Double Rotary Head Strength Multifunctional Drilling Rig

Transcription

1 Add: Sunward Inelligen lndusrial Park, Xingsha, Changsha, , China. 2512/2518/3612/3618 T e l : ( ) F a x : ( ) W e b : hp:// E-ail: inernaional@sunward.co.cn P. C : Please read he aunal book and ainenance book before operaion, changes are periodically added o he inforaion, and Sunward ay change he producs or services described in his book a any ie wihou announceen. All righs of his anual book reserve o Sunward. SUNWARD Inernal Use Only EN (MACM) Double Roary Head Srengh Mulifuncional Drilling Rig

2 Copany Inroducion Founded in 1999, Sunward Inelligen Equipen Group is an Based on pilo innovaion, he difference advanage ensures inernaional equipen anufacuring group focusing on Sunward becoe one of he op brands in China and a consrucion achinery, and wih is ain body a lised faous brand in Europe. Sunward has been lised aong he copany, Sunward Inelligen Equipen Co., Ld. The world op 50 consrucion achinery anufacurers and op headquarers is locaed in Naional Econoic & Technological 20 excavaor anufacurers since Developen Zone in Changsha, Hunan, China. only widely sold in doesic arke, bu also have expanded Sunward rises rapidly by is core copeiiveness: in inernaional arke by esablishing a global sales and independen R&D, lean anufacuring and inegriy service nework wih 70 professional agens. So far, here are anageen. Sunward has developed series of producs wih nearly 30 agens in Europe including Gerany, Ialy, France, independen inellecual propery righ ha offer excellen Finland and Sweden ec. perforance and high qualiy. These producs include largescale piling achinery, copac consrucion achinery, full series of excavaor, odern rock drilling equipen, indusry vehicle, coal ining equipen, hoising equipen, road equipen, hydraulic coponen, iliary consrucion achinery, general aviaion equipen and yach. Cerified by ISO 9001, ISO 14001, OHSAS18001, CE and GOST.

3 Inroducion SUNWARD Double Roary Head Srengh Mulifuncional Drill is one kind of new produc wih independen inellecual propery righs. I is a new updae of inernaional advanced echnology whose core echnology has been graned he naional invenion paen license. SUNWARD Double Roary Head Srengh Mulifuncional Drill is coposed by double roary heads, pile driver wih high-sabiliy, advanced hydraulic elecrical conrol syse and ools se including casing ube, drilling auger and DTH haer. SUNWARD rig is designed for uli-funcional consrucion, especially for high efficien drilling in coplex srau condiion wih gravel and hard rock. The drilling rig provide high pile qualiy, high verical precision and less ud conainaion. SUNWARD rig solved he echnical probles in large diaeer pile foundaion drilling in rock, overcae he environenal polluion of he benonie. I is one kind of environen-friendly piling achinery wih new echnology, which no only coplies wih he naional policy for he energy saving and eission reducion, bu also has good econoic, social benefis and inernaional arke prooion prospecs. Applicable Piles: bored pile, occlusive pile, seel-pipe pile, seel pipe coposie pile, puping bored pile, CFG pile, CFA drilling, inernal drill pressing pipe pile, reaen for discarded pile foundaion ec. Applicable srau: All kinds of soil layers sand sea, gravel layer, boulder layer and all rock layers ec. Bore Diaeer: φ500 φ1500 Paen for Double Roary Head Srengh Mulifuncional Drill Auhorized Paen No: ZL ZL ZL ZL ZL X Auhorizing Paen No: Main Technical Characerisic: Full hydraulic drives double roary heads; Consan power variable; Large orque oupu. Roary head driven by full hydraulic has he power funcion of consan power variable. Rev can be adjused auoaically under differen load. Large orque, high overload capaciy. The easureen is saller and weigh is ligher han elecric roary head, beer work sabiliy. Base on he consrucion process, inner and ouer roary head can separae upward and downward respecively, relaive oion, ani-clockwise roaion o drive inner auger, DTH haer and ouer casing ube. I can be sui for any consrucion ehods. Large diaeer high srengh as, hinged hree- poins supporing. φ920 large diaeer high srengh as and Hinged 3-poin supporing cobined wih lower cross axle and upper double-bevel susainer can helps o il as back-and-forward direcion, lef-and-righ direcion according o job sie condiion and consrucion applicaion requireen, herefore ake sure is sabiliy and flexibiliy when works wih heavy-duy aachen. Max. Lifing force is 80ons which is he highes level in he worldwide arke. Cylinders in he boo of as and and double-bevel susainer can provide easy direcion conrol,vericaliy for siplified operaion and high verically precision. Chassis wih high sabiliy High sabiliy and independen innovaion crawler chassis ensures pile driver's reliable sabiliy in srucure, which is uch beer han crane chassis. Two sides crawler can exend and rerac freely conrolled by hydraulic cylinder. Under ransporaion widh 3300, crawler can be exended o 5000 in work, which has he highes sabiliy in he arke. Double Roary Head Srengh Mulifuncional Drilling Rig 04

