Hustler TrimStar 48"/54" Parts Manual

Transcription

1 Hustler TrimStar 48"/54" Parts Manual Hustler Turf Equipment P.O. Box 7000 Hesston, Kansas

2 t- 5 09/0

3 Table of Contents Section General Information Section Mower Frame Assembly California Components TS Hydro Installation Section Deck Lift and Installation Cover Install Section 4 Engine 7HP, 9HP Kaw Engine Install, HP KAW ES Fuel System Install Instrument Panel Instrument Panel Instrument Panel Throttle " ES Console Assembly Electrical Schematic Section 5 Tire Installation Tire Assembly Caster Wheel Assembly Section 6 Deck, Decal Assembly 48" " Deck Pulley Assembly " Deck Belt & Blade Assembly " Deck Belt Routing and Tensioning Deck Decals, 54" " Deck Pulley Assembly " Deck Belt & Blade Assembly " Deck Belt Routing and Tensioning Index i- 5 09/0 c-

4 c- 5 09/0

5 Section General Information This Manual covers TrimStar models 9940, 9965 and 997 Frequently Ordered Parts PART NO. DESCRIPTION 7986 Pump Drive Belt TS 48" BELT, B.00 EL TS 54" BELT, B.0 EL BLADE, F6.50"-H-F-CW BLADE, F8.50"-H-F-CW Fuel Filter Kawasaki KAI Air Filter Precleaner Kawasaki KAI Air Filter Cartridge Engine Oil Filter Service Literature PART NO. DESCRIPTION 5 TrimStar Owner s Manual Kawasaki KAI 7/9HP Engine Manual Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. PART NO. DESCRIPTION 000 FLEXIBLE TRIM 7877 HOSE, 0.50" LOW PRESSURE 0588 FUEL LINE Using this manual Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts

6 Options Available From Your Dealer PART NO. DESCRIPTION 08 48" TrimStar Hydro Mulch Kit " TrimStar Hydro Mulch Kit 05 Roll-On Striping Sulky 9999 TrimStar Side Catcher 479 Adapter kit Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION Standard Torques CB Carriage Bolt MB Machine Bushing CE Clevis Pin MS Machine Screw CP Cotter Pin NT Nut CS Cap Screw SC Self Tapping Cap Screw CW Cup Washer SH Socket Head FDRW Fender Washer SB Shoulder Bolt FW Flat Washer SS Set Screw HX Hex Head OD Outside Diameter LW Lock Washer ID Inside Diameter The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS NM SIZE FT-LBS NM M.. 7 M M M M M M M M M M NOTE: Loctite 59 to be used on all pipe threads. Lubricate all grease zerks

7 Section Mower Frame Assembly California Components TS Hydro Installation _090 -

8 Mower Frame Assembly _090

9 Mower Frame Assembly INDEX NO. PART NO. QTY. DESCRIPTION 5507 FRAME INSTALL 5508 FRAME INSTALL CN.-8X.00 MAX THK 77980CE DECAL,HOT CE DECAL, TSH IZT BELT SERIAL NO PLATE TURF FLEXIBLE TRIM " TOTAL FLEXIBLE TRIM " TOTAL RIVET NUT, 5/6-8 NOTES:. Used on 9940 and includes items 8.. Used on 9965 and includes items 8. 5_090 -

10 California Components TS INDEX NO. PART NO. QTY. DESCRIPTION DECAL, SPARK ARRESTOR 0879CA DECAL, CA EMISSIONS NOTES: -4 5_090

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12 Hydro Installation Front " 6.4" 6-6 5_090

