BigDog Mowers A Series Parts Manual

Transcription

1 BigDog Mowers A Series Parts Manual 00 South Ridge Road Hesston, Kansas 6706

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3 Table of Contents General Information Service Literature Options Available From Your Dealer Using This Manual Hardware Description Codes & Abbreviations Standard Torques Section Frame Footrest Engine Guard Section Hydraulic System Transmission Service Parts Steering Park Brake Section Wheel & Tire Black Rims Wheel & Tire Chrome Rims Front Tire Breakdown Drive Wheel Breakdown Chrome Rims Drive Wheel Breakdown Black Rims Section 5 Engine, Kawasaki FR5V & FR600V S/N 077 & Higher Engine, Kawasaki FR5V & FR600V S/N Prior to Engine, Kawasaki FR65V S/N 077 & Higher Engine, Kawasaki FR65V S/N Prior to Engine Service Parts Fuel System S/N 077 & Higher EVAP System S/N Prior to Fuel System S/N Prior to Fuel Service Parts S/N 077 & Higher EVAP & Fuel Service Parts S/N Prior to Section 6 Battery Instrument Panel Section 7 6" Service Deck " Deck Pulleys & Spindles " Deck " Service Deck " Deck Pulleys & Spindles " Deck EX_07 c-

4 6" Service Deck " Deck Pulleys & Spindles " Deck Deck Lift Deck Mounting Hardware Section 8 Seat Seat Service Parts ROPS c- 5598EX_07

5 General Information This manual covers BigDog Mowers models 97EX, 95EX & 95EX. Service Literature PART NO. DESCRIPTION 607 OPERATOR S MANUAL 56 GENERAL SERVICE MANUAL 56EX WARRANTY STATEMENT Options Available From Your Dealer PART NO. DESCRIPTION " MULCH KIT 609 " MULCH KIT 60 6" MULCH KIT 980 -BAG CATCHER (REQUIRES ADAPTOR KITS) 679 6" DECK BLOWER ADAPTOR 679 " DECK BLOWER ADAPTOR 679 6" DECK BLOWER ADAPTOR 7 STEER ARM EXTENSION KIT 680 LIGHT KIT 9 FLEX FORKS KIT Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using This Manual This manual is part of a service package for the BigDog mowers. Use of this manual in conjunction with other Big- Dog mower and component manuals will provide the information necessary to service and maintain BigDog mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts. The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units. The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower. The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products. 5598EX_07 -

6 Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION CB CARRIAGE BOLT MB MACHINE BUSHING CE CLEVIS PIN MS MACHINE SCREW CN CLIP NUT NT NUT CP COTTER PIN SC SELF TAPPING CAP SCREW CS CAP SCREW SH SOCKET HEAD CW CUP WASHER SB SHOULDER BOLT FDRW FENDER WASHER SS SET SCREW FW FLAT WASHER OD OUTSIDE DIAMETER HX HEX HEAD ID INSIDE DIAMETER LW LOCK WASHER Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS N-M SIZE FT-LBS N-M M.. 7 M M M M M M M M M0 0 5 M EX_07

7 Section Frame Footrest Engine Guard EX_07 -

8 Frame EX_07

9 Frame INDEX NO. PART NO. QTY. DESCRIPTION 559 FRAME, BD A-6 (WITH DECALS & RIVET NUTS) 5595 FRAME, BD A- (WITH DECALS & RIVET NUTS) 5596 FRAME, BD A-6 (WITH DECALS & RIVET NUTS) 7850 RS STEERING DECAL 777 MADE IN USA DECAL 7859 LS STEERING DECAL 5 N/A SERIAL NUMBER / SPEC DECAL PUMP BELT WARNING DECAL FUEL INDICATOR DECAL ENGINE COMPARTMENT DECAL HOT DECAL /8-6 THREAD RIVET NUT 605 TOW VALVE DECAL 60 BIG DOG LOGO DECAL 6099 SAFE OPERATION DECAL /6-8 THREAD RIVET NUT DECK HEIGHT DECAL A6 DECAL (USED WITH 6" DECK) 6070 A DECAL (USED WITH " DECK) 607 A6 DECAL (USED WITH 6" DECK) STEP TREAD STEP TREAD NOTES:. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement. 5598EX_07 -

10 Footrest EX_07

11 Footrest INDEX NO. PART NO. QTY. DESCRIPTION 556 FLOOR PAN BUMPER STEP TREAD NOTES: 5598EX_07-5

12 Engine Guard EX_07

13 Engine Guard INDEX NO. PART NO. QTY. DESCRIPTION 90 RS ENGINE GUARD 556 CENTER ENGINE GUARD (WITH RIVET NUTS) 905 LS ENGINE GUARD 8089 /8-6 THREAD RIVET NUT FW.06 X.8 X.060 SAE 6 06 CS.75-6 X.00 HX G CS.75-6 X.5 HX G5 NOTES: 5598EX_07-7

