BigDog Mowers R Series Parts Manual

Transcription

1 BigDog Mowers R Series Parts Manual Excel Industries, Inc. 00 S. Ridge Road Hesston, Kansas 6706

2

3 Table of Contents General Information Service Literature Options Available From Your Dealer Using This Manual Hardware Description Codes & Abbreviations Standard Torques Section Frame Footrest Engine Guard Section Hydraulic System Transmission Assembly Transmission Service Parts Steering S/N 098 & Higher Steering S/N Prior To Steering Sub-Assembly Brake Section Wheel & Tire Front Tire Breakdown Drive Wheel Breakdown Section Engine, Briggs & Stratton S/N & Higher Engine, Briggs & Stratton 6 HP S/N Prior to Engine Service Parts, Briggs & Stratton Engine, Kawasaki S/N & Higher Engine, Kawasaki S/N Prior to Engine Service Parts, Kawasaki Engine, Kohler S/N & Higher Engine, Kohler S/N Prior to Engine Service Parts, Kohler Fuel System S/N & Higher Fuel System S/N Prior to Fuel System Service Parts Section 6 Battery Instrument Panel Briggs & Stratton Instrument Panel Kawasaki Instrument Panel Kohler Section 7 8" Service Deck " Deck Pulleys & Spindles " Deck EX_08 c-

4 " Service Deck " Deck Pulleys & Spindles " Deck " Service Deck " Deck Pulleys & Spindles " Deck Deck Lift Deck Mounting Hardware Section 8 Seat Seat Service Parts Optional ROPS c- 6EX_08

5 General Information This Manual covers BigDog Mowers R Series models 98EX, 99EX, 90EX, 99EX, 97EX, 9EX, 98AU, 99AU, 90AU, 99AU, 97AU & 9AU. Service Literature PART NO. DESCRIPTION 60 OPERATOR S MANUAL 96EX WARRANTY CERTIFICATE 089BD SERVICE MANUAL Options Available From Your Dealer PART NO. DESCRIPTION " -BAG CATCHER " -BAG CATCHER " -BAG CATCHER 9 8" DECK MULCH KIT 6 " DECK MULCH KIT 9 60" DECK MULCH KIT 6 8" DECK CONTAINMENT KIT (0 MODELS) 6 " DECK CONTAINMENT KIT (0 MODELS) 9 60" DECK CONTAINMENT KIT (0 MODELS) 6 8" DECK CONTAINMENT KIT (0+ MODELS) 6 " DECK CONTAINMENT KIT (0+ MODELS) 66 60" DECK CONTAINMENT KIT (0+ MODELS) 67 HOUR METER KIT 7 STEERING EXTENSION KIT 8 LIGHT KIT 9 FLEX FORKS 087 SEAT SPRING KIT Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using This Manual This manual is part of a service package for the BigDog mowers. Use of this manual in conjunction with other Big- Dog mower and component manuals will provide the information necessary to service and maintain BigDog mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your BigDog dealer for current information and parts. The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units. The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower. The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products. 6EX_08 -

6 Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION CB CARRIAGE BOLT MB MACHINE BUSHING CE CLEVIS PIN MS MACHINE SCREW CN CLIP NUT NT NUT CP COTTER PIN SC SELF TAPPING CAP SCREW CS CAP SCREW SH SOCKET HEAD CW CUP WASHER SB SHOULDER BOLT FDRW FENDER WASHER SS SET SCREW FW FLAT WASHER OD OUTSIDE DIAMETER HX HEX HEAD ID INSIDE DIAMETER LW LOCK WASHER Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS N-M SIZE FT-LBS N-M M.. 7 M M M M M M M M M0 0 M 70-6EX_08

7 Section Frame Footrest Engine Guard EX_08 -

8 Frame EX_08

9 Frame INDEX NO. PART NO. QTY. DESCRIPTION 078 8" MOWER FRAME (WITH DECALS & RIVET NUTS) 078 " MOWER FRAME (WITH DECALS & RIVET NUTS) " MOWER FRAME (WITH DECALS & RIVET NUTS) TOW VALVE DECAL 600 HOT DECAL ENGINE COMPARTMENT DECAL N/A SERIAL NO. / SPEC DECAL /8-6 THREAD HEX RIVET NUT FUEL INDICATOR DECAL /8-6 THREAD RIVET NUT CN.-8 X.0 MAX THK LS STEERING DECAL 777 MADE IN USA DECAL 60 BIG DOG LOGO DECAL 6099 SAFE OPERATION DECAL PUMP BELT WARNING DECAL 780 RS STEERING DECAL /6-8 THREAD RIVET NUT DECK HEIGHT DECAL STEP TREAD NOTES:. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement.. EPA compliance plate.. Patent numbers plate. 6EX_08 -

10 Footrest EX_08

11 Footrest INDEX NO. PART NO. QTY. DESCRIPTION 0 8" FLOOR PAN (WITH DECAL) 0 " FLOOR PAN (WITH DECAL) " FLOOR PAN (WITH DECAL) 00 CB.7-6 X.7 STD ZN NT.7-6 HX ZY NL 7679 FW.06 X.8 X.060 SAE 09 CB.7-6 X.00 G ZNY 6 00 NT.7-6 HX G ZNY R78 DECAL 607 R7 DECAL 6076 R760 DECAL 8 60 STEP TREAD NOTES: 6EX_08 -

