BigDog Mowers Diablo Parts Manual

Transcription

1 BigDog Mowers Diablo Parts Manual 00 South Ridge Road Hesston, Kansas 6706

2 WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of removing and retaining carbon and other flammable particles over 0.0 of an inch in size from the exhaust flow of an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States Forest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements. THIS EQUIPMENT DOES NOT HAVE A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF A SPARK ARRESTER. Inspect spark arrester daily; replace every 00 hours or as needed. The Engine Owner s Manual provides information regarding the U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty. Keep Engine Owner s Manual with your unit. Should the Engine Owner s Manual become damaged or illegible, replace immediately. Replacements may be ordered per the information found in the Product Information section of the owner s manual. Federal law and California State law prohibit the following acts or the causing thereof:. The removal or rendering inoperative by any person other than for purposes of maintenance, repair, replacement, of any device or element of design incorporated into any equipment for the purposes of emissions control prior to or after its sales or delivery to the ultimate purchaser or while it is in use, or. The use of the equipment after such device or element of design has been removed or rendered inoperative by any person.

3 Table of Contents General Information Service Literature Options Available From Your Dealer Using This Manual Hardware Description Codes & Abbreviations Standard Torques Section Frame Lights Engine Guard Section Hydraulic System Pump Drive Installation Hydraulic Pump Service Parts Motor Assembly Steering Steering Cover Steering Box Assembly Brake Section Wheel & Tires Front Wheel Breakdown Drive Wheel Breakdown Section Engine, Kawasaki FX69V & FX70V Engine, Kawasaki FX80V Engine Service Parts Fuel System Tanks & Fuel Lines Section 6 Battery Instrument Panel Section 7 " Service Deck " Deck Pulleys & Spindles " Deck " Service Deck " Deck Pulleys & Spindles " Deck " Service Deck HV " Deck Pulleys & Spindles HV " Deck HV " Service Deck " Deck Pulleys & Spindles _08 c-

4 7" Deck Deck Lift Deck Mounting Hardware Section 8 Seat Seat Service Parts ROPS c- 99_08

5 General Information This manual covers BigDog Diablo models 99, 900, 98, 96, 9 & 9. Service Literature PART NO. DESCRIPTION 600 OPERATOR S MANUAL 07 WARRANTY STATEMENT 0 GENERAL SERVICE MANUAL Options Available From Your Dealer PART NO. DESCRIPTION MULCH KIT " DECK MULCH KIT 60" DECK MULCH KIT 60" HV DECK 06 MULCH KIT 7" DECK 96 STEERING EXTENSION KIT FLEX FORKS 68 STRIPE KIT 0 LIGHT KIT 7897 SEMI-PNEUMATIC TIRE X 6. X 6 90 REAR ANTI-SCALP (SINGLE) SUSPENSION SEAT KIT Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using This Manual This manual is part of a service package for the BigDog mowers. Use of this manual in conjunction with other Big- Dog mower and component manuals will provide the information necessary to service and maintain BigDog mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts. The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units. The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower. The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products. 99_08 -

6 Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION CB CARRIAGE BOLT MB MACHINE BUSHING CE CLEVIS PIN MS MACHINE SCREW CN CLIP NUT NT NUT CP COTTER PIN SC SELF TAPPING CAP SCREW CS CAP SCREW SH SOCKET HEAD CW CUP WASHER SB SHOULDER BOLT FDRW FENDER WASHER SS SET SCREW FW FLAT WASHER OD OUTSIDE DIAMETER HX HEX HEAD ID INSIDE DIAMETER LW LOCK WASHER Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS N-M SIZE FT-LBS N-M M.. 7 M M M M M M M M M0 0 M 70-99_08

7 Section Frame Lights Engine Guard _08 -

8 Frame _08

9 Frame INDEX NO. PART NO. QTY. DESCRIPTION 68 " FRAME (WITH DECALS & RIVET NUTS) 68 60" FRAME (WITH DECALS & RIVET NUTS) 68 60" FRAME, MODIFIED (WITH DECALS & RIVET NUTS) 68 7" FRAME (WITH DECALS & RIVET NUTS) BUMPER 787 DECK HEIGHT INDICATOR DECAL 0879 SERIAL NUMBER / SPEC DECAL /8-6 THREAD RIVET NUT SAFE OPERATION DECAL HOT DECAL 8 09 GREASE FITTING STRAIGHT BIGDOG DECAL NOTES:. Serial number decal. In the event the serial number decal becomes damaged or illegible, please contact your dealer to order a replacement.. EPA compliance decal.. Patent numbers decal. 99_08 -