13 Hydro Installation INDEX NO. SERVICE PART NO. QTY. DESCRIPTION 0480 CS.-8X.750 HX G FW.4X.687X.05/.080H NT.-8 HX G5 ZNYC EXPANSION TANK, ZT OVERFLOW BRKT, TS SPRING CLAMP,.75" DIA HOSE, 0.50" LOW PRESSURE 4" LH HOSE, 0.50" LOW PRESSURE 44" RH RING, " ID SPLIT CHAIN 8" ( LINKS) 0684 SPRING /4 COIL PL. 785 BUSHING, UHMW 079 PUMP IDLER ARM PULLEY, IDLER 4"OD X FW.760X.65X.08 ZNYC SB.750X.000 SH FW.65X.00X.4 ZNYC CS.65-X.5 HX G5 Z BELT, A 6" EL NOTES:. Torque to 00 ft-lbs.. Spring tension, hook to hook is 5.4"-6.4" (see detail). 5_090-7

14 Hydro Installation _090

15 Hydro Installation INDEX NO. SERVICE PART NO. QTY. DESCRIPTION CS.-8X.500 HX G CB.50-0 X.65 ZNYC 608 TOW LINK ROD 57 PLATE, TS TOW VALVE 4 66 TOW VALVE BRACKET, LS (NOT SHOWN) 5 67 TOW VALVE BRACKET, RS FW.8X.65X.05/.080H NT.50-0 HXZY NL SPRING LC-04F FITTING, 90-9/6 SAE ZT800, RH TRANS 6079 ZT800, LH TRANS 0640 CS.75-6X.00 G5 ZNYC FW.406X.8 X.060 SAE BALL STUD ZT SPACER TUBE 6 07 CHARGE PUMP COVER, RH CHARGE PUMP COVER, LH WIRE TIE, SMALL/SHORT NOTES:. Torque to 7 ft-lbs. 4. Service parts available for the transaxles: PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION OVERFLOW TANK CAP 60 ZT800 BRAKE ARM BRAKE ARM RETAINER CLIP BOLT HUB KIT SDFST RIGHT FILTER GUARD ZT800 FAN/PULLEY KIT LEFT FILTER GUARD 6008 SPRING, EXTENSION RTN FILTER, OIL 5_090-9

16 -0 5_090

17 Section Deck Lift and Installation Cover Install _090 -

18 Deck Lift and Installation _090

19 Deck Lift and Installation INDEX NO. PART NO. QTY. DESCRIPTION 797 GRIP 0570 DECK LIFT HANDLE FW.4X.687X.05/.080H CS.-8X.000 HX G NT.-8 HX G5 ZNYC BUSHING STOP, HEIGHT ADJ DECK INDICATOR NT.75-6 HXZY NL FW.406X.8 X.060 SAE NT.75-6 HX GRD 5 ZNY FW.5X.06X.090 SAE 0089 NT.500- HX G5 ZNYC NT HX G5 ZNYC BLOCK, DECK LIFT MT /4" LOWER HANDLE DECK LIFT COVER CS.75-6X.000 HX G CS.500-X.5 HX G5 Z BEARING DISC SB.50X.75SH.75-6TD 6095 WASHER, WAVY 6094 DECK LIFT ROD CLIP E,.00 X.65X FW.78X.50X.0 ZNYC GREASE FITTING STRAIGHT NT.47-4 HX FLG ZN DECK LIFT CHAIN CS.47-4X.750 HX G YOKE, DECK LEVELER CS.-8X.50 FLTHR G 788 CS.47-4X.750 FULTH NOTES: 5_090 -

20 Deck Lift and Installation _090

21 Deck Lift and Installation INDEX NO. SERVICE PART NO. QTY. DESCRIPTION CS.500-X.00 GR ZN NT.50- HX LK NY NOTES: 5_090-5

22 Cover Install -6 5_090

23 Cover Install INDEX NO. PART NO. QTY. DESCRIPTION KNOB,5/6-8 X /4"MALE 0608 DECK COVER 48/54 TS 6006 DECAL, DECK HEIGHT INDICATOR NOTES: 5_090-7

24 -8 5_090

25 Section 4 Engine 7HP, 9HP Kaw Engine Install, HP KAW ES Fuel System Install Instrument Panel Instrument Panel Instrument Panel Throttle " ES Console Assembly Electrical Schematic _090 4-