14 EX_07

15 Section Hydraulic System Transmission Service Parts Steering Park Brake EX_07 -

16 Hydraulic System EX_07

17 Hydraulic System INDEX NO. PART NO. QTY. DESCRIPTION CS.-8 X.50 HX G FW. X.687 X.05/.080H 6086 TOW LINK ROD 6050 CB.50-0 X.65 ZNYC 5 67 RS TOW VALVE BRACKET 66 LS TOW VALVE BRACKET (NOT SHOWN) SPRING FW.8 X.65 X.05/.080 HD ZN/YL NT.50-0 HX ZY NL IDLER PULLEY FW.65 X.00 X. ZNYC CS.65- X.75 HX G5 605 BELT, A SEC, 67.6 EL CS.75-6 X 8.50 G5 HX ZN FW.06 X.8 X.060 SAE LS TRANSMISSION RS TRANSMISSION NT.-8 HX G5 ZNYC NT.75-6 NL G SPACER 0 97 TRANSMISSION GUARD 6067 SC.50-0 X.50 HX FL STP. Torque to 0 ft-lbs.. Torque to 7 ft-lbs. NOTES: 5598EX_07 -

18 Hydraulic System SOME FRAME PARTS REMOVED FOR CLARITY EX_07

19 Hydraulic System INDEX NO. PART NO. QTY. DESCRIPTION 6098 CS.65- X.5 HX G5 ZY 079 PUMP IDLER 068 SPRING / COIL PL IDLER SPACER IDLER PULLEY NT.65- HX G5 ZNYC NT.500- NL G BEARING DISC BUSHING 0766 CS.500- X.75 HX G5 NOTES: 5598EX_07-5

20 Hydraulic System EX_07

21 Hydraulic System INDEX NO. PART NO. QTY. DESCRIPTION 796 GROMMET OVERFLOW TANK (WITH CAP) 6000 SPRING CLAMP HOSE " HOSE, 0.50" LOW PRESSURE CS.50-0 X.75 HX G FITTING, 90-9/6 SAE CN.50-0 X.9 MAX THK OVERFLOW TANK CAP NOTES: 5598EX_07-7

22 Transmission Service Parts LEFT SIDE SHOWN RIGHT SIDE SIMILAR EX_07

23 Transmission Service Parts INDEX NO. PART NO. QTY. DESCRIPTION 609 FAN/PULLEY KIT 60 BRAKE ARM RETAINING CLIP OIL FILTER LS FILTER GUARD RS FILTER GUARD (NOT SHOWN) BOLT HUB KIT NOTES: 5598EX_07-9

24 Steering 6 7 RIGHT SIDE SHOWN LEFT SIDE SIMILAR EX_07

25 Steering INDEX NO. PART NO. QTY. DESCRIPTION 070 STEERING BAR (WITH GRIP) CS.75-6 X.75 HX G CS.75-6 X.50 BH BO FW.06 X.8 X.060 SAE NT.75-6 HX G5 ZNY BUSHING LOCK COLLAR ID RS STEER BOX 6078 LS STEER BOX (NOT SHOWN) RS STEER LEVER 608 LS STEER LEVER (NOT SHOWN) NT.- HX NL ZN FW. X.687 X.05/.080H NT.75-6 NL G5 600 STEERING DAMPER 789 BALL STUD LW. INT-EXT TOOTH 6 07 NT.-8 HX G5 ZNYC PUMP ROD 8 00 PIVOT TUBE CS.-8 X.00 HX G NT.-8 HX FLK ZNYC 606 CAP LOCK 7860 STEERING BAR GRIP NOTES: 5598EX_07 -

26 Park Brake RS STEERING LEVER RIGHT SIDE SHOWN LEFT SIDE SIMILAR BRAKE ARM SPRING CLIP BRAKE ARM DETAIL EX_07

27 Park Brake INDEX NO. PART NO. QTY. DESCRIPTION 78 PUSH BUTTON SWITCH 608 NUT PLATE.0 CENTERS NT.75-6 HX NL G FW.79 X.8 X.06 SAE CS 0- X.75 HX FLK ZN CS.75-6 X.50 HX G5 Z BUSHING FW. X.687 X.05/.080H NT.- HX NL ZN BRAKE ROD ASSEMBLY 0588 NT.50-8 HX JAM ZNYC FW.8 X.65 X.05/.080 HD ZN/YL 68 RS BELLCRANK 69 LS BELLCRANK (NOT SHOWN) 600 BALL JNT, W/ STUD / BRAKE ROD CS.50-0 X.75 HX G RS ACT BRACKET LS ACT BRACKET (NOT SHOWN) NT.50-0 HX FL LK ZNY SPRING 0 60 OVERTRAVEL SPRING NT.50-0 HX ZY NL NOTES: 5598EX_07 -

28 - 5598EX_07

29 Section Wheel & Tire Black Rims Wheel & Tire Chrome Rims Front Tire Breakdown Drive Wheel Breakdown Chrome Rims Drive Wheel Breakdown Black Rims EX_07 -