10 Lights BOTTOM BB BOTTOM OF THE MOWER - 99_08

11 Lights INDEX NO. PART NO. QTY. DESCRIPTION 6000 LIGHT 60 CS #8- X.00 PH TRX THREAD FORMING 607 WIRE HARNESS WIRE TIE NOTES: 99_08 -

12 Engine Guard MUFFLER SHIELD _08

13 Engine Guard INDEX NO. PART NO. QTY. DESCRIPTION 987 ENGINE GUARD SCREEN NT.-8 HX FLK ZNYC 909 BUMPER 06 0 CB.-8 X.7 FUL ZN 6007 BIGDOG DECAL NT.00- NL G FW. X.06 X.090 SAE PLASTIC WHEEL CS.00- X.0 HX G CS.00- X. HS G 90 HITCH NOTES: 99_08-7

14 -8 99_08

15 Section Hydraulic System Pump Drive Installation Hydraulic Pump Service Parts Motor Assembly Steering Steering Cover Steering Box Assembly Brake _08 -

16 - 99_08 Hydraulic System

17 Hydraulic System INDEX NO. PART NO. QTY. DESCRIPTION 9860 RESERVOIR 076 BREATHER CAP 077 STRAINER 097 CS.0-0 X.0 HX G 768 FW.8 X.6 X.0/.080H FTG T, -6 O-RING/-6J HYDRAULIC HOSE FILTER HEAD FTG 90, -6 O-RING HYDRAULIC HOSE 7868 FTG, -8 MORB HEX PLUG 768 FILTER ELEMENT 787 SUCTION HOSE 07 NT.-8 HX G ZNYC 768 FW. X.687 X.0/.080H 6 60 LS HYDRO PUMP CC W/FAN FTG, -6MORB/-6MJIC STR CS.0-0 X.00 HX G Z FW. X.687 X.0/.080H 0 07 NT.-8 HX G ZNYC 768 FW.8 X.6 X.0/.080H 789 BALL STUD 677 PUMP ARM 068 NT.0-0 HXZY NL 60 CASE DRAIN ASSEMBLY FTG 90, -6 O-RING 7 78 FTG, STR-8 MORB/-8MS HYDRO TUBE,-LLOOP/R HYDRO TUBE,-LLOOP/R 0 60 RS HYDRO PUMP CC W/FAN 78 FTG, 90-8MORB/-8MORFS 6009 TUBE, LP-TM RT LOOP 7800 TUBE, -RLOOP/R 0707 NT.7- HX G ZNYC FW. X.8 X.060 ZNYC MOTOR FTG, 90-0 MORB/-8 MORFS NT.00- UNT LK G8 ZN FW. X.06 X.090 SAE CS.00- X.0 SQ G 7086 CS.7- X.7 HX G NOTES: 99_08 -

18 Pump Drive Installation _08

19 Pump Drive Installation INDEX NO. PART NO. QTY. DESCRIPTION 07 NT.-8 HX G ZNYC 768 FW. X.687 X.0/.080H PULLEY 0896 SS.-8 X.7 SQ-HD 7687 KEY MM X 0MM CLUTCH ANCHOR CS.-8 X.00 HX G SINGLE ENGINE PULLEY KEY / SQ X.0 LG FW.6 X.7 X. ZY 60K CLUTCH KIT FW. X. X.9 HRD 7869 CS.7-0 X.0 HX G P8 79 CLUTCH HARNESS PIGTAIL 0007 CS.6- X.7 HX G FW.6 X.00 X. ZNYC " FLAT IDLER PULLEY FW.760 X.6 X.08 ZNYC BUSHING 0 86 PUMP IDLER ARM 6008 SB.70 X.00 SH IDLER SPRING 6097 BELT, A SEC 9.90" EL 000 WIRE TIE NOTES:. Torque to 8 ft-lbs. Replace (do not reuse) the cap screw if it s removed or loosened. Use only hand tools to install this fastener.. Torque to ft-lbs.. Torque to 00 ft-lbs. 99_08 -