26 Engine 7HP, 9HP Kaw BLK RED BLK Toward Engine _090

27 Engine 7HP, 9HP Kaw INDEX NO. PART NO. QTY. DESCRIPTION 7950 ENGINE, KAWASAKI 7HP ENGINE, KAWASAKI 9HP NT.-8 HX G5 ZNYC FW.4X.687X.05/.080H HARNESS, CLUTCH PIGTAIL VALVE,OIL DRAIN M0X PULLEY, A SEC, 4.5 OD 7 77 KEY /4 SQ X 0.66 LG(FS) CLUTCH, WARNER TG FW.454X.50X CS.47-0 X.5 HX G CS.-8X.750 HX G PULLEY COVER, 48/ CS.-8X.500 HX G BUMPER, RUBBER WIRE TIE, SMALL CLUTCH ANCHOR PLATE HOSE, 0.50" LOW PRESSURE " CS.-8X.000 HX G5 NOTES:. Used on Used on Items supplied with engine. 4. Torque to ft-lbs. Replace (do not reuse) capscrew if removed or loosened. Use only hand tools to install this fastener. 5. Engine oil capacity:see engine owner s manual. 6. Engine speed: 600±50 RPM. 5_090 4-

28 Engine Install, HP KAW ES BRN TO SOL 7 4 ORG YEL BLK TO BATT PUR Toward Engine _090

29 Engine Install, HP KAW ES INDEX NO. PART NO. QTY. DESCRIPTION 6077 ENG, KAW HP W/ HD AIR NT.-8 HX G5 ZNYC 7685 FW.4X.687X.05/.080H CS.-8X.750 HX G ENGINE PLATE COVER DECAL, BATTERY CS.-8X.000 HX G CS M 8-.5X0 0.9HXFLZ MUFFLER, HP KAW MANIFOLD, HP KAW KAW () CLAMP, EXHAUST 6069 HEAT SHIELD NT.50-0 HX GR.5 ZNYC FW.8X.65X.05/.080H VALVE,OIL DRAIN M0X HOSE, 0.50" LOW PRESSURE, " LONG WIRE TIE, SMALL/SHORT 8 77 KEY /4 SQ X 0.66 LG(FS) PULLEY CLUTCH, WARNER CMS FW.454X.50X CLUTCH ANCHOR PLATE BUMPER, RUBBER HARNESS, CLUTCH PIGTAIL CS.47-0X.00 HX G5 Z CS.-8X.500 HX G BATTERY CABLE, POS RED BATTERY CABLE, NEG BLK NOTES:. Part of wiring harness.. Torque to ft-lbs. Replace (do not reuse) capscrew if removed or loosened. Use only hand tools to install this fastener.. Engine oil capacity: See engine owner s manual. 4. Engine speed : 600±50 RPM. 5. Items supplied with engine. 6. Item 5 includes item 6. 5_

30 Engine Install, HP KAW ES 9 4 TO ENGINE TO ENGINE 7 4 PUR ORG RED/ BLK 4 BLK _090

31 Engine Install, HP KAW ES INDEX NO. PART NO. QTY. DESCRIPTION BATTERY HOLD DOWN COVER CS.50-0X.750 HX G LW.50 INT-EXT TOOTH Z BATTERY VULH NT #0- HX ZN STARTER SOLENOID HW KIT CS.-8X.000 HX G CS.50-0X.65 HX G BATTERY BOX BATTERY CLAMP ROD CN.-8X.00 MAX THK BATTERY CBL BOOT-RED (FS) NOTES: 5_

32 Fuel System Install _090

33 Fuel System Install INDEX NO. PART NO. QTY. DESCRIPTION FUEL CAP,.5" FUEL TANK 000 CLIP FUEL LINE 7" CONSOLE SUPPORT FW.4X.687X.05/.080H CS.-8X.750 HX G NT.75-6 HX GRD 5 ZNY FW.406X.8 X.060 SAE NOTES:. Valve and grommet included with new fuel tank.. Service parts available for the fuel tank: PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION FLANGE GROMMET FUEL SHUT-OFF VALVE 5_