30 Wheel & Tire Black Rims EX_07

31 Wheel & Tire Black Rims INDEX NO. PART NO. QTY. DESCRIPTION 6050 TIRE/WHEEL 0 X 8-0 (6" MOWER) TIRE/WHEEL ASSEMBLY ("/6" MOWERS) WHEEL NUT CS.500- X.5 HX G5 ZN 67 6 FW.50 X.5 X.87 SPL FW.5 X.75 X.5 ZNY 6 78 BEARING SPACER 8 N/A FRONT TIRE ASSEMBLY PLASTIC WHEEL ASSEMBLY NT.500- HX G8 ZY NL CS.500- X.5 HX G FW.5 X.06 X.090 SAE 0997 PLASTIC WHEEL 0599 NT.500- HX JAM ZNYC. Torque to ft-lbs. NOTES: 5598EX_07 -

32 Wheel & Tire Chrome Rims EX_07

33 Wheel & Tire Chrome Rims INDEX NO. PART NO. QTY. DESCRIPTION TIRE/WHEEL 0 X 8-0 (6" & " MOWERS) TIRE/WHEEL 0 X 0-0 (6" MOWERS) WHEEL NUT CS.500- X.5 HX G5 ZN 67 6 FW.50 X.5 X.87 SPL FW.5 X.75 X.5 ZNY 6 78 BEARING SPACER NT HX ZY NL FW.760 X.65 X.08 ZNYC FORK 7867 CS X 8.00 HX G TIRE/WHEEL X PLASTIC WHEEL (WITH HARDWARE) NT.500- NL G CS.500- X.5 HX G FW.5 X.06 X.090 SAE PLASTIC WHEEL NT.500- HX JAM ZNYC. Torque to ft-lbs. NOTES: 5598EX_07-5

34 Front Tire Breakdown SMOOTH TIRE, BLACK RIM OPTION RIBBED TIRE, CHROME RIM OPTION EX_07

35 Front Tire Breakdown INDEX NO. PART NO. QTY. DESCRIPTION 900 FORK 7867 CS X 8.00 HX G FW.760 X.65 X.08 ZNYC 060 NT HX ZY NL TIRE/WHEEL X 5.00, BLACK RIM TIRE X 5.00, SMOOTH TIRE X 5.00, RIBBED WHEEL BEARING WHEEL 6 X.5, CHROME RIM WHEEL 6 X.5, BLACK RIM 095 TIRE VALVE NOTES: 5598EX_07-7

36 Drive Wheel Breakdown Chrome Rims TIRE/WHEEL ASSEMBLY (6" & " MOWERS) TIRE 0 X WHEEL 095 TIRE VALVE TIRE/WHEEL ASSEMBLY (6" MOWERS) TIRE 0 X WHEEL 095 TIRE VALVE NOTES: EX_07

37 Drive Wheel Breakdown Black Rims 6050 TIRE/WHEEL ASSEMBLY (6" MOWERS) INDEX NO. PART NO. QTY. DESCRIPTION TIRE 0 X WHEEL 095 TIRE VALVE TIRE/WHEEL ASSEMBLY ("/6" MOWERS) TIRE 0 X WHEEL 095 TIRE VALVE NOTES: 5598EX_07-9

38 EX_07

39 Section 5 Engine, Kawasaki FR5V & FR600V S/N 077 & Higher Engine, Kawasaki FR5V & FR600V S/N Prior to Engine, Kawasaki FR65V S/N 077 & Higher Engine, Kawasaki FR65V S/N Prior to Engine Service Parts Fuel System S/N 077 & Higher EVAP System S/N Prior to Fuel System S/N Prior to Fuel Service Parts S/N 077 & Higher EVAP & Fuel Service Parts S/N Prior to EX_07 5-

40 Engine, Kawasaki FR5V & FR600V S/N 077 & Higher ORIENTATION OF THE CLUTCH ANCHOR EX_07

41 Engine, Kawasaki FR5V & FR600V S/N 077 & Higher INDEX NO. PART NO. QTY. DESCRIPTION N/A KAWASAKI FR5V & FR600V ENGINE MUFFLER 6089 GROMMET.5" 7065 GM. X.75 X.7 X OIL DRAIN VALVE CB.-8 X.75 FUL ZN 7 68 MUFFLER SHIELD 8 07 NT.-8 HX G5 ZNYC FW. X.687 X.05/.080H FW.06 X.8 X.060 SAE CS.75-6 X.5 HX G5 P85 96 CLUTCH ANCHOR 066 CS.-8 X.00 HX G5 000 WIRE TIE PULLEY 6 77 KEY / SQ X 0.66 LG CLUTCH HARNESS PIGTAIL K CLUTCH (WITH HARNESS PIGTAIL) FW.5 X. X.9 HRD CS.7-0 X.5 HX G5 P85 NOTES:. Supplied with the engine.. Torque to 5 8 ft-lbs. Replace (do not reuse) the cap screw if it s removed or loosened. Use only hand tools to install this fastener.. Torque to 0 5 ft-lbs. Replace (do not reuse) the cap screw if it s removed or loosened. Use only hand tools to install this fastener. 5598EX_07 5-

