/A - O-RING/-JIC/JIC T FITTING 0 0 CS.-8X.000 HX G FW.X.0X.090 SAE CS.00-X.00 HX G N/A 009 HYDRAULIC KIT YDZ (INCLUDES -0) NOTES:. Hydraulic system capacity is.7 L. Fill reservoir to within. mm of top of Item (077 Strainer). Hydraulic pump serviceable parts include: SERVICE DESCRIPTION 777 OVERHAUL BDP SEAL KIT 0877 PUMP FAN SHROUD 0878 PUMP FAN KIT 0879 PUMP SHROUD BRACKET 078CE 0/0 -

14 Note: HYDRAULIC SYSTEM CHARGING PROCEDURE. Set handles in the neutral position.. Start engine at idle.. Let run for a minimum of 0 seconds.. Stroke handles to forward position.. If motors do not turn in seconds return handles to neutral and repeat step and (one time).. If motors do not turn after second attempt, shut off the engine and check for oil at the pump. 7. Increase throttle to half speed and work handles through forward and reverse position until the motor operates smoothly throughout the entire speed range. Seal Kit for hydraulic pump: (PJ Series Pump Overhaul Seal Kit) - 078CE 0/0

15 Chapter Contents Battery Installation Deck Lift Assembly Steering and Park Brake Assembly Steering Sub-Assembly Pump Belt and Pulleys Installation CE 0/0 -

16 Battery Installation TRACTOR FRAME - 078CE 0/0

17 Battery Installation INDEX NO. SERVICE MFG. QTY DESCRIPTION NT.0-0 HX GR. ZN RED BATTERY CABLE BOOT " NEGATIVE BATTERY CABLE POSITIVE BATTERY CABLE FW. X.87 X.0/.080 HD ZN/YL NT.-8 HX NL ZN BATTERY CLAMP STRAP CS.0-0 X.70 HX G ZN LW.0 INT-EXT TOOTH ZN BATTERY NT.-8 HX G ZN FW.0X.8 X.00 SAE CB.-8 X.00 FUL ZN NOTES:. When performing service on mower, disconnect battery ground cable and do not reconnect to battery until engine is ready to be started. See Owners Manual.. Battery is not installed in export models. 078CE 0/0 -

18 Deck Lift Assembly TRACTOR FRAME CE 0/0

19 Deck Lift Assembly ITEM NO. SERVICE MFG. QTY DESCRIPTION STOP HANDLE DECK HEIGHT /" PIN W/A DECK LIFT INDICATOR SUBASSEMBLY NT.7- HX FLG ZN CLIP E,.00 X. X DECK LIFT SPRING SUBASSEMBLY CE.70 X. X.7 HEADLESS CS.7- X.70 HX G ZN DECK LIFT CHAIN STRAIGHT GREASE FITTING NT.-8 HX G ZN CS.-8 X.0 FUL THR GR ZN DECK LEVELER YOKE CS.7- X.70 FUL THD G ZN NOTES:. Apply grease to zerks (see owner s manual). 078CE 0/0 -

20 Steering and Park Brake Assembly SEE STEERING SUB-ASSEMBLY page TRACTOR FRAME - 078CE 0/0

21 Steering and Park Brake Assembly ITEM NO. SERVICE MFG. QTY DESCRIPTION STEERING CONTROL PANEL SS.00- X.7 SH ZN NT.00- HX JAM ZN CS.7- X.70 HX G ZN FW.0 X.8 X.00 SAE HD ZN FW.X.87 X.0/.080 HD ZN/YL NT.- HXZY NL PUMP ROD ADJUSTER ASSEMBLY CENTERING DAMPER DAMPER BALL STUD LW. INT-EXT TOOTH Z PUMP ARM CS.0-0 X.00 HX G ZN FW.8 X. X.0/.080 HD ZN/YL NT.0-0 HX NL ZN CS.7- X.7 HX G ZN CS 0- X.70 HXFLK ZN PUSH BUTTON SWITCH ADJUSTABLE PIVOT CS.7- X.000 HX G ZN NT #0- HX NL ZN NT.-8 HX G ZN NT.7- HX GRD ZN BRAKE ARM EXTENSION CS.7- X.7 HX G ZN BRAKE LINK TURNBUCKLE L.S. BRAKE PIVOT ARM 0 0 R.S. BRAKE PIVOT ARM BUSHING NT.7- HX LK NY BRAKE ASSY LH BRAKE ASSY RH WHEEL HUB CS.-8X.87 HX G 0 0 CS.-8 X.000 HX G ZN 089 N/A NUT HG MOTOR E 090 N/A KEY HG MOTOR E NOTES:. Torque to N-m. Included with wheel motor.. Torque brake assembly mounting bolts to N-m used on left wheel used on right wheel. 078CE 0/0-7

