BigDog Mowers Diablo MP Parts Manual

Transcription

1 BigDog Mowers Diablo MP Parts Manual 00 South Ridge Road Hesston, Kansas 6706

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3 Table of Contents General Information Service Literature Options Available From Your Dealer Using This Manual Hardware Description Codes & Abbreviations Standard Torques Section Frame Light Oil Cooler Support Engine Guard Section Hydraulic System Hydraulic Reservoir Assembly Motor Assembly Pump Assembly RS Pump Assembly LS Pump Drive Steering Steering Cover Assembly Steering Box Assembly Brake Section Wheels & Tires Front Tire Breakdown Drive Wheel Breakdown Section Engine, Kawasaki FX80V Engine, Kawasaki FX000V Engine Service Parts Fuel System, Tanks & Fuel Lines Fuel System Service Parts Section 6 Battery Instrument Panel Section 7 60" Service Deck HV " Deck Pulley & Spindles HV " Deck HV " Service Deck " Deck Pulleys & Spindles " Deck Deck Lift EX_08 c-

4 Deck Mounting Hardware Section 8 Seat Seat Service Parts ROPS c- 99EX_08

5 General Information This manual covers Big Dog Diablo MP models 97EX, 98EX & 99EX. Service Literature PART NO. DESCRIPTION 60 OPERATOR S MANUAL 08EX WARRANTY STATEMENT 0 GENERAL SERVICE MANUAL Options Available From Your Dealer PART NO. DESCRIPTION MULCH KIT 60" HV DECK 06 MULCH KIT 7" DECK 96 STEERING EXTENSION KIT 68 FLEX FORKS 68 STRIPE KIT 0 LIGHT KIT 7897 SEMI-PNEUMATIC TIRE X 6. X 6 90 REAR ANTI-SCALP (SINGLE) SUSPENSION SEAT KIT Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using This Manual This manual is part of a service package for the BigDog mowers. Use of this manual in conjunction with other Big- Dog mower and component manuals will provide the information necessary to service and maintain BigDog mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts. The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units. The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower. The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products. 99EX_08 -

6 Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION CB CARRIAGE BOLT MB MACHINE BUSHING CE CLEVIS PIN MS MACHINE SCREW CN CLIP NUT NT NUT CP COTTER PIN SC SELF TAPPING CAP SCREW CS CAP SCREW SH SOCKET HEAD CW CUP WASHER SB SHOULDER BOLT FDRW FENDER WASHER SS SET SCREW FW FLAT WASHER OD OUTSIDE DIAMETER HX HEX HEAD ID INSIDE DIAMETER LW LOCK WASHER Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS N-M SIZE FT-LBS N-M M.. 7 M M M M M M M M M0 0 M 70-99EX_08

7 Section Frame Light Oil Cooler Support Engine Guard EX_08 -

8 Frame EX_08

9 Frame INDEX NO. PART NO. QTY. DESCRIPTION 67 60" FRAME (WITH DECALS & RIVET NUTS) 67 7" FRAME (WITH DECALS & RIVET NUTS) 8089 /8-6 THREAD RIVET NUT N/A SERIAL NO. / SPEC DECAL 787 DECK HEIGHT INDICATOR DECAL 600 HOT DECAL /- THREAD RIVET NUT BUMPER BIG DOG LOGO DECAL MADE IN USA DECAL SAFE OPERATION DECAL 09 GREASE FITTING STRAIGHT NOTES:. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement. 99EX_08 -

10 Light - 99EX_08

11 Light INDEX NO. PART NO. QTY. DESCRIPTION 6000 LIGHT 60 CS #8- X.00 PH TRX 607 WIRE HARNESS WIRE TIE NOTES: 99EX_08 -

12 Oil Cooler Support OIL COOLER EX_08

13 Oil Cooler Support INDEX NO. PART NO. QTY. DESCRIPTION 90 OIL COOLER MOUNT 706 CS.0-0 X.00 HX G Z FW.8 X.6 X.0/.080 HD ZN/YL 06 CB.-8 X.7 FUL ZN FW.06 X.8 X.060 SAE 6 00 NT.7-6 HX G ZNY OIL COOLER SCREEN " ELECTRIC FAN CS.0-0 X.00 HX G ELECTRIC FAN FOOT NT.0-0 HX ZY NL 79 AIR DEFLECTOR 07 NT.-8 HX G ZNYC 768 FW. X.687 X.0/.080H 06 CS.7-6 X.00 HX G WIRE TIE. Part of the ROPS assembly. NOTES: 99EX_08-7