20 Hydraulic Pump Service Parts INDEX NO. PART NO. QTY. DESCRIPTION PUMP FAN SHROUD PUMP FAN KIT PUMP SHROUD BRACKET PUMP SEAL KIT (NOT SHOWN) NOTES: -6 99_08

21 Motor Assembly INDEX NO. PART NO. QTY. DESCRIPTION 608 MOTOR 066 CASTLE NUT 067 WOODRUFF KEY PUMP SEAL KIT (NOT SHOWN) NOTES: 99_08-7

22 Steering PUMP SUB-ASSEMBLY 0 FRONT OF MOWER -8 99_08

23 Steering INDEX NO. PART NO. QTY. DESCRIPTION 0989 HANDLE (WITH GRIP) 7860 STEERING BAR GRIP 06 6 CS.7-6 X.00 HX G FW.06 X.8 X.060 SAE 08 CS.7-6 X.7 HX G N/A STEERING COVER ASSEMBLY NT.7-6 HX G ZNY SWITCH 8 06 NT.- HX NL ZN BRAKE ROD ASSEMBLY STEERING DAMPER 789 BALL STUD FW. X.687 X.0/.080H LW. INT-EXT TOOTH 068 NT.-8 HX FLK ZNYC NOTES: 99_08-9

24 Steering Cover -0 99_08

25 Steering Cover INDEX NO. PART NO. QTY. DESCRIPTION N/A LS STEERING BOX ASSEMBLY N/A RS STEERING BOX ASSEMBLY 768 FW. X.687 X.0/.080H 06 NT.- HX NL ZN 7886 PUMP ROD ADJUSTER NOTES: 99_08 -

26 Steering Cover _08

27 Steering Cover INDEX NO. PART NO. QTY. DESCRIPTION 6 7 STEERING COVER (WITH DECALS) 7 78 BUSHING LOCK COLLAR 0.77 ID STEER PIVOT TUBE FW.70 X.0 X.6 ZN NOTES: 99_08 -

28 Steering Cover - 99_08

29 Steering Cover INDEX NO. PART NO. QTY. DESCRIPTION 0808 GM.0 X.00 X.7 X. 099 NT.00- HX JAM ZNYC 600 SS /- X.0 SH ZNYC 609 DIABLO LOGO DECAL 799." WEAR TAPE NOTES: 99_08 -

30 Steering Box Assembly _08

31 Steering Box Assembly INDEX NO. PART NO. QTY. DESCRIPTION 7 STEERING ARM NT.7-6 HXZY NL FW.06 X.8 X.060 SAE 7078 CS.7-6 X.7 HX G N/A STEERING BOX 6 78 BUSHING STEERLEVER BUSHING GM.70 X.88 X.00 X SS.00- X.00 SH ZY NOTES: 99_08-7

32 Brake STEERING SUB-ASSEMBLY LEFT SIDE BRAKE ASSEMBLY SHOWN RIGHT SIDE SIMILAR _08

33 Brake INDEX NO. PART NO. QTY. DESCRIPTION CS X.7 HX G 7679 FW.06 X.8 X.060 SAE 768 FW. X.687 X.0/.080H 06 NT.- HX NL ZN 769 BUSHING 6 00 LS BRAKE PIVOT ARM 06 RS BRAKE PIVOT ARM (NOT SHOWN) CS.7-6 X.7 HX G NT.7-6 HX ZY NL 9 00 NT.7-6 HX G ZNY BRAKE LINK TURNBUCKLE 07 NT.-8 HX G ZNYC 0766 BRAKE ARM EXTENSION 060 CS.-8 X.87 HX G ZN 608 BRAKE ASSEMBLY CS.-8 X.7 HS G8 FLANGE HEAD HUB ASSEMBLY (WITH STUDS) NOTES:. Part of the wheel motor.. Torque to 80 0 ft-lbs.. Torque to 7 ft-lbs.. Do not torque the nut; the brake pivot arm must pivot freely. 99_08-9

34 -0 99_08

35 Section Wheel & Tires Front Wheel Breakdown Drive Wheel Breakdown _08 -

36 Wheel & Tires FRONT WHEEL ASSEMBLY - 99_08

37 Wheel & Tires INDEX NO. PART NO. QTY. DESCRIPTION TIRE/WHEEL ASSEMBLY X 9.0- (" MOWERS) 608 TIRE/WHEEL ASSEMBLY X (60" MOWERS) 7808 TIRE/WHEEL ASSEMBLY X X (7" MOWERS) WHEEL NUT 709 CS.00- X. HX G ZN 67 FW.0 X. X.87 SPL 7976 FW. X.7 X. ZNY 6 78 BEARING SPACER.07 X. X FW.00 X.0 X. ZN. Torque to 6 7 ft-lbs. NOTES: 99_08 -

