Hustler FasTrak SD 36 CE Parts Manual

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1 Hustler FasTrak SD 36 CE Parts Manual 00 South Ridge Road Hesston, Kansas 6706

2

3 Table of Contents General Information Service Literature Options Available From Your Dealer Using This Manual Hardware Description Codes & Abbreviations Standard Torques Section Frame Footrest Engine Guard Section 3 Hydraulic System Transmission Assembly Transmission Service Parts Steering Park Brake Section Wheel & Tire Front Tire Breakdown Drive Wheel Breakdown Section 5 Engine, Kawasaki FX600V Engine Service Parts, Kawasaki FX600V Fuel System Fuel System Service Parts Section 6 Battery Instrument Panel Section 7 36" Service Deck " Deck Pulleys & Spindles " Deck Deck Lift Deck Mounting Hardware Section 8 Seat Seat Service Parts ROPS CE_07 c-

4 c- 839CE_07

5 General Information This manual covers Hustler FasTrak SD 36" model 939CE. Service Literature PART NO DESCRIPTION OPERATOR S MANUAL 9EX WARRANTY STATEMENT 660 GENERAL SERVICE MANUAL Options Available From Your Dealer PART NO. DESCRIPTION 6003 FLEX FORKS 680 LIGHT KIT 5667 MULCH KIT, 36" BAG POWERED CATCHER KIT 679 CATCHER ADAPTER KIT, 36" 3337 STEERING LEVER EXTENSION Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using This Manual This manual is part of a service package for the Hustler mowers. Use of this manual in conjunction with other Hustler mower and component manuals will provide the information necessary to service and maintain Hustler mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts. The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units. The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower. The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products. 839CE_07 -

6 Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION CB CARRIAGE BOLT MB MACHINE BUSHING CE CLEVIS PIN MS MACHINE SCREW CN CLIP NUT NT NUT CP COTTER PIN SC SELF TAPPING CAP SCREW CS CAP SCREW SH SOCKET HEAD CW CUP WASHER SB SHOULDER BOLT FDRW FENDER WASHER SS SET SCREW FW FLAT WASHER OD OUTSIDE DIAMETER HX HEX HEAD ID INSIDE DIAMETER LW LOCK WASHER Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS N-M SIZE FT-LBS N-M M M M M M M M M M M M CE_07

7 Section Frame Footrest Engine Guard CE_07 -

8 Frame CE_07

9 Frame INDEX NO. PART NO. QTY. DESCRIPTION 55 FRAME (WITH DECALS & RIVET NUTS) 7850 RS STEERING DECAL FUEL INDICATOR DECAL 7983CE CE 00 DBA LIMIT DECAL LS STEERING DECAL CE MARK DECAL 7 N/A SERIAL NUMBER / SPEC DECAL NO SERVICE DECAL ENGINE COMPARTMENT DECAL HOT DECAL 6035 TOW VALVE DECAL /8-6 THREAD RIVET NUT BUMPER 60 FASTRAK SD DECAL SAFE OPERATION DECAL /6-8 THREAD RIVET NUT CE DECK HEIGHT DECAL HUSTLER LOGO DECAL STEP TREAD NOTES:. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement. 839CE_07-3

10 Footrest 3-839CE_07

11 Footrest INDEX NO. PART NO. QTY DESCRIPTION FLOOR PLATE BUMPER STEP TREAD NOTES: 839CE_07-5

12 Engine Guard 3 THIS ONE-PIECE GUARD REPLACES THE THREE-PIECE GUARD. INDEX NO. PART NO. QTY. DESCRIPTION 885 ENGINE GUARD 6075 HUSTLER DECAL FW.06 X.8 X.060 SAE CS X.5 HX G5 ZN NOTES: CE_07

13 Section 3 Hydraulic System Transmission Assembly Transmission Service Parts Steering Park Brake CE_07 3-

14 Hydraulic System CE_07

15 Hydraulic System INDEX NO. PART NO. QTY. DESCRIPTION CS.3-8 X.50 HX G FW.33 X.687 X.05/.080H IDLER PULLEY FW.65 X.00 X.3 ZNYC CS.65- X.75 HX G BELT, A SEC, 67.6 EL 7 N/A TRANSMISSION ASSEMBLY NT.3-8 HX G5 ZNYC. Torque to 3 N-m. NOTES: 839CE_07 3-3