4 Main echnical characerisics: Easy operaion Coforable and safey cab Inegraed design for elecric conrol and hydraulic syse joysicks, buons and swiches, fine layou. Air-condiion is se in cab. Cab is ligh and quie, wide-field for operaor convenien conrol and coforable& safey drive space. Advanced elecric conrol syse Coplee funcion Advance and reliabiliy Convenien conrol and operaion Apply advanced inelligen conrol echnique, CANBUS and virual eer echnology, high reliabiliy ebedded ype echanical conroller and LCD display. Independen innovaion elecric conrol syse wih high inegraed level, sable conrol, fas and correcly.siplified conrol joysicks and operaion, an-achine friendly inerface, easy conrol and reliable use. Auoaic as vericaliy and anual conrol for as lifing figure guide. Drill deph onior and record in ie display. Lifing force of ain and auxiliary winches onior and record in ie display, winch posiion lii, error operaion proec. Inerlocking for achine adjusen and drill. Double engines, wo pup groups, full hydraulic drives whole achine. Global iniiae developing of double engines drive wo pup groups and supply high power o ake double roary heads work, which can sui he on-side work under no indusry power supply. Two ses engines drive wo ses hydraulic pup groups, wo ses independen power syse are sandby each oher, which can advance whole achine reliabiliy and eergency abiliy. The design can confluen and oupu power, eanwhile i also can work separaely according o real load, high efficiency and save energy. Engine is using inernaional faous brand produc, elecric conrol, urbo-charge, inercooled, lower eission, save energy, low noise, and environen proecion. Engine and hydraulic is consan power ach o axiize whole achine work efficiency. Single engine pup se is available on reques. Auger + casing ube + DTH haer : New ype cobined drill ool. Auger and ouer casing ube works siulaneously in drilling. The casing proec drill hole all he way during drilling and he auger discharge soil coninuously while drilling rigidly, fas and precisely. I is suiable for consrucion in all kinds of coplicaed geologic condiion by any consrucion ehods. Exceping above enioned cobined drill ool, i can also drill wih DTH haer and air copressor o drill he coplicaed hard rock condiion wih high efficiency. Opional elecric double speed roary head, elecric conversion infiniive speed change roary head. Elecric double speed roary head or elecric conversion infiniive speed change roary head is available on reques. Elecric double speed roary head is using special double speed oor, speed change convenienly. Roary head has he sae power under differen rev, large oupu orque, and high overload capaciy. Max orque force uliple and blocking orque force uliple are boh over 3 ies han raed value. Elecric conversion infiniive speed change roary head can adjus roary head rev a any ie according o deail geology condiion, work easily and flexibly. 2512/3618 Double Roary Head (Full Hydraulic) 2512E Double Roary Head (Elecric) 3612E Double Roary Head (Elecric) 3618E Double Roary Head (Elecric) Advanced hydraulic syse, high precision work and reliable echnology. Apply advanced hydraulic echnique, independen innovaion hydraulic syse. Use high reliabiliy ipor hydraulic pars, work sably and correcly, which ensures achine high precision work. Apply low speed icro-seing devices o conrol ain and auxiliary winch speed, accurae icro-seing for drilling speed by siple knob operaion. I can coplee rock drilling and high precision work in special consrucion ehod. Pre-se he infiniive speed adjusing device for work device rev seing, use knob for adjusing easily. Main operaion joysicks se in cab sea wo sides, oher handles are all in he conrol panel, and here are copac layou and convenien conrol. Double Roary Head Srengh Mulifuncional Drilling Rig 06