38 Front Wheel Breakdown _08

39 Front Wheel Breakdown INDEX NO. PART NO. QTY. DESCRIPTION 900 FORK 060 NT.70-0 HX ZY NL 096 FW.760 X.6 X.08 ZNYC 07 CS.70-0 X 9.0 HX ZY 6006 TIRE/WHEEL ASSEMBLY X TIRE X WHEEL BEARING WHEEL 6 X. (BLACK) 9 09 VALVE STEM BEARING SPACER NOTES: 99_08 -

40 Drive Wheel Breakdown TIRE/WHEEL ASSEMBLY (" MOWER) INDEX NO. PART NO. QTY. DESCRIPTION 788 TIRE X WHEEL X VALVE STEM 608 TIRE/WHEEL ASSEMBLY (60" MOWER) INDEX NO. PART NO. QTY. DESCRIPTION 78 TIRE X WHEEL X VALVE STEM 7808 TIRE/WHEEL ASSEMBLY (7" MOWER) INDEX NO. PART NO. QTY. DESCRIPTION 78 TIRE X WHEEL X VALVE STEM NOTES: -6 99_08

41 Section Engine, Kawasaki FX69V & FX70V Engine, Kawasaki FX80V Engine Service Parts Fuel System Tanks & Fuel Lines _08 -

42 Engine, Kawasaki FX69V & FX70V FUEL VALVE VAPOR TEE SEAT SUPPORT 0 YEL/ BLK A B BLK RED/ BLK 6 PUR BLK PUR 0A FUSE _08

43 Engine, Kawasaki FX69V & FX70V INDEX NO. PART NO. QTY. DESCRIPTION N/A KAWASAKI FX69V & FX70V ENGINE 60 CLAMP, /6" 606 6" /6" VAPOR LINE 000 HOSE CLAMP 088 7" /" FUEL LINE POSITIVE BATTERY CABLE LW. INT-EXT TOOTH FW. X.687 X.0/.080H NEGATIVE BATTERY CABLE CS M8 X. X 6 G0.9 HX 60 MUFFLER 7679 FW.06 X.8 X.060 SAE 6080 CS.7-6 X. HX G P8 080 CS.-8 X.70 HX G 77 MUFFLER GUARD OIL DRAIN VALVE / M0 X. - /8" NPT ADAPT 8 07 NT.-8 HX G ZNYC OIL DEFLECTOR PLATE WIRE TIE NOTES: FUEL & VAPOR LINE LENGTHS A B 6" TEE TO ENGINE (VAPOR) 7" VALVE TO FILTER (FUEL). Supplied with the engine.. Part of the wire harness.. Torque the bolt to 0 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.. Torque the nuts to ft-lbs. 99_08 -

44 - 99_08 Engine, Kawasaki FX80V YEL/ BLK 0A FUSE BLK BLK RED/ BLK PUR PUR VAPOR TEE FUEL VALVE

45 Engine, Kawasaki FX80V INDEX NO. PART NO. QTY. DESCRIPTION N/A KAWASAKI FX80V ENGINE 600 MUFFLER LW. INT-EXT TOOTH NEGATIVE BATTERY CABLE FW. X.687 X.0/.080H CS M8 X. X 6 HX G POSITIVE BATTERY CABLE 8 07 NT.-8 HX G ZNYC OIL DEFLECTOR PLATE 0 77 MUFFLER GUARD 7679 FW.06 X.8 X.060 SAE 080 CS.-8 X.7 HX G 6080 CS.7-6 X. HX G P8 066 CS.-8 X.00 HX G 60 CLAMP, /6" HOSE CLAMP NT.-8 HX FLK ZNYC 8 78 BRACE LOOP CLAMP " /" FUEL LINE 000 WIRE TIE 606 " /6" VAPOR LINE 606 M0 X. - /8" NPT ADAPT 7966 /8-8 OIL DRAIN VALVE LOOP CLAMP 6 78 CAPLUG # (NOT SHOWN) NOTES: A B FUEL & VAPOR LINE LENGTHS " TEE TO ENGINE (VAPOR) " VALVE TO ENGINE (FUEL). Supplied with the engine.. Part of the wire harness.. Torque the bolt to 0 ft-lbs.replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.. Torque the nuts to ft-lbs. 99_08 -