14 Engine Guard EX_08

15 Engine Guard INDEX NO. PART NO. QTY. DESCRIPTION 7799 SHIELD 09 CB.7-6 X.00 G ZNY NT.-8 HX FLK ZNYC 989 ENGINE GUARD SCREEN 909 BUMPER FW. X.06 X.090 SAE CS.00- X. HS G BIGDOG DECAL CB.-8 X.7 FUL ZN 0 90 HITCH NT.7-6 HX FLK ZNYC. Part of the wheel and tire assembly. NOTES: 99EX_08-9

16 -0 99EX_08

17 Section Hydraulic System Hydraulic Reservoir Assembly Motor Assembly Pump Assembly RS Pump Assembly LS Pump Drive Steering Steering Cover Assembly Steering Box Assembly Brake EX_08 -

18 Hydraulic System FRONT OF ENGINE PLATE (SOME PARTS REMOVED FOR CLARITY) HYDRAULIC RESERVOIR ASSEMBLY PUMP ASSEMBLIES MOTOR ASSEMBLY 0 8 MOTOR ASSEMBLY EX_08

19 Hydraulic System INDEX NO. PART NO. QTY. DESCRIPTION 06 CS.7-6 X.00 HX G 7679 FW.06 X.8 X.060 SAE 070 LOOP CLAMP 00 6 NT.7-6 HX G ZNY 606 OIL COOLER CS.7-6 X.6 HX G NT.00- HX G ZNYC FW. X.06 X.090 SAE VIBRATION MOUNT NT.00- UNT LK G8 ZN CS.00- X.0 SQ G 087 CB.00- X.0 FULL NOTES: 99EX_08 -

20 Hydraulic Reservoir Assembly EX_08

21 Hydraulic Reservoir Assembly INDEX NO. PART NO. QTY. DESCRIPTION 076 BREATHER CAP 077 STRAINER 607 HYDRAULIC RESERVOIR 7008 HOSE CLAMP 600 PUMP SUCTION HOSE SPRING CLAMP COOLER-RES HOSE PROTECTIVE HOSE SLEEVE 9 60 FTG, -8MORB/-8BT STR PUMP RETURN HOSE 7868 FTG, -8 MORB HEX PLUG 60768X HYDRAULIC SUCTION FILTER NOTES: 99EX_08 -

22 Motor Assembly INDEX NO. PART NO. QTY. DESCRIPTION 607 MOTOR 786 FTG, 90-0 MORB/-8 MORFS 066 CASTLE NUT 067 WOODRUFF KEY SEAL KIT (NOT SHOWN) NOTES: -6 99EX_08

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24 Pump Assembly RS EX_08

25 Pump Assembly RS INDEX NO. PART NO. QTY. DESCRIPTION 6076 TUBE, LP-TM RH LOOP /" 6076 TUBE, RP-BM RH LOOP /" 6070 PUMP 0088 CS X.00 HX G 768 FW.8 X.6 X.0/.080 HD ZN/YL PUMP ARM NT.0-0 HX ZY NL 8 78 O-RING TUBE ADAPTER FTG, 8 BEADED TUBE 0 78 FTG, 90-8MORB/-8MORFS. Torque to 8. ft-lbs. NOTES: 99EX_08-9

26 Pump Assembly LS EX_08

27 Pump Assembly LS INDEX NO. PART NO. QTY. DESCRIPTION 6076 TUBE, LP-TM LH LOOP /" 6076 TUBE, RP-BM LH LOOP /" PUMP 78 O-RING TUBE ADAPTER 0088 CS X.00 HX G FW.8 X.6 X.0/.080 HD ZN/YL PUMP ARM NT.0-0 HX ZY NL 9 78 FTG, 90-8MORB/-8MORFS FTG, 8 BEADED TUBE. Torque to 8. ft-lbs. NOTES: 99EX_08 -

