BigDog Mowers Alpha Series Parts Manual

Transcription

1 BigDog Mowers Alpha Series Parts Manual 00 South Ridge Road Hesston, Kansas 70

2 WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section. provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of removing and retaining carbon and other flammable particles over 0.0 of an inch in size from the exhaust flow of an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States Forest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements. THIS EQUIPMENT DOES NOT HAVE A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF A SPARK ARRESTER. Inspect spark arrester daily; replace every 500 hours or as needed. The Engine Owner s Manual provides information regarding the U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty. Keep Engine Owner s Manual with your unit. Should the Engine Owner s Manual become damaged or illegible, replace immediately. Replacements may be ordered per the information found in the Product Information section of the owner s manual. Federal law and California State law prohibit the following acts or the causing thereof:. The removal or rendering inoperative by any person other than for purposes of maintenance, repair, replacement, of any device or element of design incorporated into any equipment for the purposes of emissions control prior to or after its sales or delivery to the ultimate purchaser or while it is in use, or. The use of the equipment after such device or element of design has been removed or rendered inoperative by any person.

3 Table of Contents General Information Service Literature Options Available From Your Dealer Using This Manual Standard Torques Section Frame Fenders & Instrument Panel Engine Guard Lights Battery Section Hydraulic System Transmission Assembly Transmission Service Parts Steering & Brake Steering Assembly Section Wheel & Tire Front Tire Breakdown.0" Front Tire Breakdown 5.0" Drive Wheel Breakdown Section 5 Engine Engine Service Parts Fuel System Fuel Tank Service Parts Section 8" Service Deck " Deck Pulleys & Spindles S/N 07 & Higher " Deck Pulleys & Spindles S/N Prior to " Deck " Service Deck " Deck Pulleys & Spindles S/N 0707 & Higher " Deck Pulleys & Spindles S/N Prior to " Deck " Service Deck " Deck Pulleys & Spindles S/N 077 & Higher " Deck Pulleys & Spindles S/N Prior to " Deck Deck Lift Section 7 Seat _07 c-

4 c- 7_07

5 General Information This manual covers BigDog Alpha MP Mower models, & 7. Service Literature PART NO DESCRIPTION OPERATOR S MANUAL WARRANTY STATEMENT GENERAL SERVICE MANUAL Options Available From Your Dealer PART NO DESCRIPTION -BAG CATCHER 8" MULCH KIT 5" MULCH KIT 0" MULCH KIT STEERING EXTENSION KIT ARMREST KIT FLEX FORK KIT (5"/0" MOWERS) FLEX FORK KIT (8" MOWERS) Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using This Manual This manual is part of a service package for the BigDog mowers. Use of this manual in conjunction with other Big- Dog mower and component manuals will provide the information necessary to service and maintain BigDog mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts. The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units. The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower. The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products. 7_07 -

6 Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION CB CE CN CP CS CW FDRW FW HX LW DESCRIPTION ABBREVIATION DESCRIPTION CARRIAGE BOLT MB MACHINE BUSHING CLEVIS PIN MS MACHINE SCREW CLIP NUT NT NUT COTTER PIN SC SELF TAPPING CAP SCREW CAP SCREW SH SOCKET HEAD CUP WASHER SB SHOULDER BOLT FENDER WASHER SS SET SCREW FLAT WASHER OD OUTSIDE DIAMETER HEX HEAD ID INSIDE DIAMETER LOCK WASHER Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS N-M SIZE FT-LBS N-M M.. 7 M M M M M M M M M0 0 5 M _07

7 Section Frame Fenders & Instrument Panel Engine Guard Lights Battery _07 -

8 - 7_07 Frame

9 Frame INDEX NO. PART NO. QTY N/A DESCRIPTION SEAT SUPPORT SPRING SUPPORT CS.75- X.75 HX FLK CS.75- X.75 HX FLK PLN RS REAR BRACKET HOT DECAL BUMPER (WITH DECAL) ENGINE PLATE (WITH DECALS) NT.75- HX FLK PLN ENGINE COMPARTMENT DECAL LS REAR BRACKET CN.50-0 X.5 MAX THK HYDRO BRACKET RS FRAME CHANNEL RS FRONT BRACKET CROSS SUPPORT PUMP BELT WARNING DECAL NT.75- HX FLK ZNYC LS FRAME CHANNEL (WITH DECALS) MADE IN USA DECAL SERIAL NUMBER / SPEC DECAL FRONT CROSS FRAME LS FAIRING FOOT PAN (WITH DECAL) SAFE OPERATION DECAL PUSH BUTTON MOUNT WIRE TIE RS FAIRING BATTERY TRAY BIG DOG DECAL WIRE HARNESS (NOT SHOWN) NOTES:. Serial number decal. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement.. EPA compliance decal.. Patent numbers decal.. Torque all hardware to a minimum of ft-lbs. 7_07 -