34 Instrument Panel Console _090

35 Instrument Panel INDEX NO. PART NO. QTY. DESCRIPTION 779 GRIP,.875 X 4.56 BLK BEARING, STEERING 0766 STEERING BAR STEERING ROD, ADJUSTER NT.-4 HX ZNYC PIVOT SPACER BUSHING SC #0 X.750 PHILLIPS T CB.-8X.750 SHTNK FW.4X.687X.05/.080H NT.-8 HXZY NL MS # 6- X.000 RD SL 486 ARM 0499 KNOB,.RD.75-6X NEUTRAL LOCK HANDLE ROD SPACER, SWITCH WB GM.750X.88X.00X WN #6- X.00 TP RP.078X.50 LONG ZN FW.00X.500X.4 ZN BEARING NOTES: 5_090 4-

36 Instrument Panel Console _090

37 Instrument Panel INDEX NO. SERVICE PART NO. QTY. DESCRIPTION 45 ARM W/AM WB DAMPNER 047 NT.-8 HX G5 ZNYC 789 BALL STUD, DAMPER DAMPER, CENTERING PIVOT PIN BUSHING,IGUS# NEUTRAL LOCK YOKE SPRING FW.406X.000X.06 ZNYC NT.75-6 HXZY NL BRAKE ROD ASSY LOCK COLLAR,.500X NEUTRAL LOCK SPACER CS.-8X4.50 HX G NEUTRAL SWITCH BRKT FW.9X.500X.048 ZNYC NT #0-4 HX NL ZN PUMP ADJUSTMENT ROD BELLCRANK CB 0-4 X.500 ZYNC NT.75-6 HX GRD 5 ZNY SWITCH,PLUNGER SNAP MOUNT WAVY WASHER FW.5X.06X.090 SAE CP.56DX.000 LG HML Z CE.500X X4.4 NOTES: 5_090 4-

38 STEERING CONTROL ADJUSTMENT. DISENGAGE PARK BRAKE LEVER ENGAGE LOCKING HARDWARE STEERING ROD ASSEMBLY FIG. NEUTRAL ADJUSTMENT. Remove brake link from lower brake bell crank.. With the mower on the assembly stand, place the H-bar lock in the run position with the engine running.. If rear wheels rotate forward or rearward, loosen the locking hardware on the turnbuckle assembly 4. Tighten or loosen the turnbuckle until rear wheel comes to a stop. Retighten locking hardware. 5. Neutral should now be set. 6. Release park brake. 7. With engine running, rotate H-Bar forward, and then into reverse. 8. Wheels should both return to neutral when H-Bar is pulled forward out of reverse. If not, repeat step -4 until they do. Return brake lever to park position and check to make sure wheels are not rotating. 9. If wheels rotate, repeat steps - 8. DRIVE STRAIGHT LINKAGE ADJUSTMENT. With mower on assembly stand (wheels off the ground), and engine running, move park brake lever into drive position.. Check drive wheel rotation speed using contact tachometer.. Loosen the locking hardware on the top steering rod assembly on the side that is rotating slower. 4. Lengthen the steering rod assembly by rotating the center adjustment rod until both wheels are rotating at the same speed. 5. Tighten the locking hardware on the steering rod assembly and verify all locking hardware is tight. 6. Recheck wheel speed and repeat steps through 5 as necessary _090

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40 Instrument Panel _090

41 Instrument Panel INDEX NO. PART NO. QTY. DESCRIPTION CONSOLE TS SERV ASSY DECAL, TS INST PNL NO-ES DECAL, TRIMSTAR ID HOUR METER SWITCH, PTO IGN SWITCH KEY ASSEMBLY CABLE, CHOKE CS.75-6X.750 HX G FW.406X.8 X.060 SAE DECAL, ENGINE COMPART DECAL 'MADE IN U.S.A.' H-BAR TS SERV ASSY DECAL, H-BAR STEERING WIRE HARNESS WIRE HARNESS OPC NOTES:. Part of (Wire Harness).. Part of 6097 (Wire Harness Operator Presence Control).. Item 47 includes (items 48, 49, 57 and 58). 4. Item 59 includes (item 60). 5_