16 Hydraulic System SOME FRAME PARTS REMOVED FOR CLARITY CE_07

17 Hydraulic System INDEX NO. PART NO. QTY. DESCRIPTION CS.65- X.5 HX G5 ZY PUMP IDLER SPRING / COIL IDLER SPACER IDLER PULLEY 0697 NT.65- HX G5 ZNYC NT HX G8 ZY NL BEARING DISC BUSHING CS X.75 HX G TOW LINK ROD NT.50-0 HX ZY NL 0988 SPRING FW.8 X.65 X.05/.080 HD ZN/YL NOTES: 839CE_07 3-5

18 Hydraulic System CE_07

19 Hydraulic System INDEX NO. PART NO. QTY. DESCRIPTION CN.50-0 X.9 MAX THK 796 GROMMET OVERFLOW TANK (WITH CAP) CS.50-0 X.75 HX G SPRING CLAMP SPRING CLAMP OVERFLOW TANK CAP NOTES: 839CE_07 3-7

20 Transmission Assembly CE_07

21 Transmission Assembly INDEX NO. PART NO. QTY. DESCRIPTION 609 FITTING, 90-9/6 SAE 6000 SPRING CLAMP cm HOSE, 0.50" LOW PRESSURE SC.50-0 X.50 HX FL STP FW.8 X.65 X.05/.080 HD ZN/YL 6 97 TRANSMISSION GUARD LS TRANSMISSION RS TRANSMISSION CB.50-0 X.65 ZNYC 0 67 RS TOW VALVE BRACKET 66 LS TOW VALVE BRACKET NT.50-0 HX ZY NL CS X 8.50 G5 HX ZN FW.06 X.8 X.060 SAE SPACER NT HX ZY NL SPRING CLAMP HOSE. Torque to N-m. NOTES: 839CE_07 3-9

22 Transmission Service Parts LEFT SIDE SHOWN RIGHT SIDE SIMILAR INDEX NO. PART NO. QTY. DESCRIPTION 609 FAN/PULLEY KIT 60 BRAKE ARM RETAINING CLIP OIL FILTER LS FILTER GUARD RS FILTER GUARD (NOT SHOWN) BOLT HUB KIT NOTES: CE_07

23 This page intentionally left blank. 839CE_07 3-

24 Steering RIGHT SIDE SHOWN LEFT SIDE SIMILAR CE_07

25 Steering INDEX NO. PART NO. QTY. DESCRIPTION 0370 STEERING BAR (WITH GRIP) CS X.75 HX G CS X.50 BH BO FW.06 X.8 X.060 SAE NT HX G5 ZNY BUSHING LOCK COLLAR ID RS STEER BOX LS STEER BOX (NOT SHOWN) RS STEER LEVER 6038 LS STEER LEVER (NOT SHOWN) NT.3- HX NL ZN FW.33 X.687 X.05/.080H NT NL G STEERING DAMPER 789 BALL STUD LW.3 INT-EXT TOOTH NT.3-8 HX G5 ZNYC PUMP ROD 8 00 PIVOT TUBE CS.3-8 X.00 HX G NT.3-8 HX FLK ZNYC 606 CAP LOCK NOTES: 839CE_07 3-3

26 Park Brake 3 RS STEERING LEVER RIGHT SIDE SHOWN LEFT SIDE SIMILAR BRAKE ARM SPRING CLIP BRAKE ARM DETAIL 3-839CE_07

27 Park Brake INDEX NO. PART NO. QTY. DESCRIPTION 78 PUSH BUTTON SWITCH 608 NUT PLATE.0 CENTERS NT HX NL G FW.379 X.83 X.063 SAE CS 0- X.75 HX FLK ZN CS X 3.50 HX G5 Z BUSHING FW.33 X.687 X.05/.080H NT.3- HX NL ZN BRAKE ROD ASSEMBLY 0588 NT.50-8 HX JAM ZNYC FW.8 X.65 X.05/.080 HD ZN/YL 3 68 RS BELLCRANK 69 LS BELLCRANK (NOT SHOWN) 600 BALL JNT, W/ STUD / BRAKE ROD CS.50-0 X.75 HX G RS ACT BRACKET LS ACT BRACKET (NOT SHOWN) NT.50-0 HX FL LK ZNY SPRING 0 60 OVERTRAVEL SPRING NT.50-0 HX ZY NL NOTES: 839CE_07 3-5