10 Fenders & Instrument Panel _07

11 Fenders & Instrument Panel INDEX NO. PART NO. QTY DESCRIPTION CHOKE CABLE PTO SWITCH HOUR METER KEY ASSEMBLY IGNITION SWITCH INSTRUMENT PANEL (WITH DECAL) INSTRUMENT PANEL DECAL CS.50-0 X.50 HX G5 CB 0- X.500 ZYNC THROTTLE CABLE FW. X.500 X.08 ZNYC NT #0- HX NL ZN CS.50-0 X.75 HX FLG CN.50-0 X.5 MAX THK RS FENDER LS FENDER BIGDOG ID DECAL FOOTREST CS.75- X.75 HX FLK NT.75- HX FLK ZNYC WIRE TIE (NOT SHOWN) WIRE HARNESS CLUTCH CONNECTOR REPAIR KIT SEALED RELAY (WITH BRACKET) NOTES: 7_07-5

12 Engine Guard 5 5 INDEX NO. PART NO. QTY DESCRIPTION ENGINE GUARD SCREEN ENGINE GUARD NT.-8 HX FLK ZNYC NT.75- HX FLK ZNYC CB.-8 X.75 FUL ZN CS.75- X.75 HX FLK NOTES: - 7_07

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14 Lights _07

15 Lights INDEX NO. PART NO. QTY DESCRIPTION LIGHT ANGLE CS #8- X.500 PH TRX NT #8- HX NL ZN LIGHT PUSH BUTTON MOUNT WIRE TIE CS.75- X.75 HX FLK NT.75- HX FLK ZNYC LIGHT WIRE HARNESS (NOT SHOWN) NOTES:. Part of the Cover Assembly. 7_07 -

16 Battery NEGATIVE BATTERY CABLE POSITIVE BATTERY CABLE BATTERY 5-0 7_07

17 Battery INDEX NO. PART NO. QTY DESCRIPTION TIE DOWN STRAP CS X 7.50 HX G5 FW.8 X.5 X.05/.080 HD ZN/YL RED BATTERY CABLE BOOT NT.50-0 HX G5 ZNYC LW.50 INT-EXT TOOTH Z CS.50-0 X.75 HX G5 WIRE TIE CN.50-0 X.5 MAX THK NOTES:. When performing service on the mower, disconnect the negative battery cable and do not reconnect it to the battery until the engine is ready to be started. 7_07 -

18 - 7_07

19 Section Hydraulic System Transmission Assembly Transmission Service Parts Steering & Brake Steering Assembly _07 -

20 Hydraulic System _07

21 Hydraulic System INDEX NO. PART NO. QTY N/A DESCRIPTION CS.-8 X.50 HX G5 CB.75- X.75 STD ZN CS.-8 X.00 HX G5 Z NT.75- HX FLK ZNYC DRIVE BELT IDLER SPACER IDLER ARM FW.0 X.5 X. HRD Z NT.75- NL G5 CS.75- X.50 HX G5 FW.0 X.8 X.00 SAE PULLEY.0" IDLER NT.75- HX G5 ZNY SPRING CS.75- X.5 FULTH HP.080D X. TOW VALVE LINK FW. X.87 X.05/.080H NT 0.-8 NL G5 CS.75- X.75 HX FLK TRANSMISSION ASSEMBLY NOTES:. Torque to 7 ft-lbs. 7_07 -