42 Throttle _090

43 Throttle INDEX NO. PART NO. QTY. DESCRIPTION CB 0-4 X.500 ZYNC CABLE, THROTTLE 7049 FW.9X.500X.048 ZNYC NT #0-4 HX NL ZN NOTES: 5_

44 54" ES Console Assembly Steering Cover Console _090

45 54" ES Console Assembly INDEX NO. PART NO. QTY. DESCRIPTION 779 GRIP,.875 X 4.56 BLK BEARING, STEERING 0766 STEERING BAR STEERING ROD, ADJUSTER NT.-4 HX ZNYC PIVOT SPACER BUSHING SC #0 X.750 PHILLIPS T CB.-8X.750 SHTNK FW.4X.687X.05/.080H NT.-8 HXZY NL MS # 6- X.000 RD SL 486 ARM 0499 KNOB,.RD.75-6X NEUTRAL LOCK HANDLE ROD SPACER, SWITCH WB GM.750X.88X.00X WN #6- X.00 TP RP.078X.50 LONG ZN FW.00X.500X.4 ZN BEARING NOTES: 5_090 4-

46 54" ES Console Assembly Console _090

47 54" ES Console Assembly INDEX NO. SERVICE PART NO. QTY. DESCRIPTION CB 0-4 X.500 ZYNC 45 ARM W/AM WB DAMPNER 047 NT.-8 HX G5 ZNYC BALL STUD, DAMPER DAMPER, CENTERING PIVOT PIN BUSHING,IGUS# NEUTRAL LOCK YOKE SPRING FW.406X.000X.06 ZNYC NT.75-6 HXZY NL BRAKE ROD ASSY LOCK COLLAR,.500X WASHER, WAVY.558 X NEUTRAL LOCK SPACER CS.-8X4.50 HX G NEUTRAL SWITCH BRKT FW.9X.500X.048 ZNYC NT #0-4 HX NL ZN PUMP ADJUSTMENT ROD BELLCRANK NT.75-6 HX GRD 5 ZNY DOUBLE POLE SWITCH NT # 6- HX NL ZN CE.500X X FW.5 X.06 X.090 SAE CP.56DX.000 LG HML Z NOTES: 5_090 4-

48 54" ES Console Assembly RED/BLK TAN/RED BLK 50 ORG 6 ORG YEL/BLK RED/BLK ORG/GRN NEUTRAL SWITCH CONNECTION 4-4 5_090

49 54" ES Console Assembly INDEX NO. PART NO. QTY. DESCRIPTION CONSOLE TS SERV ASSY DECAL, TS INST PANEL DECAL, TRIMSTAR ID HOUR METER SWITCH, PTO INDICATOR LIGHT, RED(FS) IGN SWITCH KEY ASSEMBLY CABLE, CHOKE CS.75-6X.750 HX G FW.406X.8 X.060 SAE CABLE, THROTTLE DECAL, ENGINE COMPART DECAL 'MADE IN U.S.A.' H-BAR TS SERV ASSY DECAL, H-BAR STEERING WIRE HARNESS WIRE HARNESS OPC NOTES: 5. Part of 6097 (Wire Harness). 6. Part of 6097 (Wire Harness Operator Presence Control). 7. Item 48 includes (items 49, 50, 60, and 6). 8. Item 6 includes (item 6). 5_