46 Engine Service Parts INDEX NO. PART NO. QTY. DESCRIPTION 786 MAIN AIR FILTER 7879 SAFETY AIR FILTER IN-LINE FUEL FILTER 768 VACUATOR VALVE 608 OIL FILTER (FX69V & FX70V) 608 OIL FILTER (FX80V) -6 99_08

47 This page intentionally left blank. 99_08-7

48 Fuel System Tanks & Fuel Lines FRONT OF MOWER A SEAT SUPPORT 9 B 6 C 9 FRONT OF MOWER D E _08

49 Fuel System Tanks & Fuel Lines INDEX NO. PART NO. QTY. DESCRIPTION 6009 RS FUEL TANK LS FUEL TANK 6096 RATCHETING GAS CAP,." FW.06 X.00 X. HRD Z 08 8 CS.7-6 X.7 HX G CS.-8 X.00 HX G FW. X.687 X.0/.080H CB.-8 X.00 FULL ZN HOSE CLAMP FUEL VALVE -WAY 070 LOOP CLAMP 068 NT.-8 HX FLK ZNYC 608 PLASTIC TEE, /6" 600 VACUUM BREAKER 088 6" /" FUEL LINE " /6" VAPOR LINE WIRE TIE NOTES: FUEL & VAPOR LINE LENGTHS A B C D E 8" LEFT TANK TO VALVE (FUEL) " LEFT TANK TO TEE (VAPOR) " RIGHT TANK TO VALVE (FUEL) 9" TEE TO VACUUM BREAKER (VAPOR) " RIGHT TANK TO VACUUM BREAKER (VAPOR). Torque to 0 ft-lbs. 99_08-9

50 Fuel System Service Parts INDEX NO. PART NO. QTY. DESCRIPTION 6087 VENT FITTING 6000 GROMMET 607 SUCTION HOSE ASSEMBLY.0" 606 VACUUM BREAKER FILTER NOTES: -0 99_08

51 Section 6 Battery Instrument Panel _08 6-

52 Battery NEGATIVE BATTERY CABLE 7 POSITIVE BATTERY CABLE _08

53 Battery INDEX NO. PART NO. QTY. DESCRIPTION NT.-8 HX NL G 768 FW. X.687 X.0/.080H 87 BATTERY CLAMP STRAP 099 CS.0-0 X.7 HX G 097 NT.0-0 HX G ZNYC LW.0 INT-EXT TOOTH Z RED BATTERY CABLE BOOT 8 07 NT.-8 HX G ZNYC CB.-8 X.00 FUL ZN WIRE TIE NOTES: 99_08 6-

54 Instrument Panel A FUSE A FUSE YEL/ ORG BLK BLK ORG AUXILIARY CONNECTION 6-99_08

55 Instrument Panel INDEX NO. PART NO. QTY. DESCRIPTION CHOKE CABLE KEY ASSEMBLY 0898 IGNITION SWITCH 60 KNOB PTO SWITCH CB 0- X.00 ZYNC NT #0- HX NL ZN RELAY CONTROL MODULE 9 77 RED INDICATOR LIGHT HOUR METER 086 INSTRUMENT PANEL (WITH DECAL) 0698 CS 0- X.7 HX FLK ZN 607 THROTTLE CABLE 709 FW.9 X.00 X.08 ZNYC 097 CS.0-0 X.00 HX G FW.8 X.6 X.0/.080 HD ZN/YL INSTRUMENT PANEL DECAL WIRE TIE WIRE HARNESS WIRE TIE (NOT SHOWN) 0 CLUTCH CONNECTOR REPAIR KIT 600 SOLENOID JUMPER. Part of the lighting wire harness. NOTES: 99_08 6-

56 6-6 99_08

57 Section 7 " Service Deck " Deck Pulleys & Spindles " Deck " Service Deck " Deck Pulleys & Spindles " Deck " Service Deck HV " Deck Pulleys & Spindles HV " Deck HV " Service Deck " Deck Pulleys & Spindles " Deck Deck Lift Deck Mounting Hardware _08 7-