28 CE_07

29 Section Wheel & Tire Front Tire Breakdown Drive Wheel Breakdown CE_07 -

30 Wheel & Tire CE_07

31 Wheel & Tire INDEX NO. PART NO. QTY. DESCRIPTION TIRE/WHEEL 0 X 8-0 (36" MOWER) WHEEL NUT CS X.5 HX G5 ZN FW.50 X.5 X.87 SPL FW.53 X.375 X.5 ZNY BEARING SPACER 8 N/A FRONT TIRE ASSEMBLY PLASTIC WHEEL ASSEMBLY NT NL G CS X.5 HX G FW.53 X.063 X.090 SAE PLASTIC WHEEL NT HX JAM ZNYC. Torque to 88 0 N-m. NOTES: 839CE_07-3

32 Front Tire Breakdown CE_07

33 Front Tire Breakdown INDEX NO. PART NO. QTY. DESCRIPTION FORK 060 NT HX ZY NL FW.760 X.65 X.08 ZNYC CS X 8.00 HX G TIRE/WHEEL 3 X TIRE 3 X 5 (SMOOTH) 777 TIRE 3 X 5 (RIBBED) WHEEL BEARING WHEEL VALVE STEM NOTES: 839CE_07-5

34 Drive Wheel Breakdown TIRE/WHEEL ASSEMBLY (36" DECKS) INDEX NO. PART NO. QTY. DESCRIPTION TIRE 0 X WHEEL TIRE VALVE NOTES: CE_07

35 Section 5 Engine, Kawasaki FX600V Engine Service Parts, Kawasaki FX600V Fuel System Fuel System Service Parts CE_07 5-

36 Engine, Kawasaki FX600V BLK PUR A CE_07

37 Engine, Kawasaki FX600V INDEX NO. PART NO. QTY. DESCRIPTION N/A KAWASAKI FX600V ENGINE 776 POSITIVE BATTERY CABLE LW.3 INT-EXT TOOTH 78 NEGATIVE BATTERY CABLE FW.33 X.687 X.05/.080H CS M8 X.5 X 6 HX G MUFFLER GM.750 X.88 X.00 X GROMMET.5" GM. X.75 X.37 X. 796 GROMMET 0653 CB.3-8 X.75 FUL ZN 3 68 MUFFLER SHIELD 037 NT.3-8 HX G5 ZNYC FW.06 X.8 X.060 SAE CS X.5 HX G5 P HOSE CLAMP cm /" FUEL LINE OIL DRAIN VALVE NOTES: FUEL LINE LENGTHS A 3 cm FUEL FILTER TO VALVE (FUEL). Part of the wire harness.. Supplied with the engine. 3. Torque the bolt to N-m. Replace (do not reuse) the cap screw if it s removed or loosened. Use only hand tools to install this fastener.. Torque to 30 N-m. 839CE_07 5-3

38 Engine, Kawasaki FX600V CE_07

39 Engine, Kawasaki FX600V INDEX NO. PART NO. QTY DESCRIPTION WIRE TIE CS.3-8 X.00 HX G5 396 CLUTCH ANCHOR KEY / SQ X 0.66 LG PULLEY K CLUTCH KIT (WITH HARNESS PIGTAIL) FW.53 X. X.9 HRD CS.37-0 X.50 HX G5 P CLUTCH HARNESS PIGTAIL CS M5-0.8 X 50 MM DIN 933 (FUL TD) NOTES: 5. Torque to 6 65 N-m. Replace (do not reuse) the cap screw if it s removed or loosened. Use only hand tools to install this fastener. 839CE_07 5-5

40 Engine Service Parts, Kawasaki FX600V 3 INDEX NO. PART NO. QTY. DESCRIPTION 7676 MAIN AIR FILTER ELEMENT IN-LINE FUEL FILTER KAWASAKI ENGINE OIL FILTER NOTES: CE_07