22 Transmission Assembly 5 LEFT SIDE SHOWN RIGHT SIDE SIMILAR BRAKE ARM BRAKE CLIP A B FRONT OF MOWER - 7_07

23 Transmission Assembly INDEX NO. PART NO. QTY " DESCRIPTION NT.-8 HX NL G5 FW. X.87 X.05/.080H OVERTRAVEL SPRING SPRING ROD BRAKE ACTUATOR FITTING, 0 - / SAE LS TRANSMISSION CS.75- X.5 HX G5 FW.0 X.8 X.00 SAE SPRING CLAMP HOSE, 0.50" LOW PRESSURE WIRE TIE NT.75- NL G5 CROSS BRACE RS TRANSMISSION CS.50-0 X.75 HX G5 LS BRAKE SPRING LINK NT.50-0 HX FL LK ZNY RS BRAKE SPRING LINK (NOT SHOWN) NOTES: TRANSMISSION TO TANK HOSE LENGTHS A B 8" LS TRANSMISSION " RS TRANSMISSION 7_07-5

24 Transmission Assembly 0 5 TRANSMISSION ASSEMBLY INDEX NO. PART NO. QTY DESCRIPTION NT.50-0 HX ZY NL FW.8 X.5 X.05/.080 HD ZN/YL EXPANSION TANK MOUNT OVERFLOW TANK CS.50-0 X.75 HX G5 OVERFLOW TANK CAP NOTES: - 7_07

25 Transmission Service Parts RIGHT SIDE TRANSMISSION INDEX NO. PART NO. QTY. DESCRIPTION HG RTN CW HG RTN SPRING FAN/PULLEY KIT LS FILTER GUARD (WITH HARDWARE) OIL FILTER BOLT HUB KIT (WITH HUB NUT) BRAKE ARM RETAINING CLIP 070 LEFT SIDE TRANSMISSION INDEX NO. PART NO. QTY DESCRIPTION HG RTN CCW HG RTN SPRING FAN/PULLEY KIT RS FILTER GUARD (WITH HARDWARE) OIL FILTER BOLT HUB KIT (WITH HUB NUT) BRAKE ARM RETAINING CLIP 7_07-7

26 Steering & Brake FRONT OF MOWER LEFT SIDE SHOWN 8 RIGHT SIDE SIMILAR FRONT OF MOWER -8 7_07

27 Steering & Brake INDEX NO. PART NO. QTY N/A DESCRIPTION DAMPER BALL STUD FW. X.87 X.05/.080H NT.-8 HX ZY NL CN.-8 X.0 MAX THK SB. X.75 SH.50-0 YOKE, 5/- NT.- HX ZNYC STEERING ROD FW.8 X.5 X.05/.080 HD ZN/YL NT.50-0 HX ZY NL STEERING BAR (WITH GRIP) STEERING BAR GRIP NT.75- HX G5 ZNY FW.0 X.8 X.00 SAE CS.75- X.50 HX G5 CS.75- X.75 HX FLK NT.75- HX FLK ZNYC NT.-8 HX G5 ZNYC STEERING BUSHING CLIP STEERING ASSEMBLY NOTES:. Part of the Transmission Assembly. 7_07 -

28 -0 7_07 Steering Assembly

29 Steering Assembly INDEX NO. PART NO. QTY DESCRIPTION CS.50-0 X.00 HX FLTHD FW.8 X.5 X.05/.080 HD ZN/YL DRIVE STRAIGHT STOP /-0 THREAD RIVET NUT CS.50-0 X.75 HX G5 NUT PLATE.0 CENTERS PUSH BUTTON SWITCH NT.75- HX NL G5 CS.500- X.5 HX G5 STEERING SPACER LS STEERING BOX FW. X.87 X.05/.080H NT.-8 HX ZY NL BRAKE ROD BUSHING LS BRAKE BELLCRANK NT.500- NL G5 CS 0- X.75 HX FLK ZN CS.75- X.50 HX G5 Z RS STEERING BOX RS BRAKE BELLCRANK NOTES: 7_07 -

30 Steering Assembly _07

31 Steering Assembly INDEX NO. PART NO. QTY DESCRIPTION TRANSPORT LATCH FW.7 X.8 X.0 SAE CS.75- X.75 HX FLK INDICATOR DECK HEIGHT DECAL CS.75- X.5 HX G5 NT.75- HX FLK ZNYC RS STEERING DECAL ID DECAL LS STEERING DECAL STEERING COVER (WITH DECALS) BUSHING NOTES: 7_07 -