22 Steering Sub-Assembly INDEX NO. SERVICE MFG. PART NO. QTY. DESCRIPTION 780 N/A STEERING BAR GRIP STEERING BAR FW.0 X.8 X.00 SAE HD ZN 0 0 CS.7- X.000 HX G ZN CS.7- X.70 HX G ZN 0 0 NT.- HXZY NL FW.X.87 X.0/.080 HD ZN/YL STEERING ARM MOUNT STEERLEVER SUPPORT LH (SHOWN) STEERLEVER SUPPORT RH BUSHING SS.00- X.7 SH ZN BRAKE ROD ASSEMBLY NT.7- HX LK NY STEERLEVER BUSHING NOTES:. Includes Item (780 Steering Bar Grip) CE 0/0

23 This page intentionally left blank. 078CE 0/0-9

24 Pump Belt and Pulleys Installation TRACTOR FRAME CE 0/0

25 Pump Belt and Pulleys Installation INDEX NO. SERVICE MFG. QTY DESCRIPTION PULLEY PUMP DRV.00" KEY / SQ X.0 LONG 0 0 WARNER CLUTCH FW.0X.8 X.00 SAE CS M0-.0X80 HX ZNYC SS.-8 X.70 SQ-HD ZN KEY MM X 0MM RADIUS ENDS PULLEY NT.-8 HX G ZNYC FW. X.87 X.0/.080 HD ZNYC CS.-8X.70 HX G CLUTCH SECURING BRACKET RUBBER BUMPER TENSIONER ARM W/A YANMAR STRAIGHT GREASE FITTING FW.70 X. X.08 ZN NT.70-0 HX NL ZN IDLER PULLEY FW. X.00 X. ZN CS.-X. HX G Z IDLER SPRING BELT A " EL HARNESS, CLUTCH PIGTAIL(DIODE) WIRE TIE, SMALL/SHORT NOTES:. Torque to.0-.. N-m.. Torque to.-0. N-m.. Apply grease at zerk (see owner s manual).. Electric clutch burnishing procedure: After installing a new clutch it is important to burnish the clutch to insure maximum deck clutch life. In an open area with no bystanders set the engine speed to half throttle. Cycle the deck clutch on for seconds, and then off for seconds. Repeat this operation 0 times, it will require about minutes to complete. 078CE 0/0 -

26 - 078CE 0/0

27 Chapter Contents Yanmar Engine Installation Cooling and Engine Guard Assembly Fuel System Installation Instrument Panel Assembly Electrical Schematic (798) CE 0/0 -

28 Yanmar Engine Installation OIL SENSOR YEL/BLK } PART OF ENGINE WATER TEMP SENSOR YEL/BLK PART OF ENGINE GRN/BLK } 7 PART OF ENGINE } 8 9 TRACTOR FRAME PURPLE NEGATIVE BATTERY CABLE BLACK POSITIVE BATTERY CABLE RED PART OF ENGINE RED/BLK - 078CE 0/0