12 Engine Guard INDEX NO. PART NO. QTY DESCRIPTION 9000 REAR ENGINE PLATE GUARD FW.06 X.8 X.060 SAE CS.7-6 X. HX G ZN 7867 NT.00- HX G8 ZY NL 67 FW.0 X. X.87 SPL PLASTIC WHEEL ASSEMBLY CS.00- X. HX G FW. X.06 X.090 SAE PLASTIC WHEEL NT.00- HX JAM ZNYC NOTES: -6 6EX_08

13 Section Hydraulic System Transmission Assembly Transmission Service Parts Steering S/N 098 & Higher Steering S/N Prior To Steering Sub-Assembly Brake EX_08 -

14 Hydraulic System EX_08

15 Hydraulic System INDEX NO. PART NO. QTY DESCRIPTION 0888 CS.-8 X. HX G CS.-8 X.0 HX G FW. X.687 X.0/.080H 60 BELT, A SEC, 67.6 EL 7079 FW.78 X. X.0 ZN BUSHING CS.6- X.7 HX G IDLER PULLEY.00" OD 9 77 PUMP TENSIONER FW.760 X.6 X.08 ZNYC 6008 SB.70 X.00 SH SPRING / COIL PL. N/A TRANSMISSION ASSEMBLY 07 8 NT.-8 HX G ZNYC TOW LINK ROD 6 08 CP.06D X.00 LG HML Z CS.0-0 X.7 HX G FW.8 X.6 X.0/.080H OVERFLOW TANK NT.0-0 HX ZY NL 000 WIRE TIE. Torque to 7 ft-lbs.. Torque to 00 ft-lbs. NOTES: 6EX_08 -

16 Transmission Assembly EX_08

17 Transmission Assembly INDEX NO. PART NO. QTY. DESCRIPTION 60 LS TRANSMISSION 60 RS TRANSMISSION HYDRAULIC FITTING, DEG 6000 SPRING CLAMP 6008 OVERFLOW HOSE 6 07 NT.-8 HX G ZNYC FW. X.687 X.0/.080H SPRING CLAMP OVERFLOW HOSE FITTING, 90-9/6 SAE 789 BALL STUD 600 STEERING DAMPER 060 CS.7-6 X.00 G ZNYC 799 FW.06 X.00 X. HRD Z SPACER TUBE CAP LOCK. Torque to 0 ft-lbs. NOTES: 6EX_08 -

18 Transmission Service Parts INDEX NO. PART NO. QTY DESCRIPTION 609 FAN/PULLEY KIT RETAINING CLIP 60 BRAKE ARM OIL FILTER 6087 PUMP ARM & BOLT (S/N 0 6, 6 & HIGHER) 098 PUMP ARM & HARDWARE (S/N PRIOR TO 0, 6 ) SPACER BOLT HUB KIT LS FILTER GUARD RS FILTER GUARD (NOT SHOWN) CHARGE COVER KIT (WITH O-RING) 0 60 O-RING NOTES: -6 6EX_08

19 This page intentionally left blank. 6EX_08-7

20 Steering S/N 098 & Higher STEERING SUB-ASSEMBLY EX_08

21 Steering S/N 098 & Higher INDEX NO. PART NO. QTY DESCRIPTION 789 LOCK COLLAR 0.77 ID 06 NT.- HX NL ZN 768 FW. X.687 X.0/.080H PUMP ROD 006 CS.7-6 X.7 HX G NT.7-6 HX JAM G Z CS.0-0 X.7 HX G FW.8 X.6 X.0/.080H STEER TUBE SUPPORT CS.-8 X.00 HX G 69 PLATED PIVOT TUBE LW. INT-EXT TOOTH 07 NT.-8 HX G ZNYC 789 BALL STUD 097 NT.0-0 HX G ZNYC SPACER 7 0 NT.- HX ZNYC. Part of the transmission assembly. NOTES: 6EX_08-9

22 Steering S/N Prior To 098 STEERING SUB-ASSEMBLY EX_08

23 Steering S/N Prior To 098 INDEX NO. PART NO. QTY DESCRIPTION 789 LOCK COLLAR NT.- HX NL ZN FW. X.687 X.0/.080 HD ZN/YL 600 STEERING DAMPER PUMP ROD BALL STUD DAMPER CS.0-0 X.00 HX G ZN FW.8 X.6 X.0/.080 HD ZN/YL NT.0-0 HX ZN NL PUMP ARM 07 NT.-8 HX G ZNYC 0 NT.- HX ZNYC 099 CS.0-0 X.7 HX G ZN STEER TUBE SUPPORT 006 CS.7-6 X.7 HX G ZN NT.7-6 HX JAM GR ZN CS.-8 X.00 HX G ZN 8 69 PIVOT TUBE LW. INT-EXT TOOTH ZN NT.0-0 HX GR ZN 606 CAP LOCK. Supplied with the transmission. NOTES: 6EX_08 -

24 Steering Sub-Assembly INDEX NO. PART NO. QTY. DESCRIPTION 7860 STEERING BAR GRIP 6087 STEERING BAR (WITH GRIP) 7679 FW.06 X.8 X.060 SAE CS.7-6 X.7 HX G NT.7-6 NL G LEFT STEERING ARM (SHOWN) 078 RIGHT STEERING ARM BUSHING LS STEER PIVOT (SHOWN) 0787 RS STEER PIVOT NOTES: - 6EX_08