5 Consrucion Technique Mulifuncional, Mulipurpose Consrucion Driven cas-in-place pile consrucion-1 Auger+ Casing + DTH haer for rock drilling Secan pile consrucion series CAP Drilling A 桩 B 桩 Auger, casing + DTH haer drilling, casing followed for proecion Auger and DTH haer lifing, casing is reained underground inser seel reinforcing cage, filling concree pull ou casing ube Rig wih is special drill ways and cobined drill ools supplies a high efficiency, precision and high qualiy s e c a n p i l e c o n s r u c i o n e h o d s i n c o p l i c a e d geologic condiion. and finished. Hole foring diaeer and hole wall shape is regular, high qualiy pile body and high precision vericaliy. (The process needs o se air copressor.) Driven cas-in-place pile consrucion-2 Long auger, auger drill bi + Ouer casing, casing shoes Consrucion Mehod 1: Drill hole, casing followed for proecion Auger lifing, casing is reained underground inser seel reinforcing cage, filling concree pull ou casing ube and finished. Seel-pipe pile consrucion Thanks o he echnical feaures for CAP Drilling Rig,wih special aachens, he rig can consruc seel-pipe pile wih concree wihou vibraion a high efficiency by eans of full driving casing and drilling hrough pipe. Precas Pipe Pile Inernal Drill and Ebedded Pile Consrucion In he consrucion of precas pipe pile, exceping haering and pressing ehods, inernal drill and ebedded pile consrucion are ore and ore popular. I adops he echnical funcion of double roary head, equipped wih coparable drill ools, o coplee vibraion-free and efficien precas pipe pile consrucion by using inernal drill and ebedded pile ehods. Consrucion Mehod 2: D r i l l h o l e a u g e r a n d c a s i n g l i f i n g siulaneously puping concree hrough s e a u g e r d u r i n g l i f i n g i n s e r s e e l reinforcing cage finished This ehod is also known as Pressure Filling Pile Consrucion. Double Roary Head Srengh Mulifuncional Drilling Rig 08

6 Diension Drawing Full Hydraulic 2512/3618- Main Technical Daa Ie Uni Max. drilling diaeer Aux Winch (Inner Roary Head) Verical Frae Winch Lifing Hook Winch Manned Winch 3300~5000 φ /00 Max. orque N./rp 7/1500 7/1500 7/1500 7/ rp Weigh App. 7 App. 7 App. 8.5 App. 8.5 Torque rp App. 5.5 App. 5.5 App. 5.5 App. 7.1 Seel frope diaeer 26 / / / / 44 Needed rope lengh Seel frope diaeer Needed rope lengh Seel frope diaeer / 40 / 40 / 44 / 40 Needed rope lengh Seel frope diaeer Needed rope lengh Seel frope diaeer Needed rope lengh φ920 φ920 φ920 φ Main rack diension φ φ φ φ Aux rack diension Sud lengh Crawler Chassis φ /00 Sud diaeer Pile Frae Sud φ /00 Weigh (Ouer Roary Head) φ /00 Rev. Main Winch 3618 kw/rp Rev. Inner Roary Head 3612 Model Torque Ouer Roary Head 2518 QSB6.7-C260 QSB6.7-C260 QSB6.7-C260 QSB6.7-C260 Brand Engine Main Paraeer 2512 φ φ φ φ Forward and Backward il ±10 ±10 ±10 ±10 Lef and Righ il ±2 ±2 ±2 ±2 Max. lifing force () 784 (80) 784 (80) 784 (80) 784 (80) Crawler exend widh Crawler rerac widh Track shoe widh Travel speed k/h Upper-carriage swing speed rp Reark wih casing 2 ses /ransiion rope /ransiion rope Upper-carriage swing angle Working saus Wihou lifing hook ar Transpor saus Wihou sud ec. Counerweigh weigh Machine weigh App. 70 App. 75 Allowable ax. ravel weigh App. 150 App. 170 Ground area App Ground pressure Mpa Machine Diension (L W H) In work device loading app. represens approxiaely Double Roary Head Srengh Mulifuncional Drilling Rig 10

7 CONSTRUCTION CASE---Mulifuncional, Mulipurpose Consrucion Rock Drilling Wih Inegral DTH Haer Secan Pile Consrucion Rock Drilling Wih Cobined DTH Haer CFG Pile Consrucion Double Roary Head Srengh Mulifuncional Drilling Rig 12

8 CONSTRUCTION PROCESS FLOW(CASE) Afer-Sales Service Research geology repor, decide consrucion schee; Tes and confir pile locaion; Auger drilling Creaing he cusoers' value and copleely relieving he cusoers. DTH haer es Driving casing Auger drilling o due posiion DTH haer drilling DTH haer drilling o due posiion Tes hole deph Filling concree Inser concree ube Inser seel reinforceen cage Pulling ou casing Use vibraor o pull ou casing Assising cusoer o ake he consrucion schee a he firs ie. Equipen insallaion and debugging On-sie raining of operaors Regular inspecion of equipen Mainenance wihin 24 hours afer receiving rouble repor Hoe delivery of warraned accessories Special service for key projecs Acively idenifying he reasons for he cusoers' dissaisfacion and solve in a iely anner Providing echnical exchange opporuniies Offer ajor repair and ainenance services Esablish coplee produc archive 1. Please conac our cusoer service cener, and we provide service wih coprehensive, posiive, acive, high-qualiy and efficien 2. Please visi our websie - cusoer service - online service and ener he inforaion abou your service required 3. Please call our service holine (holine for cusoer ipairen repor service) (Cusoer Coplain holine). Pile finished Double Roary Head Srengh Mulifuncional Drilling Rig 14