42 Engine, Kawasaki FR5V & FR600V S/N 077 & Higher 0A FUSE 5 6 RED/BLK 7 BLK BLK EX_07

43 Engine, Kawasaki FR5V & FR600V S/N 077 & Higher INDEX NO. PART NO. QTY DESCRIPTION 778 RED BATTERY CABLE BOOT 097 NT.50-0 HX G5 ZNYC FW.8 X.65 X.05/.080 HD ZN/YL 7976 POSITIVE BATTERY CABLE POSITIVE BATTERY CABLE NT #0- HX ZN STARTER SOLENOID CS M8 X.5 X 6 HX G NEGATIVE BATTERY CABLE LW. INT-EXT TOOTH 6050 CB.50-0 X.65 ZNYC. Part of the wire harness. NOTES: 5598EX_07 5-5

44 Engine, Kawasaki FR5V & FR600V S/N 077 & Higher A INDEX NO. PART NO. QTY DESCRIPTION 000 HOSE CLAMP " /" FUEL LINE NOTES: A FUEL LINE LENGTH 7" ENGINE TO VALVE (FUEL) EX_07

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46 Engine, Kawasaki FR5V & FR600V S/N Prior to A FUSE BLK RED/BLK 8 BLK EX_07

47 Engine, Kawasaki FR5V & FR600V S/N Prior to 077 INDEX NO. PART NO. QTY. DESCRIPTION N/A KAWASAKI FR5V & FR600V ENGINE 778 RED BATTERY CABLE BOOT 097 NT.50-0 HX G5 ZNYC FW.8 X.65 X.05/.080 HD ZN/YL POSITIVE BATTERY CABLE POSITIVE BATTERY CABLE NT #0- HX ZN STARTER SOLENOID CS M8 X.5 X 6 HX G FW. X.687 X.05/.080H NEGATIVE BATTERY CABLE LW. INT-EXT TOOTH MUFFLER 96 CLUTCH ANCHOR 5 07 NT.-8 HX G5 ZNYC WIRE TIE CS.-8 X.00 HX G PULLEY 9 77 KEY / SQ X 0.66 LG CLUTCH HARNESS PIGTAIL 6078K CLUTCH KIT FW.5 X. X.9 HRD 608 CS.7-0 X.5 HX G5 P GROMMET.5" GM. X.75 X.7 X CB.50-0 X.65 ZNYC FW.06 X.8 X.060 SAE CS.75-6 X.5 HX G5 P MUFFLER SHIELD CB.-8 X.75 FUL ZN 7965 OIL DRAIN VALVE NOTES:. Part of the wire harness.. Supplied with the engine.. Torque to 5 8 ft-lbs. Replace (do not reuse) the cap screw if it s removed or loosened. Use only hand tools to install this fastener.. Torque to 0 5 ft-lbs. Replace (do not reuse) the cap screw if it s removed or loosened. Use only hand tools to install this fastener. 5. Torque to ft-lbs. 5598EX_07 5-9

48 Engine, Kawasaki FR5V & FR600V S/N Prior to 077 A 6 B 5 INDEX NO. PART NO. QTY DESCRIPTION 60 CLAMP, /6" 606 9" /6" VAPOR LINE " /" FUEL LINE HOSE CLAMP NOTES: FUEL & VAPOR LINE LENGTHS A B 9" TEE TO ENGINE PURGE PORT (VAPOR) 7" VALVE TO FUEL FILTER (FUEL) EX_07

49 This page intentionally left blank. 5598EX_07 5-

50 Engine, Kawasaki FR65V S/N 077 & Higher ORIENTATION OF THE CLUTCH ANCHOR EX_07

51 Engine, Kawasaki FR65V S/N 077& Higher INDEX NO. PART NO. QTY. DESCRIPTION N/A KAWASAKI FR65V ENGINE 6050 MUFFLER 6089 GROMMET.5" 7065 GM. X.75 X.7 X OIL DRAIN VALVE CB.-8 X.75 FUL ZN 7 68 MUFFLER SHIELD 8 07 NT.-8 HX G5 ZNYC FW. X.687 X.05/.080H FW.06 X.8 X.060 SAE CS.75-6 X.5 HX G5 P85 96 CLUTCH ANCHOR 066 CS.-8 X.00 HX G5 000 WIRE TIE PULLEY 6 77 KEY / SQ X 0.66 LG CLUTCH HARNESS PIGTAIL K CLUTCH FW.5 X. X.9 HRD CS.7-0 X.5 HX G5 P85 NOTES:. Supplied with the engine.. Torque to 5 8 ft-lbs. Replace (do not reuse) the cap screw if it s removed or loosened. Use only hand tools to install this fastener.. Torque to 0 5 ft-lbs. Replace (do not reuse) the cap screw if it s removed or loosened. Use only hand tools to install this fastener. 5598EX_07 5-