25 This page intentionally left blank. 6EX_08 -

26 Brake 7 STEERING ARM MOWER FRAME HYDRO TRANSMISSION - 6EX_08

27 Brake INDEX NO. PART NO. QTY. DESCRIPTION NT.7-6 NL G 7679 FW.06 X.8 X.060 SAE SWITCH 0008 CS.7-6 X.0 HX G Z 600 BRAKE ROD ASSEMBLY 6 00 NT.7-6 HX G ZNY 7 06 NT.- HX NL ZN FW. X.687 X.0/.080H BUSHING LS BRAKE BELL CRANK 0789 RS BRAKE BELL CRANK 0806 CS.7-6 X.0 HX G SHORT BRAKE LINK ROD 60 SPRING 090 LS BRAKE SPRING LINK 090 RS BRAKE SPRING LINK (NOT SHOWN) CS.0-0 X.7 HX G NT.0-0 HX FL LK ZNY OVERTRAVEL SPRING NOTES: 6EX_08 -

28 -6 6EX_08

29 Section Wheel & Tire Front Tire Breakdown Drive Wheel Breakdown EX_08 -

30 Wheel & Tire EX_08

31 Wheel & Tire INDEX NO. PART NO. QTY DESCRIPTION TIRE/WHEEL ASSEMBLY 0 X 0-0 (8" MOWER) 609 TIRE/WHEEL ASSEMBLY 0 X -0 (" & 60" MOWERS) 87 BACKUP PLATE WHEEL NUT 709 CS.00- X. HX G ZN 7976 FW. X.7 X. ZNY 6 67 FW.0 X. X.87 SPL ZN 7 78 BEARING SPACER LS FRONT TIRE ASSEMBLY 6067 RS FRONT TIRE ASSEMBLY (NOT SHOWN). Torque to 6 7 ft-lbs. NOTES: 6EX_08 -

32 Front Tire Breakdown EX_08

33 Front Tire Breakdown INDEX NO. PART NO. QTY. DESCRIPTION 900 FORK 7867 CS.70-0 X 8.00 HX G 096 FW.760 X.6 X.08 ZNYC 060 NT.70-0 HX ZY NL TIRE/WHEEL X TIRE X WHEEL BEARING WHEEL 9 09 TIRE VALVE NOTES: 6EX_08 -

34 Drive Wheel Breakdown TIRE/WHEEL ASSEMBLY (8" MOWER) INDEX NO. PART NO. QTY DESCRIPTION WHEEL 0 X TIRE 0 X 0 09 VALVE STEM 609 TIRE/WHEEL ASSEMBLY (" & 60" MOWERS) INDEX NO. PART NO. QTY DESCRIPTION 607 WHEEL 0 X TIRE 0 X VALVE STEM NOTES: -6 6EX_08

35 Section Engine, Briggs & Stratton S/N & Higher Engine, Briggs & Stratton 6 HP S/N Prior to Engine Service Parts, Briggs & Stratton Engine, Kawasaki S/N & Higher Engine, Kawasaki S/N Prior to Engine Service Parts, Kawasaki Engine, Kohler S/N & Higher Engine, Kohler S/N Prior to Engine Service Parts, Kohler Fuel System S/N & Higher Fuel System S/N Prior to Fuel System Service Parts EX_08 -

36 Engine, Briggs & Stratton S/N & Higher BLK 6 7 A FUSE PUR 7 8 BLK BLK EX_08

37 Engine, Briggs & Stratton S/N & Higher INDEX NO. PART NO. QTY. DESCRIPTION N/A BRIGGS & STRATTON 6HP ENGINE 07 NT.-8 HX G ZNYC FW. X.687 X.0/.080H 6006 NEGATIVE BATTERY CABLE LW. INT-EXT TOOTH SC.7-6 X.0 HX FL STP CS.-8 X.7 HX G SC # 8 X.00 PHCR BO 9 60 STATIC COVER ASSEMBLY NT.0-0 HX G ZNYC FW.8 X.6 X.0/.080 HD ZN/YL 776 POSITIVE BATTERY CABLE 606 " OIL DRAIN HOSE 6088 OIL DRAIN - /8-8 NPTF 778 RED BATTERY CABLE BOOT 6 0 NT #0- HX ZN 7 60 POSITIVE BATTERY CABLE CS.0-0 X.7 HX G STARTER SOLENOID MUFFLER N/A MUFFLER GASKET N/A CS.-8 X.7 SKTHD MUFFLER SHIELD 06 CB.-8 X.7 FUL ZN 066 CS.-8 X.00 HX G 6 96 CLUTCH ANCHOR WIRE TIE 8 77 KEY / SQ X 0.66 LG PULLEY K CLUTCH 79 CLUTCH HARNESS PIGTAIL FW. X. X.9 HRD 608 CS.7-0 X. HX G P8 000 HOSE CLAMP 088 " /" FUEL LINE. Part of the wiring harness. NOTES:. Supplied with the engine.. Torque the bolt to 8 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.. Torque to 0 ft-lbs. 6EX_08 -