58 " Service Deck _08

59 " Service Deck INDEX NO. PART NO. QTY. DESCRIPTION 08 " DECK (WITH DECALS & HARDWARE) CN.-8 X.00 MAX THK 60 DANGER/OBJECTS DECAL 78 " DECK DECAL 789 BELT ROUTING DECAL 6 60 DANGER/CHUTE DECAL NOTES: 99_08 7-

60 " Deck Pulleys & Spindles _08

61 " Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.6- X.0 HX G 7 DECK BELT IDLER GUIDE 6007 DUST SHIELD WITH OFFSET 7886 IDLER PULLEY NHI.00" FW.6 X.00 X. ZNYC DECK IDLER SLIDE IDLER SPRING 8 98 CHAIN, LINKS CS.-8 X.0 FLT SH ZY 0 60 UHMW IDLER SLIDE 980 PUSHER 09 GREASE FITTING STRAIGHT 60 6 CB.7-6 X. G ZN FW.06 X.8 X.060 SAE 00 6 NT.7-6 HX GRD ZNY CS.00- X. HX G ZN CW. X. X.0 BLK PULLEY, B-SEC. EOD FW. X.06 X.090 SAE CB.00- X.0 STD ZN 60 SPACER. 606 PLASTIC WHEEL 7867 NT.00- HX G8 ZY NL 608 CB.0- X 7.00 STD ZN 60 SPACER PLASTIC WHEEL FW. X.687 X.0/.080H NT.-8 HXZY NL 9 60 BLADE SPINDLE CW 0 7 KEY / SQ X.00 LG 788 IDLER PULLEY NHI 6.00". Torque to 67 7 ft-lbs. NOTES: 99_08 7-

62 " Deck _08

63 " Deck INDEX NO. PART NO. QTY. DESCRIPTION BELT, B " EL 8 RS PULLEY COVER 8 LS PULLEY COVER 60 CHUTE PIN 7900 KNOB /6-8 X /" 6 60 TORSION SPRING DISCHARGE CHUTE NT.7-6 HX ZY NL BLADE, 7.86"-H-F-CW 787 BLADE, 7.86" -L-F-CW 786 BLADE, 7.86"-GAT-F-CW 7998 BLADE, 7.86"-MUL-F-CW 796 BLADE, F7.86"-H-F-CW CW.6. X.87 PNT 7887 CS.6- X. HX G Z NOTES:. Torque to 8 ft-lbs.. Do not torque; the discharge chute must pivot freely. 99_08 7-7

64 60" Service Deck _08

65 60" Service Deck INDEX NO. PART NO. QTY. DESCRIPTION 09 60" DECK (WITH DECALS & HARDWARE) CN.-8 X.0 MAX THK 60 DANGER/OBJECTS DECAL " DECK DECAL 789 BELT ROUTING DECAL 6 60 DANGER/CHUTE DECAL NOTES: 99_08 7-9

66 60" Deck Pulleys & Spindles _08

67 60" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.6- X.0 HX G 7 DECK BELT IDLER GUIDE 6007 DUST SHIELD WITH OFFSET 788 PULLEY IDLER NHI 6.00" FW.6 X.00 X. ZNYC DECK IDLER SLIDE IDLER SPRING 8 79 SIDE MOUNT CHAIN CS.-8 X.0FLT SH ZY 0 60 UHMW IDLER SLIDE 980 PUSHER 09 GREASE FITTING STRAIGHT 00 6 NT.7-6 HX GRD ZNY FW.06 X.8 X.060 SAE 60 6 CB.7-6 X. G ZN CS.00- X. HX G Z CW. X. X.0 BLK DECK DRIVE PULLEY FW. X.06 X.090 SAE CB.00- X.0 STD ZN 60 SPACER. 606 PLASTIC WHEEL 7867 NT.00- HX G8 ZY NL 608 CB.00- X 7.00 STD ZN 60 SPACER PLASTIC WHEEL FW. X.687 X.0/.080H NT.-8 HXZY NL 9 60 BLADE SPINDLE CW 0 7 KEY / SQ X.00 LG. Torque to 67 7 ft-lbs. NOTES: 99_08 7-