32 - 7_07

33 Section Wheel & Tire Front Tire Breakdown.0" Front Tire Breakdown 5.0" Drive Wheel Breakdown _07 -

34 Wheel & Tire _07

35 Wheel & Tire INDEX NO. PART NO. QTY N/A DESCRIPTION CS.500- X.5 HS G5 FW.50 X.5 X.87 SPL FW.5 X.75 X.5 BEARING SPACER TIRE/WHEEL ASSEMBLY 0 X 8-0 (8" MOWER) TIRE/WHEEL ASSEMBLY 0 X -0 (5"/0" MOWERS) WHEEL NUT FRONT TIRE ASSEMBLY NOTES:. Torque to 5 75 ft-lbs. 7_07 -

36 Front Tire Breakdown.0" _07

37 Front Tire Breakdown.0" INDEX NO. PART NO. QTY DESCRIPTION FORK CS X.50 HX ZY FW.70 X.5 X.08 ZNYC NT HX ZY NL TIRE/WHEEL ASSY X.50 TIRE, X.50- WHEEL BEARING WHEEL, X.50 VALVE STEM NOTES: 7_07-5

38 Front Tire Breakdown 5.0" _07

39 Front Tire Breakdown 5.0" INDEX NO. PART NO. QTY DESCRIPTION FORK CS X 8.00 HX G5 FW.70 X.5 X.08 ZNYC NT HX ZY NL TIRE/WHEEL ASSEMBLY X 5.00 TIRE X 5.00 SMOOTH WHEEL BEARING WHEEL, X.5 VALVE STEM NOTES: 7_07-7

40 Drive Wheel Breakdown 050 TIRE/WHEEL ASSEMBLY (8" DECKS) INDEX NO. PART NO. QTY DESCRIPTION TIRE 0 X 8-0 WHEEL TIRE VALVE 050 TIRE/WHEEL ASSEMBLY (5" & 0" DECKS) TIRE 0 X -0 WHEEL 0 X 8.5 TIRE VALVE NOTES: -8 7_07

41 Section 5 Engine Engine Service Parts Fuel System Fuel Tank Service Parts _07 5-

42 Engine _07

43 Engine INDEX NO. PART NO. QTY. N/A " K DESCRIPTION KAWASAKI FRV & FR70V ENGINE O-RING OIL DRAIN VALVE OIL DRAIN HOSE MUFFLER NT.75- HX FLK ZNYC CLUTCH ANCHOR FW.0 X.8 X.00 SAE CS.75- X.00 HX G5 CS.75- X.5 HX G5 P85 WIRE TIE STUB SHAFT PUMP PULLEY CLUTCH KIT FW.5 X. X. HRD CS.7-0 X 5.00 HX G5 CLUTCH HARNESS PIGTAIL NOTES:. Supplied with the engine.. Torque the bolt to 5 8 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.. Torque the bolt to 0 5 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.. Torque the nuts to ft-lbs. 7_07 5-

44 Engine 7 8 BLK RED 8 0 BLK 5A FUSE RED A _07

45 Engine INDEX NO. PART NO. QTY " 07 DESCRIPTION CS.50-0 X.75 HX G5 FW.8 X.5 X.05/.080 HD ZN/YL NT #0- HX ZN STARTER SOLENOID NT.50-0 HX G5 ZNYC LW. INT-EXT TOOTH CS M8 X.5 X HX G0. HOSE CLAMP /" FUEL LINE /" FORMED VAPOR LINE NOTES: FUEL & VAPOR LINE LENGTHS A 8" TANK TO FUEL FILTER (FUEL) 5. Part of the fuel system.. Part of the wire harness. 7_07 5-5

46 Engine Service Parts INDEX NO. PART NO. QTY DESCRIPTION IN-LINE FUEL FILTER AIR FILTER OIL FILTER NOTES: 5-7_07

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48 Fuel System 7 A B C 5 B _07

49 Fuel System INDEX NO. PART NO. QTY " " DESCRIPTION FUEL TANK ASSEMBLY RATCHETING GAS CAP,.5" LEFT TANK MOUNT RIGHT TANK MOUNT SEAL /8 X / CS.50-0 X.75 HX G5 FW.8 X.5 X.05/.080 HD ZN/YL /" FORMED VAPOR LINE /" HOSE BARB CROSS /" FORMED VAPOR LINE BOOT, /" TO /" BARB VAPOR SYSTEM FILTER WIRE TIE PUSH BUTTON MOUNT WEATHERSTRIP NOTES: WEATHERTRIP LENGTH A.5" B 5" C " 7_07 5-