38 Engine, Briggs & Stratton 6 HP S/N Prior to BLK 6 7 A FUSE PUR BLK RED/BLK 0.".7" A B 8 0-6EX_08

39 Engine, Briggs & Stratton 6 HP S/N Prior to INDEX NO. PART NO. QTY. DESCRIPTION N/A BRIGGS & STRATTON 6 HP ELS ENGINE 07 NT.-8 HX G ZNYC FW. X.687 X.0/.080H 6006 NEGATIVE BATTERY CABLE LW. INT-EXT TOOTH SC.7-6 X.0 HX FL STP CS.-8 X.7 HX G SC # 8 X.00 PHCR BO 9 60 STATIC COVER ASSEMBLY NT.0-0 HX G ZNYC FW.8 X.6 X.0/.080H 776 POSITIVE BATTERY CABLE 606 " OIL DRAIN HOSE 6088 OIL DRAIN - /8-8 NPTF 609 POSITIVE BATTERY CABLE BOOT 6 0 NT #0- HX ZN 7 60 POSITIVE BATTERY CABLE CS.0-0 X.7 HX G STARTER SOLENOID MUFFLER MUFFLER SHIELD 06 CB.-8 X.7 FUL ZN 066 CS.-8 X.00 HX G 96 CLUTCH ANCHOR 000 WIRE TIE 6 77 KEY / SQ X 0.66 LG PULLEY K CLUTCH KIT 9 79 CLUTCH HARNESS PIGTAIL FW. X. X.9 HRD 608 CS.7-0 X. HX G P8 60 CLAMP, /6" 606 8" /6" VAPOR LINE 000 HOSE CLAMP 088 " /" FUEL LINE NOTES:. Part of the wire harness.. Supplied with the engine.. Torque to 8 ft-lbs. Replace (do not reuse) the cap screw if it s removed or loosened.. Torque to 0 ft-lbs. FUEL & VAPOR LINE LENGTHS A " VALVE TO ENGINE (FUEL) B 8" TEE TO ENGINE (VAPOR) 6EX_08 -

40 Engine Service Parts, Briggs & Stratton INDEX NO. PART NO. QTY. DESCRIPTION 607 AIR PRECLEANER FILTER 6070 AIR FILTER CARTRIDGE IN-LINE FUEL FILTER 607 OIL FILTER NOTES: -6 6EX_08

41 This page intentionally left blank. 6EX_08-7

42 Engine, Kawasaki S/N & Higher EX_08

43 Engine, Kawasaki S/N & Higher INDEX NO. PART NO. QTY. DESCRIPTION N/A KAWASAKI FR6V, FR69V & FR70V ENGINES 07 7 NT.-8 HX G ZNYC FW. X.687 X.0/.080H LOOP CLAMP 080 CS.-8 X.7 HX G CABLE GUIDE CS M8 X. X 6 G MUFFLER 9 06 CB.-8 X.7 FUL ZN MUFFLER SHIELD 066 CS.-8 X.00 HX G 96 CLUTCH ANCHOR 000 WIRE TIE 79 CLUTCH HARNESS PIGTAIL 7999 PULLEY 6 77 KEY / SQ X 0.66 LG K CLUTCH KIT FW. X. X.9 HRD CS.7-0 X. HX G P8. Part of the wiring harness. NOTES:. Supplied with the engine.. Torque to 8 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener. 6EX_08-9

44 Engine, Kawasaki S/N & Higher 0 A FUSE PUR BLK 6 7 RED/BLK EX_08

45 Engine, Kawasaki S/N & Higher INDEX NO. PART NO. QTY DESCRIPTION RED POSITIVE BATTERY CABLE BOOT 097 NT.0-0 HX G ZNYC FW.8 X.6 X.0/.080 HD ZN/YL 776 POSITIVE BATTERY CABLE 60 POSITIVE BATTERY CABLE 099 CS.0-0 X.7 HX G 6 0 NT #0- HX ZN STARTER SOLENOID OIL DRAIN VALVE NEGATIVE BATTERY CABLE FW.06 X.8 X.060 SAE 6080 CS.7-6 X. HX G P8 89 GROUND STRAP LW. INT-EXT TOOTH NOTES:. Torque to 0 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener. 6EX_08 -

46 Engine, Kawasaki S/N & Higher A INDEX NO. PART NO. QTY DESCRIPTION 000 HOSE CLAMP 088 8" /" FUEL LINE NOTES: FUEL & VAPOR LINE LENGTHS A 8" VALVE TO ENGINE (FUEL) - 6EX_08

47 This page intentionally left blank. 6EX_08 -

48 Engine, Kawasaki S/N Prior to BLK EX_08

49 Engine, Kawasaki S/N Prior to INDEX NO. PART NO. QTY. DESCRIPTION N/A KAWASAKI FR6V, FR69V & FR70V ENGINE 796 OIL DRAIN VALVE 07 6 NT.-8 HX G ZNYC FW. X.687 X.0/.080H 6006 NEGATIVE BATTERY CABLE 6 06 CB.-8 X.7 FUL ZN MUFFLER SHIELD FW.06 X.8 X.060 SAE CS.7-6 X. HX G P GROUND STRAP LW. INT-EXT TOOTH 066 CS.-8 X.00 HX G 96 CLUTCH ANCHOR 000 WIRE TIE 7999 PULLEY 6 77 KEY / SQ X 0.66 LG K CLUTCH KIT 8 79 CLUTCH HARNESS PIGTAIL FW. X. X.9 HRD CS.7-0 X. HX G P8 NOTES:. Part of the wire harness.. Torque to 8 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.. Torque to 0 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener. 6EX_08 -

50 Engine, Kawasaki S/N Prior to TO BATTERY A FUSE RED RED/BLK 9 A 9 B 0-6 6EX_08

51 Engine, Kawasaki S/N Prior to INDEX NO. PART NO. QTY. DESCRIPTION 778 RED BATTERY CABLE BOOT 097 NT.0-0 HX G ZNYC FW.8 X.6 X.0/.080 HD ZN/YL 60 POSITIVE BATTERY CABLE 776 POSITIVE BATTERY CABLE 6 0 NT #0- HX ZN STARTER SOLENOID CS.0-0 X.7 HX G HOSE CLAMP " /6" VAPOR LINE 60 CLAMP, /6" 088 8" /" FUEL LINE 600 MUFFLER. Supplied with the engine. NOTES: FUEL & VAPOR LINE LENGTHS A B 8" VALVE TO ENGINE (FUEL) " TEE TO ENGINE (VAPOR) 6EX_08-7