50 Electrical Schematic _090

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52 Brake Install _090

53 Brake Install INDEX NO. PART NO. QTY. DESCRIPTION NT.75-6 HXZY NL FW.406X.8 X.060 SAE 059 LOWER BRAKE BELLCRANK BUSHING,IGUS#0608 (FS) CS.75-6X.500 HX G LOWER BRAKE ROD ASSY NT.75-6 HX GRD 5 ZNY CS.-8X.65 HX G FW.4X.687X.05/.080H BRAKE PULL BRKT 48/54 TS 047 NT.-8 HX G5 ZNYC 7844 SPRING, BRAKE CS.50-0X.750 HX G FW.8X.65X.05/.080H BRAKE SPRING LINK, LH BRAKE SPRING LINK, RH (NOT SHOWN) NT.50-0 HX GR.5 ZNYC NOTES::. Items supplied with ZT800 transmission. PARK BRAKE ADJUSTMENT " FIG.. Item 8 (064006) and (05599), and associated hardware, should be loose. After final adjustments are made, tighten all the associated hardware.. Assemble item 7 (05450) nuts onto item 6 (6070) to the end of the threads on the brake link assembly. Leave these nuts loose at this time.. Place washer onto brake link, and slide through hole in item 0 (060) Brake pull 5_

54 bracket. Assemble item 6 (6070) brake link assembly onto brake item (059) bell crank. 4. Assemble remaining hardware and item (7844) spring onto brake link. Install item (086660) onto end of brake link (6070). 5. Place the H-bar handle in the neutral position and the park brake lever in the engaged position. 6. Tighten item (086660) to the.00" dimension shown. 7. Check engagement of internal park brake pawl by manually rotating transmission axle in both directions. If pawl is engaged, the axle should not rotate. 8. Tighten item 8 (064006) on both sides of item 0 (060) Brake pull bracket. 9. Tighten item (05599) on both sides. 0. Adjust item 7 (05450) so that there is.0 between the washer and the FIRST nut. With two wrenches, tighten the second nut down to the first, maintaining the.0 dimension.. Brakes are now set.. Place the H-bar handle in the run position and the park brake lever in the disengaged position.. The washer under the double jam nuts (item 7, 05450) should still be free to rotate, and have approximately.06 clearance. If not, readjust jam nuts to this dimension. 4. With brakes still in the disengage/run position, verify that wheels rotate freely without brakes grabbing. If brakes are grabbing, adjust item 7 (05450) locking nuts closer to end of brake rod assembly until wheels rotate freely. Re-engage brake lever to ensure that brakes are set. 5. Repeat engagement and disengagement as required to ensure that brakes are set in the engaged position, and are off in the run position. NOTES: 4-0 5_090

55 Section 5 Tire Installation Tire Assembly Caster Wheel Assembly _090 5-

56 Tire Installation _090

57 Tire Installation INDEX NO. PART NO. QTY. DESCRIPTION TIRE/WHEEL ASSY WHEEL NUT CS.500-X.5 HX G5 Z FW.50X.5X.87 SPL FW.5X.75X.5 ZNY BEARING SPACER NT.50- HXZY NL FW.5X.06X.090 SAE CASTER FORK 0460 CS.500-X6.50 HX G5 Z TIRE/WHEEL ASSY X GAGE WHEEL SPACER NOTES:. Apply grease to zerks (see owners manual).. Torque to ft. lbs.. Inflate tires to 8- psi. 5_090 5-

58 Tire Assembly INDEX NO. PART NO. QTY. DESCRIPTION TIRE 0X WHEEL 0X7 RIM, 4-4BC 095 TIRE VALVE TR _090

59 Caster Wheel Assembly INDEX NO. PART NO. QTY. DESCRIPTION TIRE/WHEEL ASSY X BEARING CAP 7784 /4" ROLLER BEARING NOTES: 5_

60 5-6 5_090

61 Section 6 Deck, Decal Assembly 48" " Deck Pulley Assembly " Deck Belt & Blade Assembly " Deck Belt Routing and Tensioning Deck Decals, 54" " Deck Pulley Assembly " Deck Belt & Blade Assembly " Deck Belt Routing and Tensioning _090 6-