29 Yanmar Engine Installation ITEM NO. SERVICE MFG. QTY DESCRIPTION YANMAR V70CVXL ENGINE RAD. REAR HOSE YANMAR HOSE CLAMP OIL DRAIN VALVE MX " LOW PRESSURE HOSE EXHAUST MANIFOLD YANMAR N/A EXHAUST GASKET YANMAR EXHAUST MUFFLER YANMAR MUFFLER CLAMP.7" CS.-8X.70 HX G FW.X.87X.0/.080H FW.X.0X.090 SAE CS.00-X.0 HX G 0 0 MOTOR MOUNT W/A YANMAR 78 N/A NT M8-. HX STAINLESS 0700 N/A LW. MED SPRING ZNYC ENGINE MOUNT ISOLATOR FW.0X.70X.8 ZNYC NT.00- H8ZY NL CS M0-.0X HX ZN FW.0X.8 X.00 SAE RAD. HOSE FRONT YANMAR AIR INTAKE ELBOW YANMAR HOSE CLAMP (FS) N/A RECTIFIER YDZ FW.8X.X.0/.080H CS.0-0X.000 HX G NT.0-0 HX GR. ZNYC WIRE HARNESS CS.-8X.0 HX G NT.-8 HXZY NL NOTES:. Includes mounting hardware.. Part of Item 9 (798 Wire Harness).. Engine oil capacity;.. CE engine RPM to be set at 00±0 (980CE) and 0±0 (989CE).. Torque to. N-m 078CE 0/0 -

30 Cooling and Engine Guard Assembly ENGINE SHROUD DETAIL 7 SEE DETAIL CE 0/0

31 Cooling and Engine Guard Assembly ITEM NO. SERVICE MFG. QTY DESCRIPTION RADIATOR YANMAR HZ SEAL RADIATOR YANMAR 89 N/A FIREWALL YDZ 87 N/A RADIATOR SUPPORT W/A SPACER AIR CLEANER YDZ AIR CLEANER BAND MOUNT AIR CLEANER DONALDSON AIR CLEANER CAP HOSE CLAMP AIR FILTER INDICATOR CS.-8X.000 HX G FW.X.87X.0/.080H CS.-8X.70 HX G NT.-8 HX G ZNYC HOOD LOCATOR BRACKET YDZ GM. IDX.ODX.7GD AIR INTAKE HOSE YANMAR N/A HOSE CLAMP HOOD ASSY 0 89 N/A ENGINE GUARD DOOR W/A ENGINE GUARD HINGE SB.7X.70 SH LATCH CATCH YDZ 0 0 TORSION SPRING YANMAR FW.X.X.0 SPL SB.7X.000 SH LATCH PIN YDZ SPACER LATCH KEEPER BUMPER.00X.00X CS.-8X.70 HX G CS.-8X.0 HX G FAN SHROUD SLIDER WA YDZ FAN SHROUD BASE W/A YDZ RIVET NUT, /-8 THREAD /-8 X /" MALE KNOB WIRE TIE, SMALL/SHORT CS.-8X.00 HX G N/A RADIATOR CAP YDZ OVERFLOW HOSE " WEATHERSTRIP. X.7 X.7" WEATHERSTRIP. X.7 X." WEATHERSTRIP. X.7 X 7.0" NOTES:. Coolant capacity:. L.. Service part number includes item (0880, shroud) and item 078CE 0/0 -

32 (8088, rivet nut) CE 0/0

33 This page intentionally left blank. 078CE 0/0-7

34 Fuel System Installation CE 0/0

35 Fuel System Installation ITEM NO. SERVICE MFG. QTY DESCRIPTION " YELLOW FUEL CAP LEFT SIDE FUEL TANK RIGHT SIDE FUEL TANK CLIP 89 N/A FIREWALL CS.7- X.70 HX G ZN FW.0 X.8 X.00 SAE HD ZN CS.-8X.70 HX G FW.X.87X.0/.080H HOSE CLAMP " NT.-8 HX G ZNYC FUEL VALVE -WAY DOUBLE FUEL LINE CLAMP, / C N/A FUEL PUMP, ELEC - YANMAR 00 N/A FUEL FILTER 0 0 HBARB REDUCER. X CS.00- X.00 HX G ZN FW. X.0 X.090 SAE HD ZN CS.0-0X.70 HX G FW.8X.X.0/.080H NT.0-0 HX GR. ZNYC FUEL LINE 8." FUEL LINE 8." FUEL LINE 7." FUEL LINE 7." FUEL LINE 7" FUEL LINE 0." FUEL LINE.7" TBD BLACK CABLE TIE (NOT SHOWN). Torque to 7. N-m.. Supplied with new fuel tank.. Part of engine.. Part of wire harness (798).. Fuel tank service part not shown: PN NOTES: DESCRIPTION SZ HOSE ASSY, SUCTION 078CE 0/0-9