52 Engine Service Parts, Kawasaki INDEX NO. PART NO. QTY. DESCRIPTION 6009 AIR FILTER IN-LINE FUEL FILTER 608 OIL FILTER NOTES: -8 6EX_08

53 This page intentionally left blank. 6EX_08-9

54 Engine, Kohler S/N & Higher EX_08

55 Engine, Kohler S/N & Higher INDEX NO. PART NO. QTY. DESCRIPTION N/A KOHLER SV7 & SV7 ENGINE 600 MUFFLER 06 CB.-8 X.7 FUL ZN MUFFLER SHIELD 07 6 NT.-8 HX G ZNYC FW. X.687 X.0/.080H SC.7-6 X.0 HX FL STP CS.-8 X.00 HX G 9 96 CLUTCH ANCHOR WIRE TIE 77 KEY / SQ X 0.66 LG 7999 PULLEY 6078K CLUTCH KIT 79 CLUTCH FW. X. X.9 HRD CS.7-0 X. HX G P8. Part of the wiring harness. NOTES:. Supplied with the engine.. Torque the to 8 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.. Torque to 0 ft-lbs. Use only hand tools to install this fastener. 6EX_08 -

56 Engine, Kohler S/N & Higher PUR 0 9 BLK RED/BLK EX_08

57 Engine, Kohler S/N & Higher INDEX NO. PART NO. QTY DESCRIPTION RED POSITIVE BATTERY CABLE BOOT NT.0-0 HX GR ZNYC FW.8 X.6 X.0/.080 HD ZN/YL POSITIVE BATTERY CABLE 60 POSITIVE BATTERY CABLE 099 CS.0-0 X.7 HX G 0 NT #0- HX ZN 0087 STARTER SOLENOID 6006 NEGATIVE BATTERY CABLE 6 89 GROUND STRAP LW. INT-EXT TOOTH NOTES: 6EX_08 -

58 Engine, Kohler S/N & Higher 8 A 9 0 INDEX NO. PART NO. QTY DESCRIPTION HOSE CLAMP " /" FUEL LINE OIL DRAIN VALVE /8-8 NOTES: FUEL & VAPOR LINE LENGTHS A 7" VALVE TO ENGINE (FUEL) - 6EX_08

59 This page intentionally left blank. 6EX_08 -

60 Engine, Kohler S/N Prior to A FUSE BLK BLK PUR RED/ BLK 6 7." 8.7" 0 9 A 8 8 B EX_08

61 Engine, Kohler S/N Prior to INDEX NO. PART NO. QTY. DESCRIPTION N/A KOHLER SV7 & SV7 ENGINE 778 RED BATTERY CABLE BOOT 097 NT.0-0 HX G ZNYC FW.8 X.6 X.0/.080 HD ZN/YL 60 POSITIVE BATTERY CABLE CS.0-0 X.7 HX G 7 0 NT #0- HX ZN STARTER SOLENOID POSITIVE BATTERY CABLE NT.-8 HX G ZNYC FW. X.687 X.0/.080H 6006 NEGATIVE BATTERY CABLE 89 GROUND STRAP LW. INT-EXT TOOTH SC.7-6 X.0 HX FL STP MUFFLER MUFFLER SHIELD 8 06 CB.-8 X.7 FUL ZN CS.-8 X.00 HX G 0 96 CLUTCH ANCHOR WIRE TIE 77 KEY / SQ X 0.66 LG 7999 PULLEY 6078K CLUTCH KIT 79 CLUTCH HARNESS PIGTAIL FW. X. X.9 HRD CS.7-0 X. HX G P HOSE CLAMP " /" FUEL LINE 0 60 CLAMP, /6" 606 " /6" VAPOR LINE OIL DRAIN VALVE /8-8 NOTES:. Part of the wire harness.. Torque to 8 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.. Torque to 0 ft-lbs. Use only hand tools to install this fastener.. Supplied with the engine. FUEL & VAPOR LINE LENGTHS A B 7" VALVE TO ENGINE (FUEL) " TEE TO ENGINE (VAPOR) 6EX_08-7

62 Engine Service Parts, Kohler INDEX NO. PART NO. QTY. DESCRIPTION 608 AIR FILTER 6088 OIL FILTER IN-LINE FUEL FILTER NOTES: -8 6EX_08

63 This page intentionally left blank. 6EX_08-9

64 Fuel System S/N & Higher A B EX_08

65 Fuel System S/N & Higher INDEX NO. PART NO. QTY DESCRIPTION 607 LS FUEL TANK 607 RS FUEL TANK FUEL CAP,." 088 6" /" FUEL LINE 000 HOSE CLAMP CS.-8 X.7 HX G FW. X.687 X.0/.080H 8 07 NT.-8 HX G ZNYC CS.7-6 X.7 HX G FW.06 X.00 X. HRD Z 709 FUEL VALVE -WAY LOOP CLAMP 000 WIRE TIE NOTES:. Torque to 7 ft-lbs. FUEL & VAPOR LINE LENGTHS A " LEFT TANK TO VALVE (FUEL) B " RIGHT TANK TO VALVE (FUEL) 6EX_08 -