62 Deck, Decal Assembly 48" INDEX NO. PART NO. QTY. DESCRIPTION " DECK CN.-8X.00 MAX THK DECK WARNINGS DECAL DISCHARGE CHUTE DECAL CE DECK BELT ROUTING DECAL " DECK ID DECAL FUSION DECAL THROWN OBJECTS DECAL NOTES:. Item (5500) includes items through _090

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64 48" Deck Pulley Assembly _090

65 48" Deck Pulley Assembly INDEX NO. SERVICE PART NO. QTY. DESCRIPTION CS.65-X.750 HX G FW.656X.00X.078 ZNYC FW.650X.5X.8 ZNYCG PULLEY, IDLER NHI 5.00" SPACER, DECK IDLER CHAIN DECK LIFT SPRING SPRING IDLER, DECK CS.-8X.50FLT SH ZY IDLER SLIDE, UHMW 7887 CS.65-X.5 HX G5 Z CW.6.50X.87 PNT PULLEY 5.00"OD NT.65- HX G5 ZNYC 5 05 PULLBAR NT.-8 HX G5 ZNYC FW.4X.687X.05/.080H PULLBAR PIN CS.-8X.750 HX G NT.75-6 HX GRD 5 ZNY FW.406X.8 X.060 SAE BLADE SPINDLE ASSEMBLY 0056 CS.75-6X.75 HX G NT.-8 HXZY NL CS.65-X.00 FULL HX CS.65- X.500 FLTHD NT.500- HX G8 ZY NL NT.500- HX JAM ZNYC FW.5X.06X.090 SAE ANTI-SCALP WHEEL CS.500-X4.50 HX G WHEEL ASSY, ANTI SCALP. Includes items 8 through.. Torque to 0 ft.- lbs.. Torque to 8ft.-lbs. NOTES: 5_

66 48" Deck Belt & Blade Assembly _090

67 48" Deck Belt & Blade Assembly INDEX NO. PART NO. QTY. DESCRIPTION BELT, B.00 EL 0849 PULLEY COVER RS 48" 0848 PULLEY COVER LS 48" DISCHARGE CHUTE TORSION SPRING CHUTE PIN CHUTE BRACKET NT.75-6 HXZY NL FW.406X.8 X.060 SAE KNOB,5/6-8 X /4"MALE 0595 CB.75-6X.00 STD CD BLADE, F6.50"-H-F-CW CW.6.50X.87 PNT CS.65-X.5 HX G5 Z ANTI SCALP WHEEL ASSY NT.500- HX JAM ZNYC FW.5X.8.06 X.090 SAE HD ZN ANTI SCALP WHEEL CS.500- X 4.5 HX G5 ZNYC CS.50-0X.000 HX G5 609 SPACER, CHUTE STOP FW.8X.65X.05/.080H NT.50-0 HXZY NL NT.75-6 HXZY NL FW.406X.8X.060 SAE CHUTE MOUNT NT.-8 HXZY NL CHUTE, RUBBER DISCHARGE SB.75X.500 SH.- NOTES:. Torque to 8 ft. lbs.. Do not torque, Item 4 (Discharge Chute) must pivot freely.. Includes items 6 through 9. 5_

68 4. Items 0-9 used on mowers with serial numbers prior to FIG _090

69 48" Deck Belt Routing and Tensioning 5.50" 6.00" NOTES:. Spring length after tensioning new belt. Measured from outside of hook to outside of hook. 5_

70 Deck Decals, 54" INDEX NO. PART NO. QTY. DESCRIPTION " DECK CN.-8X.00 MAX THK DECK WARNINGS DECAL DISCHARGE CHUTE DECAL CE DECK BELT ROUTING DECAL " DECK ID DECAL FUSION DECAL THROWN OBJECTS DECAL NOTES:. Item (550) Includes items through _090

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72 54" Deck Pulley Assembly _090