50 Fuel Tank Service Parts INDEX NO. PART NO. QTY DESCRIPTION VENT FITTING GROMMET SUCTION HOSE ASSEMBLY 7.75" GROMMET NOTES: 5-0 7_07

51 Section 8" Service Deck " Deck Pulleys & Spindles S/N 07 & Higher " Deck Pulleys & Spindles S/N Prior to " Deck " Service Deck " Deck Pulleys & Spindles S/N 0707 & Higher " Deck Pulleys & Spindles S/N Prior to " Deck " Service Deck " Deck Pulleys & Spindles S/N 077 & Higher " Deck Pulleys & Spindles S/N Prior to " Deck Deck Lift _07 -

52 8" Service Deck 5 INDEX NO. PART NO. QTY DESCRIPTION 8" DECK (WITH DECALS) DANGER/CHUTE DECAL BELT ROUTING DECAL 8" DECK DECAL DANGER/OBJECTS DECAL NOTES: - 7_07

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54 8" Deck Pulleys & Spindles S/N 07 & Higher _07

55 8" Deck Pulleys & Spindles S/N 07 & Higher INDEX NO. PART NO. QTY DESCRIPTION NT.500- NL G5 FW.5 X.0 X.00 SAE IDLER PULLEY,.00" FLAT NT.-8 HX NL JAM G ZN FW.0 X.75 X.05 ZN SPRING TENSIONER ANCHOR IDLER SPRING IDLER SLED IDLER SLIDE CB.50- X.00 STD ZN CS.500- X.5 HS G5 FW.55 X.5 X.5 HD ZY PULLEY SPACER DRIVE PULLEY B-SEC NT.75- HX G5 ZNY FW.7 X.8 X.0 SAE IDLER PULLEY, 5.00" O.D. IDLER PULLEY,.00" FLAT SPINDLE ASSEMBLY CS.75- X.75 HX G5 CB.50- X.50 STD ZN CB.-8 X.0 G5 ZN FW.50 X.5 X.87 SPL CS.500- X.75 HX G5 Z FW.0 X.00 X.08 ZNY NOTES:. Torque to 7 ft-lbs.. Torque to 0 ft-lbs. 7_07-5

56 8" Deck Pulleys & Spindles S/N Prior to _07

57 8" Deck Pulleys & Spindles S/N Prior to 07 INDEX NO. PART NO. QTY DESCRIPTION NT.500- NL G5 FW.5 X.0 X.00 SAE IDLER PULLEY,.00" FLAT NT.-8 HX NL JAM G ZN FW.0 X.75 X.05 ZN SPRING TENSIONER ANCHOR IDLER SPRING IDLER SLED IDLER SLIDE CB.50- X.00 STD ZN CS.500- X.5 HX G5 ZN FW.55 X.5 X.5 HD ZY PULLEY SPACER DRIVE PULLEY B-SEC NT.75- HX G5 ZNY FW.0 X.8 X.00 SAE IDLER PULLEY, 5.00" O.D. IDLER PULLEY,.00" FLAT SPINDLE ASSEMBLY CS.75- X.75 HX G5 CB.50- X.50 STD ZN CB.-8 X.0 G5 ZN NOTES:. Torque to 7 ft-lbs.. Torque to 0 ft-lbs. 7_07-7

58 8" Deck _07

59 8" Deck INDEX NO. PART NO. QTY DESCRIPTION RS PULLEY COVER CS.50-0 X.75 HX FLG BELT, B-SECTION LS PULLEY COVER DISCHARGE CHUTE DISCHARGE CHUTE PIN CHUTE SPRING NT.75- NL G5 PULLER PIN RS PULLER LS PULLER NT.500- NL G5 FW.5 X.0 X.00 SAE PLASTIC WHEEL ASSEMBLY BLADE,.50"-L-F-CW BLADE, F.50"-L-F-CW BLADE, F.50"-H-F-CW BLADE,.50"-MUL-F-CW BLADE,.50"-GAT-F-CW BLADE,.50"-CAT-F-CW CW. X.5 X.87 PNT CS.5- X.5 HX G5 Z HP.5 X.75 ZN CS.500- X.5 HX G5 FW.5 X.0 X.00 SAE PLASTIC WHEEL NT.500- HX JAM ZNYC NOTES:. Torque to 8 ft-lbs. 7_07 -