66 Fuel System S/N Prior to A 6 C 0 9 B D E EX_08

67 Fuel System S/N Prior to INDEX NO. PART NO. QTY. DESCRIPTION 600 RS FUEL TANK ASSEMBLY 600 LS FUEL TANK ASSEMBLY 6096 RATCHETING GAS CAP." HOSE CLAMP 066 CS.-8 X.00 HX G FW. X.687 X.0/.080H FW.06 X.00 X. HRD Z CS.7-6 X.7 HX G LOOP CLAMP NT.-8 HX FLK ZNYC 709 FUEL VALVE -WAY 600 PLASTIC TEE /" X /" X /6" 000 WIRE TIE 600 VACUUM BREAKER 088 8" /" FUEL LINE. Torque to 7 ft-lbs. NOTES: FUEL LINE LENGTHS A " RIGHT TANK TO VALVE (FUEL) B " LEFT TANK TO VALVE (FUEL) C " RIGHT TANK TO TEE (VAPOR) D " TEE TO VACUUM BREAKER (VAPOR) E 6" LEFT TANK TO VACUUM BREAKER (VAPOR) 6EX_08 -

68 Fuel System Service Parts S/N PRIOR TO S/N & HIGHER 6 6 S/N INDEX NO. PART NO. QTY. DESCRIPTION 78 VENT FITTING KIT 789 SUCTION HOSE GROMMET 607 SUCTION HOSE ASSY 9." 6099 FUEL VENT VALVE 6000 GROMMET VENT FITTING VACUUM BREAKER FILTER NOTES: - 6EX_08

69 Section 6 Battery Instrument Panel Briggs & Stratton Instrument Panel Kawasaki Instrument Panel Kohler EX_08 6-

70 Battery EX_08

71 Battery INDEX NO. PART NO. QTY. DESCRIPTION 768 CS.-8 X.00 HX G 768 FW. X.687 X.0/.080H 87 BATTERY CLAMP STRAP 099 CS.0-0 X.7 HX G LW.0 INT-EXT TOOTH Z NT.0-0 HX G ZNYC RED BATTERY CABLE BOOT GM.0 X. X.7 NOTES: 6EX_08 6-

72 Instrument Panel Briggs & Stratton 0 0A FUSE 6 7 A FUSE EX_08

73 Instrument Panel Briggs & Stratton INDEX NO. PART NO. QTY DESCRIPTION 07 INSTRUMENT PANEL (WITH DECAL) PTO SWITCH KEY ASSEMBLY 0898 IGNITION SWITCH 098 NT #0- HX NL ZN SEALED RELAY (WITH BRACKET) CB 0- X.0 ZYNC 8 60 THROTTLE/CHOKE CABLE FW.9 X.0 X.08 ZN CS.0-0 X.0 HX G ZN 768 FW.8 X.6 X.0/.080 HD ZN/YL 607 INSTRUMENT PANEL DECAL HOUR METER WIRE TIE 600 WIRE HARNESS 6 0 CLUTCH CONNECTOR REPAIR KIT. Part of the wire harness. NOTES: 6EX_08 6-

74 Instrument Panel Kawasaki 7 8 A FUSE 6 0A FUSE BLK ORG EX_08

75 Instrument Panel Kawasaki INDEX NO. PART NO. QTY. DESCRIPTION CHOKE CABLE PTO SWITCH KEY ASSEMBLY 0898 IGNITION SWITCH 098 NT #0- HX NL ZN WIRE HARNESS CB 0- X.0 ZYNC INSTRUMENT PANEL (WITH DECAL) HOUR METER FW.9 X.0 X.08 ZNYC THROTTLE CABLE 097 CS.0-0 X.0 HX G 768 FW.8 X.6 X.0/.080H 60 INSTRUMENT PANEL DECAL WIRE TIE SEALED RELAY (WITH BRACKET) 7 0 CLUTCH CONNECTOR REPAIR KIT. Part of the wire harness. NOTES: 6EX_08 6-7

76 Instrument Panel Kohler A FUSE A FUSE ORG YEL/BLK EX_08

77 Instrument Panel Kohler INDEX NO. PART NO. QTY DESCRIPTION 06 INSTRUMENT PANEL (WITH DECAL) 7800 CHOKE CABLE PTO SWITCH 77 RED INDICATOR LIGHT KEY ASSEMBLY IGNITION SWITCH NT #0- HX NL ZN SEALED RELAY (WITH BRACKET) CB 0- X.0 ZYNC THROTTLE CABLE 709 FW.9 X.0 X.08 ZN 097 CS.0-0 X.0 HX G ZN 768 FW.8 X.6 X.0/.080 HD ZNY 6068 INSTRUMENT PANEL DECAL HOUR METER WIRE TIE WIRE HARNESS 8 0 CLUTCH CONNECTOR REPAIR KIT. Part of the wire harness. NOTES: 6EX_08 6-9

78 6-0 6EX_08

79 Section 7 8" Service Deck " Deck Pulleys & Spindles " Deck " Service Deck " Deck Pulleys & Spindles " Deck " Service Deck " Deck Pulleys & Spindles " Deck Deck Lift Deck Mounting Hardware EX_08 7-

80 8" Service Deck 6 7-6EX_08

81 8" Service Deck INDEX NO. PART NO. QTY. DESCRIPTION 00 8" DECK (WITH DECALS & HARDWARE) CN.-8 X.0 MAX THK 6087 DECK DANGERS DECAL 6089 THROWN OBJECTS DECAL 789 BELT ROUTING DECAL DISCHARGE CHUTE DECAL NOTES: 6EX_08 7-