41 This page intentionally left blank. 839CE_07 5-7

42 Fuel System 3 5 B A CE_07

43 Fuel System INDEX NO. PART NO. QTY. DESCRIPTION LS FUEL TANK ASSEMBLY RS FUEL TANK ASSEMBLY FUEL CAP, 3.5" HOSE CLAMP cm /" FUEL LINE FUEL VALVE 3-WAY FW.06 X.8 X.060 SAE CS X.75 HX G BUMPER NOTES:. Torque to 7 N-m. FUEL LINE LENGTHS A 7 cm LEFT TANK TO VALVE (FUEL) B 3 cm RIGHT TANK TO VALVE (FUEL) 839CE_07 5-9

44 Fuel System Service Parts INDEX NO. PART NO. QTY. DESCRIPTION 6057 SUCTION HOSE GROMMET NOTES: CE_07

45 Section 6 Battery Instrument Panel CE_07 6-

46 Battery CE_07

47 Battery INDEX NO. PART NO. QTY. DESCRIPTION 768 CS.3-8 X.00 HX G FW.33 X.687 X.05/.080H 3 60 BATTERY CABLE SUPPORT 387 BATTERY CLAMP STRAP LW.50 INT-EXT TOOTH Z CS.50-0 X.75 HX G NT.50-0 HX G5 ZNYC RED BATTERY CABLE BOOT CN.3-8 X.0 MAX THK GROMMET WIRE TIE (NOT SHOWN) NOTES: 839CE_07 6-3

48 Instrument Panel A FUSE 0A FUSE BLK ORG 7 YEL/BLK ORG 6-839CE_07

49 Instrument Panel INDEX NO. PART NO. QTY. DESCRIPTION CHOKE CABLE KEY ASSEMBLY PTO SWITCH IGNITION SWITCH RED INDICATOR LIGHT INSTRUMENT PANEL (WITH DECAL) WIRE HARNESS HOUR METER CB 0- X.500 ZYNC NT #0- HX NL ZN THROTTLE CABLE 7093 FW.9 X.500 X.08 ZNYC CS.50-0 X.500 HX G FW.8 X.65 X.05/.080 HD ZN/YL INSTRUMENT PANEL DECAL WIRE TIE SEALED RELAY (WITH BRACKET). Part of the wire harness. NOTES: 839CE_07 6-5

50 CE_07

51 Section 7 36" Service Deck " Deck Pulleys & Spindles " Deck Deck Lift Deck Mounting Hardware CE_07 7-

52 36" Service Deck CE_07

53 36" Service Deck INDEX NO. PART NO. QTY. DESCRIPTION " DECK (WITH DECALS & HARDWARE) CN.3-8 X.00 MAX THK DISCHARGE CHUTE DECAL 603 BELT ROUTING DECAL DECK DANGERS DECAL THROWN OBJECTS DECAL FASTRAK 36" DECK DECAL NOTES: 839CE_07 7-3

54 36" Deck Pulleys & Spindles CE_07

55 36" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.65- X.50 HX G5 088 FW.65 X.00 X.3 ZNYC DUST SHIELD WITH OFFSET DECK IDLER SPACER IDLER PULLEY, NHI 5.0" 6 33 IDLER SLIDE SPRING / COIL PL CHAIN, 3 LINK NT.3-8 HX ZY NL FW.33 X.687 X.05/.080H SHORT IDLER SLIDE CS X.5 HX G5 ZN FW.55 X.65 X.5 HD ZY DRIVE PULLEY NT HX G5 ZNY FW.06 X.8 X.060 SAE CB.3-8 X.75 FUL ZN NT HX G8 ZY NL PLASTIC WHEEL ASSEMBLY (WITH HARDWARE) FW.030 X.50 X.3 ZN 6080 SPINDLE ASSEMBLY CS X.375 HX G CS.3-8 X.75 HX G5 09 HEAVY DUTY PULLER DECK PIN & ROD ASSEMBLY (S/N PRIOR TO 309) NT.3-8 HX G5 ZNYC CS X.5 HX G FW.53 X.063 X.090 SAE PLASTIC WHEEL NT HX JAM ZNYC. Torque to 99 N-m.. Torque to 0 N-m. NOTES: 839CE_07 7-5