28 Pump Drive EX_08

29 Pump Drive INDEX NO. PART NO. QTY. DESCRIPTION 0 CS.00- X.000 HX G 67 FW.0 X. X.87 SPL 07 NT.-8 HX G ZNYC 768 FW. X.687 X.0/.080H 7 CLUTCH ANCHOR CS.-8 X.000 HX G FW.06 X.8 X.060 SAE 8 00 NT.7-6 HX GRD ZNY CS.6- X.70 HX G " IDLER PULLEY IDLER PIVOT BUSHING 6 TENSIONER 09 GREASE FITTING STRAIGHT 6006 IDLER SPRING 6086 EB,.7-6 X.00 FULL THD IDLER PIVOT BUSHING FW. X.06 X.090 SAE NT.00- HX G8 ZY NL 9 06 KEY / SQ X. LONG PULLEY 7. OP X 0.87 SHFT 0896 SS.-8 X.70 SQ-HD 076 KEY / SQ X.0 LG 607 PULLEY 6.67 OP X. SHFT 607K CLUTCH KIT 79 CLUTCH HARNESS PIGTAIL FW. X. X.9 HRD CS.7-0 X.00 HXG P BELT B-SEC NOTES:. Torque to 8 ft-lbs. If the fastener is loosened or removed, do not reuse it. Replace it with a new fastener. Use only hand tools to install this fastener.. Torque to ft-lbs.. Torque to 7 7 ft-lbs. The tensioner should pivot freely. 99EX_08 -

30 Steering PUMP SUB-ASSEMBLY - 99EX_08

31 Steering INDEX NO. PART NO. QTY. DESCRIPTION N/A STEERING COVER ASSEMBLY 609 BIG DOG DIABLO MP LOGO DECAL 0989 HANDLE (WITH GRIP) 7860 GRIP 06 CS.7-6 X.00 HX G FW.06 X.8 X.060 SAE CS.7-6 X.7 HX G SWITCH NT.7-6 HX G ZNY 9 79 DAMPER BALL STUD FW. X.687 X.0/.080H LW. INT-EXT TOOTH 068 NT.-8 HX FLK ZNYC 06 NT.- HX NL ZN NOTES: 99EX_08 -

32 Steering Cover Assembly EX_08

33 Steering Cover Assembly INDEX NO. PART NO. QTY. DESCRIPTION N/A LS STEERING BOX SUB-ASSEMBLY N/A RS STEERING BOX SUB-ASSEMBLY 06 NT.- HX NL ZN FW. X.687 X.0/.080H 07 NT.-8 HX G ZNYC BALL STUD FW. X.00 X. HRD Z PUMP ROD ADJUSTER NOTES: 99EX_08-7

34 Steering Cover Assembly EX_08

35 Steering Cover Assembly INDEX NO. PART NO. QTY. DESCRIPTION 9 7 STEERING COVER (WITH DECAL) 0 78 BUSHING FW.70 X.0 X.6 ZN 789 LOCK COLLAR 0.77 ID 007 STEER PIVOT TUBE 0808 GM.0 X.00 X.7 X. NOTES: 99EX_08-9

36 Steering Cover Assembly EX_08

37 Steering Cover Assembly INDEX NO. PART NO. QTY. DESCRIPTION 099 NT.00- HX JAM ZNYC SS /- X.0 SH ZNYC " WEAR TAPE 8 78 BUSHING NOTES: 99EX_08 -

38 Steering Box Assembly EX_08

39 Steering Box Assembly INDEX NO. PART NO. QTY. DESCRIPTION 7 STEERING ARM NT.7-6 HXZY NL FW.06 X.8 X.060 SAE 7078 CS.7-6 X.7 HX G N/A STEERING BOX 6 78 BUSHING STEERLEVER BUSHING GM.70 X.88 X.00 X. 9 N/A SS.00- X.00 SH ZY NOTES: 99EX_08 -

40 Brake LEFT SIDE SHOWN RIGHT SIDE SIMILAR EX_08

41 Brake INDEX NO. PART NO. QTY. DESCRIPTION NT.7-6 HX ZY NL 7679 FW.06 X.8 X.060 SAE 06 NT.- HX NL ZN 768 FW. X.687 X.0/.080H 788 BRAKE ROD ASSEMBLY LS BRAKE BELLCRANK 906 RS BRAKE BELLCRANK (NOT SHOWN) BUSHING 8 00 NT.7-6 HX G ZNY BRAKE LINK TURNBUCKLE CS.7-6 X.7 HX G 0 CS.7-6 X.0 HX G 07 NT.-8 HX G ZNYC 09 BRAKE ARM CB.-8 X.00 FULL ZN CS.-8 X.87 HX G8 FLK HUB ASSEMBLY (WITH STUDS) BRAKE ASSEMBLY STUD NOTES:. Included with the wheel motor.. Torque to 0 0 ft-lbs.. Torque to 7 ft-lbs. 99EX_08 -