73 54" Deck Pulley Assembly INDEX NO. PART NO. QTY. DESCRIPTION CS.65-X.750 HX G FW.656X.00X.078 ZNYC FW.650X.5X.8 ZNYCG PULLEY, IDLER NHI 5.00" SPACER, DECK IDLER CHAIN, LINKS SPRING IDLER, DECK CS.-8X.50FLT SH ZY IDLER SLIDE, UHMW 7887 CS.65-X.5 HX G5 Z CW.6.50X.87 PNT PULLEY, DECK DRIVE NT.65- HX G5 ZNYC 5 05 PULLBAR NT.-8 HX G5 ZNYC FW.4X.687X.05/.080H PULLBAR PIN CS.-8X.750 HX G NT.75-6 HX GRD 5 ZNY FW.406X.8 X.060 SAE NT.-8 HXZY NL BLADE SPINDLE ASSEMBLY CS.75-6X.75 HX G CS.65-X.00 FULL HX CS.65- X.500 FLTHD NT.500- HX G8 ZY NL NT.500- HX JAM ZNYC FW.5X.06X.090 SAE ANTI-SCALP WHEEL CS.500-X4.50 HX G WHEEL ASSY, ANTI SCALP NOTES:. Includes items 8 through.. Torque to 0 ft.-lbs.. Torque to 8 ft.-lbs. 5_090 6-

74 54" Deck Belt & Blade Assembly _090

75 54" Deck Belt & Blade Assembly INDEX NO. PART NO. QTY. DESCRIPTION BELT, B.0 EL 084 PULLEY COVER RS 54" 08 PULLEY COVER LS 54" DISCHARGE CHUTE TORSION SPRING CHUTE MOUNT CHUTE PIN NT.75-6 HXZY NL FW.406X.8 X.060 SAE CB.75-6X.00 STD CD KNOB,5/6-8 X /4"MALE BLADE, F8.50"-H-F-CW CW.6.50X.87 PNT CS.65-X.5 HX G5 Z ANTI SCALP WHEEL ASSY NT.500- HX JAM ZNYC FW.5X.8.06 X.090 SAE HD ZN ANTI SCALP WHEEL CS.500- X 4.5 HX G5 ZNYC CS.50-0X.000 HX G5 609 SPACER, CHUTE STOP FW.8X.65X.05/.080H NT.50-0 HXZY NL NT.75-6 HXZY NL FW.406X.8X.060 SAE CHUTE MOUNT NT.-8 HXZY NL CHUTE, RUBBER DISCHARGE SB.75X.500 SH.- NOTES:. Torque to 8 ft. lbs.. Do not torque, Item 4 (Discharge Chute) must pivot freely.. Includes items 6 through 9. 5_

76 4. Items 0-9 used on mowers with serial numbers prior to FIG _090

77 54" Deck Belt Routing and Tensioning NOTES:. Spring length after tensioning new belt. Measured from outside of hook to outside of hook. 5_

78 6-8 5_090

79 Numerical Index Part No. Page No. Index Part Numbers , 4-, , , , , , , , , , , -, 4-, 4-5, 4-, 4-, 4-9, 6-5, , 4-, 4-5, 4-9, 6-5, , , , 6-5, , , , , , , , , , 4-9, 4-, 4-, 4-9, 6-5, , , , 4-, 6-5, , 4-9, Part No. Page No , , , , CA , 4-, 4-, 4-9, 6-7, , , , , , , , , , , 6-5, Part No. Page No , , , , , , , , , 4-7, 6-, , 4-9, , , /0 i-

80 Part No. Page No. Part No. Page No. Part No. Page No , , , , , , , 4-, , , , , 4-9, , , , , 4-5 -, , -, 4-9, 4-7, 4-5, 4-9, 6-5, 6-7, 6-, , 4-, 4-, 5-, 6-5, , , 4-5, , -, 4-, 4-5, 4-9, 4-, 4-, 4-9, 6-5, , , , , , , , , CE CE 6-, , 5-, 6-5, , , , 6-5, 6-7, 6-, , 4-, , 6-7, 6-, , 6-6-5, , 4-, , , , , , -7, 4-, , , , , , , , 6-7, , , , , , , , , i- 5 09/0