36 Instrument Panel Assembly FUSE SIZE AND LOCATION RIGHT SIDE FUEL TANK 0a (CLUTCH) a (IGNITION) 0a (GLOW PLUGS) 0a (FUEL SOLENOID) CE 0/0

37 Instrument Panel Assembly ITEM NO. SERVICE MFG. QTY DESCRIPTION PTO SWITCH KEY SET KEY SWITCH PUSHBTN SWITCH SPST N.O RED INDICATOR LIGHT TIE STRAP (0." WIDE) FW.9 X.00 X.08 ZN MS #0- X. HX ZN NT #0- HX NL ZN HOUR METER THROTTLE/CHOKE CABLE CS.0-0 X.00 HX G ZN FW.8 X. X.0 /.080 HD ZN/YL INSTRUMENT PANEL ULTRA LOUD WARBLE ALARM RELAY BRACKET RIVET.88 DIA BLK HD CB 0- X.00 ZYNC 9 00 N/A RELAY THROTTLE STOP 79 N/A DELAY MODULE (NOT SHOWN) TIMER SEC YANMAR FUEL (NOT SHOWN) NOTES:. Part of 798 (Tractor Wire Harness). Quantity of item 7 (709), quantity of item 8 and quantity of item 9 are included with the wire harness. 078CE 0/0 -

38 Electrical Schematic (798) - 078CE 0/0

39 Chapter Contents Front Wheel Assembly Front Wheel Breakdown Optional Semi-Pneumatic Tire/Wheel Drive Wheel Assembly Installation Anti-Rollover Wheel Assembly CE 0/0 -

40 Front Wheel Assembly TRACTOR FRAME CE 0/0

41 Front Wheel Assembly INDEX NO. SERVICE MFG. QTY DESCRIPTION CS.00- X. HX G ZN 7 7 FW.0 X. X.87 SPL ZN FW.X.7X. ZNY BEARING W/O COLLAR SPACER,.07 X. X FW.00 X.00 X. ZN FORK CS.70-0 X 9.0 HX ZN FW.70 X. X.08 ZN NT.70-0 HX NL ZN WHEEL & TIRE ASSY 7897 N/A OPTIONAL SEMI-PNEUMATIC WHEEL/TIRE ASSEMBLY NOTES:. Apply grease to zerks.. Torque to. N-m.. Assemble with extended inner race toward item (870 Spacer,.07 x. x.79). 078CE 0/0 -

42 Front Wheel Breakdown 7778 ITEM NO. SERVICE MFG. QTY DESCRIPTION 0977 N/A WHEEL BEARING 777 N/A X.0 TIRE 778 N/A X. WHEEL 7877 N/A BEARING SPACER 09 N/A TIRE VALVE 0 N/A GREASE FITTING DEG /. Inflate tire to.-8.9 kpa. NOTES: - 078CE 0/0

43 Optional Semi-Pneumatic Tire/Wheel 7897 ITEM NO. SERVICE MFG. QTY DESCRIPTION 0977 N/A WHEEL BEARING 7897 N/A TIRE/WHEEL ASSEMBLY 0 N/A GREASE FITTING DEG / 7877 N/A BEARING SPACER NOTES: 078CE 0/0 -

44 Drive Wheel Assembly Installation INDEX NO. SERVICE QTY DESCRIPTION WHEEL & TIRE ASSY (QTY PER TRACTOR) 788 N/A TIRE X N/A WHEEL ASSY, X N/A TIRE VALVE WHEEL NUT (QTY PER TRACTOR) N/A 0 /" WHEEL LUG STUD. Torque to N-m.. Inflate tire to.-8.9 kpa. NOTES: - 078CE 0/0