82 8" Deck Pulleys & Spindles EX_08

83 8" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.6- X.0 HX G 068 FW.66 X.00 X.078 ZNYC 7979 FW.60 X. X.8 ZNYC G 780 IDLER PULLEY.0" OD IDLER SLIDE CS.-8 X. FLT SH IDLER SLIDE UHMW TENSION SPRING 9 98 CHAIN CS.00- X. HX G ZN FW. X.6 X. HD ZY DRIVE PULLEY.9 OP 00 NT.7-6 HX G ZNY 7679 FW.06 X.8 X.060 SAE 006 CS.7-6 X.7 HX G SPINDLE ASSEMBLY FW. X.687 X.0/.080H NT.-8 HX ZY NL 9 07 NT.-8 HX G ZNYC 0 09 HEAVY DUTY PULLER 080 CS.-8 X.7 HX G 7867 NT.00- HX G8 ZY NL FW. X.06 X.090 SAE PLASTIC WHEEL ASSEMBLY (WITH HARDWARE) 0997 PLASTIC WHEEL NT.00- HX JAM ZNYC CS.00- X. HX G. Torque to 7 ft-lbs. NOTES: 6EX_08 7-

84 8" Deck DISCHARGE CHUTE FRONT WALL EX_08

85 8" Deck INDEX NO. PART NO. QTY. DESCRIPTION 7778 BELT, B." E 6098 LS PULLEY COVER 6098 RS PULLEY COVER 080 CS.-8 X.7 HX G 797 FW. X.00 X. HRD Z DISCHARGE CHUTE TORSION SPRING CHUTE PIN CHUTE BRACKET CHUTE ADAPTER PLATE 09 CB.7-6 X.00 STD CD NT.7-6 HXZY NL 7679 FW.06 X.8 X.060 SAE 60 BLADE, 6.0"-L-F-CW 7977 BLADE, F6.0"-H-F-CW 7966 BLADE, 6.0"-MUL-F-CW 7966 BLADE, 6.0"-GAT-F-CW BLADE, 6.0"-CAT-F-CW 787 CW.6. X.87 PNT CS.6- X. HX G Z NT.-8 HXZY NL "A" BLOWOUT BAFFLE 9 06 CB.-8 X.7 FUL ZN FW. X.687 X.0/.080H NOTES:. Torque to 8 ft-lbs.. Do not torque the nut; the discharge chute must pivot freely. 6EX_08 7-7

86 " Service Deck EX_08

87 " Service Deck INDEX NO. PART NO. QTY DESCRIPTION 0 " DECK (WITH DECALS & HARDWARE) 789 BELT ROUTING DECAL 6087 DECK DANGERS DECAL CN.-8 X.0 MAX THK 606 DISCHARGE CHUTE DECAL THROWN OBJECTS DECAL NOTES: 6EX_08 7-9

88 " Deck Pulleys & Spindles EX_08

89 " Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.6- X.0 HX G 068 FW.66 X.00 X.078 ZNYC 7979 FW.60 X. X.8 ZNYCG 780 IDLER PULLEY.00"OD IDLER SLIDE TENSION SPRING 7 98 CHAIN CS.-8 X. FLT SH IDLER SLIDE UHMW CS.00- X. HX G ZN FW. X.6 X. HD ZY DRIVE PULLEY.68 OP 00 NT.7-6 HX G ZNY 7679 FW.06 X.8 X.060 SAE 006 CS.7-6 X.7 HX G SPINDLE ASSEMBLY FW. X.687 X.0/.080H NT.-8 HX ZY NL NT.00- HX G8 ZY NL PLASTIC WHEEL ASSEMBLY (WITH HARDWARE) FW. X.06 X.090 SAE 080 CS.-8 X.7 HX G 09 HEAVY DUTY PULLER 07 NT.-8 HX G ZNYC CS.00- X. HX G PLASTIC WHEEL NT.00- HX JAM ZNYC. Torque to 7 ft-lbs. NOTES: 6EX_08 7-

90 " Deck DISCHARGE CHUTE FRONT WALL 6 7-6EX_08

91 " Deck INDEX NO. PART NO. QTY. DESCRIPTION BELT, B " EL 6079 LS PULLEY COVER 6078 RS PULLEY COVER 080 CS.-8 X.7 HX G 797 FW. X.00 X. HRD Z DISCHARGE CHUTE TORSION SPRING CHUTE PIN CHUTE BRACKET CHUTE ADAPTER PLATE 09 CB.7-6 X.00 STD CD NT.7-6 HXZY NL 7679 FW.06 X.8 X.060 SAE 60 BLADE, 8.0"-L-F-CW BLADE, F8.0"-H-F-CW BLADE, 8.0"-MUL-F-CW 7977 BLADE, 8.0"-GAT-F-CW 787 CW.6. X.87 PNT CS.6- X. HX G Z NT.-8 HXZY NL "A" BLOWOUT BAFFLE 9 06 CB.-8 X.7 FUL ZN FW. X.687 X.0/.080H NOTES:. Torque to 8 ft-lbs.. Do not torque the nut; the discharge chute must pivot freely. 6EX_08 7-

92 60" Service Deck 6 7-6EX_08

93 60" Service Deck INDEX NO. PART NO. QTY. DESCRIPTION " DECK (WITH DECALS & HARDWARE) 789 BELT ROUTING DECAL 6087 DECK DANGERS DECAL CN.-8 X.0 MAX THK 606 DISCHARGE CHUTE DECAL THROWN OBJECTS DECAL NOTES: 6EX_08 7-