68 60" Deck _08

69 60" Deck INDEX NO. PART NO. QTY. DESCRIPTION 789 BELT, B 6.6" EL 8 LS PULLEY COVER 8 RS PULLEY COVER 60 CHUTE PIN 7900 KNOB /6-8 X /" 6 60 TORSION SPRING DISCHARGE CHUTE NT.7-6 HX ZY NL BLADE, 0.9".09" HS 7980 BLADE, 0.9"-MUL-F-CW 7989 BLADE, 0.9"-GAT-F-CW 79 BLADE, F0.9"-H-F-CW CW.6. X.87 PNT 7887 CS.6- X. HX G ZY NOTES:. Torque to 8 ft-lbs.. Do not torque; the discharge chute must pivot freely. 99_08 7-

70 60" Service Deck HV _08

71 60" Service Deck HV INDEX NO. PART NO. QTY. DESCRIPTION 0 60" DECK (WITH DECALS & HARDWARE) CN.-8 X.00 MAX THK 60 DANGER/OBJECTS DECAL " DECK DECAL 789 BELT ROUTING DECAL 6 60 DANGER/CHUTE DECAL NOTES: 99_08 7-

72 60" Deck Pulleys & Spindles HV _08

73 60" Deck Pulleys & Spindles HV INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.6- X.0 HX G 7 DECK BELT IDLER GUIDE FW.6 X.00 X. ZNYC 6007 DUST SHIELD WITH OFFSET 788 IDLER PULLEY NHI 6.0" DECK IDLER SLIDE TENSION SPRING 8 79 CHAIN CS.-8 X.0 FLT SH ZY 0 60 UHMW IDLER SLIDE 09 GREASE FITTING STRAIGHT 980 PUSHER NT.7-6 HXZY NL FW.06 X.8 X.060 SAE 60 6 CB.7-6 X. G ZN CS.00- X. HX G ZN FW. X.06 X.090 SAE CW. X. X.0 BLK DECK DRIVE PULLEY 0 7 KEY / SQ X BLADE SPINDLE CW FW. X.687 X.0/.080H NT.-8 HXZY NL 7867 NT.00- HX G8 ZY NL 60 PLASTIC WHEEL 6 60 SPACER CB.00- X 7.0 STD ZN PLASTIC WHEEL 9 60 SPACER CB.00- X.0 STD ZN. Torque to 67 7 ft-lbs. NOTES: 99_08 7-7

74 60" Deck HV _08

75 60" Deck HV INDEX NO. PART NO. QTY. DESCRIPTION 8 RS PULLEY COVER 8 LS PULLEY COVER 6089 DISCHARGE CHUTE LG 60 TORSION SPRING 60 CHUTE PIN NT.7-6 HXZY NL KNOB /6-8 X /" BELT, B 6.6" EL BLADE, 0.9".09" HS 7980 BLADE, 0.9"-MUL-F-CW 7989 BLADE, 0.9"-GAT-F-CW 79 BLADE, F0.9"-H-F-CW CW.6 X. X.87 PNT 7887 CS.6- X. HX G ZY FW.06 X.8 X.060 SAE 09 6 CB.7-6 X.00 G ZNY LS ADJ INNER WALL RS ADJ INNER WALL NOTES:. Torque to 8 ft-lbs.. Do not torque; the discharge chute must pivot freely. 99_08 7-9

76 7" Service Deck _08

77 7" Service Deck INDEX NO. PART NO. QTY. DESCRIPTION 0 7" DECK (WITH DECALS & HARDWARE) CN.-8 X.00 MAX THK 60 DANGER/OBJECTS DECAL " DECK ID DECAL 789 BELT ROUTING DECAL 6 60 DANGER/CHUTE DECAL NOTES: 99_08 7-

78 7" Deck Pulleys & Spindles _08

79 7" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.6- X.0 HX G 7 DECK BELT IDLER GUIDE 6007 DUST SHIELD WITH OFFSET 788 IDLER PULLEY NHI 6.00" 088 FW.6 X.00 X. ZNYC DECK IDLER SLIDE TENSION SPRING 8 98 CHAIN CS.-8 X.0 FLT SH ZY 0 60 UHMW IDLER SLIDE 980 PUSHER 09 GREASE FITTING STRAIGHT NT.7-6 HX ZY NL FW.06 X.8 X.060 SAE 60 6 CB.7-6 X. G ZN CS.00- X. HX G Z CW. X. X.0 BLK DECK DRIVE PULLEY FW. X.06 X.090 SAE CB.00- X.0 STD ZN 60 SPACER. 606 PLASTIC WHEEL 7867 NT.00- HX G8 ZY NL 608 CB.00- X 7.00 STD ZN 60 SPACER PLASTIC WHEEL FW. X.687 X.0/.080H NT.-8 HXZY NL 9 60 BLADE SPINDLE CW 0 7 KEY / SQ X.00. Torque to 67 7 ft-lbs. NOTES: 99_08 7-