45 Anti-Rollover Wheel Assembly TRACTOR FRAME INDEX NO. SERVICE MFG. QTY DESCRIPTION WHEELIE BRACKET CS.00- X.00 HX G ZN ANTI-SCALP WHEEL FW. X.0 X.090 SAE HD ZN NT.0- HX LK NY 0 0 CB.-8X.70 FUL ZN FW.X.87X.0/.080H NT.-8 HX G ZNYC. Do not torque, wheel must turn freely. NOTES: 078CE 0/0-7

46 -8 078CE 0/0

47 Chapter 7 Contents " Side Discharge Deck Assembly (XR-7 ) " Side Discharge Deck Pulley Assembly (XR-7 ) " Rear Discharge Deck Assembly " Rear Discharge Deck Pulley Assembly Spindle Assembly Spindle Assembly CE 0/0 7-

48 " Side Discharge Deck Assembly (XR-7 ) 0 7 BAFFLES FULLY ASSEMBLED CE 0/0

49 " Side Discharge Deck Assembly (XR-7 ) INDEX NO. SERVICE MFG. QTY. DESCRIPTION N/A 0807 " DECK W/A RUBBER CHUTE ASSEMBLY CS.7- X. HX G FW.0 X.8 X.00 SAE HD ZN NT.7- HX LK NY DISCHARGE CHUTE MOUNT BRACKET N/A CS.00- X. HX G ZN N/A FW. X.0 X.090 SAE HD ZN N/A ANTI-SCALP WHEEL N/A NT.00- HX JAM ZN NT.0- HX LK NY /-8 THREAD RIVET NUT REAR ANTI-SCALP BRACKET CS.7- X.7 HX G ZNYC 0 0 PUSHER STRAIGHT GREASE FITTING CB.7- X.00 STD CD " AIR FLOW FLOOR /8- THREAD RIVET NUT FW.0X.0X.9 HRD Z SB.00X.00 SH FW.X.0X.090 SAE NT.7- HX GRD ZNYC ADAPTER W/A " LS CE BLOWOUT " RS XR ANTI SCALP WHEEL ASSY NOTES:. Do not torque, Item (7989 Discharge Chute) must pivot freely.. Includes items 7, 8, 9, and CE 0/0 7-

50 " Side Discharge Deck Pulley Assembly (XR-7 ) " DECK BELT GUIDE POSITIONING CE 0/0

51 " Side Discharge Deck Pulley Assembly (XR-7 ) INDEX NO. SERVICE MFG. QTY. DESCRIPTION B-SECTION BELT CS.- X.7 HX G ZN 7 7 DECK BELT IDLER TOP GUIDE " IDLER PULLEY FW. X.00 X. ZN IDLER SLIDE UHMW RS IDLER SLIDE UHMW LS CS.-8X.0FLT SH ZY DECK IDLER IDLER SPRING SIDE MOUNT CHAIN LINKS UHMW.0 THICK NT.- HX G ZNYC FW.0X.X.8 ZNYCG " IDLER PULLEY CS.00- X.00 HX G ZN CW.X.X.0 ZN DECK DRIVE PULLEY CS.00-X. HX G ZY FW.X.0X.090 SAE RS " PULLEY COVER LS " PULLEY COVER CS.-8X.70 HX G FW.X.87X.0/.080H 7 7 KEY / SQ X.00 LONG 79X 79 DECK SPINDLE ASSY BLADE, F8.0"-H-F-CW CW. X.0 X.87 PNT NT.-8 HXZY NL FW.X.0X.0 ZNY CS.-X.00 FULL HX G ZN CS.- X.00 HX G ZNYC NOTES:. Torque to 0 N-m.. Torque to 88-0 N-m.. Apply grease to zerk.. See " Rear Discharge Deck Belt Routing and Tensioning on page 8-7 for belt tensioning.. See Spindle Assembly 79 on page 7-0 for breakdown. 078CE 0/0 7-