42 -6 99EX_08

43 Section Wheels & Tires Front Tire Breakdown Drive Wheel Breakdown EX_08 -

44 Wheels & Tires EX_08

45 Wheels & Tires INDEX NO. PART NO. QTY. DESCRIPTION 6077 TIRE/WHEEL ASSEMBLY 6 X WHEEL NUT 709 CS.00- X. HX G ZN FW. X.6 X. HD ZY 60 DUST CAP 6 67 BEARING DISC 7 78 BEARING SPACER.07 X. X DISC BEARING 0 N/A FRONT TIRE ASSEMBLY 0689 CS.00- X.0 HX G FW. X.06 X.090 SAE 60 SPACER. 606 PLASTIC WHEEL 0089 NT.00- HX G ZNYC. Torque to 6 7 ft-lbs. NOTES: 99EX_08 -

46 Front Tire Breakdown EX_08

47 Front Tire Breakdown INDEX NO. PART NO. QTY. DESCRIPTION 900 FORK 060 NT.70-0 HX ZY NL 096 FW.760 X.6 X.08 ZNYC 07 CS.70-0 X 9.0 HX ZY 6006 TIRE/WHEEL ASSEMBLY X WHEEL BEARING TIRE X BEARING SPACER WHEEL 6 X VALVE STEM NOTES: 99EX_08 -

48 Drive Wheel Breakdown INDEX NO. PART NO. QTY. DESCRIPTION 6077 TIRE 6 X WHEEL X VALVE STEM NOTES: -6 99EX_08

49 Section Engine, Kawasaki FX80V Engine, Kawasaki FX000V Engine Service Parts Fuel System, Tanks & Fuel Lines Fuel System Service Parts EX_08 -

50 Engine, Kawasaki FX80V 6 YEL/BLK BLK BLK RED/ BLK PUR 0A FUSE 8 SEAT SUPPORT FUEL VALVE A - 99EX_08

51 Engine, Kawasaki FX80V INDEX NO. PART NO. QTY. DESCRIPTION N/A KAWASAKI FX80V ENGINE 796 OIL DRAIN VALVE 600 MUFFLER 07 NT.-8 HX G ZNYC 768 FW. X.687 X.0/.080H HOSE CLAMP CB.-8 X. ZNYC CS.7-6 X. HX G P FW.06 X.8 X.060 SAE CS M8 X. X 6 HX G NEGATIVE BATTERY CABLE 6009 POSITIVE BATTERY CABLE 000 HOSE CLAMP 066 CS.-8 X.00 HX G 070 LOOP CLAMP NT.-8 HX FLK ZNYC 7 78 BRACE " /" FUEL LINE WIRE TIE NOTES: A FUEL LINE LENGTH " VALVE TO ENGINE. Supplied with the engine.. Part of the wire harness.. Torque the bolt to 0 ft-lbs. Replace (do not re-use) the cap screw if it s removed or loosened. Use only hand tools to install this fastener.. Torque the nuts to ft-lbs. 99EX_08 -

52 Engine, Kawasaki FX000V SEAT SUPPORT YEL/ BLK 7 BLK 7 BLK 8 PUR 0A FUSE RED/ BLK FUEL VALVE A - 99EX_08

53 Engine, Kawasaki FX000V INDEX NO. PART NO. QTY. DESCRIPTION N/A KAWASAKI FX000V ENGINE 07 6 NT.-8 HX G ZNYC FW. X.687 X.0/.080H 0088 HOSE CLAMP 06 CB.-8 X.7 FUL ZN MUFFLER CS M8 X. X 6 HX G CABLE MOUNT CS.-8 X.00 HX G LOOP CLAMP 068 NT.-8 HX FLK ZNYC 796 OIL DRAIN VALVE 889 MUFFLER MOUNT 6087 CB.-8 X. ZNYC 7679 FW.06 X.8 X.060 SAE CS.7-6 X. HX G P NEGATIVE BATTERY CABLE POSITIVE BATTERY CABLE HOSE CLAMP 0 78 BRACE 088 " /" FUEL LINE 000 WIRE TIE (NOT SHOWN) NOTES: A FUEL & VAPOR LINE LENGTHS " VALVE TO ENGINE (FUEL). Supplied with the engine.. Part of the wire harness.. Torque the bolt to 0 ft-lbs. Replace (do not re-use) the cap screw if it s removed or loosened. Use only hand tools to install this fastener.. Torque the nuts to ft-lbs. 99EX_08 -