80 7" Deck _08

81 7" Deck INDEX NO. PART NO. QTY. DESCRIPTION 608 BELT 67 LS PULLEY COVER 66 RS PULLEY COVER 60 CHUTE PIN 7900 KNOB /6-8 X /" 6 60 TORSION SPRING DISCHARGE CHUTE NT.7-6 HX ZY NL BLADE, F.86"-H-F-CW 7998 BLADE,.86"-MUL-F-CW BLADE,.86"-GAT-F-CW BLADE, F.86"-L-F-CW CW.6 X. X.87 PNT 7887 CS.6- X. HX G ZY NOTES:. Torque to 8 ft-lbs.. Do not torque; the discharge chute must pivot freely. 99_08 7-

82 Deck Lift _08

83 Deck Lift INDEX NO. PART NO. QTY. DESCRIPTION 88 STOP HANDLE 6007 DECK HEIGHT PIN DECK LIFT INDICATOR 7899 DECK LIFT SPRING CS.7- X.7 HX G 6 89 DECK LIFT CHAIN NT.7- HX FLG ZN E CLIP.00 X.6 X CS.-8 X.0 FLTHR HX 0 07 NT.-8 HX G ZNYC 88 DECK LEVELER YOKE 789 CE.70 X. X.7 HEAD 7078 FW.6 X.0 X.0 ZN 7887 CS.6- X. HX G Z 788 CS.7- X.7 FULTH NOTES: 99_08 7-7

84 Deck Mounting Hardware _08

85 Deck Mounting Hardware INDEX NO. PART NO. QTY DESCRIPTION FW.760 X.6 X.08 ZN CS HX G ZN NT.70-0 HX NL ZN NOTES: 99_08 7-9

86 7-0 99_08

87 Section 8 Seat Seat Service Parts ROPS _08 8-

88 8-99_08 Seat SEAT PAN UNDER SIDE 7 8 9

89 Seat INDEX NO. PART NO. QTY. DESCRIPTION 000 WIRE TIE NT.7-6 HX NL G FW.79 X.8 X.06 SAE NT.-8 HX ZY NL 7888 ARMREST WARNING DECAL TORSION SPRING FIBER WASHER 8 0 SEAT PAN STOP 9 06 CS.7-6 X.00 HX G 0 06 SEAT PAN (WITH DECALS) 78 SB.7 X.7 SH SEAT LATCH 799 FW.06 X.00 X. HRD Z 6060 VIBRATION MOUNT 07 SEAT SUPPORT ANGLE (WITH DECALS) PUMP BELT WARNING DECAL GM.0 X.00 X.7 X ENGINE COMPARTMENT DECAL 9 00 NT.7-6 HX G ZNY HYDRAULIC PRESSURE DECAL HOT & HYD OIL DECAL 7980 FUEL INDICATOR DECAL 90 FLOOR PAN 7867 RUBBER BUMPER 0860 CS.7-6 X. HX G ZN BATTERY WARNINGS DECAL FW. X.00 X. HRD Z NT.-8 HX ZY NL BIG DOG SEAT NOTES:. Do not torque; the seat pan and seat pan stop must pivot freely. 99_08 8-

90 Seat Service Parts 6 INDEX NO. PART NO. QTY. DESCRIPTION 608 ARMRESTS (PAIR) 607 SEAT COVER BACK 606 SEAT COVER BOTTOM 60 SEAT BELT 606 STANDARD SLIDES (PAIR) SEAT SWITCH NOTES: 8-99_08

91 This page intentionally left blank. 99_08 8-

92 ROPS _08

93 ROPS INDEX NO. PART NO. QTY. DESCRIPTION 607 ROPS KIT (WITH DECALS & HARDWARE) 6070 HAND KNOB 607 LYNCH PIN W/ LANYARD CS.00- X.00 HX G 607 ROPS STOP NT.00- UNT LK G8 ZN FW. X.06 X.090 SAE ROPS SAFETY DECAL. Torque to 7 ft-lbs. NOTES: 99_08 8-7

94 8-8 99_08