52 " Rear Discharge Deck Assembly DEFLECTOR DETAIL CE 0/0

53 " Rear Discharge Deck Assembly INDE X NO. SERVICE MFG. QTY. DESCRIPTION 8CE 079 " REAR DISCHARGE DECK W/A RD DECK GUARD FW. X.87 X.0/.080 HD ZN NT.7- HX LK NY FW.0 X.8 X.00 SAE HD ZN CB.7- X.00 STD CD CN.-8X.00 MAX THK STRAIGHT GREASE FITTING PUSHER CS.7- X.00 HX G ZN " REAR DISCHARGE FRONT ANGLE N/A CS.00- X. HX G ZN 779 N/A 8 FW. X.0 X.090 SAE HD ZN 099 N/A NT.00- HX JAM ZN NT.0- HXZY NL 0997 N/A ANTI-SCALP WHEEL RD DEFLECTOR CLAMP LS ANGLE RD DEFLECTOR CLAMP RS ANGLE RD SIDE FLAP CLAMP BRACKET RD REAR FLAP EXTENSION BRACKET RD DECK GUARD BRACKET FW.78 X.7 X.0 ZNYC 0 0 CB.-8 X.70 FUL ZN NT.-8 HXZY NL AIR FLOW BAFFLE RIVET NUT, /8- THREAD ANTI SCALP WHEEL ASSEMBLY NOTES:. Factory assembled in top hole for shipping purposes.. Includes Items through and.. Service part deck includes decals, see " Rear Discharge Deck Decals on page 9-078CE 0/0 7-7

54 " Rear Discharge Deck Pulley Assembly CE 0/0

55 " Rear Discharge Deck Pulley Assembly INDEX NO. SERVICE MFG. QTY. DESCRIPTION " REAR DISCHARGE DECK BELT RIGHT " REAR DISCHARGE PULLEY COVER LEFT " REAR DISCHARGE PULLEY COVER NT.- HX G ZNYC FW. X.00 X. ZN CS.- X.0 HX G " HB IDLER PULLEY RD IDLER SPRING SIDE MOUNT CHAIN ( LINKS) CS.-8 X.0 FLT SH ZNYC IDLER UHMW LS SLIDE REAR DISCHARGE DECK IDLER IDLER UHMW RS SLIDE THICK UHMW CS.-8X.70 HX G CS.00- X.00 HX G ZN FW.0 X.7 X.8 ZN B-SEC PULLEY. EOD FW. X.0 X.090 SAE HD ZN 0 79X 79 DECK SPINDLE ASSY 7980X 7980 REAR DISCHARGE DECK SPINDLE ASSEMBLY 7 7 KEY / SQ X.00 LONG BLADE F8.0"-L-F-CW BLADE, F8.0-L-F-CCW CW. X.0 X.87 PNT CS.- X.00 HX G ZNYC FW. X.87 X.0/.080 HD ZN NT.-8 HXZY NL CS.-X.00 FULL HX G ZN CS.- X.00 LH HX G NOTES:. Torque to 0 N-m.. Torque to N-m.. See " Rear Discharge Deck Belt Routing and Tensioning on page 8-7 for belt tensioning.. See Spindle Assembly 79 on page 7-0 for breakdown.. See Spindle Assembly 7980 on page 7- for breakdown. 078CE 0/0 7-9

56 Spindle Assembly 79 INDEX NO. SERVICE MFG. QTY. DESCRIPTION 077 N/A BEARING W/O COLLAR 70 N/A BLADE SPINDLE BUSHING 08 N/A CAST SPINDLE HOUSING 000 N/A GREASE FITTING 0089 N/A BEARING DUST COVER 797 N/A SADDLELESS SPINDLE SHAFT NOTES:. Install upper bearing with extended inner race up.. Install lower bearing with extended inner race down CE 0/0