52 Engine, Kawasaki FR65V S/N 077 & Higher 0A FUSE 5 6 RED/BLK 7 BLK 8 BLK EX_07

53 Engine, Kawasaki FR65V S/N 077 & Higher INDEX NO. PART NO. QTY DESCRIPTION 778 RED BATTERY CABLE BOOT 097 NT.50-0 HX G5 ZNYC FW.8 X.65 X.05/.080H 7976 POSITIVE BATTERY CABLE POSITIVE BATTERY CABLE NT #0- HX ZN STARTER SOLENOID CS M8 X.5 X 6 HX G NEGATIVE BATTERY CABLE LW. INT-EXT TOOTH 6050 CB.50-0 X.65 ZNYC. Part of the wire harness. NOTES: 5598EX_07 5-5

54 Engine, Kawasaki FR65V S/N 077 & Higher A INDEX NO. PART NO. QTY DESCRIPTION 000 HOSE CLAMP " /" FUEL LINE NOTES: A FUEL LINE LENGTH 7" ENGINE TO VALVE (FUEL) EX_07

55 This page intentionally left blank. 5598EX_07 5-7

56 Engine, Kawasaki FR65V S/N Prior to BLK 0A FUSE RED/BLK BLK EX_07

57 Engine, Kawasaki FR65V S/N Prior to 077 INDEX NO. PART NO. QTY. DESCRIPTION N/A KAWASAKI FR65V ENGINE 778 RED BATTERY CABLE BOOT 097 NT.50-0 HX G5 ZNYC FW.8 X.65 X.05/.080 HD ZN/YL POSITIVE BATTERY CABLE POSITIVE BATTERY CABLE NT #0- HX ZN STARTER SOLENOID CS M8 X.5 X 6 HX G FW. X.687 X.05/.080H NEGATIVE BATTERY CABLE LW. INT-EXT TOOTH 6050 MUFFLER 96 CLUTCH ANCHOR 5 07 NT.-8 HX G5 ZNYC WIRE TIE CS.-8 X.00 HX G PULLEY 9 77 KEY / SQ X 0.66 LG CLUTCH HARNESS PIGTAIL 6078K CLUTCH KIT FW.5 X. X.9 HRD 608 CS.7-0 X.5 HX G5 P GROMMET.5" GM. X.75 X.7 X CB.50-0 X.65 ZNYC FW.06 X.8 X.060 SAE CS.75-6 X.5 HX G5 P MUFFLER SHIELD CB.-8 X.75 FUL ZN 7965 OIL DRAIN VALVE NOTES:. Part of the wire harness.. Torque to 5 8 ft-lbs. Replace (do not reuse) the cap screw if it s removed or loosened. Use only hand tools to install this fastener.. Torque to 0 5 ft-lbs. Replace (do not reuse) the cap screw if it s removed or loosened. Use only hand tools to install this fastener.. Supplied with the engine. 5. Torque the nuts to ft-lbs. 5598EX_07 5-9

58 Engine, Kawasaki FR65V S/N Prior to 077 A 6 B 5 INDEX NO. PART NO. QTY DESCRIPTION 60 CLAMP, /6" 606 9" /6" VAPOR LINE " /" FUEL LINE HOSE CLAMP NOTES: FUEL & VAPOR LINE LENGTHS A B 9" TEE TO ENGINE PURGE PORT (VAPOR) 7" VALVE TO FUEL FILTER (FUEL) EX_07

59 Engine Service Parts INDEX NO. PART NO. QTY. DESCRIPTION 600 AIR FILTER IN-LINE FUEL FILTER 6058 OIL FILTER NOTES: 5598EX_07 5-

60 Fuel System S/N 077 & Higher A 5 B EX_07

61 Fuel System S/N 077 & Higher INDEX NO. PART NO. QTY. DESCRIPTION 607 LS FUEL TANK 607 RS FUEL TANK FUEL CAP.5" 000 HOSE CLAMP " /" FUEL LINE FUEL VALVE -WAY BUMPER FW.06 X.8 X.060 SAE CS.75-6 X.75 HX G5 NOTES: FUEL LINE LENGTHS A B 8" LEFT TANK TO VALVE (FUEL) " RIGHT TANK TO VALVE (FUEL). Torque to 0 ft-lbs. 5598EX_07 5-

62 EVAP System S/N Prior to 077 A C B EX_07

63 EVAP System S/N Prior to 077 INDEX NO. PART NO. QTY. DESCRIPTION " /" FUEL LINE HOSE CLAMP 6005 PLASTIC TEE /" X /" X /6" 0756 GM.750 X.88 X.00 X CS.-8 X.00 HX G FW. X.687 X.05/.080H NT.-8 HX FLK ZNYC LOOP CLAMP VACUUM BREAKER NOTES: VAPOR LINE LENGTHS A B C 6" LEFT TANK TO TEE (VAPOR) 9" TEE TO VACUUM BREAKER (VAPOR) 7" RIGHT TANK TO VACUUM BREAKER (VAPOR) 5598EX_07 5-5