60 5" Service Deck 5 INDEX NO. PART NO. QTY DESCRIPTION 5" DECK (WITH DECALS) BELT ROUTING DECAL DANGER/CHUTE DECAL 5" DECK DECAL DANGER/OBJECTS DECAL NOTES: -0 7_07

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62 5" Deck Pulleys & Spindles S/N 0707 & Higher _07

63 5" Deck Pulleys & Spindles S/N 0707 & Higher INDEX NO. PART NO. QTY DESCRIPTION NT.500- NL G5 FW.5 X.0 X.00 SAE IDLER PULLEY, 5.00" O.D. NT.-8 HX NL JAM G ZN FW.0 X.75 X.05 ZN SPRING TENSIONER ANCHOR IDLER SPRING IDLER SLED IDLER SLIDE CB.50- X.00 STD ZN CS.500- X.5 HS G5 FW.55 X.5 X.5 HD ZY PULLEY SPACER PULLEY NT.75- HX G5 ZNY FW.7 X.8 X.0 SAE IDLER PULLEY, 5.00" O.D. CS.75- X.75 HX G5 SPINDLE ASSEMBLY CB.50- X.50 STD ZN CB.-8 X.0 G5 ZN FW.0 X.00 X.08 ZNY FW.50 X.5 X.87 SPL CS.500- X.75 HX G5 Z NOTES:. Torque to 7 ft-lbs.. Torque to 0 ft-lbs. 7_07 -

64 5" Deck Pulleys & Spindles S/N Prior to _07

65 5" Deck Pulleys & Spindles S/N Prior to 0707 INDEX NO. PART NO. QTY DESCRIPTION NT.500- NL G5 FW.5 X.0 X.00 SAE IDLER PULLEY, 5.00" O.D. NT.-8 HX NL JAM G ZN FW.0 X.75 X.05 ZN SPRING TENSIONER ANCHOR IDLER SPRING IDLER SLED IDLER SLIDE CB.50- X.00 STD ZN CS.500- X.5 HS G5 FW.55 X.5 X.5 HD ZY PULLEY SPACER PULLEY NT.75- HX G5 ZNY FW.7 X.8 X.0 SAE IDLER PULLEY, 5.00" O.D. CS.75- X.75 HX G5 SPINDLE ASSEMBLY CB.50- X.50 STD ZN CB.-8 X.0 G5 ZN FW. X.87 X.05/.080H NOTES:. Torque to 7 ft-lbs.. Torque to 0 ft-lbs. 7_07-5

66 5" Deck _07

67 5" Deck INDEX NO. PART NO. QTY DESCRIPTION RS PULLEY COVER CS.50-0 X.75 HX FLG BELT, B-SECTION LS PULLEY COVER DISCHARGE CHUTE DISCHARGE CHUTE PIN CHUTE SPRING NT.75- NL G5 PULLER PIN RS PULLER LS PULLER NT.500- NL G5 FW.5 X.0 X.00 SAE PLASTIC WHEEL ASSEMBLY BLADE, 8.50"-L-F-CW BLADE, F8.50"-L-F-CW BLADE, F8.50"-H-F-CW BLADE, 8.50"-MUL-F-CW BLADE, 8.50"-GAT-F-CW CW. X.5 X.87 PNT CS.5- X.5 HX G5 Z HP.5 X.75 ZN CS.500- X.5 HX G5 FW.5 X.0 X.00 SAE PLASTIC WHEEL NT.500- HX JAM ZNYC NOTES:. Torque to 8 ft-lbs. 7_07-7

68 0" Service Deck 5 INDEX NO. PART NO. QTY DESCRIPTION 0" DECK (WITH DECALS) BELT ROUTING DECAL DANGER/CHUTE DECAL 0" DECK DECAL DANGER/OBJECTS DECAL NOTES: -8 7_07

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70 0" Deck Pulleys & Spindles S/N 077 & Higher _07