57 Spindle Assembly 7980 INDEX NO. SERVICE MFG. QTY. DESCRIPTION 077 N/A BEARING W/O COLLAR 70 N/A BLADE SPINDLE BUSHING 08 N/A CAST SPINDLE HOUSING 000 N/A GREASE FITTING 0089 N/A BEARING DUST COVER 7998 N/A SPINDLE SHAFT NOTES:. Install upper bearing with extended inner race up.. Install lower bearing with extended inner race down. 078CE 0/0 7-

58 7-078CE 0/0

59 Chapter 8 Contents Deck Installation Side Discharge Deck Installation Rear Discharge " Side Discharge (XR7) Deck Belt Routing and Tensioning " Rear Discharge Deck Belt Routing and Tensioning Seat Installation CE 0/0 8-

60 Deck Installation Side Discharge TRACTOR ASSEMBLY DECK ASSEMBLY 8-078CE 0/0

61 Deck Installation Side Discharge ITEM NO. SERVICE MFG. QTY DESCRIPTION CS.7- X.70 HX G ZN NT.70-0 HX NL ZN FW.70 X. X.08 ZN CS.70-0 X.000 HX G ZN NT.7- HX FLG ZN NOTES: 078CE 0/0 8-

62 Deck Installation Rear Discharge TRACTOR ASSEMBLY DECK ASSEMBLY 8-078CE 0/0

63 Deck Installation Rear Discharge ITEM NO. SERVICE MFG. QTY DESCRIPTION CS.7- X.70 HX G ZN NT.70-0 HX NL ZN FW.70 X. X.08 ZN CS.70-0 X.000 HX G ZN NT.7- HX FLG ZN NOTES: 078CE 0/0 8-

64 " Side Discharge (XR7) Deck Belt Routing and Tensioning DECK ASSEMBLY NOTES:. Spring length after tensioning belt. Measure spring from outside of hook to outside of hook.. Route belt as shown CE 0/0

65 " Rear Discharge Deck Belt Routing and Tensioning DECK ASSEMBLY NOTES:. Spring length after tensioning belt. Measure spring from outside of hook to outside of hook.. Route belt as shown. 078CE 0/0 8-7

66 Seat Installation CE 0/0

67 Seat Installation INDEX NO. SERVICES MFG. QTY DESCRIPTION MICHIGAN SUSPENSION SEAT MICHIGAN SEAT SEAT PAN BLACK CABLE TIE NT.7- HX LK NY FW.0 X.8 X.00 SAE HD ZN FIBER WASHER SEAT PAN STOP CS.7- X.000 HX G ZN CS.7- X.0 HX G ZN FW. X.87 X.0/.080 HD ZN/Y NT.-8 HX G ZN BUMPER GM.0 X.00 X.7 X. GROMMET SEAT STOP CS.-8X.70 HX G FW.X.00X. HRD Z LATCH SPRING PLUNGER SEAT LATCH BRACKET RUBBER BUMPER " WIDE SCOTCH POLYURETHANE." LONG NOTES:. Must pivot freely.. Michigan Standard seat (79) used on mowers with serial number pior to Service parts available for Michigan Standard seat; DESCRIPTION 7907 SLIDE KIT 79 SEAT SWITCH 797 ARMREST KIT (OPTIONAL ROUND STYLE) 77 L.H. ARMREST ASSMBLY (ROUND STYLE W/ BRACKETS) 7977 R.H. ARMREST ASSMBLY (ROUND STYLE W/ BRACKETS) ONE ARMREST ONLY (ROUND STYLE W/O BRACKET) 797 ARMREST STOP ASSY. Service parts available for Michigan Suspension seat: DESCRIPTION 79 SEAT SWITCH 7907 SLIDE KIT 79 KNOB KIT 79 ONE ARMREST (SQUARE STYLE W/O BRACKET) ONE ARMREST (ROUND STYLY W/O BRACKET) 797 ARMREST STOP ASSY 798 BACK CUSHION KIT 078CE 0/0 8-9