54 Engine Service Parts INDEX NO. PART NO. QTY. DESCRIPTION 786 MAIN AIR FILTER 7879 SAFETY AIR FILTER 608 OIL FILTER IN-LINE FUEL FILTER 768 VACUATOR VALVE NOTES: -6 99EX_08

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56 Fuel System, Tanks & Fuel Lines FRONT OF MOWER 0 0 FRONT OF MOWER SEAT SUPPORT A 9 B -8 99EX_08

57 Fuel System, Tanks & Fuel Lines INDEX NO. PART NO. QTY. DESCRIPTION RS FUEL TANK ASSEMBLY LS FUEL TANK ASSEMBLY RATCHETING GAS CAP,." FW.06 X.00 X. HRD Z 08 0 CS.7-6 X.7 HX G CS.-8 X.00 HX G FW. X.687 X.0/.080H FUEL VALVE -WAY HOSE CLAMP LOOP CLAMP 068 NT.-8 HXFLK ZNYC 088 8" /" FUEL LINE NOTES: FUEL & VAPOR LINE LENGTHS A B " LEFT TANK TO VALVE (FUEL) 6" RIGHT TANK TO VALVE (FUEL). Torque to 0 ft-lbs.. Part of the Cooler Support assembly. 99EX_08-9

58 Fuel System Service Parts INDEX NO. PART NO. QTY. DESCRIPTION 6087 VENT FITTING 6000 GROMMET 607 SUCTION HOSE ASSEMBLY.0" 606 VACUUM BREAKER FILTER NOTES: -0 99EX_08

59 Section 6 Battery Instrument Panel EX_08 6-

60 Battery 6-99EX_08

61 Battery INDEX NO. PART NO. QTY. DESCRIPTION 008 CS.-8 X.00 HX GR 768 FW. X.687 X.0/.080H 676 BATTERY STRAP CN.-8 X.0 MAX THK NOTES: 99EX_08 6-

62 Instrument Panel 6 7 0A FUSE A FUSE YEL/BLK ORG ORG BLK 6-99EX_08

63 Instrument Panel INDEX NO. PART NO. QTY. DESCRIPTION 7800 CHOKE CABLE (USED ON FX000V ENGINE) 6009 CHOKE CABLE (USED ON FX80V ENGINE) KEY ASSEMBLY 0898 IGNITION SWITCH HOUR METER 77 RED INDICATOR LIGHT PTO SWITCH 7 60 KNOB CB 0- X.00 ZYNC INSTRUMENT PANEL (WITH DECAL) CS 0- X.7 HX FLK ZN 607 RELAY CONTROL MODULE 098 NT #0- HX NL ZN 6009 THROTTLE CABLE (USED ON FX000V ENGINE) 6087 THROTTLE CABLE (USED ON FX80V ENGINE) 709 FW.9 X.00 X.08 ZNYC 097 CS.0-0 X.00 HX G FW.8 X.6 X.0/.080 HD ZN/YL INSTRUMENT PANEL DECAL WIRE HARNESS WIRE TIE CS.-8 X.7 HX G 768 FW. X.687 X.0/.080H 070 LOOP CLAMP 07 NT.-8 HX G ZNYC 000 WIRE TIE (NOT SHOWN) 0 CLUTCH CONNECTOR REPAIR KIT WIRE HARNESS. Part of the wire harness. NOTES: 99EX_08 6-

64 6-6 99EX_08

65 Section 7 60" Service Deck HV " Deck Pulley & Spindles HV " Deck HV " Service Deck " Deck Pulleys & Spindles " Deck Deck Lift Deck Mounting Hardware EX_08 7-

66 60" Service Deck HV EX_08

67 60" Service Deck HV INDEX NO. PART NO. QTY. DESCRIPTION 0 60" DECK (WITH DECALS & HARDWARE) CN.-8 X.00 MAX THK 6087 DECK DANGERS DECAL 606 DISCHARGE CHUTE DECAL 789 BELT ROUTING DECAL THROWN OBJECTS DECAL NOTES: 99EX_08 7-