56 36" Deck CE_07

57 36" Deck INDEX NO. PART NO. QTY. DESCRIPTION DISCHARGE CHUTE NT HX ZY NL FW.06 X.8 X.060 SAE 608 TORSION SPRING CHUTE PIN CHUTE BRACKET CS.3-8 X.75 HX G FW.33 X.687 X.05/.080H NO SERVICE DECAL RS PULLEY COVER (WITH DECAL) 5536 LS PULLEY COVER (WITH DECAL) 675 CHUTE MOUNT PLATE CB X.00 G5 ZNY 778 BELT, A 7" EL CLOSE-OFF CS X.65 HX G CS.3-8 X.50 HXFL MULCH BAFFLE BLADE, 7.86"-MUL-F-CW CW.63 X.5 X.87 PNT 7887 CS.65- X.5 HX G5 Z BLADE, 7.86"-L-F-CW BLADE,7.86"-GAT-F-CW. Torque to 60 N-m. NOTES: 839CE_07 7-7

58 Deck Lift CE_07

59 Deck Lift INDEX NO. PART NO. QTY. DESCRIPTION 3838 STOP HANDLE 388 HEIGHT ADJ STOP DECK LIFT INDICATOR E CLIP.00 X.65 X FW.78 X.50 X.0 ZNYC CE.750 X.5 X.75 HEAD DECK LIFT SPRING NT.37- HX FLG ZN GREASE FITTING STRAIGHT DECK LIFT CHAIN CS.37- X.75 HX G CS.3-8 X.50 FLTHR HX NT.3-8 HX G5 ZNYC 3858 DECK LEVELER YOKE FW.53 X.063 X.090 SAE CS.37- X.75 FULTH NOTES: 839CE_07 7-9

60 Deck Mounting Hardware CE_07

61 Deck Mounting Hardware INDEX NO. PART NO. QTY. DESCRIPTION CS X.50 HX G NT NL G5 NOTES: 839CE_07 7-

62 7-839CE_07

63 Section 8 Seat Seat Service Parts ROPS CE_07 8-

64 Seat CE_07

65 Seat INDEX NO. PART NO. QTY. DESCRIPTION 796 STANDARD SEAT CS.3-8 X.00 HX G FW.33 X.687 X.05/.080H 079 FW.0 X.00 X.083 ZNY NT.37-0 HX G5 ZNYC CS.37-0 X.5 HX G5 ZNY SEAT BELT 8 6 SEAT BELT CROSS BAR CS.50-0 X.65 HX G FW.8 X.65 X.05/.080 HD ZN/YL 67 LATCH STOP /-0 THREAD RIVET NUT SEAT PAN (WITH DECAL) (CE) CS.3-8 X.5 HX G NT.3-8 HX G5 ZNYC CS X.5 HX G FW.06 X.8 X.060 SAE SEAT SPRING 50 LB/IN LOOP CLAMP NT NL G5 036 CS X.00 HX G5 69 FLOOR PLATE BATTERY WARNINGS DECAL SB.375 X.375 SH CS X 3.50 HX G5 Z TORSION SPRING SEAT LATCH NOTES:. Do not torque. The seat pan and seat latch must pivot freely. 839CE_07 8-3

66 Seat Service Parts CE_07

67 Seat Service Parts INDEX NO. PART NO. QTY. DESCRIPTION SEAT SWITCH ARMREST KIT ROUND (STEEL BACK SEATS ONLY) LS ARMREST ASSEMBLY, ROUND (WITH BRACKET STEEL BACK SEATS) 7977 RS ARMREST ASSEMBLY, ROUND (WITH BRACKET STEEL BACK) SEATS MOLDED ROUND ARMREST ARMREST STOP ASSEMBLY LS ARMREST KIT (PLASTIC BACK SEATS; NOT SHOWN) RS ARMREST KIT (PLASTIC BACK SEATS; NOT SHOWN) NOTES: 839CE_07 8-5

68 ROPS 8 3 VIEWED FROM FRONT CE_07

69 ROPS INDEX NO. PART NO. QTY. DESCRIPTION ROPS KIT (WITH DECALS, SEATBELT & HARDWARE) 6070 HAND KNOB LYNCH PIN W/ LANYARD CS X 3.50 HX G ROPS STOP NT UNT LK G8 ZN FW.53 X.063 X.090 SAE ROPS DECAL. Torque to 75 N-m. NOTES: 839CE_07 8-7

70 CE_07

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