68 7999 SEAT CUSHION KIT 7977 SEAT BACK DESCRIPTION CE 0/0

69 Chapter 9 Contents Tractor Decals " Side Discharge Deck Decals " Rear Discharge Deck Decals CE 0/0 9-

70 Tractor Decals BOTTOM OF SEAT PAN TOP OF SEAT PAN CE 0/0

71 Tractor Decals INDEX NO. SERVICE MFG. QTY. DESCRIPTION 77008CE 77008CE HYDRAULIC FLUID DECAL - CE 77980CE 77980CE HOT DECAL - CE 787CE 787CE DECK HEIGHT INDICATOR DECAL 0 0 INSTRUMENT PANEL DECAL - CE 0 0 FUEL VALVE DECAL YDZ 78977CE 78977CE EYE/EAR/FOOT PROTECTION DECAL CE 77709CE MAXIMUM ANGLE CE DECAL CE 78979CE READ SERVICE MANUAL DECAL - CE CE 78970CE READ OWNER'S MANUAL DECAL - CE 0 770CE 770CE BATTERY DECAL - CE 78977CE 78977CE DBA DECAL - CE N/A 0879 TURF PROD SERIAL NO PLATE CE MARK DECAL HUSTLER NAME PLATE HUSTLER Z ID DECAL 77CE 77CE STABILIZER ROLLERS DECAL - CE NOTES: 078CE 0/0 9-

72 " Side Discharge Deck Decals INDEX NO. SERVICE MFG. QTY. DESCRIPTION " SIDE DISCHARGE DECK ID DECAL 78979CE 78979CE READ SERVICE MANUAL DECAL - CE 78970CE 78970CE READ OWNER'S MANUAL DECAL - CE 770CE 770CE DISCHARGE CHUTE DECAL - CE 7898CE 7898CE THROWN OBJECT DECAL 77CE 77CE DECK COVER DECAL - CE 7 778CE 778CE FINGERS & TOES DECAL - CE 8 789CE 789CE Z DECK BELT ROUTING DECAL - CE XR7 DECK ID DECAL STEP TREAD.00 X 9.00 NOTES: 9-078CE 0/0

73 " Rear Discharge Deck Decals 7 INDEX NO. SERVICE MFG. QTY. DESCRIPTION " REAR DISCHARGE DECK ID DECAL 78970CE 78970CE READ OWNER S MANUAL DECAL 78979CE 78979CE READ SERVICE MANUAL DECAL 7898CE 7898CE THROWN OBJECT DECAL 778CE 778CE FINGERS AND TOES DECAL 77CE 77CE CE DECK COVER DECAL REAR DISCHARGE DECK ROUTING DECAL NOTES: 078CE 0/0 9-

74 9-078CE 0/0

75 NOTES: 078CE 0/0 0-

76 0-078CE 0/0

77 Numerical Index Part No. Page No. Index Part Numbers , -, -9, , , , -, 7-, , , , 7-, , , - 0-7, , -, , -, 8-, , , 7-, , , 7-, , -, -, -7, -, -, -9, -7, , -, -, -9, 7-, 7-9, , 7-0 -, -7, - 0-7, -8, 7-7, , , , 7-, , 7-, , , 8-, , , , - Part No. Page No , , -, 7-, 7-7, , , -, 8-, , , , -7, -8, 7-, 7-7, Part No. Page No , , , , CE - 887CE , -9 89CE CE - 078CE 0/0 i-

78 Part No. Page No. Part No. Page No. Part No. Page No CE , CE - 8CE , , , , , , 7-9 -, , , 8-, , , CE 9-770CE 9-770CE 9-778CE 9-, 9-77CE 9-, , , , -, -7, -8, -, -, -9, 7-, 7-7, , -, -9, -7, 7-, 7-, 7-7, , - -, -7, -, -9, , -, -7, -8, -, -, -, -9, -7, 7-, 7-7, 7-9, CE CE CE , 7-, CE 9-787CE , -7, 7-, , , , , -, , , , i- 078CE 0/0

79 Part No. Page No. Part No. Page No. Part No. Page No , , , CE 9-, CE 9-, 9-, CE 9-, 9-, CE CE , , X 7-, X , , , , , , -, , 7-980CE - 989CE - 078CE 0/0 i-