68 60" Deck Pulley & Spindles HV EX_08

69 60" Deck Pulley & Spindles HV INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.6- X.0 HX G 7 DECK BELT IDLER GUIDE 088 FW.6 X.00 X. ZNYC 6007 DUST SHIELD WITH OFFSET 788 IDLER PULLEY NHI 6.0" DECK IDLER SLIDE TENSION SPRING 8 79 CHAIN CS.-8 X.0 FLT SH ZY 0 60 UHMW IDLER SLIDE 6098 CS.6- X. HX G ZY 6096 IDLER DUST SHIELD LG 6088 IDLER 8.0" RIVETED 09 GREASE FITTING STRAIGHT NT.7-6 HXZY NL FW.06 X.8 X.060 SAE PUSHER CB.7-6 X. G ZN CS.00- X. HX G ZN FW. X.06 X.090 SAE 786 CW. X. X.0 BLK 7708 DECK DRIVE PULLEY 60 BLADE SPINDLE CW 7 KEY / SQ X FW. X.687 X.0/.080H NT.-8 HXZY NL NT.00- HX G8 ZY NL 8 60 PLASTIC WHEEL 9 60 SPACER CB.0- X 7.0 STD ZN 606 PLASTIC WHEEL 60 SPACER. 609 CB.00- X.0 STD ZN. Torque to 67 7 ft-lbs. NOTES: 99EX_08 7-

70 60" Deck HV EX_08

71 60" Deck HV INDEX NO. PART NO. QTY. DESCRIPTION 8 RS PULLEY COVER 8 LS PULLEY COVER 6089 DISCHARGE CHUTE LG 60 TORSION SPRING NT.7-6 HXZY NL 6 60 CHUTE PIN KNOB /6-8 X /" BELT, B-SECTION BLADE, 0.9".09" HS 79 BLADE, F0.9" -H-F-CW 7980 BLADE, 0.9" -MUL-F-CW 7989 BLADE, 0.9" -GAT-F-CW CW.6 X. X.87 PNT 7887 CS.6- X. HX G Z FW.06 X.8 X.060 SAE 09 6 CB.7-6 X.00 G ZNY LS ADJ INNER WALL RS ADJ INNER WALL NOTES:. Torque to 8 ft-lbs.. Do not torque the nut; the discharge chute must pivot freely. 99EX_08 7-7

72 7" Service Deck EX_08

73 7" Service Deck INDEX NO. PART NO. QTY. DESCRIPTION 0 7" DECK (WITH DECALS & HARDWARE) CN.-8 X.00 MAX THK 60 DANGER/OBJECTS DECAL " DECK ID DECAL 789 BELT ROUTING DECAL 6 60 DANGER/CHUTE DECAL NOTES: 99EX_08 7-9

74 7" Deck Pulleys & Spindles EX_08

75 7" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.6- X.0 HX G 7 DECK BELT IDLER GUIDE 088 FW.6 X.00 X. ZNYC 6007 DUST SHIELD WITH OFFSET 788 IDLER PULLEY NHI 6.0" DECK IDLER SLIDE TENSION SPRING 8 98 CHAIN CS.-8 X.0 FLT SH ZY 0 60 UHMW IDLER SLIDE 6098 CS.6- X. HX G ZY 6096 IDLER DUST SHIELD LG 6088 IDLER 8.0" RIVETED 980 PUSHER 09 GREASE FITTING STRAIGHT NT.7-6 HXZY NL FW.06 X.8 X.060 SAE CB.7-6 X. G ZN CS.00- X. HX G ZN CW. X. X.0 BLK 880 DECK DRIVE PULLEY FW. X.06 X.090 SAE 609 CB.00- X.0 STD ZN 60 SPACER. 606 PLASTIC WHEEL NT.00- HX G8 ZY NL 7 60 SPACER PLASTIC WHEEL CB.00- X 7.0 STD ZN FW. X.687 X.0/.080H NT.-8 HXZY NL 60 BLADE SPINDLE CW 7 KEY / SQ X.00. Torque to 67 7 ft-lbs. NOTES: 99EX_08 7-