64 Fuel System S/N Prior to 077 D 0 E EX_07

65 Fuel System S/N Prior to 077 INDEX NO. PART NO. QTY. DESCRIPTION LS FUEL TANK ASSEMBLY 600 RS FUEL TANK ASSEMBLY 6096 RATCHETING GAS CAP.5" FUEL VALVE -WAY FW.06 X.8 X.060 SAE CS.75-6 X.75 HX G BUMPER NOTES: FUEL LINE LENGTHS D E 8" LEFT TANK TO VALVE (FUEL) " RIGHT TANK TO VALVE (FUEL). Torque to 0 ft-lbs. 5598EX_07 5-7

66 Fuel Service Parts S/N 077 & Higher INDEX NO. PART NO. QTY. DESCRIPTION 6057 SUCTION HOSE ASSY 9.5" GROMMET NOTES: EX_07

67 EVAP & Fuel Service Parts S/N Prior to 077 INDEX NO. PART NO. QTY. DESCRIPTION 78 VENT FITTING KIT 6057 SUCTION HOSE ASSY 9.5" GROMMET 606 VACUUM BREAKER FILTER NOTES: 5598EX_07 5-9

68 EX_07

69 Section 6 Battery Instrument Panel EX_07 6-

70 Battery EX_07

71 Battery INDEX NO. PART NO. QTY. DESCRIPTION 768 CS.-8 X.00 HX G FW. X.687 X.05/.080H 60 BATTERY CABLE SUPPORT 87 BATTERY CLAMP STRAP LW.50 INT-EXT TOOTH Z CS.50-0 X.75 HX G NT.50-0 HX G5 ZNYC RED BATTERY CABLE BOOT CN.-8 X.0 MAX THK GROMMET 000 WIRE TIE (NOT SHOWN) NOTES: 5598EX_07 6-

72 Instrument Panel A FUSE 0A FUSE BLK ORG EX_07

73 Instrument Panel INDEX NO. PART NO. QTY. DESCRIPTION CHOKE CABLE PTO SWITCH KEY ASSEMBLY IGNITION SWITCH CB 0- X.500 ZYNC NT #0- HX NL ZN WIRE HARNESS HOUR METER THROTTLE CABLE FW.9 X.500 X.08 ZNYC CS.50-0 X.500 HX G FW.8 X.65 X.05/.080 HD ZN/YL INSTRUMENT PANEL (WITH DECAL) 605 INSTRUMENT PANEL DECAL WIRE TIE SEALED RELAY (WITH BRACKET) 7 05 CLUTCH CONNECTOR REPAIR KIT. Part of the wire harness. NOTES: 5598EX_07 6-5

74 EX_07

75 Section 7 6" Service Deck " Deck Pulleys & Spindles " Deck " Service Deck " Deck Pulleys & Spindles " Deck " Service Deck " Deck Pulleys & Spindles " Deck Deck Lift Deck Mounting Hardware EX_07 7-

76 6" Service Deck EX_07

77 6" Service Deck INDEX NO. PART NO. QTY. DESCRIPTION 558 DECK 6" (WITH DECALS & HARDWARE) CN.-8 X.00 MAX THK 606 DISCHARGE CHUTE DECAL 60 BELT ROUTING DECAL DECK DANGERS DECAL THROWN OBJECTS DECAL NOTES: 5598EX_07 7-

78 6" Deck Pulleys & Spindles EX_07

79 6" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.65- X.50 HX G5 088 FW.65 X.00 X. ZNYC DUST SHIELD WITH OFFSET DECK IDLER SPACER IDLER PULLEY, NHI 5.0" 6 IDLER SLIDE SPRING / COIL PL CHAIN, LINK NT.-8 HX ZY NL FW. X.687 X.05/.080H SHORT IDLER SLIDE CS.500- X.5 HX G5 ZN FW.55 X.65 X.5 HD ZY 6070 DRIVE PULLEY NT.75-6 HX G5 ZNY FW.06 X.8 X.060 SAE CB.-8 X.75 FUL ZN NT.500- HX G8 ZY NL PLASTIC WHEEL ASSEMBLY (WITH HARDWARE) FW.00 X.50 X. ZN 6080 SPINDLE ASSEMBLY CS.75-6 X.75 HX G5 080 CS.-8 X.75 HX G5 09 HEAVY DUTY PULLER (S/N 09 & HIGHER) DECK PIN & ROD ASSEMBLY (S/N PRIOR TO 09) 5 07 NT.-8 HX G5 ZNYC CS.500- X.5 HX G FW.5 X.06 X.090 SAE PLASTIC WHEEL NT.500- HX JAM ZNYC. Torque to 7 ft-lbs.. Torque to 0 ft-lbs. NOTES: 5598EX_07 7-5