94 60" Deck Pulleys & Spindles EX_08

95 60" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.6- X.0 HX G 068 FW.66 X.00 X.078 ZNYC 7979 FW.60 X. X.8 ZNYC G 780 IDLER PULLEY.0" OD IDLER SLIDE TENSION SPRING 7 79 CHAIN CS.-8 X. FLT SH IDLER SLIDE UHMW CS.00- X. HX G ZN FW. X.6 X. HD ZY 607 DECK DRIVE PULLEY 00 NT.7-6 HX G ZNY 7679 FW.06 X.8 X.060 SAE 006 CS.7-6 X.7 HX G SPINDLE ASSEMBLY 7 09 HEAVY DUTY PULLER 8 07 NT.-8 HX G ZNYC FW. X.687 X.0/.080H CS.-8 X.7 HX G NT.-8 HX ZY NL 7867 NT.00- HX G8 ZY NL FW. X.06 X.090 SAE PLASTIC WHEEL ASSEMBLY (WITH HARDWARE) CS.00- X. HX G PLASTIC WHEEL NT.00- HX JAM ZNYC. Torque to 7 ft-lbs. NOTES: 6EX_08 7-7

96 60" Deck DISCHARGE CHUTE FRONT WALL 7-8 6EX_08

97 60" Deck INDEX NO. PART NO. QTY. DESCRIPTION DISCHARGE CHUTE 608 TORSION SPRING 608 CHUTE PIN NT.7-6 HXZY NL 7679 FW.06 X.8 X.060 SAE CHUTE BRACKET CHUTE ADAPTOR PLATE 8 09 CB.7-6 X.00 G ZNY CS.-8 X.7 HX G FW. X.687 X.0/.080H 88 RS PULLEY COVER 88 LS PULLEY COVER 607 BELT, B BLADE, 0.0"-L-F-CW 79 BLADE, 0.0"-MUL-F-CW 790 BLADE, 0.0"-GAT-F-CW 7968 BLADE, F0.0"-H-F-CW 787 CW.6 X. X.87 PNT CS.6- X. HX G Z 7 06 CB.-8 X.7 FUL ZN NT.-8 HXZY NL 9 8 BLOWOUT BAFFLE NOTES:. Torque to 8 ft-lbs.. Do not torque the nut; the discharge chute must pivot freely. 6EX_08 7-9

98 Deck Lift EX_08

99 Deck Lift INDEX NO. PART NO. QTY DESCRIPTION 88 STOP HANDLE 88 HEIGHT ADJ STOP 7888 DECK LIFT INDICATOR 609 DECK LIFT ROD CS.7- X.7 HX G ZN 6 60 DECK LIFT CHAIN NT.7- HX FL ZN FW.78 X.0 X.0 ZN E-CLIP.00 X.6 X GREASE FITTING STRAIGHT 7670 CS.-8 X.0 FUL THD ZN 07 NT.-8 HX G ZN 88 DECK LEVELER YOKE FW. X.06 X.09 SAE HRD ZN 789 CE.70 X. X.7 HEADLESS DECK LIFT SPRING CS.7- X.7 FUL THD G ZN NOTES: 6EX_08 7-

100 Deck Mounting Hardware EX_08

101 Deck Mounting Hardware INDEX NO. PART NO. QTY DESCRIPTION CS.00- X.00 GR ZN NT.00- HX G ZN NOTES: 6EX_08 7-

102 7-6EX_08

103 Section 8 Seat Seat Service Parts Optional ROPS EX_08 8-

104 Seat VIEWED FROM UNDERNEATH EX_08

105 Seat INDEX NO. PART NO. QTY. DESCRIPTION 7966 STANDARD SEAT 608 BATTERY WARNINGS DECAL 090 SEAT PAN STOP 060 CS.-8 X.87 HX G ZN FW. X.687 X.0/.080H NT.-8 HX ZY NL WIRE TIE SEAT PAN (WITH DECAL) CS.-8 X.7 HX G SEAT LATCH ASSEMBLY 07 NT.-8 HX G ZNYC 0860 CS.7-6 X. HX G ZN 7679 FW.06 X.8 X.060 SAE 600 SEAT SPRING 0 LB/IN NOTES:. Do not torque; the seat pan and seat pan stop and must pivot freely. 6EX_08 8-

106 Seat Service Parts 6 INDEX NO. PART NO. QTY. DESCRIPTION MOLDED ROUND ARMRESTS 7977 RS ARMREST ASSEMBLY, ROUND (WITH BRACKET) 609 RS ARMREST KIT (PLASTIC BACK SEATS) 7976 LS ARMREST ASSEMBLY, ROUND (WITH BRACKET) 608 LS ARMREST KIT (PLASTIC BACK SEATS) 797 ARMREST STOP ASSEMBLY 7907 SLIDE KIT 6 79 SEAT SWITCH NOTES: 8-6EX_08

107 This page intentionally left blank. 6EX_08 8-

108 Optional ROPS EX_08

109 Optional ROPS INDEX NO. PART NO. QTY. DESCRIPTION 6078 ROPS KIT (WITH SEATBELT & HARDWARE) 067 CS.00- X.00 HX G ZN FW. X.06 X.090 SAE 07 NT.00- UNT LK G8 ZN CS.00- X. HX G ROPS DECAL. Torque to ft-lbs. NOTES: 6EX_08 8-7

110 8-8 6EX_08