76 7" Deck EX_08

77 7" Deck INDEX NO. PART NO. QTY. DESCRIPTION 6089 DISCHARGE CHUTE LG 66 RS PULLEY COVER 67 LS PULLEY COVER BELT, B-SEC 60 CHUTE PIN 6 60 TORSION SPRING NT.7-6 HXZY NL KNOB /6-8 X /" BLADE, F.86"-H-F-CW BLADE, F.86"-L-F-CW 7998 BLADE,.86"-MUL-F-CW BLADE,.86"-GAT-F-CW CW.6 X. X.87 PNT 7887 CS.6- X. HX G Z NOTES:. Torque to 8 ft-lbs.. Do not torque the nut; the discharge chute must pivot freely. 99EX_08 7-

78 Deck Lift EX_08

79 Deck Lift INDEX NO. PART NO. QTY. DESCRIPTION 88 STOP HANDLE 6007 DECK HEIGHT PIN DECK LIFT INDICATOR 7899 DECK LIFT SPRING CS.7- X.70 HX G 6 89 DECK LIFT CHAIN NT.7- HX FLG ZN E CLIP.00 X.6 X CS.-8 X.0 FLTHR G 0 07 NT.-8 HX G ZNYC 88 DECK LEVELER YOKE 09 GREASE FITTING STRAIGHT 789 CE.70 X. X.7 HEAD 7887 CS.6- X. HX G Z 7078 FW.6 X.0 X.0 ZN CS.7- X.70 FULTH NOTES: 99EX_08 7-

80 Deck Mounting Hardware EX_08

81 Deck Mounting Hardware INDEX NO. PART NO. QTY. DESCRIPTION NT.70-0 HXZY NL FW.760 X.6 X.08 ZNYC CS.70-0 X.000 HX G NOTES: 99EX_08 7-7

82 7-8 99EX_08

83 Section 8 Seat Seat Service Parts ROPS EX_08 8-

84 Seat EX_08

85 Seat INDEX NO. PART NO. QTY. DESCRIPTION 608 SEAT 6 SEAT PAN (WITH DECALS) 7888 ARMREST WARNING DECAL 797 FW. X.00 X. HRD Z NT.-8 HX ZY NL FIBER WASHER 7 0 SEAT PAN STOP FW.79 X.8 X.06 SAE NT.7-6 H X NL G 0 06 CS.7-6 X.00 HX G 0860 CS.7-6 X. HX G ZN 799 FW.06 X.00 X. HRD Z 086 SEAT SUPPORT (WITH DECALS) ENGINE COMPARTMENT DECAL HYDRAULIC PRESSURE DECAL HOT & HYD OIL DECAL VIBRATION MOUNT FUEL INDICATOR DECAL LS STEERING DECAL 0 8 LS FRAME COVER (WITH DECALS) PUMP BELT WARNING DECAL CN.-8 X.0 MAX THK 00 NT.7-6 HX G ZNY 0808 GM.0 X.00 X.7 X. 780 RS STEERING DECAL 6 7 RS FRAME COVER (WITH DECAL) FW. X.687 X.0/.080H CS.-8 X.00 HX G 9 7 SEAT LATCH TORSION SPRING 608 BATTERY WARNINGS DECAL 000 WIRE TIE 06 CB.-8 X.7 FUL ZN 7 SEAT STOP 78 SB.7 X.7 SH NT.-8 HX G ZNYC 7 90 FLOOR PAN NOTES:. Do not torque; the seat pan and seat pan stop must pivot freely. 99EX_08 8-

86 Seat Service Parts 6 INDEX NO. PART NO. QTY. DESCRIPTION 60 SEAT BELT 600 SEAT COVER BACK 609 SEAT COVER BOTTOM 606 ARMRESTS (PAIR) 606 STANDARD SLIDES (PAIR) SEAT SWITCH NOTES: 8-99EX_08

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88 ROPS EX_08

89 ROPS INDEX NO. PART NO. QTY. DESCRIPTION 608 ROPS KIT (WITH DECALS, SEATBELT & HARDWARE) 6070 HAND KNOB 607 LYNCH PIN W/ LANYARD 068 CS.00- X.0 HX G 07 6 NT.00- UNT LK G8 ZN ROPS STOP CS.00- X. HX G FW. X.06 X.090 SAE ROPS DECAL. Torque to 7 ft-lbs. NOTES: 99EX_08 8-7

90 8-8 99EX_08