80 6" Deck EX_07

81 6" Deck INDEX NO. PART NO. QTY DESCRIPTION DISCHARGE CHUTE NT.75-6 NL G FW.06 X.8 X.060 SAE 608 CHUTE PIN CHUTE BRACKET TORSION SPRING 7 90 CHUTE MOUNT PLATE CB.75-6 X.00 G5 ZNY CS.-8 X.75 HX G FW. X.687 X.05/.080H 5586 RS PULLEY COVER 5585 LS PULLEY COVER 778 BELT, A 7" EL 7875 BLADE,7.86"-L-F-CW 7998 BLADE, 7.86"-MUL-F-CW 7856 BLADE, 7.86"-GAT-F-CW 6088 BLADE, 7.86"-CAT-F-CW CW.6 X.5 X.87 PNT CS.65- X.5 HX G5 Z NOTES:. Torque to 8 ft-lbs.. Do not torque the nut; the discharge chute must pivot freely. 5598EX_07 7-7

82 " Service Deck EX_07

83 " Service Deck INDEX NO. PART NO. QTY. DESCRIPTION 559 DECK (WITH DECALS & HARDWARE) CN.-8 X.00 MAX THK 606 DISCHARGE CHUTE DECAL 60 BELT ROUTING DECAL DECK DANGERS DECAL THROWN OBJECTS DECAL NOTES: 5598EX_07 7-9

84 " Deck Pulleys & Spindles EX_07

85 " Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.65- X.50 HX G5 088 FW.65 X.00 X. ZNYC DUST SHIELD WITH OFFSET IDLER PULLEY NHI 5.0" DECK IDLER SPACER 6 IDLER SLIDE SPRING / COIL PL CHAIN, LINK NT.-8 HX NL G FW. X.687 X.05/.080H SHORT IDLER SLIDE CS.500- X.5 HX G5 ZN FW.55 X.65 X.5 HD ZY DECK SPINDLE PULLEY NT.75-6 HX G5 ZNY FW.06 X.8 X.060 SAE CB.-8 X.75 FUL ZN NT.500- NL G PLASTIC WHEEL ASSEMBLY (WITH HARDWARE) CS.75-6 X.75 HX G SPINDLE ASSEMBLY FW.00 X.50 X. 080 CS.-8 X.75 HX G5 09 HEAVY DUTY PULLER (S/N 0596 & HIGHER) DECK PIN & ROD ASSEMBLY (S/N PRIOR TO 0596) 5 07 NT.-8 HX G5 ZNYC CS.500- X.5 HX G FW.5 X.06 X.090 SAE PLASTIC WHEEL NT.500- HX JAM ZNYC. Torque to 7 ft-lbs.. Torque to 0 ft-lbs. NOTES: 5598EX_07 7-

86 " Deck EX_07

87 " Deck INDEX NO. PART NO. QTY. DESCRIPTION DISCHARGE CHUTE 608 TORSION SPRING NT.75-6 HXZY NL FW.06 X.8 X.060 SAE CHUTE BRACKET CHUTE PIN 7 90 CHUTE MOUNT PLATE CB.75-6 X.00 G5 ZNY CS.-8 X.750 HX G FW. X.687 X.05/.080H 5588 RS PULLEY COVER 5587 LS PULLEY COVER 6079 BELT, A-SEC 5" EL 7979 BLADE, 0.50"-L-F-CW 79 BLADE, 0.50"-MUL-F-CW 790 BLADE, 0.50"-GAT-F-CW 7995 BLADE, 0.50"-CAT-F-CW CW.6 X.50 X.87 PNT CS.65- X.5 HX G5 Z NOTES:. Torque to 8 ft-lbs.. Do not torque the nut; the discharge chute must pivot freely. 5598EX_07 7-

88 6" Service Deck EX_07

89 6" Service Deck INDEX NO. PART NO. QTY. DESCRIPTION 550 DECK (WITH DECALS & HARDWARE) CN.-8 X.00 MAX THK 606 DISCHARGE CHUTE DECAL 60 BELT ROUTING DECAL DECK DANGERS DECAL THROWN OBJECTS DECAL NOTES: 5598EX_07 7-5

90 6" Deck Pulleys & Spindles EX_07

91 6" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.65- X.50 HX G5 088 FW.65 X.00 X. ZNYC DUST SHIELD WITH OFFSET IDLER PULLEY, NHI 5.0" DECK IDLER SPACER 6 IDLER SLIDE SPRING / COIL PL CHAIN, LINK NT.-8 HX ZY NL FW. X.687 X.05/.080H SHORT IDLER SLIDE CS.500- X.5 HX G5 ZN FW.55 X.65 X.5 HD ZY 609 DECK SPINDLE PULLEY CB.-8 X.75 FUL ZN NT.75-6 HX G5 ZNY FW.06 X.8 X.060 SAE NT.500- HX G8 ZY NL PLASTIC WHEEL ASSEMBLY (WITH HARDWARE) CS.75-6 X.75 HX G SPINDLE ASSEMBLY FW.00 X.50 X. ZN CS.-8 X.75 HX G5 09 HEAVY DUTY PULLER (S/N 059 & HIGHER) DECK PIN & ROD ASSEMBLY (S/N PRIOR TO 059) 5 07 NT.-8 HX G5 ZNYC CS.500- X.5 HX G FW.5 X.06 X.090 SAE PLASTIC WHEEL NT.500- HX JAM ZNYC. Torque to 7 ft-lbs.. Torque to 0 ft-lbs. NOTES: 5598EX_07 7-7