71 0" Deck Pulleys & Spindles S/N 077 & Higher INDEX NO. PART NO. QTY DESCRIPTION NT.500- NL G5 FW.5 X.0 X.00 SAE IDLER PULLEY, 5.00" O.D. NT.-8 HX NL JAM G ZN FW.0 X.75 X.05 ZN SPRING TENSIONER ANCHOR IDLER SPRING IDLER SLED IDLER SLIDE CB.50- X.00 STD ZN CS.500- X.5 HS G5 FW.55 X.5 X.5 HD ZY PULLEY SPACER PULLEY NT.75- HX G5 ZNY FW.7 X.8 X.0 SAE IDLER PULLEY, 5.00" O.D. CS.75- X.75 HX G5 SPINDLE ASSEMBLY CB.50- X.50 STD ZN CB.-8 X.0 G5 ZN FW.0 X.00 X.08 ZNY FW.50 X.5 X.87 SPL CS.500- X.75 HX G5 Z NOTES:. Torque to 7 ft-lbs.. Torque to 0 ft-lbs. 7_07 -

72 0" Deck Pulleys & Spindles S/N Prior to _07

73 0" Deck Pulleys & Spindles S/N Prior to 077 INDEX NO. PART NO. QTY DESCRIPTION NT.500- NL G5 FW.5 X.0 X.00 SAE IDLER PULLEY, 5.00" O.D. NT.-8 HX NL JAM G ZN FW.0 X.75 X.05 ZN SPRING TENSIONER ANCHOR IDLER SPRING IDLER SLED IDLER SLIDE CB.50- X.00 STD ZN CS.500- X.5 HS G5 FW.55 X.5 X.5 HD ZY PULLEY SPACER PULLEY NT.75- HX G5 ZNY FW.7 X.8 X.0 SAE IDLER PULLEY, 5.00" O.D. CS.75- X.75 HX G5 SPINDLE ASSEMBLY CB.50- X.50 STD ZN CB.-8 X.0 G5 ZN FW. X.87 X.05/.080H NOTES:. Torque to 7 ft-lbs.. Torque to 0 ft-lbs. 7_07 -

74 0" Deck _07

75 0" Deck INDEX NO. PART NO. QTY DESCRIPTION RS PULLEY COVER CS.50-0 X.75 HX FLG BELT, B-SECTION LS PULLEY COVER DISCHARGE CHUTE DISCHARGE CHUTE PIN CHUTE SPRING NT.75- NL G5 PULLER PIN RS PULLER LS PULLER NT.500- NL G5 FW.5 X.0 X.00 SAE PLASTIC WHEEL ASSEMBLY BLADE, 0.50"-L-F-CW BLADE, F0.50"-L-F-CW BLADE, 0.50"-CAT-F-CW BLADE, 0.50"-MUL-F-CW BLADE, 0.50"-GAT-F-CW BLADE, F0.50"-H-F-CW CW. X.5 X.87 PNT CS.5- X.5 HX G5 Z HP.5 X.75 ZN CS.500- X.5 HX G5 FW.5 X.0 X.00 SAE PLASTIC WHEEL NT.500- HX JAM ZNYC NOTES:. Torque to 8 ft-lbs. 7_07-5

76 Deck Lift _07

77 Deck Lift INDEX NO. PART NO. QTY DESCRIPTION INDICATOR PIN NT.75- HX FLK ZNYC REAR DECK LIFT BAR NT.75- HX G5 ZNY FW.0 X.8 X.00 SAE PIVOT SPACER BUSHING LIFT PEDAL LINK CS.75- X.5 HX G5 NT.75- NL G5 PIVOT DECK LIFT LINK CE.75 X.00 W/BALE PIVOT BLOCK CS.75- X.75 HX FLK CS.75- X.00 HX G5 FRONT DECK LIFT BAR PIVOT SPACER BUSHING FW.5 X.0 X.00 SAE NT.500- NL G5 CS.500- X.50 HX G5 FW. X. X.5 UHMW NOTES: 7_07-7

78 Deck Lift _07

79 Section 7 Seat _07 7-

80 Seat _07

81 Seat INDEX NO. PART NO. QTY DESCRIPTION SEAT SEAT PAN (WITH DECAL) PUSH BUTTON MOUNT NT.75- HX NL G5 WIRE TIE FW. X.87 X.05/.080H CS.-8 X.5 HX G5 CS.75- X.75 HX FLK COMPRESSION SPRING.5 X.00 X.88 NT.75- HX FLK ZNYC CS.75- X.00 HX G5 BATTERY WARNINGS DECAL FW.0 X.00 X. HRD Z ARMREST KIT (LS & RS) SEAT SWITCH NOTES:. Do not torque; the seat pan must pivot freely.. Torque to 7 ft-lbs.. When replacing the seat pan, order () washers (item ). 7_07 7-

82 7-7_07