92 6" Deck EX_07

93 6" Deck INDEX NO. PART NO. QTY. DESCRIPTION DISCHARGE CHUTE 608 TORSION SPRING NT.75-6 HXZY NL FW.06 X.8 X.060 SAE CHUTE PIN CHUTE BRACKET 7 90 CHUTE MOUNT PLATE CB.75-6 X.00 G5 ZNY CS.-8 X.750 HX G FW. X.687 X.05/.080H 5590 RS PULLEY COVER 5589 LS PULLEY COVER 6007 BELT, A " EL 605 BLADE,.50"-L-F-CW BLADE, F.50"-MUL-F-CW 7985 BLADE, F.50"-GAT-F-CW 60 BLADE, F.50"-CAT-F-CW CW.6 X.50 X.87 PNT CS.65- X.5 HX G5 Z NOTES:. Torque to 8 ft-lbs.. Do not torque the nut; the discharge chute must pivot freely. 5598EX_07 7-9

94 Deck Lift EX_07

95 Deck Lift INDEX NO. PART NO. QTY. DESCRIPTION 88 STOP HANDLE 88 HEIGHT ADJ STOP 7888 DECK LIFT INDICATOR E CLIP.00 X.65 X FW.78 X.50 X.0 ZNYC CE.750 X.5 X.75 HEAD DECK LIFT SPRING NT.7- HX FLG ZN GREASE FITTING STRAIGHT 0 60 DECK LIFT CHAIN CS.7- X.75 HX G CS.-8 X.50 FLTHR HX 07 NT.-8 HX G5 ZNYC 858 DECK LEVELER YOKE FW.5 X.06 X.090 SAE CS.7- X.75 FULTH NOTES: 5598EX_07 7-

96 Deck Mounting Hardware EX_07

97 Deck Mounting Hardware INDEX NO. PART NO. QTY. DESCRIPTION CS.500- X.50 HX G NT.500- NL G5 NOTES: 5598EX_07 7-

98 7-5598EX_07

99 Section 8 Seat Seat Service Parts ROPS EX_07 8-

100 Seat EX_07

101 Seat INDEX NO. PART NO. QTY. DESCRIPTION 796 STANDARD SEAT 066 CS.-8 X.00 HX G FW. X.687 X.05/.080H 079 FW.0 X.00 X.08 ZNY NT.7-0 HX G5 ZNYC CS.7-0 X.5 G5 ZNY SEAT BELT 8 6 SEAT BELT CROSS BAR SEAT PAN (WITH DECAL) CS.-8 X.75 HX G5 07 NT.-8 HX G5 ZNYC CS.75-6 X.5 HX G5 799 FW.06 X.00 X. HRD Z 6050 SEAT SPRING 50 LB/IN FW.9 X.5 X.060 ZNY LOOP CLAMP NT.75-6 NL G FW.06 X.8 X.060 SAE 9 06 CS.75-6 X.00 HX G BATTERY WARNINGS DECAL CS.75-6 X.50 HX G5 Z 7890 TORSION SPRING 600 SEAT LATCH 7558 SB.75 X.75 SH.-8 NOTES:. Do not torque the nut; the seat pan and seat latch must pivot freely. 5598EX_07 8-

102 Seat Service Parts EX_07

103 Seat Service Parts INDEX NO. PART NO. QTY. DESCRIPTION 795 SEAT SWITCH ARMREST KIT 7976 LS ARMREST ASSEMBLY (WITH BRACKET) 7977 RS ARMREST ASSEMBLY (WITH BRACKET) MOLDED ARMRESTS ARMREST STOP ASSEMBLY LS ARMREST KIT (NOT SHOWN) RS ARMREST KIT (NOT SHOWN) NOTES: 5598EX_07 8-5

104 ROPS 8 VIEWED FROM FRONT EX_07

105 ROPS INDEX NO. PART NO. QTY. DESCRIPTION ROPS KIT (WITH DECALS, SEATBELT & HARDWARE) 6070 HAND KNOB 607 LYNCH PIN W/ LANYARD CS.500- X.50 HX G ROPS STOP NT.500- UNT LK G8 ZN FW.5 X.06 X.090 SAE ROPS DECAL. Torque to 55 ft-lbs. NOTES: 5598EX_07 8-7

106 EX_07